Corner cutting equipment with positioning structure for solar frame processing
By adopting the positioning structure and electro-hydraulic cylinder technologies in the solar frame angle cutting equipment, the problem of inaccurate angle cutting is solved, and waste chips are processed through the suction machine and the rotating mechanism, precise angles and efficient processing are achieved.
Patent Information
- Application Number
- CN202411457829.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-18
- Publication Date
- 2024-12-17
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
During the cutting process of solar frames, the workpiece cannot be firmly fixed, resulting in easy movement or shaking during the cutting process, making it difficult to ensure the accuracy of the cutting angle.
A corner cutting equipment for solar frame processing with a positioning structure is designed, including brackets, corner cutting parts, positioning parts and collection parts. The precise positioning and fixing of the solar frame is achieved through the electro-hydraulic cylinder, motor and limiting mechanism to ensure that the Accuracy of the cutting angle and collect and clean waste chips generated during cutting through the suction machine and rotating mechanism.
Accurate angle processing of solar frames is achieved, avoiding inaccurate cutting angles and random splashing of waste chips, and improving the stability and efficiency of overall processing.
Smart Images

Figure CN119140907A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of solar frame corner cutting, and in particular to a solar frame corner cutting device with a positioning structure. Background Art
[0002] Solar frames are usually long strips of frame structures made of aluminum alloy and other materials, which are used to fix and protect solar panels. Corner cutting is to cut the four corners of the frame at a certain angle. Generally speaking, the common angle cutting is 45 degrees. By cutting the four corners of the frame, the two adjacent frames can form an accurate right-angle connection when spliced, thus forming a complete rectangular frame to enclose the solar panel. After the corner cutting process, the joints of the frame can fit tightly, reducing gaps and improving the stability and sealing of the entire frame, which is crucial to protecting the solar panel from the influence of the external environment.
[0003] In the process of cutting corners of solar panels, precise positioning is the key to ensuring the accuracy of cutting size and angle. When cutting corners of solar panels, if the workpiece cannot be firmly fixed, it is easy to move or shake during the cutting process, making it difficult to ensure the accuracy of cutting corners. Summary of the invention
[0004] In view of the shortcomings of the prior art, the present invention adopts a technical solution to solve the technical problems: the present invention provides a solar frame processing corner cutting device with a positioning structure, comprising:
[0005] A bracket, wherein a cutting component is fixedly connected to the top of the bracket, a collecting component is fixedly connected to the axis of the top of the bracket, and conveying components are fixedly connected to both sides of the top of the bracket;
[0006] A positioning component, which is used to perform positioning work when processing the solar frame, and the side of the positioning component is fixedly connected to the bracket;
[0007] The angle cutting component comprises a fixed frame, a side surface of the fixed frame is fixedly connected with a first motor, an inner side of the fixed frame is rotatably connected with a screw rod, an output end of the first motor is fixedly connected with one end of the screw rod, an inner side of the fixed frame is slidably connected with a slider, the inner side of the slider is threadedly connected with the side surface of the screw rod, a connecting frame is fixedly connected with the bottom of the slider, an inner side of the connecting frame is rotatably connected with a saw blade, a side surface of the connecting frame is fixedly connected with a second motor, and an output end of the second motor is fixedly connected with the side surface of the saw blade; after the solar frame is positioned and fixed, the first motor is turned on and the screw rod is driven to rotate in the fixed frame through the output end of the first motor, so that the two connecting frames move relative to each other, and the second motor is turned on and the saw blade is driven to rotate on the connecting frame through the output end of the second motor, so that the angle cutting work of the solar frame is performed;
[0008] Preferably, the positioning component includes a positioning frame and a sliding groove, the bottom of the positioning frame is slidably connected to the inner side of the sliding groove, the side of the positioning frame is fixedly connected to an electric hydraulic cylinder, the output end of the electric hydraulic cylinder is fixedly connected to a positioning plate, the sliding grooves are evenly arranged on the side of the bracket, and the inner side of the sliding groove is slidably connected to a limiting mechanism; by placing the solar frame in the limiting mechanism, the limiting mechanism is used to limit and guide the solar frame, by opening the electric hydraulic cylinder, the positioning plate is driven by the output end of the electric hydraulic cylinder to counteract the solar frame, so that the position of the solar frame is limited and fixed, so that the corner cutting component cuts the solar frame;
[0009] Preferably, the limiting mechanism comprises a connecting block and a fixing rod, the inner side of the connecting block is slidably connected to the side of the fixing rod, one end of the fixing rod is fixedly connected to the bracket, the other end of the fixing rod is fixedly connected to a fixing plate, the side of the fixing plate is fixedly connected to a third motor, the output end of the third motor is fixedly connected to the side of the connecting block, the top of the connecting block is fixedly connected to the limiting frame, the bottom of the connecting block is fixedly connected to a fourth motor, the output end of the fourth motor is fixedly connected to the limiting frame, the side of the limiting frame is fixedly connected to a fifth motor, the output end of the fifth motor is fixedly connected to the limiting plate, the inner side of the connecting block is rotatably connected to a connecting rod, and one end of the connecting rod away from the connecting block is rotatably connected to the bottom of the positioning frame; the solar frame is placed on the limiting frame, by turning on the fifth motor, the limiting plate is driven by the output end of the fifth motor to limit and guide the solar frame, the solar frame is driven to move on the bracket by the conveying component, so that the solar frame is driven to the bottom of the cutting corner component, and at the same time, by turning on the third motor, the connecting block is driven to move to the side away from the bracket by the output end of the third motor, so that the connecting rod The connecting block drives the positioning frame to fix the solar frame through the connecting rod, so that the corner cutting component performs the corner cutting work on the solar frame. At the same time, when the corner cutting work on one end of the solar frame is completed, in order to avoid the operator from removing the solar frame when cutting the other end of the solar frame, and then installing and fixing it, it is avoided that when cutting the other end, the direction of the plate to be cut is offset, which will cause the corners of the two ends of the plate to be not in the same direction, thereby causing errors in the subsequent splicing and installation of the solar frame. When the cutting of one end of the solar frame is completed, the output end of the third motor is reversed, so that the output end of the third motor drives the connecting block to move to one side of the bracket, so that the connecting block drives the limit frame to release the limit of the solar frame through the connecting rod, and at the same time, by turning on the fourth motor, the output end of the fourth motor drives the limit frame to rotate 180 degrees, so as to rotate and adjust the cutting angle of the solar frame, so as to cut the other end of the solar frame, thereby avoiding the cause of the difference in the cutting direction of the two ends of the solar frame due to the operator's carelessness;
[0010] Preferably, the collecting component includes a collecting box, the side of the collecting box is fixedly connected to the inner side of the bracket, the top of the collecting box is fixedly connected to a mesh plate, the bottom of the inner cavity of the collecting box is fixedly connected to an air sucker, the top of the air sucker is fixedly connected to a baffle, the top of the baffle is rotatably connected to a rotating mechanism, the bottom of the mesh plate is slidably connected to a connecting shaft, the bottom of the connecting shaft is fixedly connected to a square frame, a first spring is sleeved on the connecting shaft, the top of the first spring is fixedly connected to the mesh plate, the bottom of the first spring is fixedly connected to the square frame, the top of the square frame is evenly provided with an ejection mechanism, and the ejection mechanism is concentrically arranged with the mesh holes on the mesh plate; when the solar frame is cut corners, the air sucker is turned on and the suction force generated by the air sucker is used to The debris generated during processing is sucked into the collection box through the mesh plate for collection, thereby avoiding the phenomenon of waste chips splashing when the solar frame is cut corners. At the same time, when the waste chips generated during processing are sucked into the collection box by the vacuum machine, the rotating mechanism rotates on the baffle through the suction force generated by the vacuum machine, so that the rotating mechanism rotates and cleans the top of the baffle. At the same time, when the vacuum machine is working, the square frame moves downward through the connecting shaft through the suction force generated by the vacuum machine. At the same time, when the collection work is completed and the vacuum machine stops working, the square frame is stretched by the reset of the first spring, and the ejection mechanism is driven by the square frame to move toward the mesh plate, so that the ejection mechanism ejects impurities stuck in the mesh holes of the mesh plate;
[0011] Preferably, the ejection mechanism comprises an ejection rod, the bottom of the ejection rod is fixedly connected to the top of the square frame, the side of the ejection rod is provided with a notch, the inner side of the notch is slidably connected with a cylinder, the side of the cylinder is fixedly connected with a sliding rod, the end of the sliding rod away from the cylinder is fixedly connected with an ejector pin, a second spring is sleeved on the sliding rod, the top of the second spring is fixedly connected to the ejector pin, and the bottom of the second spring is fixedly connected to the top of the ejection rod; when the suction machine stops working, the square frame is stretched by the reset of the first spring, and the ejection rod is driven by the square frame to move upward, so that the ejection rod drives the ejector pin to eject impurities stuck in the mesh of the mesh plate through the sliding rod, and at the same time, when the extrusion force between the impurities stuck in the mesh and the ejector pin is greater than the stretching force of the second spring, the ejector pin drives the sliding rod to move in the notch through the cylinder, so as to avoid excessive extrusion force between the impurities between the ejector pin and the mesh, which will cause extrusion damage to the ejector pin;
[0012] Preferably, the rotating mechanism includes an arc rod, a rotating rod is fixedly connected to the side of the arc rod, an end of the rotating rod away from the arc rod is rotatably connected to the top of the baffle, a side of the arc rod close to the rotating rod is evenly provided with brushes, a side of the brush away from the arc rod is in contact with the top of the baffle, both sides of the arc rod are provided with clearance grooves, the inner side of the clearance groove is rotatably connected to the rotating rod, and both sides of the rotating rod are provided with square grooves; when the vacuum machine sucks the waste chips generated during processing into the collection box, the suction force generated by the vacuum machine causes the arc rod to rotate The rod rotates on the baffle, so that the arc rod drives the brush to rotate and clean the top of the baffle, thereby preventing a large amount of waste debris from accumulating on the baffle, thereby interfering with the normal ventilation of the baffle ventilation point. At the same time, when the arc rod rotates, it also drives the rotating rod to rotate in the yield groove. At the same time, square grooves are opened on both sides of the rotating rod, so that the flocculent dust that enters the collection box along with the waste debris can be caught, thereby preventing the flocculent dust that enters the collection box along with the waste debris from being entangled on the rotating rod, thereby interfering with the normal rotation of the arc rod.
[0013] The beneficial effects of the present invention are as follows:
[0014] 1. The present invention sets a positioning component, places the solar frame in a limiting mechanism, limits and guides the solar frame through the limiting mechanism, opens the electric hydraulic cylinder, and drives the positioning plate and the solar frame to collide with each other through the output end of the electric hydraulic cylinder, thereby limiting and fixing the position of the solar frame, so that the corner cutting component cuts the solar frame.
[0015] 2. The present invention sets a limit mechanism, and when the corner cutting work on one end of the solar frame is completed, in order to avoid the operator having to dismantle the solar frame and then install and fix it when cutting the other end of the solar frame, it is avoided that when cutting the other end, the direction of the plate to be cut is deviated, which will cause the cutting angles at both ends of the plate to be in different directions, thereby causing errors in the subsequent splicing and installation of the solar frame. When the cutting of one end of the solar frame is completed, the output end of the third motor is reversed, so that the output end of the third motor drives the connecting block to move to one side of the bracket, so that the connecting block drives the limit frame to release the limit of the solar frame through the connecting rod, and at the same time, the fourth motor is turned on, and the limit frame is driven by the output end of the fourth motor to rotate 180 degrees, so that the cutting angle of the solar frame is rotationally adjusted, so that the other end of the solar frame is cut, thereby avoiding the cause of the difference in the cutting direction of the two ends of the solar frame due to the carelessness of the operator.
[0016] 3. The present invention provides an ejection mechanism. When the vacuum machine stops working, the square frame is stretched by the reset of the first spring, and the ejection rod is driven to move upward through the square frame, so that the ejection rod drives the ejector pin through the sliding rod to eject the impurities stuck in the mesh of the mesh plate. At the same time, when the extrusion force between the impurities stuck in the mesh and the ejector pin is greater than the stretching force of the second spring, the ejector pin drives the sliding rod to move in the slot through the cylinder, thereby avoiding excessive extrusion pressure between the impurities between the ejector pin and the mesh, which may cause extrusion damage to the ejector pin.
[0017] 4. The present invention sets a rotating mechanism. When the vacuum machine sucks the waste chips generated during processing into the collection box, the suction force generated by the vacuum machine causes the arc rod to rotate on the baffle through the rotating rod, so that the arc rod drives the brush to rotate and clean the top of the baffle, thereby avoiding a large amount of waste chips from accumulating on the baffle, thereby interfering with the normal ventilation of the baffle ventilation part. At the same time, when the arc rod rotates, it also drives the rotating rod to rotate in the yield groove. At the same time, by opening square grooves on both sides of the rotating rod, the flocculent dust that enters the collection box together with the waste chips can be captured, thereby avoiding the flocculent dust that enters the collection box together with the waste chips from being entangled on the rotating rod, thereby interfering with the normal rotation of the arc rod. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 It is a structural schematic diagram of a corner cutting device for processing a solar frame with a positioning structure according to the present invention;
[0019] Figure 2 It is a schematic structural diagram of the corner cutting component of the present invention;
[0020] Figure 3 It is a structural schematic diagram of the positioning component of the present invention;
[0021] Figure 4 The present invention Figure 3 The structural diagram at A in the middle;
[0022] Figure 5 is an axonometric view of the present invention;
[0023] Figure 6 It is a schematic diagram of the structure of the collecting component of the present invention;
[0024] Figure 7 The present invention Figure 6 Schematic diagram of the structure at B in the middle;
[0025] Figure 8 It is a structural schematic diagram of the rotating mechanism of the present invention;
[0026] In the figure: 1, bracket; 2, cutting component; 21, fixed frame; 22, first motor; 23, screw rod; 24, slider; 25, connecting frame; 26, second motor; 27, saw blade; 3, positioning component; 31, positioning frame; 32, electric hydraulic cylinder; 33, positioning plate; 34, sliding groove; 35, limiting mechanism; 351, connecting block; 352, connecting rod; 353, fixing rod; 354, fixing plate; 355, third motor; 356, fourth motor; 357, limiting frame; 358, fifth motor; 359, fifth motor; 360, fifth motor; 361, fifth motor; 362, fifth motor; 363, fifth motor; 364, fifth motor; 365, fifth motor; 366, fifth motor; 367, fifth motor; 368, fifth motor; 369, fifth motor; 370, fifth motor; 371, fifth motor; 372, fifth motor; 373, fifth motor; 374, fifth motor; 375, fifth motor; 376, fifth motor; 377, fifth motor; 378, fifth motor; 379, fifth motor; 380, fifth motor; 381, fifth motor; 382, fifth motor; 383, fifth motor; 384, fifth motor; 385, fifth motor; 386, fifth motor; 387, fifth motor; 388, fifth motor; 389, fifth motor; 390, fifth motor; 401, fifth motor; 411, fifth motor; 422, fifth motor; 430, fifth motor; 441, fifth motor; 452, fifth motor; 463, fifth motor; 471, fifth motor; 483, fifth motor; 491, fifth motor; 492, fifth 59. Limiting plate; 4. Collecting component; 41. Collecting box; 42. Screen plate; 43. Vacuum; 44. Baffle; 45. Rotating mechanism; 451. Arc rod; 452. Rotating rod; 453. Brush; 454. Displacement groove; 455. Rotating rod; 456. Square groove; 46. Connecting shaft; 47. First spring; 48. Ejection mechanism; 481. Ejection rod; 482. Notch; 483. Cylinder; 484. Sliding rod; 485. Ejector; 486. Second spring; 49. Square frame; 5. Conveying component. DETAILED DESCRIPTION
[0027] The present invention is further described in detail below in conjunction with the accompanying drawings and specific embodiments. The embodiments of the present invention are provided for the purpose of illustration and description, and are not intended to be exhaustive or to limit the present invention to the disclosed forms. Many modifications and variations will be apparent to those of ordinary skill in the art. The embodiments are selected and described in order to better illustrate the principles and practical applications of the present invention, and to enable those of ordinary skill in the art to understand the present invention and thereby design various embodiments with various modifications suitable for specific uses.
[0028] Example 1, using Figure 1-Figure 4 A solar frame processing corner cutting device with a positioning structure according to one embodiment of the present invention is described as follows;
[0029] like Figure 1-Figure 4 The present invention shows that a solar frame processing corner cutting device with a positioning structure includes:
[0030] A bracket 1, a cutting component 2 is fixedly connected to the top of the bracket 1, a collecting component 4 is fixedly connected to the axis of the top of the bracket 1, and conveying components 5 are fixedly connected to both sides of the top of the bracket 1;
[0031] A positioning component 3, which is used to perform positioning work when processing the solar frame, and the side of the positioning component 3 is fixedly connected to the bracket 1;
[0032] The corner cutting component 2 includes a fixed frame 21, a first motor 22 is fixedly connected to the side of the fixed frame 21, a screw rod 23 is rotatably connected to the inner side of the fixed frame 21, an output end of the first motor 22 is fixedly connected to one end of the screw rod 23, a slider 24 is slidably connected to the inner side of the fixed frame 21, the inner side of the slider 24 is threadedly connected to the side of the screw rod 23, a connecting frame 25 is fixedly connected to the bottom of the slider 24, a saw blade 27 is rotatably connected to the inner side of the connecting frame 25, a second motor 26 is fixedly connected to the side of the connecting frame 25, and an output end of the second motor 26 is fixedly connected to the side of the saw blade 27; after the solar frame is positioned and fixed, the first motor 22 is turned on, and the screw rod 23 is driven to rotate in the fixed frame 21 through the output end of the first motor 22, so that the two connecting frames 25 move relative to each other, and the second motor 26 is turned on, and the saw blade 27 is driven to rotate on the connecting frame 25 through the output end of the second motor 26, so that the solar frame is cut at an angle;
[0033] The positioning component 3 includes a positioning frame 31 and a sliding groove 34. The bottom of the positioning frame 31 is slidably connected to the inner side of the sliding groove 34. The side of the positioning frame 31 is fixedly connected to an electric hydraulic cylinder 32. The output end of the electric hydraulic cylinder 32 is fixedly connected to a positioning plate 33. The sliding grooves 34 are evenly arranged on the side of the bracket 1. The inner side of the sliding groove 34 is slidably connected to a limiting mechanism 35. By placing the solar frame in the limiting mechanism 35, the limiting mechanism 35 is used to limit and guide the solar frame. By opening the electric hydraulic cylinder 32, the positioning plate 33 is driven by the output end of the electric hydraulic cylinder 32 to counteract the solar frame, thereby limiting and fixing the position of the solar frame, so that the corner cutting component 2 cuts the solar frame.
[0034] The limiting mechanism 35 includes a connecting block 351 and a fixing rod 353, the inner side of the connecting block 351 is slidably connected to the side of the fixing rod 353, one end of the fixing rod 353 is fixedly connected to the bracket 1, the other end of the fixing rod 353 is fixedly connected to a fixing plate 354, the side of the fixing plate 354 is fixedly connected to a third motor 355, the output end of the third motor 355 is fixedly connected to the side of the connecting block 351, the top of the connecting block 351 is fixedly connected to a limiting frame 357, the bottom of the connecting block 351 is fixedly connected to a fourth motor 356, the output end of the fourth motor 356 is fixedly connected to the limiting frame 357, and the side of the limiting frame 357 is fixedly connected to a fifth motor The output end of the fifth motor 358 is fixedly connected to the limiting plate 359, and the inner side of the connecting block 351 is rotatably connected to the connecting rod 352, and the end of the connecting rod 352 away from the connecting block 351 is rotatably connected to the bottom of the positioning frame 31; the solar frame is placed on the limiting frame 357, and the fifth motor 358 is turned on, and the limiting plate 359 is driven by the output end of the fifth motor 358 to limit and guide the solar frame, and the solar frame is driven to move on the bracket 1 through the conveying component 5, so as to drive the solar frame to the corner cutting component 2, and at the same time, the third motor 355 is turned on, and the connecting block 351 is driven by the output end of the third motor 355. Move to the side away from the bracket 1, so that the connecting block 351 drives the positioning frame 31 to fix the solar frame through the connecting rod 352, so that the corner cutting component 2 performs the corner cutting work on the solar frame. At the same time, when the corner cutting work on one end of the solar frame is completed, in order to avoid the operator from removing the solar frame when cutting the other end of the solar frame, and then installing and fixing it, it is avoided that when cutting the other end, the direction of the plate to be cut is deviated, which will cause the corners at both ends of the plate to be cut in different directions, thereby causing errors in the subsequent splicing and installation of the solar frame. After the cutting is completed, the output end of the third motor 355 is reversed, so that the output end of the third motor 355 drives the connecting block 351 to move to one side of the bracket 1, so that the connecting block 351 drives the limiting frame 357 to release the limit of the solar frame through the connecting rod 352, and at the same time, the fourth motor 356 is turned on, and the limiting frame 357 is driven by the output end of the fourth motor 356 to rotate 180 degrees, so as to rotate and adjust the cutting angle of the solar frame, so as to cut the other end of the solar frame, thereby avoiding the difference in the cutting angle direction of the two ends of the solar frame due to the operator's carelessness;
[0035] Embodiment 2, use Figure 5-Figure 8 The following is a description of a solar frame processing corner cutting device with a positioning structure according to the present invention;
[0036] like Figure 5-Figure 8The present invention shows a solar frame processing corner cutting device with a positioning structure, based on the first embodiment;
[0037] The collecting component 4 includes a collecting box 41, the side of which is fixedly connected to the inner side of the bracket 1, the top of the collecting box 41 is fixedly connected to a mesh plate 42, the bottom of the inner cavity of the collecting box 41 is fixedly connected to an air sucker 43, the top of the air sucker 43 is fixedly connected to a baffle 44, the top of the baffle 44 is rotatably connected to a rotating mechanism 45, the bottom of the mesh plate 42 is slidably connected to a connecting shaft 46, the bottom of the connecting shaft 46 is fixedly connected to a square frame 49, a first spring 47 is sleeved on the connecting shaft 46, the top of the first spring 47 is fixedly connected to the mesh plate 42, the bottom of the first spring 47 is fixedly connected to the square frame 49, and the top of the square frame 49 is evenly provided with an ejection mechanism 48, which is concentrically arranged with the mesh holes on the mesh plate 42; when the solar frame is cut, the air sucker 43 is turned on, and the suction force generated by the air sucker 43 is used to remove the debris generated during processing. The mesh plate 42 is sucked into the collection box 41 for collection, thereby avoiding the phenomenon of waste chips splashing when the solar frame is cut corners. At the same time, when the waste chips generated during processing are sucked into the collection box 41 by the suction machine 43, the rotating mechanism 45 rotates on the baffle 44 through the suction force generated by the suction machine 43, so that the rotating mechanism 45 rotates and cleans the top of the baffle 44. At the same time, when the suction machine 43 is working, the square frame 49 is moved downward through the connecting shaft 46 by the suction force generated by the suction machine 43. At the same time, when the collection work is completed and the suction machine 43 stops working, the square frame 49 is stretched by the reset of the first spring 47, and the ejection mechanism 48 is driven by the square frame 49 to move toward the mesh plate 42, so that the ejection mechanism 48 ejects the impurities stuck in the mesh of the mesh plate 42;
[0038] The ejection mechanism 48 includes an ejection rod 481, the bottom of the ejection rod 481 is fixedly connected to the top of the square frame 49, a notch 482 is provided on the side of the ejection rod 481, a cylinder 483 is slidably connected to the inner side of the notch 482, a sliding rod 484 is fixedly connected to the side of the cylinder 483, an ejector pin 485 is fixedly connected to the end of the sliding rod 484 away from the cylinder 483, a second spring 486 is sleeved on the sliding rod 484, the top of the second spring 486 is fixedly connected to the ejector pin 485, and the bottom of the second spring 486 is fixedly connected to the top of the ejection rod 481; when the suction machine 43 stops working When the square frame 49 is pulled back by the first spring 47, the square frame 49 drives the ejector rod 481 to move upward, so that the ejector rod 481 drives the ejector pin 485 to eject the impurities stuck in the mesh of the mesh plate 42 through the sliding rod 484. At the same time, when the extrusion force between the impurities stuck in the mesh and the ejector pin 485 is greater than the tensile force of the second spring 486, the ejector pin 485 drives the sliding rod 484 to move in the notch 482 through the cylinder 483, so as to avoid excessive extrusion force between the impurities between the ejector pin 485 and the mesh, which will cause extrusion damage to the ejector pin 485.
[0039] The rotating mechanism 45 includes an arc rod 451, a rotating rod 452 is fixedly connected to the side of the arc rod 451, and the end of the rotating rod 452 away from the arc rod 451 is rotatably connected to the top of the baffle 44, and brushes 453 are evenly arranged on the side of the arc rod 451 close to the rotating rod 452, and the side of the brush 453 away from the arc rod 451 is in contact with the top of the baffle 44, and both sides of the arc rod 451 are provided with a clearance groove 454, and the inner side of the clearance groove 454 is rotatably connected with a rotating rod 455, and both sides of the rotating rod 455 are provided with square grooves 456; when the vacuum machine 43 sucks the waste chips generated during processing into the collection box 41, the suction force generated by the vacuum machine 43 causes the arc rod 451 to pass through the rotating The movable rod 452 rotates on the baffle 44, so that the arc rod 451 drives the brush 453 to rotate and clean the top of the baffle 44, thereby preventing a large amount of waste debris from accumulating on the baffle 44, thereby interfering with the normal ventilation of the ventilation point of the baffle 44. At the same time, when the arc rod 451 rotates, it also drives the rotating rod 455 to rotate in the yield groove 454. At the same time, square grooves 456 are opened on both sides of the rotating rod 455, so that the flocculent dust that follows the waste debris into the collection box 41 can be captured, thereby preventing the flocculent dust that follows the waste debris into the collection box 41 from being entangled on the rotating rod 452, thereby interfering with the normal rotation of the arc rod 451.
[0040] The specific workflow is as follows:
[0041] During operation, the solar frame is placed on the positioning component 3 for guidance, and then the conveying component 5 drives the solar frame to move. After moving to a suitable position, the solar frame is fixed by the positioning component 3, and the solar frame is processed by the corner cutting component 2. At the same time, the waste chips generated during the workpiece processing can be collected by the collecting component 4;
[0042] By placing the solar frame in the limiting mechanism 35, the limiting mechanism 35 limits and guides the solar frame, and by opening the electric hydraulic cylinder 32, the output end of the electric hydraulic cylinder 32 drives the positioning plate 33 to abut against the solar frame, thereby limiting and fixing the position of the solar frame, so that the corner cutting component 2 cuts the solar frame;
[0043] The solar frame is placed on the limit frame 357, and the fifth motor 358 is turned on, and the limit plate 359 is driven by the output end of the fifth motor 358 to limit and guide the solar frame, and the conveying component 5 is used to drive the solar frame to move on the bracket 1, so that the solar frame is driven under the corner cutting component 2, and at the same time, the third motor 355 is turned on, and the connecting block 351 is driven by the output end of the third motor 355 to move to the side away from the bracket 1, so that the connecting block 351 drives the positioning frame 31 to fix the solar frame through the connecting rod 352, so that the corner cutting component 2 performs the corner cutting work on the solar frame, and at the same time, when the corner cutting work on one end of the solar frame is completed, in order to avoid the operator needing to remove the solar frame when cutting the corner of the other end of the solar frame, and then install and fix it, to avoid the operator needing to remove the solar frame when cutting the corner of the other end When cutting, the direction of the plate to be cut is offset, which will cause the cutting angles at both ends of the plate to be in different directions, thereby causing errors in the subsequent splicing and installation of the solar frame. After one end of the solar frame is cut, the output end of the third motor 355 is reversed, so that the output end of the third motor 355 drives the connecting block 351 to move to one side of the bracket 1, so that the connecting block 351 drives the limit frame 357 to release the limit of the solar frame through the connecting rod 352, and at the same time, the fourth motor 356 is turned on, and the limit frame 357 is driven by the output end of the fourth motor 356 to rotate 180 degrees, so as to rotate and adjust the cutting angle of the solar frame, so as to cut the other end of the solar frame, thereby avoiding the cause of the difference in the cutting angle direction at both ends of the solar frame due to the operator's carelessness;
[0044] After the solar frame is positioned and fixed, the first motor 22 is turned on, and the output end of the first motor 22 drives the screw rod 23 to rotate in the fixing frame 21, so that the two connecting frames 25 move relative to each other, and the second motor 26 is turned on, and the output end of the second motor 26 drives the saw blade 27 to rotate on the connecting frame 25, so as to cut the angle of the solar frame;
[0045] When the solar frame is cut at an angle, the suction machine 43 is turned on, and the suction force generated by the suction machine 43 is used to suck the debris generated during the processing into the collection box 41 through the mesh plate 42 for collection, so as to avoid the phenomenon of waste chips splashing when the solar frame is cut at an angle. At the same time, when the waste chips generated during the processing are sucked into the collection box 41 by the suction machine 43, the rotating mechanism 45 rotates on the baffle 44 by the suction force generated by the suction machine 43, so that the rotating mechanism 45 rotates and cleans the top of the baffle 44. At the same time, when the suction machine 43 is working, the square frame 49 moves downward through the connecting shaft 46 by the suction force generated by the suction machine 43. At the same time, when the collection work is completed and the suction machine 43 stops working, the square frame 49 is stretched by the reset of the first spring 47, and the ejection mechanism 48 is driven by the square frame 49 to move toward the mesh plate 42, so that the ejection mechanism 48 ejects the impurities stuck in the mesh of the mesh plate 42.
[0046] When the suction machine 43 stops working, the square frame 49 is stretched by the reset of the first spring 47, and the square frame 49 drives the ejection rod 481 to move upward, so that the ejection rod 481 drives the ejection pin 485 through the sliding rod 484 to eject the impurities stuck in the mesh of the mesh plate 42. At the same time, when the extrusion force between the impurities stuck in the mesh and the ejection pin 485 is greater than the stretching force of the second spring 486, the ejection pin 485 drives the sliding rod 484 to move in the notch 482 through the cylinder 483, so as to avoid excessive extrusion force between the impurities between the ejection pin 485 and the mesh, which will cause extrusion damage to the ejection pin 485.
[0047] When the vacuum machine 43 sucks the waste chips generated during processing into the collection box 41, the suction force generated by the vacuum machine 43 causes the arc rod 451 to rotate on the baffle 44 through the rotating rod 452, so that the arc rod 451 drives the brush 453 to rotate and clean the top of the baffle 44, thereby avoiding a large amount of waste chips from accumulating on the baffle 44, thereby interfering with the normal ventilation of the ventilation part of the baffle 44. At the same time, when the arc rod 451 rotates, it also drives the rotating rod 455 to rotate in the yield groove 454. At the same time, square grooves 456 are provided on both sides of the rotating rod 455, so that the flocculent dust that enters the collection box 41 along with the waste chips can be captured, thereby avoiding the flocculent dust that enters the collection box 41 along with the waste chips from being entangled on the rotating rod 452, thereby interfering with the normal rotation of the arc rod 451.
[0048] Obviously, the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field and related fields without creative work should fall within the scope of protection of the present invention. The structures, devices and operating methods not specifically described and explained in the present invention are implemented according to the conventional means in the field unless otherwise specified and limited.
Claims
1. A corner cutting device for solar frame processing with a positioning structure, It is characterized in that include: A bracket (1), wherein a cutting component (2) is fixedly connected to the top of the bracket (1), a collecting component (4) is fixedly connected to the axis of the top of the bracket (1), and conveying components (5) are fixedly connected to both sides of the top of the bracket (1); A positioning component (3), the positioning component (3) is used to perform positioning work when processing the solar frame, and the side surface of the positioning component (3) is fixedly connected to the bracket (1); The angle cutting component (2) comprises a fixed frame (21), a first motor (22) is fixedly connected to the side of the fixed frame (21), a screw rod (23) is rotatably connected to the inner side of the fixed frame (21), an output end of the first motor (22) is fixedly connected to one end of the screw rod (23), a slider (24) is slidably connected to the inner side of the fixed frame (21), the inner side of the slider (24) is threadedly connected to the side of the screw rod (23), a connecting frame (25) is fixedly connected to the bottom of the slider (24), a saw blade (27) is rotatably connected to the inner side of the connecting frame (25), a second motor (26) is fixedly connected to the side of the connecting frame (25), and an output end of the second motor (26) is fixedly connected to the side of the saw blade (27); The positioning component (3) comprises a positioning frame (31) and a sliding groove (34); the side of the positioning frame (31) is fixedly connected to an electric hydraulic cylinder (32); the output end of the electric hydraulic cylinder (32) is fixedly connected to a positioning plate (33); the sliding groove (34) is evenly arranged on the side of the bracket (1); and the inner side of the sliding groove (34) is slidably connected to a limiting mechanism (35).
2. A solar frame processing corner cutting device with a positioning structure according to claim 1, Features: The limiting mechanism (35) comprises a connecting block (351) and a fixing rod (353); one end of the fixing rod (353) is fixedly connected to the bracket (1); the other end of the fixing rod (353) is fixedly connected to a fixing plate (354); a third motor (355) is fixedly connected to the side of the fixing plate (354); an output end of the third motor (355) is fixedly connected to the side of the connecting block (351); a limiting frame (357) is fixedly connected to the top of the connecting block (351); a fourth motor (356) is fixedly connected to the bottom of the connecting block (351); an output end of the fourth motor (356) is fixedly connected to the limiting frame (357); a fifth motor (358) is fixedly connected to the side of the limiting frame (357); an output end of the fifth motor (358) is fixedly connected to the limiting plate (359); and a connecting rod (352) is rotatably connected to the inner side of the connecting block (351).
3. A solar frame processing corner cutting device with a positioning structure according to claim 2, Features: The inner side of the connecting block (351) is slidably connected to the side of the fixing rod (353), one end of the connecting rod (352) away from the connecting block (351) is rotatably connected to the bottom of the positioning frame (31), and the bottom of the positioning frame (31) is slidably connected to the inner side of the sliding groove (34).
4. A solar frame processing corner cutting device with a positioning structure according to claim 1, Features: The collecting component (4) comprises a collecting box (41), the top of the collecting box (41) is fixedly connected to a mesh plate (42), the bottom of the inner cavity of the collecting box (41) is fixedly connected to an air suction machine (43), the top of the air suction machine (43) is fixedly connected to a baffle plate (44), the top of the baffle plate (44) is rotatably connected to a rotating mechanism (45), the bottom of the mesh plate (42) is slidably connected to a connecting shaft (46), the bottom of the connecting shaft (46) is fixedly connected to a square frame (49), a first spring (47) is sleeved on the connecting shaft (46), and an ejection mechanism (48) is evenly arranged on the top of the square frame (49).
5. A solar frame processing corner cutting device with a positioning structure according to claim 4, Features: The side of the collection box (41) is fixedly connected to the inner side of the bracket (1), the top of the first spring (47) is fixedly connected to the mesh plate (42), the bottom of the first spring (47) is fixedly connected to the square frame (49), and the ejection mechanism (48) is concentrically arranged with the mesh holes on the mesh plate (42).
6. A solar frame processing corner cutting device with a positioning structure according to claim 4, Features: The ejection mechanism (48) comprises an ejection rod (481), a groove (482) is provided on the side of the ejection rod (481), a cylinder (483) is slidably connected to the inner side of the groove (482), a sliding rod (484) is fixedly connected to the side of the cylinder (483), an ejector pin (485) is fixedly connected to one end of the sliding rod (484) away from the cylinder (483), and a second spring (486) is sleeved on the sliding rod (484).
7. A solar frame processing corner cutting device with a positioning structure according to claim 6, Features: The bottom of the ejector rod (481) is fixedly connected to the top of the square frame (49), the top of the second spring (486) is fixedly connected to the ejector pin (485), and the bottom of the second spring (486) is fixedly connected to the top of the ejector rod (481).
8. A solar frame processing corner cutting device with a positioning structure according to claim 4, Features: The rotating mechanism (45) comprises an arc rod (451), a rotating rod (452) is fixedly connected to the side of the arc rod (451), brushes (453) are evenly arranged on one side of the arc rod (451) close to the rotating rod (452), both sides of the arc rod (451) are provided with clearance grooves (454), the inner side of the clearance groove (454) is rotatably connected to a rotating rod (455), and both sides of the rotating rod (455) are provided with square grooves (456).
9. A solar frame processing corner cutting device with a positioning structure according to claim 8, Features: One end of the rotating rod (452) away from the arc rod (451) is rotatably connected to the top of the baffle (44), and one side of the brush (453) away from the arc rod (451) is in contact with the top of the baffle (44).
Citation Information
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