Detection device for water-based paint production

By introducing automatic flushing pipes and transmission mechanisms into the water-based coating detection device, automatic cleaning is achieved, solving the problem of long and incomplete manual cleaning, improving production efficiency and inspection accuracy, ensuring the safety of the equipment and environmental cleaning .

CN119125513AInactive Publication Date: 2024-12-13YANTAI DEVELOPMENT ZONE JINHE CHEMICAL CO LTD
View PDF 0 Cites 1 Cited by

Patent Information

Application Number
CN202411310483.5
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-09-20
Publication Date
2024-12-13
Estimated Expiration
Not applicable · inactive patent

AI Technical Summary

Technical Problem

The existing water-based coating production and testing devices require manual cleaning after use, resulting in a long cleaning time, affecting production efficiency and detection accuracy, and the cleaning effect is affected by the skills and fatigue of the operator.

Method used

A detection device including an automatic flushing tube is designed, and the automatic flushing tube is driven to swing back and forth through the transmission mechanism to spray out cleaning fluid, covering the surface of the detection plate and the coating dish, achieving automatic cleaning, and the detection is carried out through the cooperation of the sliding sleeve and the movable seat. Retrieve the plate and paint dishes into the equipment base to avoid waste liquid overflow and equipment damage.

Benefits of technology

It significantly improves cleaning efficiency and production efficiency, avoids incomplete cleaning or excessive cleaning caused by human factors, ensures the cleaning of the working environment and the safety of the equipment, and reduces production costs.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN119125513A_ABST
    Figure CN119125513A_ABST
Patent Text Reader

Abstract

The invention relates to the technical field of paint production detection, in particular to a detection device for water-based paint production, which comprises an equipment seat, a sliding sleeve is arranged on the equipment seat in a penetrating and sliding fit manner, two fixing frames are fixedly connected to the sliding sleeve, a paint vessel is mounted on a rotating seat, and a box body is fixedly connected in the equipment seat. The transmission mechanism is rotatably connected in the box body in a penetrating manner, and the automatic flushing pipe is rotatably connected to the box body in a penetrating manner, so that after the water-based paint is detected, the automatic flushing pipe can be driven to swing back and forth under the driving of the transmission mechanism, and meanwhile, the automatic flushing pipe can spray out cleaning liquid; the surface of the detection plate and the surface of the paint vessel can be rapidly and comprehensively covered, attached paint is effectively removed, and therefore the cleaning efficiency is remarkably improved, compared with manual cleaning, the problem that cleaning is not thorough or excessive due to human factors is solved, and the overall efficiency and quality of water-based paint production are effectively improved.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The present invention relates to the technical field of coating production detection, and in particular to a detection device for water-based coating production. Background Art

[0002] Water-based paint is a paint that uses water as the main solvent. Compared with traditional solvent-based paint, it has the following advantages: Environmental protection: Water-based paint contains less volatile organic compounds, which reduces pollution to the environment. Low odor: Water-based paint usually has a light odor and is suitable for indoor use. Safety: Compared with solvent-based paint, water-based paint is safer and less likely to cause fire. Good adhesion: Water-based paint can adhere well to a variety of substrates. Easy to clean: Painting tools can be cleaned with water and soap.

[0003] In the production of water-based paint, commonly used testing devices are mainly used to monitor the various properties of the paint to ensure product quality. These include the following performance tests: measuring the viscosity of the paint to evaluate its fluidity, testing the pH value of the paint to ensure it is within the appropriate range, and measuring the uniformity and consistency of the paint color.

[0004] The document with prior art publication number CN218036346U provides a raw material viscosity detection device for the production of water-based industrial coatings. By arranging a first electric push rod and a stirring rod at one end below a disc, the first motor can be started to drive the disc to rotate, and the stirring rod is aligned with the placement cavity. The first electric push rod is used to drive the stirring rod to move to the inside of the placement cavity, and the second motor is started to drive the stirring rod to rotate, so as to achieve stirring of the raw materials and ensure the effect of subsequent detection. At the same time, with the use of a heating plate, the internal raw materials can be heated so that the raw materials are at room temperature and the raw materials are heated evenly.

[0005] When the existing technology is used, the test plate will be in contact with the paint for testing. After the test is completed, the test plate and the placement cavity are both attached with paint. Since the existing technology needs to be manually cleaned after use, the manual cleaning process is time-consuming. Especially when the production line is running fast or the test frequency is high, manual cleaning may become a bottleneck restricting production efficiency. The effect of manual cleaning is often affected by the skills, attitude and fatigue of the operator, which may lead to incomplete cleaning or excessive cleaning, thereby affecting the accuracy of subsequent tests and the service life of the equipment.

[0006] In summary, the prior art lacks a technology for automatic cleaning and maintenance of detection devices for water-based paint production. Summary of the invention

[0007] The purpose of the present invention is to solve the shortcomings existing in the background technology and to propose a detection device for water-based paint production.

[0008] To achieve the above objectives, the technical solution adopted by the present invention is: a detection device for water-based paint production, including an equipment base, a sliding sleeve is slidably provided on the equipment base, two fixed frames are connected and fixedly provided on the sliding sleeve, a paint detection mechanism is connected and fixedly provided on the fixed frame on the upper side, a movable seat is connected and fixedly provided on the fixed frame on the lower side, a rotating seat is rotatably provided on the movable seat, a paint dish is installed on the rotating seat, a box body is connected and fixedly provided inside the equipment base, a transmission mechanism is rotatably provided inside the box body, and an automatic flushing pipe is rotatably provided on the box body.

[0009] Preferably, a screw is provided in the internal thread connection of the sliding sleeve, the screw is rotatably connected to the bottom of the equipment seat, and a motor A is fixedly connected to the bottom end of the screw.

[0010] Preferably, the coating detection mechanism comprises a fixing seat, the fixing seat is connected and fixedly arranged with a fixing frame, an electric push rod is connected and fixedly arranged on the fixing seat, and a detection plate is connected and fixedly arranged at the other end of the electric push rod.

[0011] Preferably, a universal joint is rotatably connected to one end of the movable seat, a worm is fixedly connected to the inner end of the universal joint, and an adjusting wheel is fixedly connected to the outer end of the universal joint.

[0012] Preferably, a worm gear is fixedly provided at one end of the rotating seat connected to the movable seat, and the worm gear is meshingly transmitted with the worm, a mounting block is slidingly provided on the inner wall of the rotating seat, a spring is fixedly provided at one end of the mounting block, and the other end of the spring is fixedly provided on the inner wall of the rotating seat, a limiting ring is fixedly provided on the bottom end of the paint dish, and the limiting ring is movably engaged with the mounting block.

[0013] Preferably, a slope is provided on the top of the box body, an injection tube is fixedly provided at one end of the box body, the other end of the injection tube passes through the inner wall of the equipment seat and extends to the outside, a rack is fixedly provided on the box body, and the rack is meshed with the adjusting wheel for transmission.

[0014] Preferably, the transmission mechanism includes a reciprocating screw, one end of which passes through the box and the equipment seat in sequence, extends to the outside and is connected and fixedly provided with a motor B, one end of the reciprocating screw is connected and fixedly provided with a driving wheel, a slider is slidably provided on the reciprocating screw, and one end of the slider is connected and fixedly provided with a guide rod.

[0015] Preferably, a sleeve is fixedly connected to the outer wall of one end of the automatic flushing pipe located in the box, and a spiral groove is opened on the sleeve, and the spiral groove is slidably matched with the outer wall of the guide rod.

[0016] Preferably, the automatic flushing tube is located in the box body and is rotatably connected to a liquid extraction seat at one end thereof. The liquid extraction seat is fixedly connected to the box body. An impeller is rotatably connected inside the liquid extraction seat. A driven wheel is fixedly connected to the outer end of the impeller. The driven wheel is meshed with the driving wheel for transmission. A limit rod is fixedly connected to the liquid extraction seat, and the limit rod is slidably matched with the slider.

[0017] Compared with the prior art, the present invention has the following beneficial effects: After the water-based paint is tested, the transmission mechanism drives the automatic flushing pipe to swing back and forth, so that the automatic flushing pipe can spray cleaning liquid, which can quickly and comprehensively cover the surface of the test plate and the paint dish, effectively remove the attached paint, and thus significantly improve the cleaning efficiency. Compared with manual cleaning, the automatic cleaning system can spray cleaning liquid more stably and evenly, avoiding the problem of incomplete or excessive cleaning caused by human factors, and effectively improving the overall efficiency and quality of water-based paint production; After testing the water-based paint, the testing plate and the paint dish can be retracted into the equipment base under the drive of the sliding sleeve, avoiding the spillage of waste liquid during cleaning and ensuring the cleanliness of the working environment. At the same time, retracting the testing plate and the paint dish into the equipment base can reduce the risk of equipment damage caused by external collision or accident when the device is not in use; When the paint dish is retracted, the rotating seat can be turned over under the action of the rack, so that the paint dish can be erected, which is convenient for the outflow of paint and waste liquid during cleaning, and solves the problems of waste liquid accumulation and incomplete cleaning. At the same time, the installation block facilitates the disassembly and assembly of the paint dish, and convenient for pouring out and recycling excess paint, thereby reducing production costs. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 It is a schematic diagram of the overall structure detection of a detection device for water-based paint production according to the present invention; Figure 2 It is a cross-sectional schematic diagram of the overall structure of a detection device for water-based paint production of the present invention when being cleaned; Figure 3 This is a schematic diagram of a sliding sleeve structure of a detection device for water-based paint production according to the present invention; Figure 4 This is a schematic diagram of the structure of a coating detection mechanism of a detection device for water-based coating production according to the present invention; Figure 5 It is a partial cross-sectional schematic diagram of a movable seat structure of a detection device for water-based paint production according to the present invention; Figure 6 It is a schematic diagram of the structure of a rotating seat and a coating dish of a detection device for water-based coating production of the present invention; Figure 7 This is a schematic diagram of the box structure of a detection device for water-based paint production according to the present invention; Figure 8 This is a schematic diagram of the transmission mechanism structure of a detection device for water-based paint production according to the present invention; Fig. 9 The present invention is a partial cross-sectional schematic diagram of an automatic flushing pipe structure of a detection device for water-based paint production.

[0019] 1. Equipment seat; 2. Sliding sleeve; 3. Fixed frame; 4. Paint detection mechanism; 5. Movable seat; 6. Rotating seat; 7. Paint dish; 8. Box; 9. Transmission mechanism; 10. Automatic flushing pipe; 201. Screw; 202. Motor A; 401. Fixed seat; 402. Electric push rod; 403. Detection plate; 501. Universal joint; 502. Worm; 503. Adjusting wheel; 601. Worm wheel; 602. Mounting block; 603. Spring; 701. Limiting ring; 801. Injection pipe; 802. Rack; 901. Reciprocating screw; 902. Motor B; 903. Driving wheel; 904. Sliding block; 905. Guide rod; 1001. Casing; 1002. Pumping seat; 1003. Impeller; 1004. Driven wheel; 1005. Limiting rod; 1006. Spiral groove. DETAILED DESCRIPTION

[0020] The following description is used to disclose the present invention so that those skilled in the art can implement the present invention. The preferred embodiments described below are only examples, and those skilled in the art may think of other obvious variations.

[0021] like Figure 1-Figure 9 A detection device for water-based paint production shown in the figure includes an equipment base 1, a sliding sleeve 2 is slidably provided on the equipment base 1, two fixed frames 3 are connected and fixedly provided on the sliding sleeve 2, a paint detection mechanism 4 is connected and fixedly provided on the fixed frame 3 on the upper side, a movable seat 5 is connected and fixedly provided on the fixed frame 3 on the lower side, a rotating seat 6 is rotatably provided on the movable seat 5, a paint dish 7 is installed on the rotating seat 6, a box body 8 is connected and fixedly provided in the equipment base 1, a transmission mechanism 9 is rotatably provided in the box body 8, and an automatic flushing pipe 10 is rotatably provided on the box body 8.

[0022] like Figure 3 As shown, the internal thread connection of the sleeve 2 is provided with a screw rod 201, the screw rod 201 is rotatably connected to the bottom of the equipment seat 1, and the bottom of the screw rod 201 is fixedly connected with a motor A202. The motor A202 drives the screw rod 201 to rotate, so that the screw rod 201 drives the sleeve 2 to move downward.

[0023] like Figure 4As shown, the paint detection mechanism 4 includes a fixed seat 401, which is connected and fixed to the fixed frame 3, and an electric push rod 402 is connected and fixed to the fixed seat 401, and a detection plate 403 is connected and fixed to the other end of the electric push rod 402. A viscosity sensor is installed in the detection plate 403 to detect the viscosity of the paint to ensure the consistency of the formula. The pH sensor detects the acidity and alkalinity of the paint to ensure stability and performance. The electric push rod 402 is used to drive the detection plate 403 to move downward so that the detection plate 403 contacts the water-based paint.

[0024] like Figure 5 As shown, a universal joint 501 is provided at one end of the movable seat 5 for rotational connection, a worm 502 is fixedly provided at the inner end of the universal joint 501, and an adjusting wheel 503 is fixedly provided at the outer end of the universal joint 501. When the adjusting wheel 503 is engaged with the rack 802, the universal joint 501 is driven to rotate, so that the universal joint 501 drives the connected worm 502 to rotate, thereby causing the worm 502 to drive the rotating seat 6 to flip and stand up.

[0025] like Figure 6 As shown, one end of the rotating seat 6 connected to the movable seat 5 is connected and fixedly provided with a worm gear 601, and the worm gear 601 is meshed and driven with the worm 502, and the inner wall of the rotating seat 6 is slidably matched with a mounting block 602, and one end of the mounting block 602 is connected and fixedly provided with a spring 603, and the other end of the spring 603 is connected and fixedly provided with the inner wall of the rotating seat 6, and the bottom end of the paint dish 7 is connected and fixedly provided with a limiting ring 701, and the limiting ring 701 is movably engaged with the mounting block 602. The mounting block 602 is opened, the paint dish 7 is removed, and the paint inside is poured in for recycling, and then the limiting ring 701 at the bottom of the paint dish 7 is placed in the rotating seat 6, and under the action of the spring 603, the limiting ring 701 is limited by the mounting block 602.

[0026] like Figure 7 As shown, the top of the box body 8 is provided with an inclined surface, one end of the box body 8 is connected and fixedly provided with a material injection pipe 801, the other end of the material injection pipe 801 passes through the inner wall of the equipment base 1 and extends to the outside, and a rack 802 is connected and fixedly provided on the box body 8, and the rack 802 is meshed with the adjusting wheel 503 for transmission. The top of the box body 8 is provided with an inclined surface to facilitate the discharge of waste liquid.

[0027] like Figure 8 As shown, the transmission mechanism 9 includes a reciprocating screw 901, one end of which passes through the box 8 and the equipment base 1 in sequence and extends to the outside and is connected and fixedly provided with a motor B902, one end of the reciprocating screw 901 is connected and fixedly provided with a driving wheel 903, a slider 904 is slidably provided on the reciprocating screw 901, and one end of the slider 904 is connected and fixedly provided with a guide rod 905. The motor B902 drives the reciprocating screw 901 to rotate, and at this time, it drives the driving wheel 903 to rotate.

[0028] like Fig. 9 As shown, a sleeve 1001 is fixedly connected to the outer wall of one end of the automatic flushing pipe 10 located in the box 8, and a spiral groove 1006 is provided on the sleeve 1001, and the spiral groove 1006 is slidably matched with the outer wall of the guide rod 905. When the reciprocating screw 901 rotates, it drives the slider 904 to reciprocate, so that the guide rod 905 slides in the spiral groove 1006, driving the automatic flushing pipe 10 to swing back and forth, and flushing the paint on the detection plate 403 and the paint dish 7.

[0029] One end of the automatic flushing pipe 10 located in the box 8 is rotatably connected to a liquid extraction seat 1002, which is fixedly connected to the box 8, and an impeller 1003 is rotatably connected to the liquid extraction seat 1002. The outer end of the impeller 1003 is connected and fixed to a driven wheel 1004, which is meshed and driven with the driving wheel 903. A limit rod 1005 is fixedly connected to the liquid extraction seat 1002, and the limit rod 1005 is slidably matched with the slider 904. The driving wheel 903 rotates, thereby driving the impeller 1003 connected to the driven wheel 1004 to rotate, so that the cleaning liquid in the box 8 is sucked into the liquid extraction seat 1002 and sprayed out through the automatic flushing pipe 10.

[0030] Working principle: When it is necessary to test the water-based paint, first place the water-based paint in the paint dish 7, then use the electric push rod 402 to drive the test plate 403 to move downward, so that the test plate 403 contacts the water-based paint, and use the viscosity sensor to detect the viscosity of the paint to ensure the consistency of the formula, and the pH sensor to detect the pH of the paint to ensure stability and performance; After the inspection is completed, the installation block 602 is opened, the paint dish 7 is removed, the paint inside is poured in for recycling, and then the limiting ring 701 at the bottom of the paint dish 7 is placed in the rotating seat 6. Under the action of the spring 603, the installation block 602 limits the limiting ring 701. Then, the motor A202 is used to drive the screw 201 to rotate, so that the screw 201 drives the sliding sleeve 2 to move downward, and at this time, the fixed seat 401 is blocked at the opening of the equipment seat 1. When the sliding sleeve 2 moves downward, it drives the movable seat 5 to move downward. When the adjusting wheel 503 is engaged with the rack 802, it drives the universal joint 501 to rotate, so that the universal joint 501 drives the connected worm 502 to rotate, so that the worm 502 drives the rotating seat 6 to flip and stand up; Then, the motor B902 is used to drive the reciprocating screw rod 901 to rotate, which in turn drives the driving wheel 903 to rotate, thereby driving the impeller 1003 connected to the driven wheel 1004 to rotate, thereby sucking the cleaning liquid in the box 8 into the liquid extraction seat 1002 and spraying it out through the automatic flushing pipe 10; At the same time, when the reciprocating screw 901 rotates, it will drive the slider 904 to move back and forth, so that the guide rod 905 slides in the spiral groove 1006, driving the automatic flushing pipe 10 to swing back and forth, and flushing the paint on the detection plate 403 and the paint dish 7.

[0031] The above shows and describes the basic principles, main features and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited to the above embodiments. The above embodiments and descriptions only describe the principles of the present invention. The present invention may be subject to various changes and improvements without departing from the spirit and scope of the present invention. These changes and improvements fall within the scope of the present invention. The scope of protection claimed by the present invention is defined by the attached claims and their equivalents.

Claims

1. A detection device for water-based paint production, comprising a device base (1), Features: The equipment seat (1) is provided with a sliding sleeve (2) in a sliding cooperation manner, and two fixing frames (3) are connected and fixedly provided on the sliding sleeve (2); a paint detection mechanism (4) is connected and fixedly provided on the fixing frame (3) located on the upper side, and a movable seat (5) is connected and fixedly provided on the fixing frame (3) located on the lower side, and a rotating seat (6) is rotatably connected to the movable seat (5), and a paint dish (7) is installed on the rotating seat (6); a box (8) is connected and fixedly provided inside the equipment seat (1), a transmission mechanism (9) is rotatably provided inside the box (8), and an automatic flushing pipe (10) is rotatably provided on the box (8).

2. A detection device for water-based paint production according to claim 1, Features: The sliding sleeve (2) is internally threadedly connected to a screw rod (201), the screw rod (201) is rotatably connected to the bottom of the equipment seat (1), and the bottom end of the screw rod (201) is fixedly connected to a motor A (202).

3. A detection device for water-based paint production according to claim 1, Features: The coating detection mechanism (4) comprises a fixing seat (401), the fixing seat (401) being connected and fixedly arranged with the fixing frame (3), an electric push rod (402) being connected and fixedly arranged on the fixing seat (401), and a detection plate (403) being connected and fixedly arranged at the other end of the electric push rod (402).

4. A detection device for water-based paint production according to claim 1, Features: A universal joint (501) is rotatably connected to one end of the movable seat (5), a worm (502) is fixedly connected to the inner end of the universal joint (501), and an adjusting wheel (503) is fixedly connected to the outer end of the universal joint (501).

5. A detection device for water-based paint production according to claim 1, Features: A worm gear (601) is fixedly provided at one end of the rotating seat (6) connected to the movable seat (5), and the worm gear (601) is meshed with the worm (502) for transmission. A mounting block (602) is slidably provided on the inner wall of the rotating seat (6), and a spring (603) is fixedly provided at one end of the mounting block (602), and the other end of the spring (603) is fixedly provided on the inner wall of the rotating seat (6). A limit ring (701) is fixedly provided at the bottom end of the coating dish (7), and the limit ring (701) is movably engaged with the mounting block (602).

6. A detection device for water-based paint production according to claim 1, Features: The top of the box body (8) is provided with an inclined surface, one end of the box body (8) is connected and fixedly provided with an injection pipe (801), the other end of the injection pipe (801) passes through the inner wall of the equipment base (1) and extends to the outside, and a rack (802) is connected and fixedly provided on the box body (8), and the rack (802) is meshed with the adjustment wheel (503) for transmission.

7. A detection device for water-based paint production according to claim 1, Features: The transmission mechanism (9) comprises a reciprocating screw rod (901), one end of which passes through the box body (8) and the equipment base (1) in sequence, extends to the outside and is connected and fixedly provided with a motor B (902), one end of which is connected and fixedly provided with a driving wheel (903), a sliding block (904) is slidably provided on the reciprocating screw rod (901), and one end of which is connected and fixedly provided with a guide rod (905).

8. A detection device for water-based paint production according to claim 1, Features: A sleeve (1001) is fixedly connected to the outer wall of one end of the automatic flushing pipe (10) located in the box body (8), and a spiral groove (1006) is provided on the sleeve (1001), and the spiral groove (1006) is slidably matched with the outer wall of the guide rod (905).

9. A detection device for water-based paint production according to claim 1, Features: One end of the automatic flushing pipe (10) located in the housing (8) is rotatably connected to a liquid extraction seat (1002), the liquid extraction seat (1002) is fixedly connected to the housing (8), an impeller (1003) is rotatably connected to the inside of the liquid extraction seat (1002), an outer end of the impeller (1003) is fixedly connected to a driven wheel (1004), the driven wheel (1004) is meshed with the driving wheel (903) for transmission, a limit rod (1005) is fixedly connected to the liquid extraction seat (1002), and the limit rod (1005) is slidably matched with the slider (904).

Citation Information

Cited By

  • Preparation device of steel wire rod

    CN119857748A