Tension self-adaptive mechanism of winding device of yarn covering machine
By designing a tension-adaptive wire wrapping machine winding device, the servo motor and dynamic transmission components are used to solve the problems of loosening and breaking of the wire caused by tension changes, and the tension adjustment and winding tightness are achieved, and the different diameters are adapted to Covered wire transport.
Patent Information
- Application Number
- CN202411451372.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-17
- Publication Date
- 2024-12-10
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
During the winding process of the wire covering machine, the change in tension leads to poor winding effect. If the tension is too small, the wrapping wire will be loose, and if the tension is too large, it will easily break. Especially as the winding diameter increases, the yarn is affected The tension increases and the tension needs to be adjusted to avoid loosening or breaking.
A tension adaptive mechanism is designed, including an expandable winding part and a multiple set of misaligned transmission parts. The servo motor drives the rotary shaft and the extrusion shaft for dynamic adjustment, and the tension control is achieved through the transmission belt and the support spring to ensure the coverage. The wire is wound evenly and reduces the bending angle to avoid breakage.
Dynamic adjustment of the tension of the cladding wire is achieved, breakage is avoided, tightness and stability of winding is ensured, and coated wires of different diameters is adapted to cladding wires, improving the uniformity and safety of the transmission process.
Smart Images

Figure CN119100199A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of coated wire collection, in particular to a tension self-adapting mechanism of a winding device of a coated wire machine. Background Art
[0002] In the winding process of the coated yarn machine, the change of tension is a key variable, which directly affects the winding effect and the quality of the final product. If the tension is too small, the winding may not be tight and compact. When storing or transporting, the coated yarn is easy to loosen and fall off the parallel bobbin; if the tension is too large, the friction between the coated yarn and the transmission mechanism will increase, which will easily wear off the coated yarn or even tear it directly. One of the most important variables is the change in the winding and unwinding diameter. As the winding diameter increases, if the rotation speed remains unchanged, the winding process will be subjected to greater tensile force, thereby increasing the tension. Therefore, it is necessary to adjust the tension to a certain extent to avoid the increase in tension on the yarn as the winding diameter increases. At the same time, it is also necessary to maintain the effect of tension to avoid the coated yarn from being loosely wound. Based on this problem, improvements to facilitate winding are proposed. Summary of the invention
[0003] The object of the present invention is to provide a tension self-adapting mechanism for a winding device of a coated wire machine to solve the problems raised in the above-mentioned background technology.
[0004] In order to solve the above technical problems, the present invention provides the following technical solutions: A tension adaptive mechanism of a winding device of a coated wire machine, comprising an outer shell for support on both sides, and between the outer shells on both sides is provided:
[0005] A winding part connected between the outer shells at both sides, used for winding the coated wire, wherein the upper and lower sides of the winding part can expand outwards as the diameter of the wound coated wire changes;
[0006] A transmission part is also connected between the outer shells on both sides, and the transmission part is used to support the covering wire;
[0007] The transmission parts are in the shape of multiple shafts, and are staggered up and down.
[0008] Furthermore, box frames are fixed on both inner and outer sides of the outer shell on one side, and a servo motor is fixed on the outer side of the box frame on one side, and the servo motor is used to control the rotation of the winding part.
[0009] Furthermore, the winding section includes two groups of extrusion shafts, one group of rotating shafts and two groups of longitudinal plates;
[0010] The rotating shaft is rotatably arranged between two groups of longitudinal plates, one group of longitudinal plates is fixed to the outer shell on one side, and the other group of longitudinal plates is fixed to the inner box frame, one end of the rotating shaft is arranged in a gear, and it extends into one side of the box frame, and the gear end of the rotating shaft is connected to the servo motor through a gear set;
[0011] The two groups of extrusion shafts are also arranged between the two groups of longitudinal plates. The two groups of extrusion shafts are respectively located on the upper and lower sides of the rotating shaft. The two groups of extrusion shafts can be slidably arranged up and down for extrusion with the coated wire wound on the rotating shaft.
[0012] Furthermore, the ends of the two groups of extrusion shafts penetrate the longitudinal plates on both sides, and the two groups of extrusion shafts are slidably clamped with the longitudinal plates, and one end of the two groups of extrusion shafts is fixed with a detachable connecting end, and the two connecting ends are sleeved with a transmission belt;
[0013] The transmission part includes multiple transmission shafts, and the multiple transmission shafts are rotatably arranged between the outer shells on both sides. The multiple transmission shafts are staggered in an upper and lower manner, and the end of the innermost transmission shaft is rotatably connected to the bearing end. The outer sides of the outer shells on both sides are provided with inclined grooves, and the bearing ends are slidably arranged in the inclined grooves. Support frames are also fixed to the outer sides of the outer shells on both sides, and support springs are fixed between the support frames and the bearing ends. The support springs are used to squeeze the bearing ends to the ends of the inclined grooves. The transmission belt also sleeves the transmission shaft with the bearing ends. The transmission belt is in a tightening setting. After the two groups of the extrusion shafts move outward, the compression of the support springs is realized, and the transmission shaft with the bearing ends is away from other transmission shafts.
[0014] Furthermore, the outer wall of the extrusion shaft is made of rubber material, the outer wall of the extrusion shaft is extruded by the outer wall of the rotating shaft, and the rotation of the rotating shaft drives the two groups of the extrusion shafts to rotate.
[0015] Furthermore, a transmission ring is sleeved on the transmission shaft, and a slideway for clamping the covering is provided on the outer side of the transmission ring, and the transmission ring can slide along the axial direction of the transmission shaft.
[0016] Furthermore, a limited position path is provided on the outer wall of the transmission shaft, a rotatable ball is embedded on the inner side of the transmission ring, and the ball is slidably arranged in the limited position path, so that the transmission shaft drives the transmission ring to rotate and avoids affecting the sliding of the transmission ring.
[0017] Furthermore, the detachable connecting end is threadedly matched with the extrusion shaft, and the diameter of the connecting end is different from the diameter of the extrusion shaft.
[0018] Compared with the prior art, the beneficial effects achieved by the present invention are as follows: the diameter of the coated wire is increased by adding the rotating shaft to the present invention, the extrusion shaft moves outward along the longitudinal plate, the transmission shaft moves away from other transmission shafts, the degree of bending and transmission of the coated wire changes, the diameter increases, the linear speed increases, the bending angle of the coated wire decreases, the resistance decreases, and the tension of the coated wire is relatively adjusted to avoid the breakage of the coated wire; the extrusion shaft rotates, so that the transmission belt drives the transmission shaft to rotate, and the coated wire passing through the transmission shaft is subjected to the action of tension, which can control the tension wound on the rotating shaft; the connecting end can be disassembled and replaced to different diameters, so as to change the transmission effect of the coated wire and adjust the tension of the coated wire; the transmission ring is rolling friction, the coated wire is easy to move along the axial direction of the transmission shaft, and is more evenly wound on the rotating shaft. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] The accompanying drawings are used to provide a further understanding of the present invention and constitute a part of the specification. Together with the embodiments of the present invention, they are used to explain the present invention and do not constitute a limitation of the present invention. In the accompanying drawings:
[0020] Figure 1 It is a schematic diagram of the overall structure of the present invention;
[0021] Figure 2 It is a structural schematic diagram of the winding part and the transmission part of the present invention;
[0022] Figure 3 It is a schematic diagram of the conductive plane structure of the coated wire of the present invention;
[0023] Figure 4 It is a schematic structural diagram of the connection part between the winding part and the transmission part of the present invention;
[0024] Figure 5 It is a schematic diagram of the local structure of the transmission shaft of the present invention;
[0025] Figure 6 It is a schematic diagram of the local structure of the extrusion shaft of the present invention.
[0026] In the figure: 1, outer shell; 11, inclined slot; 2, box frame; 3, servo motor; 4, winding section; 41, rotating shaft; 42, extrusion shaft; 421, connecting end; 422, transmission belt; 43, longitudinal plate; 5, transmission section; 51, transmission shaft; 511, limiting track; 512, transmission ring; 513, sphere; 52, bearing end; 53, support frame; 54, support spring. DETAILED DESCRIPTION
[0027] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0028] See also Figure 1-6 The present invention provides a technical solution: a tension adaptive mechanism of a winding device of a coated wire machine, comprising an outer shell 1 for support on both sides, and between the outer shells 1 on both sides are provided:
[0029] The winding part 4 is connected between the outer shells 1 on both sides and is used to wind up the coated wire. The upper and lower sides of the winding part 4 can expand outwards as the diameter of the wound coated wire changes.
[0030] The transmission part 5 is also connected between the outer shells 1 on both sides, and the transmission part 5 is used to support the coated wire;
[0031] The transmission part 5 is in the shape of multiple shafts, and is staggered up and down. The staggered distribution is used to increase the resistance during the transmission of the coated wire.
[0032] Box frames 2 are fixed to both inner and outer sides of the outer shell 1 on one side, and a servo motor 3 is fixed to the outer side of the box frame 2 on one side. The servo motor 3 is used to control the rotation of the winding part 4, and the winding part 4 winds the coated wire.
[0033] The winding section 4 includes two sets of extrusion shafts 42, one set of rotating shafts 41 and two sets of longitudinal plates 43;
[0034] The rotating shaft 41 is rotatably arranged between two groups of longitudinal plates 43. One group of longitudinal plates 43 is fixed to the outer shell 1 on one side, and the other group of longitudinal plates 43 is fixed to the inner box frame 2. One end of the rotating shaft 41 is provided with a gear and extends into the box frame 2 on one side. The gear end of the rotating shaft 41 is connected to the servo motor 3 through a gear set. Under the action of the servo motor 3, the rotating shaft 41 is rotated, and the rotating shaft 41 is limited between the two groups of longitudinal plates 43.
[0035] Two groups of extrusion shafts 42 are also arranged between the two groups of longitudinal plates 43. The two groups of extrusion shafts 42 are respectively located on the upper and lower sides of the rotating shaft 41. The two groups of extrusion shafts 42 can be slid up and down and are used to extrude the coated wire wound on the rotating shaft 41. The two groups of extrusion shafts 42 slide between the two groups of longitudinal plates 43 and are extruded with the rotating shaft 41. When the rotating shaft 41 rotates, the two groups of extrusion shafts 42 are driven to rotate to extrude the coated wire.
[0036] The ends of the two groups of extrusion shafts 42 penetrate the longitudinal plates 43 on both sides, and the two groups of extrusion shafts 42 and the longitudinal plates 43 are slidably clamped. One end of the two groups of extrusion shafts 42 is fixed with a detachable connecting end 421, and the two connecting ends 421 are sleeved with a transmission belt 422;
[0037] The transmission part 5 includes a plurality of transmission shafts 51, which are rotatably arranged between the outer shells 1 on both sides, and the plurality of transmission shafts 51 are staggered in an upper and lower manner, wherein the end of the innermost transmission shaft 51 is rotatably connected with a bearing end 52, and the outer sides of the outer shells 1 on both sides are provided with an inclined groove 11, and the bearing end 52 is slidably arranged in the inclined groove 11, and a support frame 53 is also fixed to the outer side of the outer shells 1 on both sides, and a support spring 54 is fixed between the support frame 53 and the bearing end 52, and the support spring 54 is used to squeeze the bearing end 52 to the end of the inclined groove 11, and the transmission belt 422 also sleeves the transmission shaft 51 with the bearing end 52, and the transmission belt 422 is in a tightened setting, and after the two groups of extrusion shafts 42 move outward, the compression of the support spring 54 is realized, and the transmission shaft 51 with the bearing end 52 is away from other transmission shafts 51;
[0038] Under the action of the transmission belt 422, the extrusion shaft 42 rotates to drive the transmission shaft 51 to rotate, so that when the extrusion shaft 42 moves outward, the support spring 54 is in an extrusion state, and at the same time, the innermost transmission shaft 51 is pulled away from other transmission shafts 51, reducing the bending degree of the transmitted coated wire;
[0039] In addition, as the diameter of the rotating shaft 41 and the coated wire gradually increases, the squeezing degree of the support spring 54 gradually increases, so that the squeezing degree of the squeezing shaft 42 and the coated wire with increased diameter increases, that is, the coated wire is more securely wound to avoid looseness.
[0040] The outer wall of the extrusion shaft 42 is made of rubber material, and the outer wall of the extrusion shaft 42 is squeezed with the outer wall of the rotating shaft 41. The rotation of the rotating shaft 41 drives the two groups of extrusion shafts 42 to rotate. The rubber material is easier to generate movement, which is used to increase resistance.
[0041] A transmission ring 512 is sleeved on the transmission shaft 51, and a slideway for clamping the coating is provided on the outer side of the transmission ring 512. The transmission ring 512 can slide along the axial direction of the transmission shaft 51 to prevent the coated wire from directly contacting the transmission shaft 51. Relatively speaking, the coated wire can maintain transmission without generating other friction forces, thereby reducing the possibility of breakage.
[0042] A limited position path 511 is provided on the outer wall of the transmission shaft 51, and a rotatable ball 513 is embedded on the inner side of the transmission ring 512. The ball 513 is slidably arranged in the limited position path 511, so that the transmission shaft 51 drives the transmission ring 512 to rotate, and also avoids affecting the sliding of the transmission ring 512. The ball 513 is used to realize rolling friction during the sliding process of the transmission ring 512, thereby reducing the friction effect to the greatest extent.
[0043] The detachable connecting end 421 is threadedly matched with the extrusion shaft 42 . The diameter of the connecting end 421 is different from the diameter of the extrusion shaft 42 , so that the rotation speed of the transmission shaft 51 is different from the linear speed of the rotation of the rotating shaft 41 .
[0044] The working principle of the present invention is as follows: the coated wire is passed through multiple transmission shafts 51 and then wound onto the rotating shaft 41. Under the action of the servo motor 3, the rotating shaft 41 is driven to rotate to reel the coated wire. The multiple transmission shafts 51 are staggered to increase the resistance of the coated wire during transmission.
[0045] Firstly, the coated wire is wound onto the rotating shaft 41, so that the diameter of the rotating shaft 41 plus the coated wire increases, and the extrusion shafts 42 on the upper and lower sides are driven to move outward along the longitudinal plate 43. Since the overall length of the transmission belt 422 remains unchanged, the innermost transmission shaft 51 can be driven to move along the inclined groove 11, so that the transmission shaft 51 is away from other transmission shafts 51, and the spacing between the staggered transmission shafts 51 is relatively far away, so that the degree of bending transmission of the coated wire changes, and the bending angle of the smaller coated wire is smaller. When the rotation speed of the rotating shaft 41 remains unchanged, the diameter increases, the linear speed increases, and the bending angle of the coated wire decreases, and the resistance decreases, so that the tension of the coated wire can be adjusted to avoid the breakage of the coated wire.
[0046] Secondly, since the extrusion shaft 42 is extruded by the rotating shaft 41, the extrusion shaft 42 is driven to rotate during the rotation of the rotating shaft 41, and the transmission belt 422 drives the transmission shaft 51 to rotate, so that the coated wire passing through the transmission shaft 51 is subjected to the tension, and the tension wound on the rotating shaft 41 can be controlled. As the diameter of the rotating shaft 41 plus the coated wire increases, the rotation speed of the extrusion shaft 42 can also be controlled to increase, and the rotation speed of the transmission shaft 51 also increases, so that the tension is relatively controlled;
[0047] Secondly, the connecting end 421 can be disassembled and replaced with different diameters. When the extrusion shaft 42 rotates, the linear speed of the connecting end 421 is different from the linear speed of the extrusion shaft 42. When the length of one rotation of the extrusion shaft 42 is greater or less than the length of one rotation of the connecting end 421, the linear speed of the transmission shaft 51 is also changed, thereby changing the transmission effect of the coated wire and adjusting the tension of the coated wire.
[0048] Thirdly, the transmission ring 512 can be driven to rotate by the transmission shaft 51, and can slide along the axis of the transmission shaft 51, and it is rolling friction. In the process of winding the coated wire, it is necessary to make the coated wire move back and forth and be evenly wound on the rotating shaft 41, and the transmission ring 512 moves along the transmission shaft 51, which reduces the friction to the greatest extent, and relatively makes the coated wire in transmission in a plane, reducing the possibility of the coated wire breaking, and also makes the coated wire easy to move along the axial direction of the transmission shaft 51 and be more evenly wound on the rotating shaft 41.
[0049] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.
[0050] Finally, it should be noted that the above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or replace some of the technical features therein by equivalents. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.
Claims
1. A tension adaptive mechanism for a winding device of a coated wire machine, characterized in that: It comprises an outer shell (1) for supporting at two sides, and between the outer shells (1) at the two sides is provided: A winding portion (4) is connected between the outer shells (1) on both sides and is used to wind up the coated wire. The upper and lower sides of the winding portion (4) can expand outwards as the diameter of the wound coated wire changes. A transmission part (5), also connected between the outer shells (1) on both sides, the transmission part (5) is used to support the covering wire; The transmission part (5) is in the form of multiple shafts, and is staggered in vertical distribution.
2. The tension self-adapting mechanism of the winding device of the coated wire machine according to claim 1, characterized in that: A box frame (2) is fixed on both inner and outer sides of the outer shell (1) on one side, and a servo motor (3) is fixed on the outer side of the box frame (2) on one side. The servo motor (3) is used to control the rotation of the winding part (4).
3. The tension self-adapting mechanism of the winding device of the coated wire machine according to claim 2, characterized in that: The winding section (4) comprises two groups of extrusion shafts (42), one group of rotating shafts (41) and two groups of longitudinal plates (43); The rotating shaft (41) is rotatably arranged between two groups of longitudinal plates (43), one group of the longitudinal plates (43) is fixed to the outer shell (1) on one side, and the other group of the longitudinal plates (43) is fixed to the inner box frame (2), one end of the rotating shaft (41) is arranged in the form of a gear, and it extends into the box frame (2) on one side, and the gear end of the rotating shaft (41) is connected to the servo motor (3) through a gear set; The two groups of extrusion shafts (42) are also arranged between the two groups of longitudinal plates (43). The two groups of extrusion shafts (42) are respectively located on the upper and lower sides of the rotating shaft (41). The two groups of extrusion shafts (42) can be slidably arranged up and down for extrusion with the coated wire wound on the rotating shaft (41).
4. The tension self-adapting mechanism of the winding device of the coated wire machine according to claim 3, characterized in that: The ends of the two groups of extrusion shafts (42) penetrate the longitudinal plates (43) on both sides, and the two groups of extrusion shafts (42) are slidably clamped with the longitudinal plates (43). One end of the two groups of extrusion shafts (42) is fixed with a detachable connecting end (421), and the two connecting ends (421) are sleeved with a transmission belt (422); The transmission part (5) comprises a plurality of transmission shafts (51), and the plurality of transmission shafts (51) are rotatably arranged between the outer shells (1) on both sides, and the plurality of transmission shafts (51) are staggered in an up-and-down manner, wherein the end of the innermost transmission shaft (51) is rotatably connected to a bearing end (52), and the outer sides of the outer shells (1) on both sides are provided with inclined grooves (11), and the bearing end (52) is slidably arranged in the inclined grooves (11), and the outer sides of the outer shells (1) on both sides are also fixed with support frames (53), and the A support spring (54) is fixed between the support frame (53) and the bearing end (52). The support spring (54) is used to squeeze the bearing end (52) to the end of the inclined groove (11). The transmission belt (422) also sleeves the transmission shaft (51) with the bearing end (52). The transmission belt (422) is in a tightened setting. After the two groups of squeezing shafts (42) move outward, the compression of the support spring (54) is achieved, and the transmission shaft (51) with the bearing end (52) is away from other transmission shafts (51).
5. The tension self-adapting mechanism of the winding device of the coated wire machine according to claim 4, characterized in that: The outer wall of the extrusion shaft (42) is made of rubber material, the outer wall of the extrusion shaft (42) is extruded with the outer wall of the rotating shaft (41), and the rotation of the rotating shaft (41) drives the two groups of the extrusion shafts (42) to rotate.
6. The tension self-adapting mechanism of the winding device of the coated wire machine according to claim 4, characterized in that: The transmission shaft (51) is sleeved with a transmission ring (512), the outer side of the transmission ring (512) is provided with a slideway for clamping the covering, and the transmission ring (512) can slide along the axial direction of the transmission shaft (51).
7. The tension self-adapting mechanism of the winding device of the coated wire machine according to claim 6, characterized in that: A limited position path (511) is provided on the outer wall of the transmission shaft (51), and a rotatable ball (513) is embedded on the inner side of the transmission ring (512). The ball (513) is slidably arranged in the limited position path (511), so that the transmission shaft (51) drives the transmission ring (512) to rotate, while avoiding affecting the sliding of the transmission ring (512).
8. The tension self-adapting mechanism of the winding device of the coated yarn machine according to claim 4, characterized in that: The detachable connecting end (421) is threadedly matched with the extrusion shaft (42), and the diameter of the connecting end (421) is different from the diameter of the extrusion shaft (42).
Citation Information
Cited By
Gray fabric pressing device
CN119551483A
A greige cloth pressing device
CN119551483B
Double-station alternating type winding device of yarn covering machine
CN120622213A
