Laser glaze repair machine for ceramics
By using rail-changing glaze blowing components and high-pressure airflow in ceramic laser glaze repair machine, combined with angle adjustment and clamping mechanism, the problems of uneven glaze liquid in ceramic glaze repair are solved, and efficient and smooth glaze repair effect is achieved , improves the quality and automation of porcelain.
Patent Information
- Application Number
- CN202411411554.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-11
- Publication Date
- 2024-12-13
- Estimated Expiration
- 2044-10-11
AI Technical Summary
In the existing ceramic glaze repair technology, uneven melting of the glaze strips after laser irradiation leads to different thicknesses of the glaze repair area, and requires multiple polishing, which is prone to protrusions and roughness, affecting the quality of the porcelain.
A laser glaze repair machine for ceramics is designed, using rail-changing glaze blowing assembly and high-pressure gas nozzle. The glaze liquid forms a uniform arc coating on the surface of the porcelain through the laser emission assembly and high-pressure air flow, and uses angle adjustment mechanism and clips. The holding mechanism achieves multiple degrees of freedom to ensure uniform diffusion and rapid drying of the glaze liquid.
It effectively avoids the problem of glaze liquid imbalance and convex points, reduces the number of polishing times, improves the smoothness of glaze and the quality of porcelain, and achieves the automatic glaze repair effect.
Smart Images

Figure CN118906190B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of glaze repair, in particular to a laser glaze repair machine for ceramics. Background Art
[0002] Porcelain is a ceramic product made of porcelain clay through molding, drying, firing and other processes. Since porcelain is easily damaged, it needs to be repaired. Porcelain glaze repair is a technology to repair and restore damage to the surface of porcelain. However, the existing repair method is prone to color difference between the repair pigment and the porcelain itself, thereby reducing the quality of the repaired porcelain, and causing the hardness of the repaired area to not match the hardness of the porcelain itself, which can easily lead to the shedding of the repair pigment.
[0003] In the prior art, laser irradiation of glaze strips is usually used to melt the glaze strips on the surface of the porcelain, and then sandpaper is used to polish after drying by light. For example, Chinese patent publication number: CN118084537A discloses a laser glaze repair process, which includes the following steps: step one, preparing porcelain pieces; step two, preparing glaze strips; step three, laser irradiation; step four, glaze repair; step five, quality inspection; wherein in the above step one, the porcelain to be glazed is selected, and the clean and flat unglazed area is ensured; wherein in the above step two, the porcelain glaze selected in step one is selected, and then the selected glaze is made into a glaze strip suitable for use, and it is heated to reach a uniformly melted state; wherein in the above step three, the glaze strip is melted in the unglazed area of the porcelain by laser irradiation, so that the glaze repair part is integrated with the porcelain surface; the occurrence of the glaze strip remaining at the repair position of the porcelain by laser not only avoids color difference, but also uses raw materials of the same hardness for repair, reduces the shedding of the repair material, and thus improves the quality of the repaired porcelain.
[0004] In this scheme, the glaze strip is melted in the unglazed area of the porcelain, so that the glaze repair part is integrated with the porcelain surface. After the glaze repair part cools down, the glaze repair area is carefully polished with a grinder to make the glaze repair and the original glaze surface naturally transition. The glaze repair part is then melted with laser irradiation, and then cooled to make the glaze present a uniform and smooth surface. However, this process has the problem that the glaze strip does not flow along the predetermined route after melting, so that the glaze surface of the part that needs to be repaired is thinner, and the glaze surface of the part that does not need to be repaired is thicker. In addition, the irregular liquid glaze needs to be polished again, and each polishing will damage the original glaze surface. The process is not very reasonable, and this scheme is also prone to raised glaze spots. Summary of the invention
[0005] In view of the deficiencies in the prior art, the present invention provides a laser glaze repair machine for ceramics, which solves the problems raised in the above background technology.
[0006] To achieve the above objectives, the present invention is implemented through the following technical solutions: A laser glaze repair machine for ceramics, comprising two I-shaped support frames, the two I-shaped support frames are arranged in parallel front and back, and the upper ends of the two I-shaped support frames are both installed with linear guide rails A, and also comprising a protective bottom shell, the protective bottom shell is located between the two I-shaped support frames, and both ends of the protective bottom shell are fixedly installed with linear guide rails B, and the linear guide rails B are perpendicular to the linear guide rails A. The protective bottom shell is rotatably installed on the two I-shaped support frames;
[0007] Both linear guide rails B are equipped with clamping mechanisms that can move autonomously relative to the linear guide rails B and are used to clamp porcelain;
[0008] Both linear guide rails A are equipped with angle adjustment mechanisms that can move autonomously relative to the linear guide rails A;
[0009] A track-changing glaze blowing assembly is provided between the two angle adjustment mechanisms, and both ends of the track-changing glaze blowing assembly are respectively mounted on the two angle adjustment mechanisms, and the angle adjustment mechanisms are used to change the angle and height of the track-changing glaze blowing assembly relative to the two clamping mechanisms;
[0010] It also includes a laser emitting component, which is installed on the track-changing glaze blowing component. The irradiation end of the laser emitting component is fixedly sleeved with a high-pressure gas nozzle on the outside, and the gas outlet end of the high-pressure gas nozzle corresponds to the irradiation end of the laser emitting component. The outside of the high-pressure gas nozzle is sleeved with an outer cover air box, and the outside of the outer cover air box is fixedly installed with an air inlet pipe connected to the inside of the outer cover air box, and the outer cover air box is connected to the high-pressure gas nozzle.
[0011] Preferably, the high-pressure gas nozzle has a two-stage structure, the upper end of the high-pressure gas nozzle is fixedly mounted on the bottom irradiation end of the laser emitting assembly and sealed therewith, the upper end of the high-pressure gas nozzle is provided with a circle of inside and outside penetrating air holes, the air holes are connected with the air jet end of the high-pressure gas nozzle, the air jet end of the high-pressure gas nozzle is a conical tube structure, the outer cover air box sealing sleeve is outside the high-pressure gas nozzle, and the internal cavity of the outer cover air box is connected with the air holes.
[0012] Preferably, the track-changing glaze blowing assembly includes a glaze strip box and a base plate. Two base plates are provided, which are respectively located on both sides of the glaze strip box. Linear guide rails C are fixedly installed on both sides of the glaze strip box. The two base plates are respectively slidably connected to the linear guide rails C on both sides of the glaze strip box. The two base plates are fixed by a connecting frame, and the laser emitting assembly is fixed to the connecting frame.
[0013] It also includes two slide bars, on which a servo drive assembly is fixedly mounted. The servo drive assembly is mounted on the slide bars and can drive the substrate to slide along the slide bars.
[0014] Preferably, the glaze strip box includes a box body, the upper wall of the box body is provided with a plurality of irradiation holes penetrating up and down, the irradiation holes are equidistantly distributed, the irradiation holes correspond to the irradiation end of the laser emitting assembly, the bottom surface of the box body is provided with a flow channel penetrating up and down, and the position of the flow channel corresponding to the irradiation hole is an arc-shaped structure.
[0015] Preferably, the angle adjustment mechanism includes a rotating wheel, a guide rail D and a slider, the rotating wheel is located above the linear guide rail A, the guide rail D is fixed on the side of the rotating wheel close to each other, the slider is located in the guide rail D and is slidably connected thereto, a lead screw drive assembly is fixedly mounted on the guide rail D for driving the position of the slider, the two ends of the linear guide rail C of the glaze strip box are respectively fixed to the sliders of the two angle adjustment mechanisms, and the two ends of the slide rod are respectively fixed to the sliders of the two angle adjustment mechanisms.
[0016] Preferably, the angle adjustment mechanism also includes a wheel frame, a servo motor A and a linear drive block A, the linear drive block A is clamped on the linear guide rail A and can move along the linear guide rail A, the wheel frame is fixed on the linear drive block A, the rotating wheel is installed in the wheel frame and is rotatably connected thereto, the servo motor A is fixed at the bottom of the wheel frame, the outer circle of the rotating wheel is provided with a tooth groove, and a gear is installed at the output end of the servo motor A, and the gear is meshed with the tooth groove.
[0017] Preferably, the clamping mechanism includes a cylinder, a linear drive block B, a servo motor B and a pressure wheel. Two cylinders are provided and are fixed together on the linear drive block B. The linear drive block B is installed on the linear guide rail B and can slide independently relative to it. A force-bearing disk is fixedly installed together at the output ends of the two cylinders. The servo motor B is fixed on the force-bearing disk. The pressure wheel is installed on the servo motor B and fixed to its output end.
[0018] Preferably, the clamping mechanism further comprises two force-bearing rods, one end of which is fixed to the force-bearing disk, and the other end is mounted on the pressure wheel and rotatably connected thereto, and the servo motor B is fixed between the two force-bearing rods.
[0019] Preferably, rubber pads are fixedly mounted on the sides of the pressing wheels that are close to each other.
[0020] Compared with the prior art, the present invention has the following beneficial effects:
[0021] The laser glaze repairing machine for ceramics is provided with a track-changing glaze blowing component and a laser emitting component. The glaze strip can be placed in a glaze strip box. When repairing porcelain, the position of the porcelain to be repaired is aligned with the laser emitting component. When the laser emitting component irradiates the glaze strip, the heat of the laser can pass through the irradiation hole and the flow channel, so that the melted glaze strip drips onto the porcelain. At the same time, the air inlet pipe is connected to the high-pressure air pump. The high-pressure gas gathers near the high-pressure gas nozzle and surrounds the outer circle of the laser light. The converged airflow can blow down the melted glaze liquid, so that the glaze liquid is diffused to all sides when it drips on the porcelain. The diffused glaze liquid can form an arc-shaped coating on the surface of the porcelain. At the same time, the airflow with high temperature can also correct the shape of the glaze liquid and dry the glaze liquid. After the glaze liquid is flattened by the airflow, the laser emitting component is controlled to switch the light source, so that the drying light source irradiates the glaze repairing position, and the glaze liquid can solidify quickly, thereby avoiding various problems such as glaze liquid imbalance, convex points, roughness, etc. that occur during the existing laser glaze repair. This laser irradiation plus high-pressure blowing can ensure the smoothness of the glaze surface and reduce the number of polishing times.
[0022] The ceramic laser glaze repair machine is equipped with an angle adjustment mechanism. When the wheel rotates, it can change the glaze blowing angle of the laser emitting component, and can achieve multiple angle changes, which can adapt to porcelain with different curvatures. The screw drive component can also adjust the distance between the laser emitting component, the glaze strip box and the porcelain, and can change the diffusion change and area change of the glaze liquid. After the glaze strip at one position is melted, the laser emitting component can be moved and then used to irradiate another part of the glaze strip. The glaze strip can be used to the maximum extent, and the effect of automatic glaze repair can be achieved.
[0023] The laser glaze repair machine for ceramics is provided with a protective bottom shell. When the angle adjustment mechanism changes the irradiation angle of the laser emitting component, the angle of the protective bottom shell can also be controlled to change the angle of the porcelain. The angle of the porcelain can change with the angle of the laser emitting component, or change in the opposite direction, or change dynamically, and can adapt to porcelain of various curvatures.
[0024] The laser glaze repair machine for ceramics is equipped with a clamping mechanism. The two clamping mechanisms can clamp the porcelain when the cylinder is extended. The servo motor B can rotate the porcelain. The linear drive block B can make the porcelain follow the movement of the laser emitting component. Combined with the movement of the angle adjustment mechanism, the freedom of movement of the XYZ axis can be realized, and the freedom of angle change can be achieved. The glaze repair effect is better and no manual assistance is required. BRIEF DESCRIPTION OF THE DRAWINGS
[0025] Figure 1 It is a schematic diagram of the structure of the present invention;
[0026] Figure 2 It is a top view of the structure of the present invention;
[0027] Figure 3 It is a schematic diagram of the structure of the protective bottom shell and the clamping mechanism of the present invention;
[0028] Figure 4 It is a structural diagram of the angle adjustment mechanism and the laser emission assembly of the present invention;
[0029] Figure 5 For the present invention Figure 4 A magnified view of a local area in ;
[0030] Figure 6 It is a schematic diagram of the structure of the laser emission assembly of the present invention;
[0031] Figure 7 It is a structural diagram of the glaze strip box and the laser emission assembly of the present invention;
[0032] Figure 8 This is a structural diagram of the laser emission component of the present invention.
[0033] In the figure: 1, I-shaped support frame; 2, linear guide A; 3, protective bottom shell; 4, linear guide B; 5, clamping mechanism; 501, cylinder; 502, linear drive block B; 503, servo motor B; 504, pressure wheel; 505, force plate; 506, force rod; 507, rubber pad; 6, angle adjustment mechanism; 601, rotating wheel; 602, linear guide D; 603, slider; 604, screw drive assembly; 605, wheel frame; 606 , servo motor A; 607, linear drive block A; 608, tooth groove; 609, gear; 7, track change glaze blowing assembly; 701, glaze strip box; 702, substrate; 7021, box body; 7022, irradiation hole; 7023, flow channel; 703, linear guide C; 704, connecting frame; 705, slide rod; 706, servo drive assembly; 8, laser emission assembly; 9, high-pressure gas nozzle; 10, outer cover gas box; 11, air inlet pipe; 12, air hole. DETAILED DESCRIPTION
[0034] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0035] It should be noted that all directional indications in the embodiments of the present invention are only used to explain the relative position relationship, movement status, etc. between various components in a certain specific posture. If the specific posture changes, the directional indication will also change accordingly.
[0036] In the present invention, unless otherwise clearly specified and limited, the terms "connection", "fixation", etc. should be understood in a broad sense. For example, "fixation" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements, unless otherwise clearly defined. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0037] In addition, in the present invention, descriptions such as "first", "second", etc. are only used for descriptive purposes and cannot be understood as indicating or implying their relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features defined as "first" and "second" may explicitly or implicitly include at least one of the features. In addition, the technical solutions between the various embodiments can be combined with each other, but they must be based on the ability of ordinary technicians in the field to implement them. When the combination of technical solutions is contradictory or cannot be implemented, it should be deemed that such a combination of technical solutions does not exist and is not within the scope of protection required by the present invention.
[0038] like Figure 1-8 As shown, a laser glaze repair machine for ceramics includes two I-shaped support frames 1, which are arranged in parallel front and back, and the upper ends of the two I-shaped support frames 1 are both installed with linear guide rails A2, and also includes a protective bottom shell 3, the protective bottom shell 3 is located between the two I-shaped support frames 1, and both ends of the protective bottom shell 3 are fixedly installed with linear guide rails B4, the linear guide rails B4 are perpendicular to the linear guide rails A2, and the protective bottom shell 3 is rotatably installed on the two I-shaped support frames 1;
[0039] The two linear guide rails B4 are both provided with a clamping mechanism 5 which can move autonomously relative to the linear guide rails B4 and is used to clamp the porcelain;
[0040] An angle adjustment mechanism 6 capable of autonomously moving relative to the linear guide rails A2 is installed on both linear guide rails A2;
[0041] A track-changing glaze blowing assembly 7 is provided between the two angle adjustment mechanisms 6. Both ends of the track-changing glaze blowing assembly 7 are respectively mounted on the two angle adjustment mechanisms 6. The angle adjustment mechanisms 6 are used to change the angle and height of the track-changing glaze blowing assembly 7 relative to the two clamping mechanisms 5.
[0042] It also includes a laser emitting component 8, which is installed on the track-changing glaze blowing component 7. The irradiation end of the laser emitting component 8 is fixedly sleeved with a high-pressure gas nozzle 9 on the outside. The gas outlet end of the high-pressure gas nozzle 9 corresponds to the irradiation end of the laser emitting component 8. The outside of the high-pressure gas nozzle 9 is sleeved with an outer cover air box 10. The outer cover air box 10 has an air inlet pipe 11 fixedly installed on the outside and connected to the inside thereof. The outer cover air box 10 is connected to the high-pressure gas nozzle 9.
[0043] Specifically, the I-beam support frame 1 is fixed on the workbench or installed on the existing equipment with fastening bolts. The protective bottom shell 3 is used to place porcelain, and can also catch fallen porcelain, and is used to receive debris generated when porcelain is polished. The linear guide B4 is on the same plane as the linear guide A2 when the protective bottom shell 3 is horizontal. The swing of the protective bottom shell 3 is based on the installation of a worm gear reducer at its bottom. The reducer is powered by a motor. The reducer is installed on the I-beam support frame 1, and its output end is connected to the hinge shaft of the protective bottom shell 3. The rotation of the motor can control the angle of the protective bottom shell 3.
[0044] The laser emitting component 8 can emit a laser beam with a very high power density (105~107 watts / square centimeter) to act on the surface of the material, causing the surface of the material to melt rapidly. The inner diameter of the high-pressure gas nozzle 9 is larger than the diameter of the laser beam. The air inlet pipe 11 needs to be connected to the air supply equipment. The air supply equipment in the workshop can be used or the air compressor can be connected by itself.
[0045] The high-pressure gas nozzle 9 has a two-stage structure. The upper end of the high-pressure gas nozzle 9 is fixedly mounted on the bottom irradiation end of the laser emitting assembly 8 and sealed therewith. The upper end of the high-pressure gas nozzle 9 is provided with a circle of inside and outside penetrating air holes 12. The air holes 12 are connected to the air jet end of the high-pressure gas nozzle 9. The air jet end of the high-pressure gas nozzle 9 is a conical tube structure. The outer cover air box 10 is sealed outside the high-pressure gas nozzle 9, and the internal cavity of the outer cover air box 10 is connected to the air holes 12.
[0046] The high-pressure gas nozzle 9 of the conical tube structure can gather gas, increase the pressure and flow rate of the gas, and facilitate the rapid expansion of the glaze liquid.
[0047] The track-changing glaze blowing assembly 7 includes a glaze strip box 701 and a base plate 702. Two base plates 702 are provided, which are respectively located on both sides of the glaze strip box 701. Linear guide rails C703 are fixedly installed on both sides of the glaze strip box 701. The two base plates 702 are respectively slidably connected to the linear guide rails C703 on both sides of the glaze strip box 701. The two base plates 702 are fixed by a connecting frame 704, and the laser emitting assembly 8 is fixed to the connecting frame 704.
[0048] It also includes two slide bars 705 , and a servo drive assembly 706 is fixedly mounted on each of the base plates 702 . The servo drive assembly 706 is mounted on the slide bars 705 and can drive the base plates 702 to slide along the slide bars 705 .
[0049] To prepare glaze strips, one first needs to understand the porcelain glaze formula required for porcelain, mix the glaze according to the porcelain glaze formula, add the porcelain glaze formula to an appropriate amount of water, and stir it thoroughly until a paste with a certain viscosity is formed, place the paste under a molding machine to obtain strips of the desired shape, and then place the strips in a well-ventilated environment for natural drying, and then place them in a furnace for high-temperature baking, and the baking temperature and time are adjusted according to the glaze formula and the desired effect, then after the glaze strips are cooled, place them in a dry container for storage, take out a single glaze strip when using it, and put it into the glaze strip box 701, and when the glaze strips in the glaze strip box 701 are used up, replace them with new glaze strips.
[0050] The servo drive assembly 706 and the slide bar 705 are precision linear rails.
[0051] The glaze strip box 701 includes a box body 7021, and the upper wall of the box body 7021 is provided with a plurality of irradiation holes 7022 that pass through the upper and lower parts, and the irradiation holes 7022 are evenly distributed, and the irradiation holes 7022 correspond to the irradiation ends of the laser emitting assembly 8. The bottom surface of the box body 7021 is provided with a flow channel 7023 that passes through the upper and lower parts, and the position of the flow channel 7023 corresponding to the irradiation holes 7022 is an arc-shaped structure.
[0052] The glaze strip can be placed in the box body 7021, and the laser beam emitted by the laser emitting assembly 8 can melt the glaze strip on the porcelain, and the flow channel 7023 can make the melted glaze flow onto the porcelain.
[0053] The angle adjustment mechanism 6 includes a rotating wheel 601, a linear guide D602 and a slider 603. The rotating wheel 601 is located above the linear guide A2. The linear guide D602 is fixed on the side of the rotating wheel 601 that is close to each other. The slider 603 is located in the linear guide D602 and is slidably connected thereto. A lead screw drive assembly 604 is fixedly installed on the linear guide D602 for driving the position of the slider 603. Both ends of the linear guide C703 of the glaze strip box 701 are respectively fixed to the sliders 603 of the two angle adjustment mechanisms 6, and both ends of the slide rod 705 are respectively fixed to the sliders 603 of the two angle adjustment mechanisms 6.
[0054] The screw drive assembly 604 is a small ball screw device, which also includes two limit slides, which can allow the slider 603 to change its position freely in the linear guide D602.
[0055] The angle adjustment mechanism 6 also includes a wheel frame 605, a servo motor A606 and a linear drive block A607. The linear drive block A607 is clamped on the linear guide rail A2 and can move along the linear guide rail A2. The wheel frame 605 is fixed on the linear drive block A607. The rotating wheel 601 is installed in the wheel frame 605 and is rotatably connected thereto. The servo motor A606 is fixed at the bottom of the wheel frame 605. The outer edge of the rotating wheel 601 is provided with a tooth groove 608. The output end of the servo motor A606 is installed with a gear 609, and the gear 609 is meshed with the tooth groove 608.
[0056] The linear drive block A607 cooperates with the linear guide rail A2 for linear sliding, and a linear ball and a servo drive for controlling movement are also arranged between the two. The servo motor A606 is driven and controlled by a servo drive, so that the rotating wheel 601 can rotate at any angle.
[0057] The clamping mechanism 5 includes a cylinder 501, a linear drive block B502, a servo motor B503 and a pressure wheel 504. There are two cylinders 501, which are fixed together on the linear drive block B502. The linear drive block B502 is installed on the linear guide rail B4 and can slide independently relative to it. The output ends of the two cylinders 501 are jointly fixed with a force disk 505. The servo motor B503 is fixed on the force disk 505. The pressure wheel 504 is installed on the servo motor B503 and fixed to its output end.
[0058] The cylinder 501 is also powered by the workshop air supply equipment. The cylinder 501 can be manually controlled to extend or retract. The linear drive block B502 has the same principle as the linear drive block A607.
[0059] The clamping mechanism 5 also includes two force-bearing rods 506 , one end of which is fixed to the force-bearing disk 505 , and the other end is mounted on the pressure wheel 504 and rotatably connected thereto, and the servo motor B503 is fixed between the two force-bearing rods 506 .
[0060] A rotatable wheel disc is mounted on the back of the pressure wheel 504 using a roller bearing, and a force-bearing rod 506 is fixed on the wheel disc to bear the pressure.
[0061] Rubber pads 507 are fixedly mounted on the sides of the pressing wheels 504 that are close to each other.
[0062] The rubber pad 507 can be provided to prevent the porcelain from being damaged.
[0063] When in use, the porcelain is placed in the protective bottom shell 3 and between the two clamping mechanisms 5. The two clamping mechanisms 5 can clamp the porcelain when the cylinder 501 is extended. The servo motor B503 can make the pressure wheel 504 drive the porcelain to rotate. The squeezing force will act on the force-bearing rod 506. The glaze strip is placed in the glaze strip box 701. When repairing the porcelain, the position of the porcelain to be repaired is aligned with the laser emitting component 8. The linear drive block B502 can make the porcelain follow the movement of the laser emitting component 8. The laser emitting component 8 When irradiating the glaze strip, the heat of the laser can pass through the irradiation hole 7022 and the flow channel 7023, so that the melted glaze strip drips onto the porcelain. At the same time, the air inlet pipe 11 is connected to the high-pressure air pump. The high-pressure gas gathers near the high-pressure gas nozzle 9 and surrounds the outer circle of the laser light. The converged airflow can blow down the melted glaze liquid, so that when the glaze liquid drops on the porcelain, it is diffused to the surroundings by the wind. The diffused glaze liquid can form an arc-shaped coating on the surface of the porcelain. At the same time, the high-temperature airflow can also correct the shape of the glaze liquid and dry it. The glaze liquid is melted. After the glaze liquid is spread by the airflow, the laser emitting component 8 is controlled to switch the light source so that the drying light source irradiates the glaze repairing position, and the glaze liquid can solidify quickly. The rotating wheel 601 can change the glaze blowing angle of the laser emitting component 8 when rotating, and multiple angle changes can be achieved, which can adapt to porcelain with different curvatures. The screw drive component 604 can also adjust the distance between the laser emitting component 8, the glaze strip box 701 and the porcelain, which can change the diffusion change and area change of the glaze liquid. After the glaze strip at one position is melted, the laser emitting component 8 can be moved and then used to irradiate another part of the glaze strip, which can maximize the use of the glaze strip. In combination with the movement of the angle adjustment mechanism 6, when the angle adjustment mechanism 6 changes the irradiation angle of the laser emitting component 8, the angle of the protective bottom shell 3 can also be controlled to change the angle of the porcelain. The angle of the porcelain can change with the angle change of the laser emitting component 8, or it can change inversely, or dynamically cooperate with the change, which can achieve multi-degree-of-freedom, intelligent and automated repair of porcelain.
[0064] In the description of this specification, the description with reference to the terms "one embodiment", "some embodiments", "example", "specific example", or "some examples" etc. means that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the present invention. In this specification, the schematic representations of the above terms do not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described may be combined in any one or more embodiments or examples in a suitable manner. In addition, those skilled in the art may combine and combine the different embodiments or examples described in this specification.
[0065] In addition, the technical solutions between the various embodiments can be combined with each other, but it must be based on the fact that ordinary technicians in the field can implement it. When the combination of technical solutions is contradictory or cannot be implemented, it should be deemed that such combination of technical solutions does not exist and is not within the scope of protection required by the present invention.
[0066] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A laser glaze repair machine for ceramics, comprising two I-shaped support frames (1), the two I-shaped support frames (1) are arranged in parallel front and back, and the upper ends of the two I-shaped support frames (1) are both equipped with linear guide rails A (2), characterized in that: It also includes a protective bottom shell (3), the protective bottom shell (3) is located between the two I-shaped support frames (1), and linear guide rails B (4) are fixedly installed at both ends of the protective bottom shell (3), and the linear guide rails B (4) and the linear guide rails A (2) are vertically mounted on the protective bottom shell (3) and rotatably installed on the two I-shaped support frames (1); The two linear guide rails B (4) are both provided with a clamping mechanism (5) capable of autonomously moving relative to the linear guide rails B (4) for clamping the porcelain; An angle adjustment mechanism (6) capable of autonomously moving relative to the linear guide rails A (2) is installed on each of the two linear guide rails A (2); A track-changing glaze blowing assembly (7) is provided between the two angle adjustment mechanisms (6), and two ends of the track-changing glaze blowing assembly (7) are respectively mounted on the two angle adjustment mechanisms (6). The angle adjustment mechanisms (6) are used to change the angle and height of the track-changing glaze blowing assembly (7) relative to the two clamping mechanisms (5). A laser emitting assembly (8) is mounted on the track-changing glaze blowing assembly (7); The track-changing glaze blowing assembly (7) comprises a glaze strip box (701) and a base plate (702), wherein two base plates (702) are provided and are located on both sides of the glaze strip box (701), respectively, and linear guide rails C (703) are fixedly installed on both sides of the glaze strip box (701), and the two base plates (702) are respectively slidably connected to the linear guide rails C (703) on both sides of the glaze strip box (701), and the two base plates (702) are fixed by a connecting frame (704), and the laser emission assembly (8) is fixed to the connecting frame (704); and further comprises two sliding rods (705), and servo drive assemblies (706) are fixedly installed on the base plates (702), and the servo drive assemblies (706) are installed on the sliding rods (705) and can drive the base plates (702) to slide along the sliding rods (705); The angle adjustment mechanism (6) comprises a rotating wheel (601), a linear guide rail D (602) and a slider (603), wherein the rotating wheel (601) is located above the linear guide rail A (2), the linear guide rail D (602) is fixed on a surface of the rotating wheel (601) close to each other, the slider (603) is located in the linear guide rail D (602) and is slidably connected thereto, a lead screw drive assembly (604) is fixedly mounted on the linear guide rail D (602) for driving the position of the slider (603), the two ends of the linear guide rail C (703) of the glaze strip box (701) are respectively fixed to the sliders (603) of the two angle adjustment mechanisms (6), and the two ends of the slide rod (705) are respectively fixed to the sliders (603) of the two angle adjustment mechanisms (6); the clamping mechanism (5) comprises a cylinder (501), a linear drive block B ( 502), a servo motor B (503) and a pressure wheel (504), two cylinders (501) are provided, which are fixed together on the linear drive block B (502), the linear drive block B (502) is mounted on the linear guide rail B (4) and can slide independently relative to it, the output ends of the two cylinders (501) are fixed together with a force disk (505), the servo motor B (503) is fixed on the force disk (505), and the pressure wheel (504) is mounted on the servo motor B (503) and fixed to its output end; the clamping mechanism (5) also includes two force rods (506), one end of the force rod (506) is fixed to the force disk (505), and the other end is mounted on the pressure wheel (504) and is rotatably connected to it, and the servo motor B (503) is fixed between the two force rods (506).
2. The laser glaze repair machine for ceramics according to claim 1, characterized in that: The irradiation end of the laser emitting component (8) is externally fixedly covered with a high-pressure gas nozzle (9), the gas outlet end of the high-pressure gas nozzle (9) corresponds to the irradiation end of the laser emitting component (8), the high-pressure gas nozzle (9) is externally covered with an outer cover gas box (10), the outer cover gas box (10) is externally fixedly mounted with an air inlet pipe (11) connected to the interior thereof, and the outer cover gas box (10) is connected to the high-pressure gas nozzle (9).
3. The laser glaze repair machine for ceramics according to claim 2, characterized in that: The high-pressure gas nozzle (9) is a two-stage structure. The upper end of the high-pressure gas nozzle (9) is fixedly mounted on the bottom irradiation end of the laser emitting assembly (8) and sealed therewith. The upper end of the high-pressure gas nozzle (9) is provided with a circle of air holes (12) that penetrate inside and outside. The air holes (12) are connected to the air jet end of the high-pressure gas nozzle (9). The air jet end of the high-pressure gas nozzle (9) is a conical tube structure. The outer cover air box (10) is sealed outside the high-pressure gas nozzle (9). The internal cavity of the outer cover air box (10) is connected to the air holes (12).
4. The laser glaze repair machine for ceramics according to claim 3, characterized in that: The glaze strip box (701) comprises a box body (7021), the upper wall of the box body (7021) is provided with a plurality of irradiation holes (7022) penetrating vertically, the irradiation holes (7022) are distributed at equal distances, the irradiation holes (7022) correspond to the irradiation ends of the laser emitting assembly (8), and the bottom surface of the box body (7021) is provided with a flow channel (7023) penetrating vertically, and the position of the flow channel (7023) corresponding to the irradiation hole (7022) is an arc-shaped structure.
5. The laser glaze repair machine for ceramics according to claim 4, characterized in that: The angle adjustment mechanism (6) further comprises a wheel frame (605), a servo motor A (606) and a linear drive block A (607); the linear drive block A (607) is clamped on the linear guide rail A (2) and is capable of moving along the linear guide rail A (2); the wheel frame (605) is fixed on the linear drive block A (607); the rotating wheel (601) is mounted in the wheel frame (605) and is rotatably connected thereto; the servo motor A (606) is fixed at the bottom of the wheel frame (605); a tooth groove (608) is provided on the outer circumference of the rotating wheel (601); a gear (609) is mounted on the output end of the servo motor A (606); the gear (609) is meshed with the tooth groove (608).
6. The laser glaze repair machine for ceramics according to claim 5, characterized in that: Rubber pads (507) are fixedly mounted on the mutually adjacent sides of the pressing wheels (504).
