Graphite blank box filling system
By designing the graphite blank box filler system, the position of the feeder and telescopic tube is adjusted using the rotary driver and the transmission shaft, the inefficiency problem caused by the fixation of the discharge port of the powder silo is solved, and the efficient continuous filler of the graphite blast box is achieved.
Patent Information
- Application Number
- CN202411289803.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-14
- Publication Date
- 2024-12-06
AI Technical Summary
During the firing process of graphite embryo, the discharge port of the powder silo is fixed, resulting in low filler efficiency. It is necessary to be removed from a graphite embryo box before the next one can be filled, affecting the loading efficiency.
A graphite blank box packing system is designed, including powder silo, feeder, rotary joint, rotary driver, drive shaft, hanging frame, rope collector and telescopic tube. The drive shaft drives the feeder to rotate through the rotary driver to adjust the telescopic The position of the tube enables rapid adjustment of the discharge position, allowing the next graphite blast box to be filled immediately after the loading of one graphite blast box is completed.
The packing efficiency is improved, and the lifting time is avoided due to adjustment of the discharge position during the loading process of graphite blast box is affected, thereby achieving continuous and efficient packing operations.
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Figure CN119079377A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of graphite blank firing, in particular to a graphite blank box filling system. Background Art
[0002] The firing of graphite blanks requires that the powder in the powder bin be filled into the graphite blank box first, and then the graphite blank box is moved away by a gantry truck. Since the discharge port of the powder bin is fixed, the next graphite blank box can only be loaded after the previous graphite blank box is moved away. At the same time, when the gantry truck is lifting the graphite blank box, it takes a certain amount of time to leave a space for loading, which reduces the loading efficiency. Summary of the invention
[0003] The technical problem to be solved by the present invention is to provide a graphite blank box packing system capable of improving packing efficiency.
[0004] To solve the above problems, the present invention provides a graphite billet box filling system, which includes a powder bin, a feeder, a rotary joint, a rotary driver, a transmission shaft, a hanger, a rope collector, a traction rope and a telescopic tube. The rotary joint is installed on the powder bin and connected to the discharge port of the powder bin, the feeder is installed on the rotary joint, the upper end of the transmission shaft is fixed on the feeder, the lower end of the transmission shaft is connected to the rotary driver, the axis line of the transmission shaft and the axis line of the rotary joint are on the same straight line, the hanger is installed on the powder bin, the feeder is also slidably arranged on the hanger, the telescopic tube is installed at the discharge port of the feeder, the rope collector is installed on the feeder, the front end of the traction rope is fixed on the rope collector, the rear end of the traction rope is fixed on the telescopic tube, and the rope collector is used to pull up or lower the rear end of the traction rope.
[0005] Furthermore, the rotary joint includes a first connecting pipe and a second connecting pipe, and the first connecting pipe and the second connecting pipe are connected via a bearing.
[0006] Furthermore, the second connecting pipe is provided with a receiving step, the receiving step of the second connecting pipe is provided with a lower sealing ring, the lower end surface of the first connecting pipe abuts against the lower sealing ring, the first connecting pipe is provided with a sealing groove, and the sealing groove is provided with an upper sealing ring.
[0007] Furthermore, the hanger includes a slide rail and a connecting frame, the slide rail is installed on the connecting frame, the connecting frame is installed on the powder bin, the feeder is provided with a pulley frame, the pulley frame is provided with a pulley, and the pulley is slidably arranged on the slide rail.
[0008] Furthermore, limit plates are detachably mounted on both ends of the slide rail, and the limit plates are used to limit the pulley.
[0009] Furthermore, a suspension rod is provided on the slide rail, and the suspension rod is fixed to the powder bin.
[0010] Furthermore, the connecting frame includes a crossbeam and a longitudinal beam, both ends of the crossbeam are mounted on the powder bin, and the longitudinal beam is mounted on the crossbeam.
[0011] Furthermore, a reversing frame is provided on the feeder, a reversing wheel is provided on the reversing frame, and the rear end of the traction rope passes around the reversing wheel and is connected to the telescopic tube.
[0012] Furthermore, it also includes a retaining frame, which is used to prevent the transmission shaft from shaking. The retaining frame includes a support rod and a ring, and the transmission shaft is installed on the ring through a bearing.
[0013] Furthermore, the telescopic tube is installed on the feeder through a connecting tube, the upper end of the connecting tube is connected to the discharge port of the feeder, the lower end of the connecting tube is connected to the upper end of the telescopic tube, and a negative pressure interface is provided on the connecting tube.
[0014] The graphite blank box filling system of the present invention utilizes a rotary driver to drive a transmission shaft to rotate, and the transmission shaft drives a feeder to rotate. The feeder rotates to adjust the position of a telescopic tube, thereby adjusting the position of a discharge. After a graphite blank box is filled, the discharge position can be adjusted without affecting the hoisting of the graphite blank box. The next graphite blank box can also be quickly filled, thereby improving the filling efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 It is a structural schematic diagram of a preferred embodiment of the graphite blank box filling system of the present invention.
[0016] Figure 2 It is a structural schematic diagram of a fixed rod installed on a rope collector.
[0017] Figure 3 It is a structural diagram of a rotary joint.
[0018] Figure 4 It is a structural diagram of the hanger.
[0019] Figure 5 It is a structural diagram of the slide rail.
[0020] Figure 6 It is a schematic diagram of the structure of the cage.
[0021] Figure 7 It is a structural diagram of the connecting pipe.
[0022] The meanings of the symbols in the accompanying drawings are:
[0023] Powder silo 1, silo body 11, supporting foot 12, feeder 21, pulley frame 22, pulley 23, reversing frame 24, reversing wheel 25, rotary joint 3, first connecting pipe 31, second connecting pipe 32, bearing 33, upper sealing ring 34, lower sealing ring 35, rotary driver 41, transmission shaft 42, retaining frame 5, support rod 51, ring 52, hanger 6, slide rail 61, slide groove 611, connecting frame 62, cross beam 621, longitudinal beam 622, limit plate 63, hanger 64, rope collector 71, traction rope 72, telescopic tube 73, fixing rod 74, connecting pipe 8, perforation 81, negative pressure interface 82. DETAILED DESCRIPTION
[0024] The present invention will be further described below in conjunction with the accompanying drawings.
[0025] like Figure 1 and Figure 2The preferred embodiment of the graphite blank box filling system of the present invention comprises a powder bin 1, a feeder 21, a rotary joint 3, a rotary driver 41, a transmission shaft 42, a retainer 5, a hanger 6, a rope collector 71, a traction rope 72 and a telescopic tube 73. The powder bin 1 is used to store powder for firing graphite blanks, and a discharge port is provided at the lower end of the powder bin 1 for discharging the powder in the powder bin 1. The upper end of the rotary joint 3 is mounted on the powder bin 1 and connected to the discharge port to ensure that the powder can enter the rotary joint 3; the feeder 21 is mounted on the rotary joint 3, so that the powder can be fed into the feeder 21, and the rotary joint 3 can allow the feeder 21 to rotate around the center of the discharge port, while the powder bin 1 does not need to rotate. The lower end of the transmission shaft 42 is connected to the rotary driver 41, and the rotary driver 41 is used to drive the transmission shaft 42 to rotate. The rotary driver 41 can adopt a hydraulic motor. Of course, in other embodiments, a combination of a high-power motor and a reducer can also be adopted; the upper end of the transmission shaft 42 is fixed on the feeder 21, and the transmission shaft 42 drives the feeder 21 to rotate. The axis of the transmission shaft 42 is in the same straight line as the axis of the rotary joint 3 to ensure smooth rotation of the feeder 21. The middle part of the transmission shaft 42 is installed on the retaining frame 5, and the retaining frame 5 is used to prevent the transmission shaft 42 from shaking. The hanger 6 is installed on the powder silo 1, and the feeder 21 is also slidably arranged on the hanger 6, and the hanger 6 is used to provide support for the feeder 21. The telescopic tube 73 is installed at the discharge port of the feeder 21. The feeder 21 is used to feed the powder into the telescopic tube 73. The telescopic tube 73 is used to gather the powder and discharge it into the graphite blank box. The telescopic tube 73 can be used to lower the powder discharge position into the graphite blank box, that is, the telescopic tube 73 reduces the height difference of the dust from the outlet to the graphite blank box, which can reduce the generation of dust. At the same time, the telescopic tube 73 can be folded during the rotation of the feeder 21 without affecting the rotation. The rope collector 71 is installed on the feeder 21, the front end of the traction rope 72 is fixed on the rope collector 71, and the rear end of the traction rope 72 is fixed on the telescopic tube 73. The rope collector 71 is used to pull up or lower the rear end of the traction rope 72; when the rope collector 71 pulls up the rear end of the traction rope 72, the telescopic tube 73 is folded, and when the rope collector 71 pulls the rear end of the rope 72, the telescopic tube 73 is unfolded, and the graphite blank can be filled at this time; the rope collector 71 is set to continuously adjust the length of the telescopic tube 73 during the process of filling the graphite blank, so that the height difference between the lower end of the telescopic tube 73 and the powder in the graphite blank box is always maintained at a small distance to reduce the generation of dust; there are two traction ropes 72, which is convenient for smoothly pulling the telescopic tube 73, and the rope collector 71 is an electric slide, and fixed rods 74 are provided on both sides of the slide of the electric slide, and a traction rope 72 is fixed on each fixed rod 74; in other embodiments, a winch can also be used.The telescopic tube 73 is a corrugated telescopic tube 73 used for dust, and its structure is conventional technology, which will not be described here.
[0026] The powder silo 1 comprises a silo body 11 and support legs 12 arranged on the silo body 11. The support legs 12 are usually three in number, so that the gap between the support legs 12 can be expanded as much as possible.
[0027] like Figure 3 As shown, the rotary joint 3 includes a first pipe 31 and a second pipe 32, the first pipe 31 and the second pipe 32 are connected by a bearing 33, so that the second pipe 32 can rotate relative to the first pipe 31, the first pipe 31 is installed at the discharge port of the powder bin 1, and the feeder 21 is installed on the second pipe 32. Specifically, the first pipe 31 is provided with a mounting step for mounting the bearing 33, the mounting step is used to mount the bearing 33, the first pipe 31 is provided with a sealing groove, the sealing groove is provided with an upper sealing ring 34, which is used to prevent dust; the second pipe 32 is provided with a receiving step, the receiving step of the second pipe 32 is provided with a lower sealing ring 35, the lower end surface of the first pipe 31 abuts against the lower sealing ring 35, to prevent dust from entering the bearing 33.
[0028] like Figure 4 and Figure 5 As shown, the hanger 6 includes a slide rail 61 and a connecting frame 62, the connecting frame 62 is mounted on the two supporting legs 12 of the powder silo 1, and the slide rail 61 is mounted on the connecting frame 62. The two ends of the slide rail 61 are detachably mounted with limit plates 63, such as fixed by screws; the limit plates 63 are used to limit the pulley 23 to prevent the pulley 23 from detaching from the slide rail 61 in the circumferential direction of the slide rail 61. The slide rail 61 is also provided with a suspension rod 64, the suspension rod 64 is fixed to the silo body 11 of the powder silo 1, the suspension rod 64 is used to increase the bearing capacity of the slide rail 61, and there are multiple suspension rods 64, and the number of suspension rods 64 is set according to demand. The feeder 21 is provided with a pulley 23 frame 22, and the pulley 23 is provided on the pulley 23 frame 22, and the pulley 23 is slidably arranged on the slide rail 61, so that the feeder 21 can slide on the hanger 6. The slide rail 61 is in an arc shape and is provided with two slide grooves 611 . A pulley 23 is provided in each slide groove 611 , so that the pulley 23 will not separate from the slide rail 61 in the radial direction of the slide rail 61 .
[0029] The connecting frame 62 includes a crossbeam 621 and a longitudinal beam 622. Both ends of the crossbeam 621 are mounted on the powder bin 1, and the longitudinal beam 622 is mounted on the crossbeam 621, so that the connection position between the connecting frame 62 and the feeder 21 can be extended to the center of the feeder 21 or closer to the center. There are multiple longitudinal beams 622, and the longitudinal beams 622 are evenly distributed in a scattered manner to ensure that the slide rail 61 is evenly stressed.
[0030] The rope collector 71 is arranged along the length direction of the feeder 21, and a reversing frame 24 is provided on the feeder 21. Two reversing wheels 25 are provided on the reversing frame 24. The rear end of the traction rope 72 passes through the reversing wheels 25 and is connected to the telescopic tube 73, so that the traction rope 72 can smoothly adjust its direction. The reversing frame 24 and the reversing wheels 25 are provided, so that the rope collector 71 can be arranged along the length direction of the feeder 21, and the space occupied by the rope collector 71 in the height direction can be reduced.
[0031] like Figure 6 As shown, the retaining frame 5 includes a support rod 51 and a ring 52. The support rod 51 is installed on the support ring. There are multiple support rods 51, and the support rods 51 are evenly distributed on the ring 52. The support rods 51 are fixed on the bottom surface. The support rods 51 are used to support the ring 52. The transmission shaft 42 is installed on the ring 52 through the bearing 33.
[0032] The telescopic tube 73 is installed on the feeder 21 through the connecting tube 8. Figure 7 As shown, the upper end of the connecting pipe 8 is connected to the discharge port of the feeder 21, and the lower end of the connecting pipe 8 is connected to the upper end of the telescopic pipe 73; the connecting pipe 8 is provided with two symmetrical through holes 81, and the two through holes 81 are used for two traction ropes 72 to pass through, that is, each traction rope 72 is fixed in the telescopic pipe 73 after passing through the through hole 81. The connecting pipe 8 is provided with a negative pressure interface 82, which can be connected to a negative pressure fan through a pipeline, and after the filling is completed, the dust in the air is sucked, the dust in the working environment is reduced, and the occurrence of occupational diseases is reduced.
[0033] When in use, the slide of the rope collector 71 moves toward one end of the telescopic tube 73, releasing the rear end of the traction rope 72, thereby expanding the telescopic tube 73, and the powder is discharged from the powder bin 1 into the rotary joint 3, and then falls into the feeder 21. The feeder 21 discharges the powder into the telescopic tube 73, and the graphite blank box falls from the telescopic tube 73. During the filling process, the slide of the rope collector 71 moves slowly or intermittently toward one end of the powder bin 1, driving the rear end of the traction rope 72 to pull up, gradually or stepwise folding the telescopic tube 73, until the graphite blank box is filled, at which time the telescopic tube 73 is just folded, and then the negative pressure fan connected to the negative pressure interface 82 extracts the generated dust. After completion, the transmission shaft 42 of the rotary driver 41 rotates a certain angle, and the transmission shaft 42 drives the feeder 21 to rotate a certain angle, so that the telescopic tube 73 rotates to the top of the adjacent graphite blank box. The filled graphite blank box can be lifted away by the gantry car, and the other graphite blank box can be filled without affecting each other, thereby improving the filling efficiency.
[0034] The above are only implementation modes of the present invention, and are not intended to limit the patent scope of the present invention. Any equivalent structure made using the contents of the present invention's specification and drawings, directly or indirectly used in other related technical fields, are also within the patent protection scope of the present invention.
Claims
1. A graphite blank box packing system, characterized in that: It includes a powder bin, a feeder, a rotary joint, a rotary driver, a transmission shaft, a hanger, a rope collector, a traction rope and a telescopic tube. The rotary joint is installed on the powder bin and connected to the discharge port of the powder bin. The feeder is installed on the rotary joint. The upper end of the transmission shaft is fixed on the feeder. The lower end of the transmission shaft is connected to the rotary driver. The axis of the transmission shaft and the axis of the rotary joint are on the same straight line. The hanger is installed on the powder bin. The feeder is also slidably arranged on the hanger. The telescopic tube is installed at the discharge port of the feeder. The rope collector is installed on the feeder. The front end of the traction rope is fixed on the rope collector, and the rear end of the traction rope is fixed on the telescopic tube. The rope collector is used to pull up or lower the rear end of the traction rope.
2. The graphite blank box filling system according to claim 1, characterized in that: The rotary joint comprises a first connecting pipe and a second connecting pipe, wherein the first connecting pipe and the second connecting pipe are connected via a bearing.
3. The graphite blank box filling system according to claim 2, characterized in that: The second connecting pipe is provided with an accommodating step, the accommodating step of the second connecting pipe is provided with a lower sealing ring, the lower end surface of the first connecting pipe abuts against the lower sealing ring, the first connecting pipe is provided with a sealing groove, and the sealing groove is provided with an upper sealing ring.
4. The graphite blank box filling system according to claim 1, characterized in that: The hanger comprises a slide rail and a connecting frame, the slide rail is mounted on the connecting frame, the connecting frame is mounted on the powder bin, the feeder is provided with a pulley frame, the pulley frame is provided with a pulley, and the pulley is slidably arranged on the slide rail.
5. The graphite blank box packing system according to claim 4, characterized in that: Limiting plates are detachably mounted on both ends of the slide rail, and the limiting plates are used to limit the pulley.
6. The graphite blank box packing system according to claim 4, characterized in that: The slide rail is also provided with a suspension rod, and the suspension rod is fixed to the powder bin.
7. The graphite blank box packing system according to claim 4, characterized in that: The connecting frame comprises a crossbeam and a longitudinal beam, two ends of the crossbeam are mounted on the powder bin, and the longitudinal beam is mounted on the crossbeam.
8. The graphite blank box packing system according to claim 1, characterized in that: The feeder is provided with a reversing frame, the reversing frame is provided with a reversing wheel, and the rear end of the traction rope passes around the reversing wheel and is connected with the telescopic tube.
9. The graphite blank box packing system according to claim 1, characterized in that: It also includes a retaining frame, which is used to prevent the transmission shaft from shaking. The retaining frame includes a support rod and a ring, and the transmission shaft is installed on the ring through a bearing.
10. The graphite blank box packing system according to claim 1, characterized in that: The telescopic tube is installed on the feeder through a connecting tube, the upper end of the connecting tube is connected to the discharge port of the feeder, the lower end of the connecting tube is connected to the upper end of the telescopic tube, and a negative pressure interface is provided on the connecting tube.
Citation Information
Patent Citations
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