Fixing tool for electric power steel tower steel structure welding

By designing fixed tooling for welding frames, flip clamping mechanisms and opening and closing mechanisms, the problem of difficulty in flipping and moving of the tower body during the welding of electric steel pole towers is solved, and efficient welding and stable clamping are achieved, which is suitable for tower bodies of various specifications. Improves welding efficiency and quality.

CN119115416AInactive Publication Date: 2024-12-13QINGDAO FUXUAN ELECTRIC POWER TECH CO LTD

Patent Information

Application Number
CN202411359656.2
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-09-27
Publication Date
2024-12-13
Estimated Expiration
Not applicable · inactive patent

AI Technical Summary

Technical Problem

Due to its large weight and long length, the electric steel pole tower is difficult to flip and move, resulting in low welding efficiency and high labor intensity, and traditional welding tooling is difficult to adapt to tower bodies of different sizes and specifications.

Method used

A fixed tool including a welding frame, a flip clamping mechanism and a opening and closing mechanism is designed. Through the hinge structure of multiple sets of bases and fixing frames of the welding frame, the flip clamping mechanism and a flip transmission assembly are combined to realize the tower body. Stable clamping and precise flip, suitable for tower bodies of different diameters and specifications.

Benefits of technology

It improves welding efficiency and quality, reduces labor intensity, enhances the versatility and adaptability of the workpiece, and ensures the stability and safety of the tower body during welding.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention relates to a fixing tool for welding a steel structure of an electric power steel tower, and relates to the field of fixing tools for welding workpieces, and the fixing tool for welding the steel structure of the electric power steel tower comprises at least two groups of welding racks used for bearing a tower body, and at least one group of movable welding racks, the welding rack comprises a base and a fixing frame hinged to the base. The overturning and clamping mechanism is arranged on the welding rack and used for clamping and fixing the tower body and driving the tower body to overturn; and the opening and closing mechanism is arranged between the base and the fixed frame in the same group of welding racks and is used for fixing one side, far away from the hinged position, of the base and the fixed frame. The device has the effects that the tower body can be turned over and moved conveniently while the tower body of the electric power steel tower is stably fixed, the welding efficiency is improved, and the labor intensity of workers is relieved.
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Description

Technical Field

[0001] The present application relates to the field of welding workpiece fixing tools, and in particular to a fixing tool for welding of electric power steel pole tower steel structure. Background Art

[0002] Power steel pole tower is a supporting structure mainly made of steel and used to support high-voltage transmission line conductors, insulators and other components in power transmission lines. Power steel pole tower plays an important role in the power transmission system. It has high strength and stability and can withstand the influence of natural environments such as wind, snow load, earthquake, etc. The height can be adjusted according to actual needs to adapt to different terrain and environmental conditions, thereby ensuring the stable transmission of electricity.

[0003] At present, the power steel pole tower mainly includes a main tower structure welded from multiple sections of steel pipes, ladders, platforms, warning signs, lightning protection devices, grounding devices, cross arms for fixing insulators and conductors, and cable brackets for carrying cables and other components installed on the outside of the tower body. These components together constitute the power steel pole tower to ensure the stable and safe transmission of electricity; however, since the power steel pole tower is made of steel structure as a whole, the tower body is cylindrical in shape with a large diameter and weight and a long length. In the process of welding the tower body and other components, it is difficult to flip and move the tower body to perform welding operations on the tower body and accessories in different directions of the tower body. The overall welding efficiency is low and the labor intensity is high. Summary of the invention

[0004] In order to stably fix the tower body of a power steel pole tower while facilitating the flipping and movement of the tower body, thereby improving welding efficiency and reducing the labor intensity of workers, the present application provides a fixing tool for welding the steel structure of a power steel pole tower.

[0005] The present application provides a fixing tool for welding a steel structure of a power steel pole tower, which adopts the following technical solution: A fixing tool for welding a steel structure of a power steel pole tower, comprising: A welding frame, used for supporting the tower body, is provided in at least two groups, and includes at least one group of movable welding frames, wherein the welding frame includes a base and a fixed frame hinged to the base; The flipping clamping mechanism is arranged on the welding frame and is used to clamp and fix the tower body and drive the tower body to flip; The opening and closing mechanism is arranged between the base and the fixing frame in the same group of welding frames, and is used to fix the base and the fixing frame on one side away from the hinged connection between the two.

[0006] By adopting the above technical scheme, when welding the steel structure of the power steel pole, first, the tower body of the power steel pole tower is placed on the base of multiple groups of welding frames, and then the base and the fixed frame are fixed by the opening and closing mechanism to form a closed-loop support, and then the tower body is clamped and fixed by the flip clamping mechanism to ensure the stability of the tower body during the welding process. Then, the staff drives the tower body to flip through the flip clamping mechanism according to the welding needs, so that the tower body is accurately flipped to the required welding angle, which is convenient for the tower body and the accessories in different directions of the tower body. All-round welding operation, after the welding is completed, the staff releases the tower body through the opening and closing mechanism, and then safely unloads the tower body that has been welded, and prepares for the next round of welding operation; wherein, through the coordinated action of the welding frame, the flip clamping mechanism, the opening and closing mechanism, etc., the fixed tooling has both the stable support and fixation of the tower body and the flipability of the tower body, so that the staff can efficiently complete the welding of different parts of the tower body, avoid the inconvenience of frequently adjusting the position of the tower body in traditional welding, significantly improve the welding efficiency and welding quality, and reduce the labor intensity.

[0007] Optionally, the flip clamping mechanism includes: A rotating frame is rotatably connected to the welding frame, and two rotating frames are provided. The two rotating frames are symmetrically arranged and sleeved on the outside of the tower body; A plurality of pressing rollers are arranged on the rotating frame, and the pressing rollers are evenly spaced and distributed along the same circumference and abut against the outer wall of the tower body; The flip transmission assembly is arranged between the rotating frame and the welding frame, and is used to synchronously drive the multiple pressing rollers to move closer to or away from each other, and to control the rotation of the pressing rollers; The self-locking drive assembly is arranged between one of the rotating frames and the welding frame, and is used to drive the rotating frame to rotate and lock the position of the rotating frame after rotation.

[0008] By adopting the above technical scheme, when fixing the tower body, the tower body must first be placed between two symmetrically arranged rotating frames, which are sleeved on the outside of the tower body, and then the self-locking drive component is started, and the self-locking drive component drives one of the rotating frames to rotate, and the other rotating frame follows, and the rotating frame synchronously drives multiple clamping rollers to approach each other through the flip transmission component, so that the clamping rollers abut against the outer wall of the tower body, and the tower body can be fixed; when the tower body needs to be flipped and turned, the flip transmission component drives multiple clamping rollers to rotate, and the clamping rollers can drive the tower body to flip to the required welding angle; wherein, through the coordinated action of the flip transmission component, the self-locking drive component, etc., the tower body of different diameters can be fixed and flipped, which is suitable for welding of power steel pole towers of various specifications, and improves the versatility and adaptability of the fixing tooling; and the self-locking drive component can also lock the position of the rotating frame after rotation, ensuring that the tower body can be stably locked after flipping to the required welding angle, avoiding accidental movement of the tower body during welding, and improving welding quality and safety.

[0009] Optionally, the flip transmission assembly includes: A transmission rod is rotatably connected to the welding frame, and is provided in plurality and corresponds one to one with the plurality of pressing rollers, and one end of the transmission rod is hinged to the corresponding pressing roller; A guide sleeve is rotatably connected to the rotating frame, and is provided in plurality and corresponds one to one with the plurality of transmission rods, and the guide sleeve is slidably sleeved on the outer side of the corresponding transmission rod; The turning component is arranged between the pressing roller and the transmission rod, and is used for driving the pressing roller to rotate.

[0010] By adopting the above technical scheme, when the self-locking drive component drives the rotating frame to rotate, the rotating frame synchronously drives the guide sleeve to move, the guide sleeve drives one end of the transmission rod to rotate, and at the same time the other end of the transmission rod drives the clamping roller to move, thereby synchronously driving multiple clamping rollers to move closer to or away from each other, thereby achieving the fixation and release of the tower body; when it is necessary to adjust the flipping angle of the tower body, the flipping component drives the clamping roller to rotate, so that the tower body can be flipped to the required welding angle as the clamping roller rotates; the flipping transmission assembly can realize the synchronous movement of multiple clamping rollers, and its operation is simple and fast, which improves the welding efficiency and can adapt to tower bodies of different sizes, enhances the versatility and adaptability of the tooling, and is suitable for clamping power steel pole tower bodies of various specifications.

[0011] Optionally, the flipping component includes: The hub motor is arranged inside the pressing roller; The mounting frame is arranged between the wheel hub motor and the transmission rod.

[0012] By adopting the above technical solution, when the tower body needs to be flipped, the hub motor is started, and the clamping roller is directly driven to rotate by the torque of the hub motor. Multiple clamping rollers rotate synchronously under the drive of the hub motor, driving the tower body to flip to the required welding angle, thereby achieving precise positioning of the tower body.

[0013] Optionally, the self-locking drive assembly includes: The sector-shaped gear ring is fixedly sleeved on the outer side of the rotating frame; A rotating shaft is rotatably connected to the welding frame, a driving gear and a worm gear are fixedly sleeved on the rotating shaft, and the driving gear and the sector gear ring are meshed with each other; A worm is rotatably connected to the welding frame and meshes with the worm wheel. A driving motor is also provided at one end of the worm; The limiting component is arranged between the rotating frame and the welding frame, and is used for limiting the rotating angle of the rotating frame.

[0014] By adopting the above technical scheme, when the rotating frame is driven to rotate by the self-locking drive component, the driving motor is started first, and then the driving motor drives the worm wheel to rotate through the worm, and the worm wheel drives the rotating shaft and the driving gear to rotate, and the driving gear drives the rotating frame and the fan-shaped gear ring fixed on the outside of the rotating frame to rotate, so that the rotation of the rotating frame can be realized, and when the rotating frame rotates to a preset angle, the limiting component limits its further rotation to ensure the precise control of the rotation angle; wherein the worm gear transmission has a self-locking property, and the rotating frame can be locked to a certain angle for a long time without power input, thereby ensuring the stability of the workpiece during welding, and the limiting component prevents the rotating frame from excessive rotation, and realizes the rapid resetting of the rotating frame.

[0015] Optionally, the limiting component includes: The first limiting rod is fixedly arranged on the welding frame at intervals; The second limiting rod is fixed on the rotating frame, and the second limiting rod is located between the two first limiting rods.

[0016] By adopting the above technical solution, when the second limit rod abuts against one of the first limit rods, it indicates that the rotating frame is in the initial state. When the second limit rod abuts against the other first limit rod, it indicates that the rotating frame has rotated to the extreme position, thereby preventing the risk of excessive rotation of the rotating frame and detachment from the welding frame.

[0017] Optionally, the opening and closing mechanism includes: The plug-in rod is fixed to the fixing frame, the base is provided with a plug-in hole, the plug-in rod can be plugged into the plug-in hole, and the plug-in rod is also provided with a locking groove; A locking rod, slidably connected to the base, and the locking rod can be inserted into the locking groove; The hinge shaft is fixed to the fixed frame and is rotatably connected to the base; The power motor is arranged at one end of the hinge shaft.

[0018] By adopting the above technical solution, when fixing the fixing frame and the base, the staff first starts the power motor, then the power motor drives the hinge shaft to rotate, the hinge shaft drives the fixing frame to rotate, and the fixing frame drives the plug-in rod to be inserted into the plug-in hole of the base. At this time, the locking rod is aligned with the locking groove on the plug-in rod, and then the locking rod is inserted into the locking groove to achieve the fixation of the fixing frame and the base.

[0019] Optionally, an anti-dropout spring is sleeved on the outer side of the locking rod, and the anti-dropout spring always applies a force to the locking rod toward the locking groove.

[0020] By adopting the above technical solution, the anti-drop spring gives the locking rod a continuous force toward the locking groove, ensuring that the locking rod is not easily accidentally disengaged due to vibration, impact or other external forces after being inserted into the locking groove, thereby enhancing the stability of the opening and closing mechanism fixation.

[0021] Optionally, one end of the locking rod close to the locking groove is provided with a chamfer.

[0022] By adopting the above technical solution, the chamfer can reduce the resistance when the locking rod is inserted into the locking groove, making it easier and smoother for the locking rod to be inserted into the locking groove, thereby extending the service life of the opening and closing mechanism.

[0023] Optionally, a telescopic rod is fixedly provided between two adjacent welding frames.

[0024] By adopting the above technical solution, the telescopic rod enables adjacent welding frames to form a stable whole, improves the support stability of the entire welding tooling, and reduces welding quality problems caused by the shaking of the welding frame; and the telescopic rod allows the tower body to be telescoped within a certain range, so that when welding multiple tower bodies, the concentricity of the tower body can be quickly adjusted and maintained, ensuring the precise alignment between the tower bodies during the welding process, and improving the welding quality and efficiency.

[0025] In summary, the present application includes at least one of the following beneficial technical effects: 1. Through the cooperation of welding rack, flip clamping mechanism, opening and closing mechanism, etc., the fixed tooling can simultaneously provide stable support and fixation for the tower body and flip the tower body, so that the workers can efficiently complete the welding of different parts of the tower body, avoiding the inconvenience of frequent adjustment of the tower body position in traditional welding, significantly improving welding efficiency and welding quality, and reducing labor intensity; 2. The flipping clamping mechanism can fix and flip towers of different diameters through the cooperation of the flipping transmission assembly and the self-locking drive assembly, which is suitable for welding of various specifications of power steel pole towers, improving the versatility and adaptability of the fixed tooling; and the self-locking drive assembly can also lock the position of the rotating frame after rotation, ensuring that the tower can be stably locked after flipping to the required welding angle, avoiding accidental movement of the tower during welding, and improving welding quality and safety; 3. The flip transmission assembly can realize the synchronous movement of multiple pressing rollers. It is simple and quick to operate, improves welding efficiency and can adapt to towers of different sizes, enhances the versatility and adaptability of tooling, and is suitable for clamping power steel pole towers of various specifications; 4. The self-locking drive assembly has self-locking properties, which can lock the rotating frame to a certain angle for a long time without power input, ensuring the stability of the workpiece during welding. The limiting component prevents the rotating frame from over-rotating and enables the rotating frame to be quickly reset; 5. The anti-drop spring in the opening and closing mechanism gives the locking rod a continuous force toward the locking groove, ensuring that the locking rod is not easily accidentally disengaged due to vibration, impact or other external forces after being inserted into the locking groove, thereby enhancing the stability of the opening and closing mechanism; 6. The telescopic rod makes the adjacent welding frames form a stable whole, improves the support stability of the entire welding tooling, and reduces the welding quality problems caused by the shaking of the welding frame; and the telescopic rod allows the tower body to be telescoped within a certain range, so that when welding multiple tower bodies, the concentricity of the tower body can be quickly adjusted and maintained, ensuring the precise alignment between the tower bodies during the welding process, and improving the welding quality and efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0026] Figure 1 This is a schematic diagram of the structure of the fixing tool for welding the steel structure of the power steel pole tower of the present application; Figure 2 It is a schematic diagram showing the partial structure of the fixing tooling for welding the steel structure of the power steel tower; Figure 3 1 is a schematic diagram showing a partial structure of a flip clamping mechanism; Figure 4 is a partial cross-sectional schematic diagram showing the flip clamping mechanism and the opening and closing mechanism; Figure 5 Yes means Figure 4 Schematic diagram of the local enlarged structure of part A.

[0027] Explanation of the accompanying drawings: 1. tower body; 2. welding frame; 21. base; 211. plug-in hole; 212. locking groove; 22. fixed frame; 3. moving wheel; 4. flip clamping mechanism; 41. rotating frame; 42. pressing roller; 43. flip transmission assembly; 431. transmission rod; 432. guide sleeve; 433. flip component; 4331. hub motor; 4332. mounting frame; 44. self-locking drive assembly; 441. sector gear ring; 442. rotating shaft; 443. driving gear; 444. worm gear; 445. worm; 446. driving motor; 447. limiting component; 4471. first limiting rod; 4472. second limiting rod; 5. opening and closing mechanism; 51. plug-in rod; 52. locking rod; 521. chamfering; 53. anti-drop spring; 54. power motor; 6. telescopic rod. DETAILED DESCRIPTION

[0028] The following is combined with Figure 1-Figure 5 This application is described in further detail.

[0029] The present application embodiment discloses a fixing tool for welding a steel structure of a power steel pole tower. Figure 1 The fixed tooling for welding the steel structure of the electric power steel pole tower includes at least two groups of welding frames 2 for carrying the tower body 1, and at least one group of movable welding frames 2. For example, the bottom of the movable welding frames 2 is provided with movable wheels 3. The welding frames 2 include a base 21 and a fixed frame 22 hinged to the base 21. A flip clamping mechanism 4 is provided on the welding frame 2, and the flip clamping mechanism 4 is used to clamp and fix the tower body 1, and drive the tower body 1 to flip. An opening and closing mechanism 5 is provided between the base 21 and the fixed frame 22 in the same group of welding frames 2, and the opening and closing mechanism 5 is used to realize the fixation of the base 21 and the fixed frame 22 away from the hinged part of the two. A telescopic rod 6 is fixedly provided between two adjacent welding frames 2. The telescopic rod 6 is used to make the adjacent welding frames 2 form a stable whole, improve the support stability of the entire welding tooling, and reduce the welding quality problems caused by the shaking of the welding frames 2; and the telescopic rod 6 allows the multiple sections of the tower body 1 to be telescoped within a certain range, so that when welding multiple tower bodies 1, the concentricity of the tower body 1 can be quickly adjusted and maintained, ensuring the precise alignment between the tower bodies 1 during the welding process.

[0030] When welding the steel structure of the power steel pole, first place the tower body 1 of the power steel pole tower on the base 21 of multiple groups of welding frames 2, then fix the base 21 and the fixing frame 22 through the opening and closing mechanism 5 to form a closed-loop support, and then clamp and fix the tower body 1 through the flipping clamping mechanism 4 to ensure the stability of the tower body 1 during the welding process. Then, the staff drives the tower body 1 to flip through the flipping clamping mechanism 4 according to the welding needs, so that the tower body 1 is accurately flipped to the required welding angle, which is convenient for all-round welding operations of the tower body 1 and accessories in different directions of the tower body 1. After the welding is completed, the staff releases the tower body 1 through the opening and closing mechanism 5, and then safely unloads the welded tower body 1 to prepare for the next round of welding operations.

[0031] In some embodiments, reference Figure 2 and Figure 3 The flip clamping mechanism 4 includes two rotating frames 41 rotatably connected to the welding frame 2. The two rotating frames 41 are semi-circular and symmetrically arranged. The rotating frames 41 are sleeved on the outside of the tower body 1. A plurality of pressing rollers 42 are arranged on the rotating frame 41. The plurality of pressing rollers 42 are evenly spaced along the same circumference and abut against the outer wall of the tower body 1. A flip transmission assembly 43 is arranged between the rotating frame 41 and the welding frame 2. The flip transmission assembly 43 is used to synchronously drive the plurality of pressing rollers 42 to move closer to or away from each other, and to control the rotation of the pressing rollers 42. A self-locking drive assembly 44 is arranged between one of the rotating frames 41 and the welding frame 2. The self-locking drive assembly 44 is used to drive the rotating frame 41 to rotate, and at the same time lock the position of the rotating frame 41 after rotation.

[0032] When fixing the tower body 1, the tower body 1 must first be placed between two symmetrically arranged rotating frames 41, which are sleeved on the outside of the tower body 1. Then, the self-locking drive component 44 is started, and the self-locking drive component 44 drives one of the rotating frames 41 to rotate, and the other rotating frame 41 follows. The rotating frame 41 synchronously drives multiple clamping rollers 42 to approach each other through the flipping transmission component 43, so that the clamping rollers 42 abut against the outer wall of the tower body 1, and the tower body 1 can be fixed. When the tower body 1 needs to be flipped and changed direction, the flip transmission component 43 is used to drive multiple clamping rollers 42 to rotate, and the clamping rollers 42 can drive the tower body 1 to flip to the required welding angle. The flip transmission component 43, the self-locking drive component 44 and the like cooperate to realize the fixing and flipping of tower bodies 1 of different diameters, which is suitable for welding of power steel pole towers of various specifications, thereby improving the versatility and adaptability of the fixing tooling; and the self-locking drive component 44 can also lock the position of the rotating frame 41 after rotation, thereby ensuring that the tower body 1 can be stably locked after flipping to the required welding angle, thereby avoiding accidental movement of the tower body 1 during welding, thereby improving welding quality and safety.

[0033] In some embodiments, reference Figure 2 and Figure 3 The flip transmission assembly 43 includes a plurality of transmission rods 431 rotatably connected to the welding frame 2, and the plurality of transmission rods 431 correspond to the plurality of pressing rollers 42 one by one, and one end of the transmission rod 431 is hinged to the corresponding pressing roller 42. A plurality of guide sleeves 432 are rotatably connected to the rotating frame 41, and the plurality of guide sleeves 432 correspond to the plurality of transmission rods 431 one by one, and the plurality of guide sleeves 432 are evenly distributed along the circumference of the rotating frame 41, and the guide sleeves 432 are slidably sleeved on the outer side of the corresponding transmission rod 431. A flip component 433 is arranged between the pressing roller 42 and the transmission rod 431, and the flip component 433 is used to drive the pressing roller 42 to rotate. Exemplarily, the flip component 433 includes a hub motor 4331 arranged inside the pressing roller 42, and a mounting frame 4332 is arranged between the hub motor 4331 and the transmission rod 431.

[0034] When the self-locking drive assembly 44 drives the rotating frame 41 to rotate, the rotating frame 41 synchronously drives the guide sleeve 432 to move, and the guide sleeve 432 drives one end of the transmission rod 431 to rotate. At the same time, the other end of the transmission rod 431 drives the clamping roller 42 to move, thereby synchronously driving multiple clamping rollers 42 to move closer to or away from each other, thereby achieving the fixation and release of the tower body 1; when it is necessary to adjust the flipping angle of the tower body 1, the hub motor 4331 is started, and the torque of the hub motor 4331 is directly used to drive the clamping roller 42 to rotate. Multiple clamping rollers 42 rotate synchronously under the drive of the hub motor 4331, driving the tower body 1 to flip to the required welding angle, thereby achieving precise positioning of the tower body 1.

[0035] In some embodiments, reference Figure 3 and Figure 4 The self-locking drive assembly 44 includes a sector gear ring 441 fixedly sleeved on the outer side of the rotating frame 41, a rotating shaft 442 is rotatably connected to the welding frame 2, a driving gear 443 and a worm wheel 444 are fixedly sleeved on the rotating shaft 442, and the driving gear 443 and the sector gear ring 441 are meshed with each other. A worm 445 is rotatably connected to the welding frame 2, the worm 445 and the worm wheel 444 are meshed with each other, and a driving motor 446 is also provided at one end of the worm 445. A limiting component 447 is provided between the rotating frame 41 and the welding frame 2, and the limiting component 447 is used to limit the rotation angle of the rotating frame 41. The limiting component 447 includes two first limiting rods 4471 fixedly provided on the welding frame 2 at intervals, and a second limiting rod 4472 is fixedly provided on the rotating frame 41, and the second limiting rod 4472 is located between the two first limiting rods 4471.

[0036] When the rotating frame 41 is driven to rotate by the self-locking driving component 44, the driving motor 446 is first started, and then the driving motor 446 drives the worm wheel 444 to rotate through the worm 445, and the worm wheel 444 drives the rotating shaft 442 and the driving gear 443 to rotate, and the driving gear 443 drives the rotating frame 41 and the fan-shaped gear ring 441 fixed on the outside of the rotating frame 41 to rotate, so that the rotation of the rotating frame 41 can be realized, and when the second limiting rod 4472 abuts against one of the first limiting rods 4471, it indicates that the rotating frame 41 is in the initial state, and when the second limiting rod 4472 abuts against the other first limiting rod 4471, it indicates that the rotating frame 41 rotates to the extreme position, preventing the rotating frame 41 from excessively rotating and separating from the welding frame 2. At the same time, the worm wheel 444 and worm 445 transmission are self-locking, so that the rotating frame 41 can be locked to a certain angle for a long time without power input, thereby ensuring the stability of the workpiece during welding.

[0037] In some embodiments, reference Figure 4 and Figure 5 The opening and closing mechanism 5 includes a plug rod 51 fixed on the fixing frame 22, and a plug hole 211 is provided on the base 21, and the plug rod 51 can be plugged into the plug hole 211. The plug rod 51 is also provided with a locking groove 212, and a locking rod 52 is slidably connected to the base 21, and the locking rod 52 is vertically arranged with the plug rod 51, and the locking rod 52 can be plugged into the locking groove 212. An anti-slip spring 53 is sleeved on the outer side of the locking rod 52, and the anti-slip spring 53 always gives the locking rod 52 a force toward the locking groove 212. The anti-slip spring 53 is used to give the locking rod 52 a continuous force toward the locking groove 212, ensuring that the locking rod 52 is not easily accidentally disengaged due to vibration, impact or other external forces after being inserted into the locking groove 212. The end of the locking rod 52 near the locking groove 212 is provided with a chamfer 521, which is used to reduce the resistance when the locking rod 52 is inserted into the locking groove 212, so that the locking rod 52 can be inserted into the locking groove 212 more easily and smoothly. A hinge shaft is fixed on the fixing frame 22, and the hinge shaft is rotatably connected to the base 21; a power motor 54 is also provided at one end of the hinge shaft.

[0038] When fixing the fixing frame 22 and the base 21, the staff first starts the power motor 54, and then the power motor 54 drives the hinge shaft to rotate, the hinge shaft drives the fixing frame 22 to rotate, and the fixing frame 22 drives the plug-in rod 51 to be inserted into the plug-in hole 211 of the base 21. At this time, the locking rod 52 is aligned with the locking groove 212 on the plug-in rod 51, and then the locking rod 52 is inserted into the locking groove 212, so that the fixing frame 22 and the base 21 can be fixed.

[0039] The implementation principle of the fixing tool for welding the steel structure of the electric steel pole tower in the embodiment of the present application is as follows: when welding the steel structure of the electric steel pole, first place the tower body 1 of the electric steel pole tower on the base 21 of the multiple welding frames 2, then fix the base 21 and the fixing frame 22 through the opening and closing mechanism 5 to form a closed-loop support, and then clamp and fix the tower body 1 through the flipping clamping mechanism 4 to ensure the stability of the tower body 1 during the welding process, and then the staff drives the tower body 1 to flip through the flipping clamping mechanism 4 according to the welding needs, so that the tower body 1 is accurately flipped to the required welding angle, which is convenient for the tower body 1 and the tower The accessories of the tower body 1 in different directions are all-roundly welded. After the welding is completed, the staff releases the tower body 1 through the opening and closing mechanism 5, and then safely unloads the welded tower body 1 to prepare for the next round of welding operations. Among them, through the cooperation of the welding frame 2, the flip clamping mechanism 4, the opening and closing mechanism 5, etc., the fixed tooling has the stable support and fixation of the tower body 1 and the flipability of the tower body 1, so that the staff can efficiently complete the welding of different parts of the tower body 1, avoid the inconvenience of frequently adjusting the position of the tower body 1 in traditional welding, significantly improve the welding efficiency and welding quality, and reduce labor intensity.

[0040] The above are all preferred embodiments of the present application, and the protection scope of the present application is not limited thereto. Therefore, any equivalent changes made according to the structure, shape, and principle of the present application should be included in the protection scope of the present application.

Claims

1. A fixing tool for welding steel structure of power steel tower, characterized in that: include: A welding frame (2) for supporting the tower body (1), with at least two sets provided and at least one set of movable welding frames (2), wherein the welding frame (2) comprises a base (21) and a fixing frame (22) hingedly connected to the base (21); A turning and clamping mechanism (4) is arranged on the welding frame (2) and is used to clamp and fix the tower body (1) and drive the tower body (1) to turn over; The opening and closing mechanism (5) is arranged between the base (21) and the fixing frame (22) in the same group of welding frames (2) and is used to fix the base (21) and the fixing frame (22) at one side away from the hinged joint between the two.

2. A fixing tool for welding a steel structure of a power steel pole tower according to claim 1, characterized in that: The flipping and clamping mechanism (4) comprises: A rotating frame (41) is rotatably connected to the welding frame (2), two rotating frames (41) are provided, and the two rotating frames (41) are symmetrically arranged and sleeved on the outside of the tower body (1); A plurality of pressing rollers (42) are arranged on the rotating frame (41), and the plurality of pressing rollers (42) are evenly spaced and distributed along the same circumference and abut against the outer wall of the tower body (1); A turning transmission assembly (43) is arranged between the rotating frame (41) and the welding frame (2), and is used to synchronously drive the plurality of pressing rollers (42) to move closer to or farther from each other, and to control the rotation of the pressing rollers (42); The self-locking drive assembly (44) is arranged between one of the rotating frames (41) and the welding frame (2), and is used to drive the rotating frame (41) to rotate and lock the position of the rotating frame (41) after rotation.

3. A fixing tool for welding a steel structure of a power steel pole tower according to claim 2, characterized in that: The overturning transmission assembly (43) comprises: A transmission rod (431) is rotatably connected to the welding frame (2), and is provided in plurality and corresponds one-to-one with the plurality of pressing rollers (42), and one end of the transmission rod (431) is hinged to the corresponding pressing roller (42); A guide sleeve (432) is rotatably connected to the rotating frame (41), and is provided in plurality and corresponds one-to-one to the plurality of transmission rods (431). The guide sleeve (432) is slidably sleeved on the outer side of the corresponding transmission rod (431); The turning component (433) is arranged between the pressing roller (42) and the transmission rod (431) and is used to drive the pressing roller (42) to rotate.

4. A fixing tool for welding a steel structure of a power steel pole tower according to claim 3, characterized in that: The turning component (433) comprises: A hub motor (4331) is arranged inside the pressing roller (42); The mounting frame (4332) is arranged between the wheel hub motor (4331) and the transmission rod (431).

5. The fixing tool for welding the steel structure of the electric power steel pole tower according to claim 2 is characterized in that: The self-locking drive assembly (44) comprises: A sector-shaped gear ring (441) is fixedly sleeved on the outer side of the rotating frame (41); A rotating shaft (442) is rotatably connected to the welding frame (2); a driving gear (443) and a worm gear (444) are fixedly sleeved on the rotating shaft (442); the driving gear (443) and the sector gear ring (441) are meshed with each other; A worm (445) is rotatably connected to the welding frame (2) and meshes with the worm wheel (444). A driving motor (446) is also provided at one end of the worm (445); The limiting component (447) is arranged between the rotating frame (41) and the welding frame (2) and is used to limit the rotation angle of the rotating frame (41).

6. A fixing tool for welding a steel structure of a power steel pole tower according to claim 5, characterized in that: The limiting component (447) comprises: A first limiting rod (4471) is fixedly mounted on the welding frame (2) at intervals; The second limiting rod (4472) is fixedly mounted on the rotating frame (41), and the second limiting rod (4472) is located between the two first limiting rods (4471).

7. The fixing tool for welding the steel structure of the electric power steel pole tower according to claim 1 is characterized in that: The opening and closing mechanism (5) comprises: The plug-in rod (51) is fixed to the fixing frame (22); the base (21) is provided with a plug-in hole (211); the plug-in rod (51) can be plugged into the plug-in hole (211); and the plug-in rod (51) is also provided with a locking groove (212); A locking rod (52) is slidably connected to the base (21), and the locking rod (52) can be inserted into the locking groove (212); A hinge shaft is fixed to the fixing frame (22) and is rotatably connected to the base (21); A power motor (54) is arranged at one end of the hinge shaft.

8. The fixing tool for welding the steel structure of the electric power steel pole tower according to claim 7 is characterized in that: An anti-dropout spring (53) is sleeved on the outer side of the locking rod (52), and the anti-dropout spring (53) always gives the locking rod (52) a force toward the locking groove (212).

9. The fixing tool for welding the steel structure of the electric power steel pole tower according to claim 7, characterized in that: One end of the locking rod (52) close to the locking groove (212) is provided with a chamfer (521).

10. A fixing tool for welding a steel structure of a power steel pole tower according to any one of claims 1 to 9, characterized in that: A telescopic rod (6) is fixedly arranged between two adjacent welding frames (2).

Citation Information

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