Cutting device for composite fiber cloth

The cutting device for composite fiber cloth aligns and presses multiple layers using rollers and a cutting knife system to enhance production efficiency and reduce scrap by ensuring precise cuts.

CN119083139AInactive Publication Date: 2024-12-06ANHUI POLYTECHNIC UNIV MECHANICAL & ELECTRICAL COLLEGE
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Patent Information

Application Number
CN202411231687.X
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-09-04
Publication Date
2024-12-06
Estimated Expiration
Not applicable · inactive patent

AI Technical Summary

Technical Problem

Existing automated cutting equipment for composite fiber cloth is inefficient, requiring multiple machines and labor due to single-layer cutting, and often results in misalignment and uneven cuts, leading to scrap material.

Method used

A cutting device with multiple material rollers, pressure rollers, and a cutting knife system that aligns and presses multiple layers of fiber cloth together using friction and anti-deflection mechanisms to ensure precise cutting.

Benefits of technology

The device ensures accurate cutting of multiple layers without misalignment, reduces equipment and labor needs, and minimizes scrap by maintaining layer alignment and reducing burrs.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention discloses a cutting device for composite fiber cloth, and relates to the field of composite fiber material processing. The material rollers are arranged at the front end of the cutting platform, the number of the material rollers is multiple, and the multiple material rollers are parallel to one another; the cutting knife is arranged above the cutting platform in a sliding manner through a knife head driving electric rail positioned behind the material roller; and the pressing rollers are rotationally arranged above the cutting platform, the pressing rollers are in clearance fit with the cutting platform, the pressing rollers enable the multiple layers of fiber cloth released by the multiple material rollers to be attached through extrusion, and the pressing rollers are arranged in front of and behind the tool bit driving electric rail correspondingly. The multiple layers of fiber cloth are pressed together through the pressing rollers located in front of and behind the cutter, so that the multiple layers of fiber cloth are close to one another through friction force, the situation that when the cutter is used for cutting the multiple layers of fiber cloth, the multiple layers of fiber cloth are staggered, and consequently notches are uneven is avoided, and cutting of the multiple layers of fiber cloth is achieved.
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Description

Technical Field

[0001] The invention belongs to the field of composite fiber material processing, and in particular relates to a cutting device for composite fiber cloth. Background Art

[0002] Nowadays, composite materials are widely used. Composite materials are used to replace original metal products in the fields of automobiles, aerospace, etc.

[0003] The cutting output of composite fiber cloth is an important factor determining production efficiency. Existing automated cutting equipment for composite fiber cloth is mostly single-layer cutting, which brings slow production efficiency. In order to increase output, more equipment and more manpower are required, which increases costs.

[0004] Although multiple layers of composite fiber cloth can be cut after being stacked, there will be a situation where the multiple layers of composite fiber cloth are misaligned during cutting, resulting in uneven cuts of the composite fiber cloth, and even causing the composite fiber cloth to be scrapped. Summary of the invention

[0005] The object of the present invention is to provide a cutting device for composite fiber cloth to solve the above-mentioned defects caused by the prior art.

[0006] A cutting device for composite fiber cloth, comprising:

[0007] Cutting platform;

[0008] A material roller, which is arranged at the front end of the cutting platform, and the material roller is provided in plurality, and the plurality of material rollers are parallel to each other;

[0009] A cutting knife, which is slidably arranged above the cutting platform through a knife head driving electric track located behind the material roller, and the cutting knife reciprocates along the knife head driving electric track to cut the multi-layer fiber cloth on the cutting platform below;

[0010] A pressure roller is rotatably arranged above the cutting platform, and is in gap fit with the cutting platform. The pressure roller makes the multiple layers of fiber cloth released by the multiple material rollers fit together by squeezing. The pressure roller is arranged in front and behind the knife head driving electric rail.

[0011] Preferably, brackets are provided on both sides of the cutting platform, and the material roller, the cutter head driving rail and both ends of the pressure roller are provided on the brackets on both sides;

[0012] The pressure roller is rotatably arranged on the bracket via a sliding bearing, a vertical groove for the sliding bearing to slide is vertically arranged on the bracket, and a lifting mechanism connected to the outer side of the sliding bearing is arranged on the bracket.

[0013] Preferably, both ends of the pressing roller are sleeved with anti-deflection rings, the spacing between the anti-deflection rings at both ends is adapted to the width of the fiber cloth, and the difference between the inner diameter and the outer diameter of the anti-deflection ring is adapted to the thickness of the multi-layer fiber cloth after being pressed and fitted by the pressing roller.

[0014] Preferably, the pressure roller includes a front roller located in front of the cutter head driving electric rail and a rear roller located behind the cutter head driving electric rail, the outer periphery of the deflection stop ring on the front roller has a ring-shaped cutting edge, and the deflection stop ring with the cutting edge is fixedly connected to the front roller in the circumferential direction.

[0015] Preferably, the side surfaces at both ends of the front roller are provided with slide grooves along the axial direction, a plurality of the slide grooves are provided at equal intervals in the circumferential direction of the front roller, and a plurality of strip-shaped sliders slidably matched with the slide grooves are provided on the inner circumference of the deflection-stopping ring;

[0016] The strip-shaped slider protrudes from the end of the deflection stop ring, and the deflection stop ring and the front roller are fixed by a deflection stop ring fixing screw arranged on the strip-shaped slider. A plurality of threaded holes for the deflection stop ring fixing screw to be screwed in are arranged at intervals on the wall of the slide groove.

[0017] Preferably, the trimming blade is a single-sided blade, and the inclined surface of the trimming blade is located on the outer side of the deflection stop ring away from the center of the front roller.

[0018] Preferably, a pre-pressing plate located above the cutting platform is arranged in front of the front roller, and both ends of the pre-pressing plate are arranged on the brackets on both sides. The multiple layers of fiber cloth released by the multiple material rollers pass through the gap between the pre-pressing plate and the cutting platform to make the multiple layers of fiber cloth close to each other.

[0019] Preferably, both ends of the pre-pressing plate are provided with edge trimming and anti-deflection rollers supported on the cutting platform.

[0020] Preferably, both ends of the pre-pressing plate are provided with sliding sleeves with adjustment sleeves, and the adjustment sleeves are fixed to the pre-pressing plate by anti-deflection roller fixing bolts. A slide rail is provided on the cutting platform and below the pre-pressing plate, and the bottom of the edge cutting anti-deflection roller is rotatably set on the slider of the slide rail, and the top of the edge cutting anti-deflection roller is rotatably set on the adjustment sleeve.

[0021] Preferably, a conveyor belt is embedded on the cutting platform and below the front roller and the rear roller, and the conveyor belt clamps and conveys the multi-layer fiber cloth by cooperating with the front roller and the rear roller.

[0022] The advantages of the present invention are:

[0023] The present invention presses the multiple layers of fiber cloth together by means of the pressing rollers located in front of and behind the cutting blades, so that the multiple layers of fiber cloth are close to each other by means of friction, thereby avoiding misalignment between the multiple layers of fiber cloth when the cutting blades are cutting the multiple layers of fiber cloth, thereby achieving the cutting of the multiple layers of fiber cloth. BRIEF DESCRIPTION OF THE DRAWINGS

[0024] Figure 1 It is a schematic diagram of the overall structure of the present invention;

[0025] Figure 2 It is a structural schematic diagram of the material roller of the present invention;

[0026] Figure 3 It is a structural schematic diagram of the anti-deflection ring of the present invention;

[0027] Figure 4 It is a structural schematic diagram of the pre-pressing plate of the present invention;

[0028] Figure 5 It is a structural schematic diagram of the lifting mechanism of the present invention.

[0029] The numbers in the figure represent the following:

[0030] 1-cutting platform; 2-material roller; 3-cutting blade; 4-cutter head driving electric rail; 5-pressing roller; 6-bracket; 7-sliding bearing; 8-vertical slot; 9-lifting mechanism; 10-anti-deflection ring; 11-edge cutting blade; 12-pre-pressing plate; 13-edge cutting anti-deflection roller; 14-slide rail; 15-slide groove; 16-strip slider; 17-anti-deflection ring fixing screw; 18-threaded hole; 19-anti-deflection roller fixing bolt; 20-conveyor belt; 21-adjusting sleeve;

[0031] 501-front roller; 502-rear roller. DETAILED DESCRIPTION

[0032] In order to make the technical means, creative features, objectives and effects achieved by the present invention easy to understand, the present invention is further explained below in conjunction with specific implementation methods.

[0033] like Figure 1 As shown, a cutting device for composite fiber cloth, such as Figures 1 to 5 As shown, the present invention provides a cutting device for composite fiber cloth, comprising:

[0034] A cutting platform 1, used for supporting the fiber cloth;

[0035] A material roller 2 is arranged at the front end of the cutting platform 1, and a plurality of material rollers 2 are provided, and the plurality of material rollers 2 are parallel to each other;

[0036] The cutting blade 3 is slidably arranged above the cutting platform 1 through a blade drive electric rail 4 located behind the material roller 2. The cutting blade 3 reciprocates along the blade drive electric rail 4 to cut the multi-layer fiber cloth on the cutting platform 1 below.

[0037] The pressure roller 5 is rotatably arranged above the cutting platform 1, and is in clearance fit with the cutting platform 1. The pressure roller 5 makes the multi-layer fiber cloth released by multiple material rollers 2 fit together by squeezing. The pressure roller 5 is arranged in front and behind the cutter head driving electric rail 4.

[0038] Specifically, after the multiple material rollers 2 are aligned, the multiple layers of fiber cloth pulled out from the multiple material rollers 2 pass through the front pressure roller 5, the cutting blade 3 and the rear pressure roller 5 in turn. The front and rear pressure rollers 5 press the multiple layers of fiber cloth together so that the multiple layers of fiber cloth are close to each other by friction, so as to avoid misalignment between the multiple layers of fiber cloth when the cutting blade 3 is cutting, resulting in uneven cuts.

[0039] To facilitate the assembly and disassembly of the material roller 2, the cutter head driving rail 4 and the pressure roller 5 with the cutting platform 1, brackets 6 are provided on both sides of the cutting platform 1, and the material roller 2, the cutter head driving rail 4 and the two ends of the pressure roller 5 are provided on the brackets 6 on both sides.

[0040] In addition, the pressing roller 5 is rotatably arranged on the bracket 6 through the sliding bearing 7, and the bracket 6 is vertically provided with a vertical groove 8 for the sliding bearing 7 to slide. The bracket 6 is provided with a lifting mechanism 9 connected to the outer side of the sliding bearing 7, that is, the sliding bearing 7 is driven to rise and fall through the lifting mechanism 9, so that the pressing roller 5 presses and releases the multi-layer fiber cloth. It is convenient for the multi-layer fiber cloth to pass under the pressing roller 5, and it is convenient to adjust the height and pressing force of the pressing roller 5 according to the number and type of fiber cloth.

[0041] In order to prevent the multi-layer fiber cloth from shifting when the cutting knife 3 moves back and forth left and right for cutting, both ends of the pressure roller 5 are provided with anti-deflection rings 10. The difference between the inner diameter and the outer diameter of the anti-deflection ring 10 is adapted to the thickness of the multi-layer fiber cloth after being pressed and fitted by the pressure roller 5. The spacing between the anti-deflection rings 10 at both ends is adapted to the width of the fiber cloth to prevent the multi-layer fiber cloth from shifting when being cut, so as to prevent uneven cuts caused by lateral deviation of the multi-layer fiber cloth during the cutting process, and even cause the cutting knife 3 to get stuck.

[0042] In addition, the pressure roller 5 includes a front roller 501 located in front of the cutter head driving electric rail 4 and a rear roller 502 located behind the cutter head driving electric rail 4. The outer periphery of the stop ring 10 on the front roller 501 has a ring-shaped cutting edge 11, and the stop ring 10 with the cutting edge 11 is fixedly connected to the front roller 501 in the circumferential direction.

[0043] After the front roller 501 presses the multi-layer fiber cloth, as the multi-layer fiber cloth is conveyed, the front roller 501 will drive the stop ring 10 to rotate, and because the stop ring 10 is in close contact with the side of the multi-layer fiber cloth, the stop ring 10 with a cutting blade 11 on the side can rotate to cut off the burrs of the multi-layer limiting cloth, thereby reducing the subsequent burr removal process, thereby achieving the purpose of improving production efficiency and reducing equipment costs.

[0044] Among them, the trimming blade 11 is a single-sided blade, and the inclined surface of the trimming blade 11 is located on the outside of the stop ring 10 away from the center of the front roller 501. On the one hand, the stop ring 10 with a flat surface on the inner side can be tightly attached to the side of each layer of fiber cloth. On the other hand, the trimming blade 11 has an inclined surface only on the outer side, so that the cut burrs can be pushed to the outside by the trimming blade 11, avoiding the multi-layer limiting parts carrying the cut burrs, thereby facilitating the appearance of the fiber cloth product.

[0045] Furthermore, when it is necessary to cut off the redundant side edges of the multi-layer fiber cloth according to the customized size requirements, the spacing between the stop rings 10 at both ends of the front roller 501 is adjusted, and then the lifting mechanism 9 drives the front roller 501 to descend until the cutting blade 11 of the stop ring 10 cuts the multi-layer fiber cloth. At this time, the front roller 501 also presses the multi-layer fiber cloth. Thereafter, as the multi-layer fiber cloth is conveyed, the cutting blade 11 will continue to cut the redundant side edges of the multi-layer fiber cloth passing by.

[0046] Among them, the side surfaces at both ends of the front roller 501 are axially provided with sliding grooves 15, and a plurality of sliding grooves 15 are evenly spaced around the circumference of the front roller 501. The inner circumference of the deflection prevention ring 10 is provided with a plurality of strip-shaped sliders 16 that slide with the sliding grooves 15, thereby realizing the circumferential fixation and axial sliding connection between the deflection prevention ring 10 and the front roller 501.

[0047] In addition, the strip slider 16 protrudes from the end of the stop ring 10, and the stop ring 10 and the front roller 501 are fixed by a stop ring fixing screw 17 set on the strip slider 16. A plurality of threaded holes 18 for the stop ring fixing screw 17 to be screwed in are arranged at intervals on the wall of the slide groove 15.

[0048] Since the front roller 501 does not press the multi-layer fiber cloth when the trimming blade 11 first cuts the multi-layer fiber cloth, in order to reduce the difficulty of the trimming blade 11 when cutting the multi-layer fiber cloth for the first time and the cutting accuracy, a pre-pressing plate 12 is arranged in front of the front roller 501 and located above the cutting platform 1. The two ends of the pre-pressing plate 12 are arranged on the two side brackets 6. The multi-layer fiber cloth released by multiple material rollers 2 passes through the gap between the pre-pressing plate 12 and the cutting platform 1 to make the multi-layer fiber cloth close to each other. At this time, the pre-pressing plate 12 does not press the multi-layer fiber cloth so that the multi-layer fiber cloth can be transported normally.

[0049] Furthermore, in order to prevent the multi-layer fiber cloth from deviating in front of the trimming blade 11, which would reduce the trimming accuracy of the multi-layer fiber cloth and even cause the fiber cloth to be scrapped, trimming anti-deviation rollers 13 supported on the cutting platform 1 are provided at both ends of the pre-pressing plate 12.

[0050] In addition, both ends of the pre-pressing plate 12 are slidably sleeved with adjustment sleeves 21, and the adjustment sleeve 21 and the pre-pressing plate 12 are fixed to the pre-pressing plate 12 by anti-deflection roller fixing bolts 19. A slide rail 14 is arranged on the cutting platform 1 and below the pre-pressing plate 12. The bottom of the edge cutting anti-deflection roller 13 is rotatably arranged on the slider of the slide rail 14, so as to guide the edge cutting anti-deflection roller 13, and the top of the edge cutting anti-deflection roller 13 is rotatably arranged on the adjustment sleeve 21, so as to facilitate the movement of the adjustment sleeve 21 to adjust the position of the edge cutting anti-deflection roller 13.

[0051] In addition, a conveyor belt 20 is embedded on the cutting platform 1 and below the front roller 501 and the rear roller 502 . The conveyor belt 20 clamps and conveys the multi-layer fiber cloth by cooperating with the front roller 501 and the rear roller 502 .

[0052] It is known from common technical knowledge that the present invention can be implemented by other embodiments that do not deviate from its spirit or essential features. Therefore, the above disclosed embodiments are only illustrative in all respects and are not exclusive. All changes within the scope of the present invention or within the scope equivalent to the present invention are included in the present invention.

Claims

1. A cutting device for composite fiber cloth, It is characterized in that include: Cutting platform (1); A material roller (2) is arranged at the front end of the cutting platform (1), and a plurality of the material rollers (2) are provided, and the plurality of the material rollers (2) are parallel to each other; A cutting knife (3) is slidably arranged above the cutting platform (1) via a knife head driving electric track (4) located behind the material roller (2), and the cutting knife (3) reciprocates along the knife head driving electric track (4) so ​​that the multi-layer fiber cloth on the cutting platform (1) below is cut; A pressure roller (5) is rotatably arranged above the cutting platform (1), the pressure roller (5) and the cutting platform (1) are in clearance fit, the pressure roller (5) causes the multiple layers of fiber cloth released by the multiple material rollers (2) to adhere by squeezing, and the pressure roller (5) is arranged in front of and behind the knife head driving electric rail (4).

2. A composite fiber cloth cutting device according to claim 1, It is characterized in that Brackets (6) are provided on both sides of the cutting platform (1), and both ends of the material roller (2), the cutter head driving electric rail (4) and the pressure roller (5) are arranged on the brackets (6) on both sides; The pressure roller (5) is rotatably arranged on the bracket (6) via a sliding bearing (7); a vertical groove (8) is vertically arranged on the bracket (6) for the sliding bearing (7) to slide; and a lifting mechanism (9) connected to the outer side of the sliding bearing (7) is arranged on the bracket (6).

3. A composite fiber cloth cutting device according to claim 2, It is characterized in that Both ends of the pressing roller (5) are sleeved with a stop ring (10), the spacing between the stop rings (10) at both ends is adapted to the width of the fiber cloth, and the difference between the inner diameter and the outer diameter of the stop ring (10) is adapted to the thickness of the multi-layer fiber cloth after being pressed and fitted by the pressing roller (5).

4. A cutting device for composite fiber cloth according to claim 3, It is characterized in that The pressure roller (5) comprises a front roller (501) located in front of the cutter head driving electric rail (4) and a rear roller (502) located behind the cutter head driving electric rail (4); the deflection prevention ring (10) on the front roller (501) has an annular cutting edge (11) on its outer periphery; the deflection prevention ring (10) having the cutting edge (11) is fixedly connected to the front roller (501) in the circumferential direction.

5. A composite fiber cloth cutting device according to claim 4, It is characterized in that The side surfaces of both ends of the front roller (501) are provided with slide grooves (15) along the axial direction, a plurality of the slide grooves (15) are provided at equal intervals in the circumferential direction of the front roller (501), and a plurality of strip-shaped sliding blocks (16) that are slidably matched with the slide grooves (15) are provided on the inner circumference of the deflection prevention ring (10); The strip-shaped slider (16) protrudes from the end of the deflection prevention ring (10), and the deflection prevention ring (10) and the front roller (501) are fixed by means of a deflection prevention ring fixing screw (17) arranged on the strip-shaped slider (16), and a plurality of threaded holes (18) for screwing the deflection prevention ring fixing screw (17) are arranged at intervals on the groove wall of the slide groove (15).

6. A cutting device for composite fiber cloth according to claim 4, It is characterized in that The trimming blade (11) is a single-sided blade, and the inclined surface of the trimming blade (11) is located on the outer side of the deflection stop ring (10) away from the center of the front roller (501).

7. A cutting device for composite fiber cloth according to claim 4, It is characterized in that A pre-pressing plate (12) located above the cutting platform (1) is arranged in front of the front roller (501), and both ends of the pre-pressing plate (12) are arranged on the brackets (6) on both sides. The multiple layers of fiber cloth released by the multiple material rollers (2) pass through the gap between the pre-pressing plate (12) and the cutting platform (1), so that the multiple layers of fiber cloth are close to each other.

8. A composite fiber cloth cutting device according to claim 7, It is characterized in that Both ends of the pre-pressing plate (12) are provided with edge trimming anti-deflection rollers (13) supported on the cutting platform (1).

9. A cutting device for composite fiber cloth according to claim 8, It is characterized in that Both ends of the pre-pressing plate (12) are slidably sleeved with adjustment sleeves (21), and the adjustment sleeve (21) is fixed to the pre-pressing plate (12) via anti-deflection roller fixing bolts (19). A slide rail (14) is provided on the cutting platform (1) and below the pre-pressing plate (12), and the bottom of the edge cutting anti-deflection roller (13) is rotatably arranged on a slider of the slide rail (14), and the top of the edge cutting anti-deflection roller (13) is rotatably arranged on the adjustment sleeve (21).

10. A composite fiber cloth cutting device according to claim 4, It is characterized in that A conveyor belt (20) is embedded on the cutting platform (1) and below the front roller (501) and the rear roller (502). The conveyor belt (20) cooperates with the front roller (501) and the rear roller (502) to clamp and convey the multi-layer fiber cloth.

Citation Information

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