A quality inspection equipment for plastic barrel production
By designing a plastic barrel quality inspection equipment that includes extrusion components, auxiliary components and conveying components, the problems of single inspection direction and cumbersome installation of existing equipment are solved, and rapid detection and classified transportation of various properties of plastic barrels are achieved, and production efficiency and product quality are improved.
Patent Information
- Application Number
- CN202411224161.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-03
- Publication Date
- 2025-04-15
- Estimated Expiration
- 2044-09-03
AI Technical Summary
The existing plastic barrel quality inspection equipment has a relatively single inspection direction, and it is impossible to detect the various properties of plastic barrels, and the installation of plastic barrels is relatively cumbersome.
A quality inspection device for plastic barrel production including extrusion assembly, auxiliary assembly and conveying assembly is designed. The extrusion assembly realizes rapid clamping and multiple size detection by adjusting and fixing the position of the plastic barrel; the auxiliary assembly detects airtightness through the air pump and the air pressure sensor; the conveying assembly realizes the classified transport of the plastic barrel after the detection is completed.
The plastic barrel clamping speed is improved, the inspection needs of multiple sizes is met, and the rapid detection and classified transportation of plastic barrel quality is realized, which improves production efficiency and product quality.
Smart Images

Figure CN118730731B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of plastic barrel production equipment, and in particular to quality inspection equipment for plastic barrel production. Background Art
[0002] As a container, plastic barrels may have quality problems in actual use, which may cause product leakage, deformation, breakage, etc., thus affecting the quality and safety of the product. Therefore, in the production of plastic barrels, it is necessary to test the quality of the manufactured plastic barrels, so as to sort the good and bad plastic barrels and ensure the quality of the plastic barrels sold. However, traditional manual inspection methods may be inefficient and inaccurate, while automated quality inspection equipment can achieve high-speed and high-precision inspection, improve production efficiency, and reduce labor costs. Existing plastic barrel quality inspection equipment has a relatively single inspection direction and is unable to inspect multiple properties of plastic barrels. In addition, the installation of plastic barrels is also relatively cumbersome. Therefore, the present invention provides a quality inspection equipment for plastic barrel production. Summary of the invention
[0003] The present invention aims at the defects of the prior art and provides a quality inspection device for plastic barrel production, which overcomes the problems that the inspection direction is relatively single, multiple properties of the plastic barrel cannot be inspected, and the installation of the plastic barrel is also relatively cumbersome.
[0004] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: a quality inspection device for the production of plastic barrels, comprising a bottom plate, an extrusion assembly is arranged on the bottom plate, the extrusion assembly comprises a positioning slide plate, a fan-shaped side plate is fixedly mounted on the positioning slide plate, a fan-shaped strip plate is symmetrically rotatably mounted on the positioning slide plate, two fan-shaped strip plates and the fan-shaped side plate form a complete circular ring when joined, an extrusion slide 2 is slidably mounted on the fan-shaped side plate, an extrusion slide 1 is slidably mounted on each of the fan-shaped strip plates, an extrusion rod is fixedly mounted at the ends of the extrusion slide 1 and the extrusion slide 2, the extrusion rod is used to realize position adjustment and strength monitoring of the plastic barrel, the bottom plate is provided with an auxiliary assembly and two conveying assemblies, the auxiliary assembly comprises a supporting circular plate and an L-shaped slide plate slidably mounted on the bottom plate, a pressing circular plate is fixedly mounted on the end of the L-shaped slide plate, an air pump and an air pressure sensor are fixedly mounted on the pressing circular plate, the air pump and the air pressure sensor are used to realize air tightness detection of the plastic barrel.
[0005] Furthermore, the extrusion assembly also includes a shifting gear rotatably mounted on the base plate, a positioning rotating frame is rotatably mounted on the shifting gear, a torsion spring is arranged between the positioning rotating frame and the shifting gear, a limiting strip is fixedly arranged on the base plate, the limiting strip is used to limit the rotation position of the positioning rotating frame, the positioning slide is slidably mounted on the positioning rotating frame, a positioning screw is rotatably mounted on the positioning rotating frame, and the positioning screw and the positioning slide constitute a spiral pair.
[0006] Furthermore, a positioning push plate is slidably installed on the fan-shaped side plate, an extrusion screw is rotatably installed on the positioning slide plate, the extrusion slide frame 2 and the extrusion screw constitute a spiral pair, positioning gears are fixedly installed on the fan-shaped strips, and positioning racks are symmetrically slidably installed on the positioning push plate. The positioning racks are meshed with corresponding positioning gears to form a gear rack pair.
[0007] Furthermore, a positioning rotating plate is rotatably installed on the side of the fan-shaped strip, a positioning short rod is fixedly installed on the extrusion slide, the positioning short rod is movably connected with the corresponding positioning rotating plate, a supporting straight plate is fixedly installed on the side of the fan-shaped strip, a trapezoidal slide is slidably installed on the supporting straight plate, an adjusting push rod is fixedly installed on the end of the adjusting rotating plate, the trapezoidal slide is used to push the adjusting push rod to move, and a limiting block is fixedly installed on the end of the supporting straight plate, and the limiting block is used to limit the position of the trapezoidal slide.
[0008] Furthermore, the positioning slide plate is symmetrically fixed with support strips, and fan-shaped support plates are slidably installed on the support strips. The trapezoidal slide plate and the fan-shaped support plates are movably connected. There is friction between the fan-shaped support plates and the support strips, and positioning push blocks are provided at the ends of the fan-shaped support plates. The positioning push plates can be used to push the positioning push blocks to move.
[0009] Furthermore, when the positioning push plate contacts the end face of the extrusion slide two, the positioning push plate and the positioning push block come into contact. At this time, the positioning push plate pushes the extrusion slide two to move. Under the action of the positioning short rod, the positioning rotating plate, the positioning push rod, and the trapezoidal slide, the displacements of the extrusion slide one and the extrusion slide two relative to the axis of the pressing circular plate are equal.
[0010] Furthermore, two conveying components are symmetrically arranged on both sides of the transposition gear. The conveying components include a conveying base plate and a lifting gear. The conveying base plate is slidably installed on the base plate. A conveying group is arranged on the conveying base plate. A lifting screw is fixedly installed on the conveying base plate. The lifting gear is rotatably installed on the base plate. The lifting screw and the lifting gear constitute a spiral pair. The lifting gears are meshed with the transposition gear to constitute a gear pair.
[0011] Furthermore, an auxiliary screw is rotatably installed on the base plate, the L-shaped slide plate and the auxiliary screw constitute a spiral pair, a supporting motor is fixedly installed on the base plate, the piston rod end of the supporting motor is fixedly connected to the lower surface of the supporting circular plate, and the axes of the supporting circular plate and the pressing circular plate are in the same straight line.
[0012] Furthermore, a plurality of cameras are fixedly mounted on the bottom plate, and the cameras are used to monitor whether the plastic barrel is deformed during the detection process.
[0013] Compared with the prior art, the present invention has the following beneficial effects: (1) By providing an extrusion assembly, the present invention can quickly adjust and fix the position of the plastic barrel on the supporting circular plate, thereby greatly improving the clamping speed of the plastic barrel, and because the extrusion rod has a large moving range, it can meet the inspection requirements of plastic barrels of various sizes. (2) By providing an extrusion assembly and an auxiliary assembly, the present invention can detect the air tightness of the plastic barrel by using an air pump, and can also detect the strength of the plastic barrel by pressing the circular plate and the extrusion rod. (3) By the mutual cooperation of the extrusion assembly, the auxiliary assembly, and the conveying assembly, the present invention can quickly detect the quality of the plastic barrel, and can also classify and convey the plastic barrels after the inspection. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] Figure 1 It is a schematic diagram of the overall structure of the present invention.
[0015] Figure 2 It is a front view of the overall structure of the present invention.
[0016] Figure 3 It is a schematic diagram of the structure of the conveying bottom plate of the present invention.
[0017] Figure 4 for Figure 3 A local enlarged schematic diagram of point A in the middle.
[0018] Figure 5 It is a structural schematic diagram of the air pressure sensor of the present invention.
[0019] Figure 6 It is a structural schematic diagram of the extrusion assembly of the present invention in an expanded state.
[0020] Figure 7 It is a structural schematic diagram of the positioning rotating frame of the present invention.
[0021] Figure 8 It is a top view of the extrusion assembly of the present invention in the unfolded state.
[0022] Fig. 9 It is a structural schematic diagram of the trapezoidal slide of the present invention.
[0023] Fig.10 It is a structural schematic diagram of the position adjustment push rod of the present invention.
[0024] Fig.11 It is a schematic structural diagram of the extrusion assembly of the present invention in a closed state.
[0025] Fig.12 It is a bottom view of the extrusion assembly of the present invention in a closed state.
[0026] Figure numerals: 101-bottom plate; 102-conveying bottom plate; 103-conveying group; 104-supporting circular plate; 105-supporting motor; 106-pressing circular plate; 107-air pump; 108-L-shaped slide plate; 109-auxiliary screw rod; 110-fan-shaped strip plate; 111-auxiliary motor; 112-squeezing rod; 113-positioning rotating frame; 114-conveying motor; 115-transposition motor; 116-lifting screw rod; 117-lifting gear; 118-transposition gear; 119-transmission gear; 120-limiting strip plate; 121-positioning Screw rod; 122-adjusting motor; 123-adjusting slide plate; 124-fan-shaped side plate; 125-adjusting push plate; 126-adjusting rack; 127-adjusting gear; 128-extrusion slide one; 129-adjusting short rod; 130-adjusting rotating plate; 131-adjusting push rod; 132-air pressure sensor; 133-trapezoidal slide plate; 134-supporting strip plate; 135-supporting straight plate; 136-limiting block; 137-adjusting push block; 138-fan-shaped support plate; 139-extrusion slide two; 140-extrusion motor; 141-extrusion screw rod. DETAILED DESCRIPTION
[0027] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the accompanying drawings in the embodiments of the present invention.
[0028] Example: Reference Figure 1-Figure 12 A quality inspection device for plastic barrel production includes a base plate 101, an extrusion assembly is arranged on the base plate 101, the extrusion assembly includes a transposition gear 118, the transposition gear 118 is rotatably mounted on the base plate 101, a transmission gear 119 is rotatably mounted on the base plate 101, the transposition gear 118 and the transmission gear 119 are meshed to form a gear pair, a transposition motor 115 is fixedly mounted on the base plate 101, the output shaft of the transposition motor 115 is fixedly connected to the transmission gear 119, a positioning rotating frame 113 is rotatably mounted on the transposition gear 118, a torsion spring is arranged between the positioning rotating frame 113 and the transposition gear 118, one end of the torsion spring is fixedly connected to the positioning rotating frame 113, and the other end of the torsion spring is fixedly connected to the transposition gear 118, a limiting strip plate 120 is fixedly arranged on the base plate 101, and the limiting strip plate 120 is used to limit the rotation position of the positioning rotating frame 113.
[0029] The bottom plate 101 is provided with two conveying assemblies, which are symmetrically arranged on both sides of the transposition gear 118. The conveying assemblies include a conveying bottom plate 102 and a lifting gear 117. The conveying bottom plate 102 is slidably installed on the bottom plate 101. A spring is arranged between the conveying bottom plate 102 and the bottom plate 101. The conveying bottom plate 102 is provided with a conveying group 103. The conveying group 103 includes two conveying rollers and a conveying belt. The two conveying rollers in the conveying group 103 are rotatably installed on the corresponding conveying bottom plate. 102, two conveying rollers in the conveying group 103 are connected by the conveying belt in the conveying group 103, and a conveying motor 114 is fixedly installed on the conveying base plate 102. The output shaft of the conveying motor 114 is fixedly connected to the corresponding conveying roller. A lifting screw 116 is fixedly installed on the conveying base plate 102, and a lifting gear 117 is rotatably installed on the base plate 101. The lifting screw 116 and the lifting gear 117 form a spiral pair, and the lifting gear 117 is meshed with the transposition gear 118 to form a gear pair.
[0030] In the initial position, the conveying bottom plate 102 is located at the position closest to the bottom plate 101, and the torsion spring between the position-changing gear 118 and the position-adjusting rotating frame 113 is not compressed.
[0031] The shifting motor 115 is started to drive the transmission gear 119 to rotate. Under the action of the torsion spring between the position adjustment rotating frame 113 and the shifting gear 118, the position adjustment rotating frame 113 and the lifting gear 117 rotate synchronously. The lifting gear 117 rotates to move the lifting screw rod 116 upward, that is, the conveying bottom plate 102 moves upward, and the spring between the conveying bottom plate 102 and the bottom plate 101 is compressed, and finally the position adjustment rotating frame 113 contacts the end of one end of the limiting strip 120. At this time, the position adjustment rotating frame 113 is located between the two conveying bottom plates 102. 2, under the action of the limiting strip 120, the adjusting rotary frame 113 cannot continue to rotate, the shifting gear 118 continues to rotate, and the torsion spring between the shifting gear 118 and the adjusting rotary frame 113 is compressed, so that the conveying bottom plate 102 continues to move upward, and the shifting motor 115 is started to drive the shifting gear 118 to rotate in the opposite direction, so that the adjusting rotary frame 113 contacts the end of the other end of the limiting strip 120. At this time, the adjusting rotary frame 113 is located directly above the other conveying bottom plate 102.
[0032] A positioning slide 123 is slidably mounted on the positioning turret 113, a positioning screw rod 121 is rotatably mounted on the positioning turret 113, the positioning screw rod 121 and the positioning slide 123 constitute a spiral pair, a positioning motor 122 is fixedly mounted on the positioning turret 113, the output shaft of the positioning motor 122 is fixedly connected to the positioning screw rod 121, a fan-shaped side plate 124 is fixedly mounted on the positioning slide 123, an extrusion slide 139 is slidably mounted on the fan-shaped side plate 124, a spring is arranged between the fan-shaped side plate 124 and the extrusion slide 139, a fan-shaped strip plate 110 is symmetrically rotatably mounted on the positioning slide 123, and a complete circle is formed when the two fan-shaped strip plates 110 and the fan-shaped side plate 124 are engaged.
[0033] A positioning push plate 125 is slidably mounted on the fan-shaped side plate 124, an extrusion screw rod 141 is rotatably mounted on the positioning slide plate 123, the extrusion slide frame 139 and the extrusion screw rod 141 constitute a spiral pair, an extrusion motor 140 is fixedly mounted on the positioning slide plate 123, the output shaft of the extrusion motor 140 is fixedly connected to the extrusion screw rod 141, positioning gears 127 are fixedly mounted on the fan-shaped strip plates 110, and positioning racks 126 are symmetrically slidably mounted on the positioning push plate 125, that is, two positioning racks 126 are arranged opposite to each other, springs are arranged between the positioning racks 126 and the positioning push plate 125, and the positioning racks 126 are meshed with the corresponding positioning gears 127 to constitute a gear rack pair.
[0034] In the initial position, the fan-shaped strip 110 is not in contact with the fan-shaped side plate 124, and the two fan-shaped strips 110 are also not in contact. The spring between the extrusion slide 139 and the fan-shaped side plate 124 and the spring between the adjustment rack 126 and the adjustment push plate 125 are not compressed. The adjustment push plate 125 is located at the farthest position from the adjustment gear 127. At this time, the extrusion screw 141 and the extrusion slide 139 are not in contact.
[0035] Start the extrusion motor 140 to drive the extrusion screw 141 to rotate, so that the adjustment push plate 125 moves in the direction close to the adjustment gear 127. Under the action of the spring between the adjustment push plate 125 and the adjustment rack 126, the adjustment rack 126 moves synchronously, and then the two adjustment racks 126 respectively drive the corresponding adjustment gears 127 to rotate, so that the two sector plates 110 are rotated. Since the two adjustment racks 126 are relatively arranged, the rotation directions of the two adjustment gears 127 are opposite, so that the two sector plates 110 rotate in the direction close to each other, and finally one end of the same sector plate 110 contacts the sector side plate 124, and the other end contacts the end of the other sector plate 110. At this time, a complete circle is formed between the two sector plates 110 and the sector side plates 124. The positioning push plate 125 contacts the end face of the extrusion slide 139, and at this time, the spring between the extrusion slide 139 and the fan-shaped side plate 124 and the spring between the adjustment rack 126 and the positioning push plate 125 are not compressed. The extrusion screw 141 continues to rotate, so that the adjustment push plate 125 continues to move toward the direction close to the adjustment gear 127, and the extrusion slide 139 moves synchronously, and the spring between the extrusion slide 139 and the fan-shaped side plate 124 is compressed. Since the two fan-shaped strips 110 and the fan-shaped side plates 124 form a complete circle, that is, the fan-shaped strips 110 cannot continue to rotate, that is, the adjustment gear 127 cannot continue to rotate, and then the adjustment rack 126 cannot continue to move. Therefore, at this time, the adjustment push plate 125 moves relative to the adjustment rack 126, and the spring between the adjustment push plate 125 and the adjustment rack 126 is compressed.
[0036] An extrusion slide 128 is slidably installed on the fan-shaped strip 110, and a spring is arranged between the extrusion slide 128 and the corresponding fan-shaped strip 110. An extrusion rod 112 is fixedly installed at the ends of the extrusion slide 128 and the extrusion slide 2 139. In the initial position, the spring between the extrusion slide 128 and the fan-shaped strip 110 and the spring between the extrusion slide 2 139 and the fan-shaped side plate 124 are not compressed. The extrusion rod 112 on the extrusion slide 128 is located at the position closest to the fan-shaped strip 110, and the extrusion rod 112 on the extrusion slide 2 139 is located at the position closest to the fan-shaped side plate 124.
[0037] The side surfaces of the fan-shaped strips 110 are rotatably installed with adjustment rotating plates 130, and the extrusion slide 128 is fixedly provided with adjustment short rods 129, and the adjustment short rods 129 are movably connected with the corresponding adjustment rotating plates 130. The side surfaces of the fan-shaped strips 110 are fixedly provided with support straight plates 135, and the support straight plates 135 are slidably installed with trapezoidal slides 133. The end of the adjustment rotating plates 130 is fixedly provided with adjustment push rods 131, and the trapezoidal slides 133 are used to push the adjustment push rods 131 to move. The end of the support straight plates 135 is fixedly provided with limit blocks 136, and the limit blocks 136 are used to limit the position of the trapezoidal slides 133.
[0038] In the initial position, under the action of the extrusion slide 128, the adjustment rotating plate 130, the adjustment rotating plate 130, and the adjustment push rod 131, the trapezoidal slide 133 is located at the farthest position from the corresponding extrusion rod 112, and the trapezoidal slide 133 contacts the limit block 136.
[0039] The positioning slide 123 is symmetrically fixed with support strips 134, and fan-shaped support plates 138 are slidably installed on the support strips 134. The trapezoidal slide 133 and the fan-shaped support plates 138 are movably connected. The fan-shaped support plates 138 and the corresponding positioning gears 127 have the same circumferential direction. There is friction between the fan-shaped support plates 138 and the support strips 134. The ends of the fan-shaped support plates 138 are provided with positioning push blocks 137. The positioning push plates 125 can be used to push the positioning push blocks 137 to move, and the fan-shaped support plates 138 and the support straight plates 135 are not in contact.
[0040] When the positioning push plate 125 contacts the end face of the extrusion slide 139, the positioning push plate 125 and the positioning push block 137 come into contact. At this time, the positioning push plate 125 pushes the extrusion slide 139 to move. Under the action of the positioning short rod 129, the positioning rotating plate 130, the positioning push rod 131, and the trapezoidal slide 133, the displacements of the extrusion slide 128 and the extrusion slide 139 are equal.
[0041] In the initial position, the end face of the adjustment push block 137 farthest from the adjustment gear 127 and the end face of the extrusion slide 139 farthest from the adjustment gear 127 are on the same plane. Under the action of the friction between the support strip 134 and the fan-shaped support plate 138, the fan-shaped support plate 138 will not move when the fan-shaped support plate 138 is not subjected to external force.
[0042] The extrusion motor 140 is started to drive the adjustment push plate 125 to move in the direction close to the adjustment gear 127, so that the fan-shaped strips 110 rotate in the direction close to each other. When the fan-shaped strips 110 rotate, the extrusion rod 112, the extrusion slide 128, the adjustment short rod 129, the adjustment rotating plate 130, the adjustment push rod 131, the trapezoidal slide 133, the support straight plate 135, and the limit block 136 on the fan-shaped strip 110 rotate synchronously, and the trapezoidal slide 133 moves on the fan-shaped support plate 138. The fan-shaped support plate 138 will not move due to the friction between the support strip 134 and the fan-shaped support plate 138. Finally, when the two fan-shaped strips 110 and the fan-shaped side plate 124 form a complete circle, the side of the support straight plate 135 is parallel to the side of the support strip 134. At this time, when the trapezoidal slide plate 133 slides relative to the support straight plate 135, the sliding direction of the trapezoidal slide plate 133 on the support straight plate 135 is the same as the sliding direction of the extrusion slide 139 on the fan-shaped side plate 124.
[0043] Start the extrusion motor 140 to drive the extrusion screw rod 141 to rotate so that the two fan-shaped strips 110 and the supporting circular plate 104 are connected to form a complete circle. At this time, the adjustment push plate 125 contacts the second extrusion slide 139, and the adjustment push plate 125 contacts the adjustment push block 137. The adjustment push plate 125 continues to slide, so that the second extrusion slide 139 and the adjustment push block 137 slide synchronously, that is, the fan-shaped support plate 138 overcomes the friction between the support strip 134 and the fan-shaped support plate 138 and slides synchronously. Since the trapezoidal slide plate 133 and the fan-shaped support plate 138 are movably connected, under the action of the fan-shaped support plate 138, the trapezoidal slide plate 133 slides synchronously at this time. Under the action of the trapezoidal slide plate 133, the adjustment push rod 131 at the end of the adjustment rotating plate 130 moves away from the fan-shaped strip 110, thereby making The other end of the adjustment rotating plate 130 moves toward the direction close to the fan-shaped strip 110, thereby causing the adjustment short rod 129 to move toward the direction close to the fan-shaped strip 110, and the extrusion slide 128 moves synchronously. The spring between the extrusion slide 128 and the fan-shaped strip 110 is compressed, which causes the extrusion rod 112 to move toward the direction close to the axis of the complete circular ring formed by the two fan-shaped strips 110 and the fan-shaped side plate 124. Under the action of the adjustment short rod 129, the adjustment rotating plate 130, the adjustment push rod 131, and the trapezoidal slide 133, the displacement of the extrusion slide 128 toward the direction close to the axis of the complete circular ring formed by the two fan-shaped strips 110 and the fan-shaped side plate 124 is equal to the displacement of the extrusion slide 139 toward the direction close to the axis of the complete circular ring formed by the two fan-shaped strips 110 and the fan-shaped side plate 124.
[0044] The bottom plate 101 is provided with an auxiliary component, which includes a supporting circular plate 104 and an L-shaped slide plate 108 slidably mounted on the bottom plate 101. A supporting motor 105 is fixedly mounted on the bottom plate 101, and the piston rod end of the supporting motor 105 is fixedly connected to the lower surface of the supporting circular plate 104. An auxiliary screw rod 109 is rotatably mounted on the bottom plate 101, and the L-shaped slide plate 108 and the auxiliary screw rod 109 constitute a spiral pair. An auxiliary motor 111 is fixedly mounted on the bottom plate 101, and the output shaft of the auxiliary motor 111 is fixedly connected to the auxiliary screw rod 109. A pressing circular plate 106 is fixedly installed at the end of the sliding plate 108, and an air pump 107 and an air pressure sensor 132 are fixedly installed on the pressing circular plate 106. The air pump 107 and the air pressure sensor 132 are used to detect the air tightness of the plastic barrel. The axes of the supporting circular plate 104 and the pressing circular plate 106 are in the same straight line. When the two fan-shaped strips 110 and the fan-shaped side plates 124 form a complete circular ring, the axis of the complete circular ring formed by the two fan-shaped strips 110 and the fan-shaped side plates 124 and the axis of the supporting circular plate 104 are in the same straight line.
[0045] A plurality of cameras are fixedly mounted on the bottom plate 101 , and the cameras are used to monitor whether the plastic barrel is deformed during the inspection process.
[0046] Working principle: In the initial position, the fan-shaped side plate 124 faces the axial direction of the supporting circular plate 104, and the supporting motor 105 is started to move the supporting circular plate 104 to the position closest to the pressing circular plate 106. At this time, the upper surface of the supporting circular plate 104 is above the upper surface of the conveyor belt in the conveying group 103. At this time, the two fan-shaped strips 110 are located at the farthest position from the axis of the supporting circular plate 104, so as to facilitate the placement of plastic barrels on the supporting circular plate 104.
[0047] Then, the plastic barrel to be tested is placed on the supporting circular plate 104. At this time, the plastic barrel is located between the two fan-shaped strips 110. According to the size of the plastic barrel to be tested, the positioning motor 122 is started to drive the positioning screw 121 to rotate, and the position of the positioning slide 123 on the positioning rotating frame 113 is adjusted, so that the three extrusion rods 112 are located in the middle position of the plastic barrel to be tested. Then, the extrusion motor 140 is started to drive the extrusion screw 141 to rotate, so that the positioning push plate 125 moves toward the direction close to the axis of the supporting circular plate 104. Under the action of the positioning rack 126 and the positioning gear 127, the two fan-shaped strips 110 and the fan-shaped side plate 124 form a complete ring. At this time, the positioning push plate 125 contacts the positioning push block 137 and the extrusion slide 139, the adjustment push plate 125 continues to move, the adjustment push block 137 and the extrusion slide 139 move synchronously, and under the action of the adjustment short rod 129, the adjustment rotating plate 130, the adjustment push rod 131, the trapezoidal slide 133, the adjustment push block 137, and the fan-shaped supporting plate 138, the extrusion slide 128 and the extrusion slide 139 move synchronously, so that the three extrusion rods 112 are all moved in the direction close to the axis of the supporting circular plate 104, and finally the three extrusion rods 112 are all in contact with the side of the plastic barrel placed on the supporting circular plate 104, and the position of the plastic barrel is adjusted under the action of the three extrusion rods 112. At this time, the axis of the plastic barrel and the axis of the supporting circular plate 104 are on the same straight line.
[0048] Then start the auxiliary motor 111 to drive the auxiliary screw 109 to rotate, so that the L-shaped slide plate 108 moves toward the direction close to the supporting circular plate 104, that is, the pressing circular plate 106 moves toward the direction close to the supporting circular plate 104, and finally the lower surface of the pressing circular plate 106 contacts the upper surface of the plastic barrel placed on the supporting circular plate 104. At this time, a sealed chamber is formed between the plastic barrel and the pressing circular plate 106, and air is injected into the sealed chamber formed between the plastic barrel and the pressing circular plate 106 by the air pump 107 to pressurize it. The air pressure sensor 132 monitors the changes in the internal air pressure of the sealed chamber formed between the plastic barrel and the pressing circular plate 106, thereby realizing the detection of the air tightness of the plastic barrel.
[0049] If the air tightness of the plastic barrel is unqualified after detection, the support motor 105 and the auxiliary motor 111 are started to make the support circular plate 104 and the pressing circular plate 106 return to the initial position. At this time, the lower surface of the support circular plate 104 falls off and contacts the lower surface of the plastic barrel. Under the action of the three squeezing rods 112, the plastic barrel will not move. Then the transposition motor 115 is started to drive the transmission gear 119 to rotate, so that the transposition gear 118 rotates. Under the action of the lifting screw rod 116 and the lifting gear 117, the two conveying bottom plates 102 are moved upward, and the spring between the conveying bottom plate 102 and the bottom plate 101 is compressed. One of the two conveying components is used to convey qualified plastic barrels, and the other conveying component is used to convey unqualified plastic barrels. At this time, under the action of the transposition motor 115, the transposition gear 118, and the transmission gear 119, the adjustment rotating frame 113 is rotated to the direction for conveying unqualified plastic barrels. Conveying assembly, at this time, the plastic barrel clamped by the three squeezing rods 112 is located above the conveyor belt in the conveying assembly, and at this time, the adjustment rotary frame 113 contacts the end face of the limiting strip 120, and the lower surface of the conveyor belt does not contact the lower surface of the plastic barrel, and the transposition gear 118 continues to rotate, and the torsion spring between the transposition gear 118 and the adjustment rotary frame 113 is compressed, so that the two conveying bottom plates 102 continue to move upward, and finally the conveyor belt contacts the lower surface of the plastic barrel, and then the squeezing motor 140 is started to make the adjustment push plate 125 return to the initial position, that is, the squeezing rod 112 releases the clamping of the plastic barrel, and the two fan-shaped strips 110 also return to the initial position, at this time, the conveying motor 114 corresponding to the conveyor belt is started, so that the conveyor belt can realize the conveying of unqualified plastic barrels, and then the transposition motor 115 is started, so that the conveying bottom plate 102, the adjustment rotary frame 113, and the transposition gear 118 all return to their initial positions.
[0050] If the air tightness of the plastic barrel is qualified after the test, the gas added to the sealed chamber formed between the plastic barrel and the pressing circular plate 106 will be discharged, and then the extrusion motor 140 will be started to drive the three extrusion rods 112 to fall off and contact the surface of the plastic barrel, and the auxiliary motor 111 will be started to drive the pressing circular plate 106 to continue to move downward, that is, a constant external force is applied to the plastic barrel from above the plastic barrel to test the strength of the plastic barrel. Under the action of multiple cameras arranged on the bottom plate 101, the deformation of the surface of the plastic barrel is monitored. If the plastic barrel is deformed under the constant external force, it is an unqualified product, and the above steps are repeated to place the plastic barrel on the conveyor belt in the conveying assembly for conveying unqualified products, and then the conveying motor 114 corresponding to the conveyor belt is started to realize the conveying of the unqualified plastic barrel.
[0051] After the pressing circular plate 106 applies a constant external force to the plastic barrel and the surface of the plastic barrel does not deform, the auxiliary motor 111 is started to make the pressing circular plate 106 fall off and contact the plastic barrel, and then the extrusion motor 140 is started to move the three extrusion rods 112 in the direction close to the axis of the supporting circular plate 104, that is, a constant external force is applied to the side of the plastic barrel through the adjustment rotating frame 113 to detect the strength of the plastic barrel. Under the action of multiple cameras arranged on the bottom plate 101, the deformation of the surface of the plastic barrel is monitored. If the plastic barrel is deformed under the constant external force, it is a defective product. Repeat the above steps, place the plastic barrel on the conveyor belt in the conveying assembly for conveying defective products, and then start the conveying motor 114 corresponding to the conveyor belt to realize the conveying of the defective plastic barrel.
[0052] If the above tests on the plastic barrels are all qualified, start the transposition motor 115 to drive the adjustment rotating frame 113 and the transposition gear 118 to rotate, and place the plastic barrel clamped by the extrusion rod 112 on the conveyor belt in the conveying assembly for conveying qualified products, and then start the conveying motor 114 corresponding to the conveyor belt to realize the conveying of qualified plastic barrels.
[0053] Repeat the above steps to detect the quality of the plastic barrel.
[0054] The present invention is not limited to the above-mentioned specific implementation modes. Various changes made by technicians in the relevant technical field based on the above-mentioned conception without creative work all fall within the protection scope of the present invention.
Claims
1. A quality inspection device for plastic barrel production, comprising a bottom plate (101), characterized in that: The bottom plate (101) is provided with an extrusion assembly, which includes a positioning slide (123), a fan-shaped side plate (124) is fixedly mounted on the positioning slide (123), a fan-shaped strip plate (110) is symmetrically rotatably mounted on the positioning slide (123), and a complete ring is formed when the two fan-shaped strip plates (110) and the fan-shaped side plate (124) are joined, an extrusion slide frame 2 (139) is slidably mounted on the fan-shaped side plate (124), and an extrusion slide frame 1 (128) is slidably mounted on the fan-shaped strip plates (110), and an extrusion rod (112) is fixedly mounted at the ends of the extrusion slide frame 1 (128) and the extrusion slide frame 2 (139), and the extrusion rod (112) is used to achieve position adjustment and strength monitoring of the plastic barrel; The bottom plate (101) is provided with an auxiliary component and two conveying components, the auxiliary component comprising a supporting circular plate (104) and an L-shaped slide plate (108) slidably mounted on the bottom plate (101), a pressing circular plate (106) being fixedly mounted on the end of the L-shaped slide plate (108), an air pump (107) and an air pressure sensor (132) being fixedly mounted on the pressing circular plate (106), the air pump (107) and the air pressure sensor (132) being used to detect the air tightness of the plastic barrel; The extrusion assembly further comprises a transposition gear (118) rotatably mounted on the bottom plate (101), a position adjustment rotating frame (113) rotatably mounted on the transposition gear (118), a torsion spring is arranged between the position adjustment rotating frame (113) and the transposition gear (118), a limiting strip (120) is fixedly arranged on the bottom plate (101), the limiting strip (120) is used to limit the rotation position of the position adjustment rotating frame (113), the position adjustment slide plate (123) is slidably mounted on the position adjustment rotating frame (113), a position adjustment screw rod (121) is rotatably mounted on the position adjustment rotating frame (113), and the position adjustment screw rod (121) and the position adjustment slide plate (123) form a spiral pair; A positioning push plate (125) is slidably mounted on the fan-shaped side plate (124), an extrusion screw rod (141) is rotatably mounted on the positioning slide plate (123), the second extrusion slide (139) and the extrusion screw rod (141) form a spiral pair, the fan-shaped strip plates (110) are all fixedly mounted with positioning gears (127), the positioning push plate (125) is symmetrically slidably mounted with positioning racks (126), and the positioning racks (126) are meshed with corresponding positioning gears (127) to form a gear rack pair; The side surfaces of the fan-shaped strips (110) are rotatably mounted with adjustment rotating plates (130), and the extrusion slide frame (128) is fixedly mounted with adjustment short rods (129), and the adjustment short rods (129) are movably connected with the corresponding adjustment rotating plates (130). The side surfaces of the fan-shaped strips (110) are fixedly mounted with support straight plates (135), and the support straight plates (135) are slidably mounted with trapezoidal slides (133). The end portions of the adjustment rotating plates (130) are fixedly mounted with adjustment push rods (131), and the trapezoidal slides (133) are used to push the adjustment push rods (131) to move. The end portions of the support straight plates (135) are fixedly mounted with limit blocks (136), and the limit blocks (136) are used to limit the position of the trapezoidal slides (133). The two conveying assemblies are symmetrically arranged on both sides of the transposition gear (118), and the conveying assemblies include a conveying base plate (102) and a lifting gear (117). The conveying base plate (102) is slidably mounted on the base plate (101), and a conveying group (103) is arranged on the conveying base plate (102). A lifting screw rod (116) is fixedly mounted on the conveying base plate (102), and the lifting gear (117) is rotatably mounted on the base plate (101). The lifting screw rod (116) and the lifting gear (117) form a spiral pair, and the lifting gear (117) is meshed with the transposition gear (118) to form a gear pair. An auxiliary screw (109) is rotatably mounted on the base plate (101), and the L-shaped slide plate (108) and the auxiliary screw (109) form a screw pair. A support motor (105) is fixedly mounted on the base plate (101), and the piston rod end of the support motor (105) is fixedly connected to the lower surface of the support circular plate (104), and the axes of the support circular plate (104) and the pressing circular plate (106) are on the same straight line.
2. A quality inspection device for plastic barrel production according to claim 1, characterized in that: The positioning slide plate (123) is symmetrically fixed with support strips (134), and fan-shaped support plates (138) are slidably mounted on the support strips (134). The trapezoidal slide plate (133) and the fan-shaped support plates (138) are movably connected, and there is friction between the fan-shaped support plates (138) and the support strips (134). The ends of the fan-shaped support plates (138) are each provided with a positioning push block (137), and the positioning push plate (125) can be used to push the positioning push block (137) to move.
3. A quality inspection device for plastic barrel production according to claim 2, characterized in that: When the positioning push plate (125) contacts the end surface of the second extrusion slide (139), the positioning push plate (125) and the positioning push block (137) come into contact. At this time, the positioning push plate (125) pushes the second extrusion slide (139) to move. Under the action of the positioning short rod (129), the positioning rotating plate (130), the positioning push rod (131), and the trapezoidal slide (133), the displacements of the first extrusion slide (128) and the second extrusion slide (139) relative to the axis of the pressing circular plate (106) are equal.
4. The quality inspection equipment for plastic barrel production according to claim 3 is characterized by: A plurality of cameras are fixedly mounted on the bottom plate (101), and the cameras are used to monitor whether the plastic barrel is deformed during the detection process.
Citation Information
Patent Citations
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CN113295522A
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