Device for detecting integrity of inner surface of prestressed pipe pile
By designing a prestressed pipe pile inner surface integrity detection device with mobile support mechanism, rotational adjustment mechanism and cleaning mechanism, the existing detection error problem is solved, and accurate detection and dust cleaning of pipe piles of different diameters is realized, which improves detection Accuracy and scope of application.
Patent Information
- Application Number
- CN202411466898.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-21
- Publication Date
- 2024-12-17
- Estimated Expiration
- 2044-10-21
AI Technical Summary
The existing prestressed pipe pile inner surface integrity detection device has detection errors or inaccuracies, which affects the detection results.
A prestressed pipe pile inner surface integrity detection device including a moving support mechanism, a rotary adjustment mechanism and a cleaning mechanism is designed. Support of pipe piles of different diameters is achieved through multiple sliding square tubes and bundling springs, and the rotary adjustment mechanism ensures that The ultrasonic transmitter and receiver are located in the center of the pipe pile, and the cleaning mechanism cleans up the internal dust by jetting.
It improves the accuracy of detection, reduces detection errors, and reduces the impact of dust on detection through the cleaning mechanism. It is suitable for prestressed pipe piles of different diameters.
Smart Images

Figure CN119145473A_ABST
Abstract
Description
Technical Field
[0001] The invention belongs to the technical field of pipe pile detection, and in particular relates to a device for detecting the inner surface integrity of a prestressed pipe pile. Background Art
[0002] Prestressed pipe piles are a type of precast concrete piles with the characteristics of high single pile bearing capacity, low unit bearing capacity cost, fast construction speed, and reliable pile quality. Generally, they are suitable for soft soil, clay, silt, sandy soil, and fully weathered rock mass. They are widely used in construction, railways, highways, bridges, ports, docks and other projects. Pipe piles can effectively share the load of the superstructure and transfer it to the base layer to improve the overall stability. They are deeply buried in the soil and enhance the structure's anti-overturning and anti-slip capabilities. They are particularly outstanding under poor soil or water conditions. At the same time, they can reduce the settlement of buildings and maintain the horizontality and stability of the structure. They are suitable for a variety of geological conditions, including soft soil, fill, etc., especially for providing support on foundations with insufficient bearing capacity. Moreover, since they are produced in the factory in advance, they only need to be driven into the soil during on-site construction, shortening the construction period, reducing on-site concrete pouring, and reducing noise and dust pollution.
[0003] The inspection of prestressed pipe piles usually includes multiple tests. When inspecting the integrity of the inner surface of the pipe piles, the inspection methods mainly include ultrasonic inspection, X-ray imaging, magnetic particle inspection and eddy current inspection. Existing inspection devices have detection errors or inaccuracies during use, which in turn affect the inspection results. Summary of the invention
[0004] The technical problem to be solved by the present invention is to overcome the disadvantages of the above-mentioned prior art and provide a prestressed pipe pile inner surface integrity detection device.
[0005] The technical solution adopted to solve the above technical problems is: to provide a prestressed pipe pile inner surface integrity detection device, including a prestressed pipe pile body, one end of the prestressed pipe pile body is respectively provided with a first support shell and a second support shell, and a plurality of connecting support pipes are fixedly connected between the first support shell and the second support shell;
[0006] A movable support mechanism is installed inside the first support shell and the second support shell, a rotation adjustment mechanism is rotatably connected between the centers of the first support shell and the second support shell, an energy storage component is arranged between the first support shell and the second support shell, and a cleaning mechanism is fixedly connected to the first support shell on a side away from the second support shell;
[0007] The outer walls of the first supporting shell and the second supporting shell are fixedly connected with pipeline fixing lock buckles, and the second supporting shell is fixedly connected with an ultrasonic transmitting mechanism and a movable latch shaft seat at the center and bottom of a side away from the first supporting shell respectively, and an extended scale rod is provided on the movable latch shaft seat, and an ultrasonic receiving mechanism is installed at the other end of the prestressed pipe pile body.
[0008] Furthermore, the movable support mechanism includes a triangular support limit shell installed inside the first support shell or the second support shell, and a plurality of sliding square tubes are slidably connected to the triangular support limit shell, and a vortex block is fixedly connected to one side of the bottom of the plurality of sliding square tubes, and a convergence spring is installed inside the plurality of sliding square tubes, and the other ends of the plurality of convergence springs are fixedly connected to a sliding shaft column, and rollers are installed on the plurality of sliding shaft columns.
[0009] Through the above technical solution, a hexagonal wrench is inserted into the square hexagonal slot block for rotation, thereby driving the two driving gear plates to rotate, and through engagement with multiple vortex tooth blocks, driving multiple sliding square tubes to extend outward at the same time under the limit of two triangular support limit shells until multiple rollers contact the inner wall of the prestressed pipe pile body. At the same time, during the movement, the contraction spring can ensure that the prestressed pipe pile body can continue to move when encountering a protrusion or depression, thereby avoiding jamming.
[0010] Furthermore, the first supporting shell and the second supporting shell are both provided with a plurality of through holes corresponding to the sliding square tubes.
[0011] Through the above technical solution, it is ensured that multiple sliding square tubes can extend out of the first supporting shell and the second supporting shell to fully support the equipment, while realizing the detection of prestressed pipe pile bodies with different diameters, thereby improving the application range of the equipment.
[0012] Furthermore, the rotation adjustment mechanism includes a support connecting rod rotatably connected between the first support shell and the second support shell, the outer wall of the support connecting rod is fixedly connected to two driving gear plates, and one end of the support connecting rod is fixedly connected to a square hexagonal slot block.
[0013] Through the above technical solution, the rotation of the two driving gear plates is completed through a supporting connecting rod, thereby achieving the support of the two mobile supporting mechanisms by extending them at the same time.
[0014] Furthermore, the centers of the first supporting shell, the second supporting shell and the two triangular supporting limiting shells are all provided with circular holes corresponding to the supporting connecting rods.
[0015] The above technical solution ensures that rotation adjustment can be achieved by the support connecting rod penetrating the first support shell, the second support shell and the two triangular support limiting shells.
[0016] Furthermore, the energy storage assembly includes a plurality of battery assemblies, and connecting wire groups are provided between the plurality of battery assemblies.
[0017] Through the above technical solution, multiple groups of battery assemblies are used to respectively power the components in the cleaning mechanism and the ultrasonic emitting mechanism.
[0018] Furthermore, the cleaning mechanism includes an air intake shell and a driving motor fixedly connected to one side of a first supporting shell, a first guide cone is fixedly connected to the center of one side of the inner wall of the air intake shell, a rotary connector is rotatably connected to the other side of the inner wall of the air intake shell, a second guide cone is fixedly connected to one side of the inner wall of the rotary connector, a synchronous gear ring is fixedly connected to the outer wall of the rotary connector, a plurality of output air pipes are fixedly connected to the rotary connector on the side away from the air intake shell, a synchronous wheel is fixedly connected to the output end of the driving motor, a synchronous belt is installed between the synchronous gear ring and the synchronous wheel, a connecting hard pipe is fixedly connected to the outer wall of the air intake shell, a threaded connector is fixedly connected to the other end of the connecting hard pipe, and an extension tube is provided on the threaded connector.
[0019] Through the above technical solution, the drive motor is started to drive the synchronous wheel to rotate, and the synchronous wheel is driven to rotate through the synchronous belt, and finally the rotation of the rotary connector is realized, so that multiple output air pipes can rotate while continuously jetting. During the jetting process, the air pump inputs the gas into the air inlet shell through the extension pipe and the connecting hard pipe, guides the gas to the inside of the rotary connector through the first guide cone, and then disperses the airflow to multiple output air pipes around it through the second guide cone, so as to realize continuous jetting, and clean the internal dust of the prestressed pipe pile body by jetting.
[0020] Furthermore, the ultrasonic emitting mechanism comprises a mounting shell fixedly connected to one side of the second supporting shell, a plurality of ultrasonic emitters and a controller are respectively installed inside the mounting shell, and a blocking cover is installed on the other side of the mounting shell.
[0021] Through the above technical solution, a controller controls multiple ultrasonic transmitters to emit sound waves, and the sound waves emitted by the multiple ultrasonic transmitters are continuously reflected on the inner wall of the prestressed pipe pile body and finally transmitted to the ultrasonic receiving mechanism at the other end.
[0022] Furthermore, the ultrasonic receiving mechanism includes a fixing ring, the inner wall of the fixing ring is fixedly connected to a cross support frame, an ultrasonic receiver is installed on one side of the cross support frame, and two groups of fixing ears are fixedly connected to the other side of the cross support frame, both groups of the fixing ears are rotatably connected to bidirectional threaded rods, and both of the two bidirectional threaded rods are rotatably connected to two threaded support blocks.
[0023] Through the above technical scheme, by rotating the two bidirectional threaded rods, the multiple threaded support blocks are driven to expand outward under the limit of the cross support frame until the multiple threaded support blocks are attached to the inner wall of the prestressed pipe pile body, thereby completing the fixation of the overall ultrasonic receiving mechanism and placing the ultrasonic receiver in the center position. The sound waves continuously reflected by the inner wall of the prestressed pipe pile body are finally received by the ultrasonic receiver, and the integrity of the inner wall of the prestressed pipe pile body can be determined by analyzing the received sound wave signals by a computer.
[0024] Furthermore, the two bidirectional threaded rods are not on the same vertical plane, and a plurality of threaded support blocks are provided with through holes corresponding to the cross support frames.
[0025] Through the above technical solution, it is ensured that the two bidirectional threaded rods do not affect each other, and at the same time the cross support frame realizes the limiting of the movement of multiple threaded support blocks.
[0026] The beneficial effects of the present invention are as follows: (1) The present invention realizes the rotation of two driving gear discs through a supporting connecting rod by designing two mobile support mechanisms and a rotating adjustment mechanism, and drives multiple sliding square tubes to extend outward at the same time under the limit of two triangular support limit shells by meshing with multiple vortex tooth blocks, until multiple rollers contact the inner wall of the prestressed pipe pile body, thereby realizing the simultaneous extension of the two mobile support mechanisms to complete the support, and can detect prestressed pipe pile bodies of different diameters, thereby improving the application range of the equipment; (2) The present invention realizes the rotation of two driving gear discs through a supporting connecting rod by designing two mobile support mechanisms and a rotating adjustment mechanism, and can improve the application range of the equipment by designing a mobile support mechanism and an ultrasonic receiving mechanism. When the ultrasonic transmitter and the ultrasonic receiver are both located at the center of the prestressed pipe pile body, the structure of the two driving toothed discs in the rotating adjustment mechanism and the structure of the two bidirectional threaded rods in the ultrasonic receiving mechanism can ensure the accuracy of the detection and reduce the detection error; (3) The present invention designs a cleaning mechanism. When the device is driven to move inside the prestressed pipe pile body, the driving motor drives the rotary connector to rotate, so that the multiple output air pipes can rotate while continuously jetting. The internal dust of the prestressed pipe pile body is cleaned by jetting, thereby reducing the influence of the internal dust of the prestressed pipe pile body on the detection. BRIEF DESCRIPTION OF THE DRAWINGS
[0027] Figure 1 It is a schematic diagram of the structure of the device of the present invention installed inside the main body of the prestressed pipe pile;
[0028] Figure 2 yes Figure 1 A schematic cross-sectional structure diagram of ;
[0029] Figure 3 It is a schematic diagram of the combined structure of the present invention;
[0030] Figure 4 yes Figure 3A partial enlarged view of the middle A;
[0031] Figure 5 It is a schematic diagram of the structure of the processing and transmitting device of the present invention;
[0032] Figure 6 is a schematic cross-sectional structure diagram of the mobile support mechanism of the present invention;
[0033] Figure 7 It is a schematic diagram of the structure of the mobile support mechanism of the present invention;
[0034] Figure 8 It is a partial structural schematic diagram of the mobile support mechanism of the present invention;
[0035] Fig. 9 It is a schematic diagram of the structure of the mobile support mechanism and the rotation adjustment mechanism of the present invention;
[0036] Fig.10 It is a structural schematic diagram of the rotary adjustment mechanism of the present invention;
[0037] Fig.11 yes Figure 5 A schematic cross-sectional structure diagram of ;
[0038] Fig.12 yes Figure 5 A schematic diagram of the side three-dimensional structure;
[0039] Fig.13 It is a partial structural schematic diagram of the cleaning mechanism of the present invention;
[0040] Fig.14 It is a schematic diagram of the internal structure of the ultrasonic transmitting mechanism of the present invention;
[0041] Fig.15 It is a schematic diagram of the structure of the ultrasonic receiving mechanism of the present invention;
[0042] Fig.16 It is a schematic diagram of the explosion structure of the ultrasonic receiving mechanism of the present invention.
[0043] Figure numerals: 1, prestressed pile body; 2, first support shell; 3, second support shell; 4, connecting support tube; 5, mobile support mechanism; 501, triangular support limit shell; 502, sliding square tube; 503, vortex block; 504, convergence spring; 505, sliding shaft column; 506, roller; 6, rotation adjustment mechanism; 601, support connecting rod; 602, driving gear plate; 603, square hexagonal slot block; 7, energy storage assembly; 71, battery assembly; 72, connecting wire group; 8, cleaning mechanism; 801, air intake shell; 802, first guide cone; 803, rotary connector; 804, second guide cone; 805, Synchronous gear ring; 806, output air pipe; 807, drive motor; 808, synchronous wheel; 809, synchronous belt; 810, connecting hard pipe; 811, threaded connector; 812, extension pipe; 9, pipeline fixing lock; 10, ultrasonic transmitting mechanism; 1001, installation shell; 1002, ultrasonic transmitter; 1003, controller; 1004, blocking cover; 11, movable latch shaft seat; 12, extension scale rod; 13, ultrasonic receiving mechanism; 1301, fixing ring; 1302, cross support frame; 1303, ultrasonic receiver; 1304, fixing ear; 1305, bidirectional threaded rod; 1306, threaded support block. DETAILED DESCRIPTION
[0044] In order to make the purpose, technical solution and advantages of the present invention more clearly understood, the present invention is further described in detail below in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the present invention and are not intended to limit the present invention.
[0045] like Figure 1-Figure 4 As shown, a prestressed pipe pile inner surface integrity detection device of this embodiment includes a prestressed pipe pile body 1, one end of the interior of the prestressed pipe pile body 1 is respectively provided with a first support shell 2 and a second support shell 3, and a plurality of connecting support pipes 4 are fixedly connected between the first support shell 2 and the second support shell 3;
[0046] like Figure 1-Figure 9As shown, the first supporting shell 2 and the second supporting shell 3 are both installed with a movable supporting mechanism 5, and the movable supporting mechanism 5 includes a triangular supporting limiting shell 501 installed inside the first supporting shell 2 or the second supporting shell 3, and a plurality of sliding square tubes 502 are slidably connected to the triangular supporting limiting shell 501, and a vortex tooth block 503 is fixedly connected to the bottom side of the plurality of sliding square tubes 502, and a convergence spring 504 is installed inside the plurality of sliding square tubes 502, and a sliding shaft column 505 is fixedly connected to the other end of the plurality of convergence springs 504, and a roller 506 is installed on the plurality of sliding shaft columns 505, which is inserted into the square hexagonal slot block 603 by a hexagonal wrench to rotate, thereby driving the two driving gear discs 602 to rotate, By meshing with multiple vortex blocks 503, multiple sliding square tubes 502 are driven to extend outward at the same time under the limitation of two triangular support limit shells 501 until multiple rollers 506 contact the inner wall of the prestressed pipe pile body 1. At the same time, during the movement, the convergence spring 504 can ensure that the movement can continue when encountering a protrusion or depression in the prestressed pipe pile body 1 to avoid getting stuck. The first support shell 2 and the second support shell 3 are both provided with multiple through holes corresponding to the sliding square tubes 502, ensuring that the multiple sliding square tubes 502 can extend out of the first support shell 2 and the second support shell 3, completely supporting the equipment, and at the same time realizing the detection of prestressed pipe pile bodies 1 with different diameters, thereby improving the application range of the equipment.
[0047] like Figure 1-Figure 10 As shown, a rotation adjustment mechanism 6 is rotatably connected between the centers of the first support shell 2 and the second support shell 3. The rotation adjustment mechanism 6 includes a support connecting rod 601 rotatably connected between the first support shell 2 and the second support shell 3. The outer wall of the support connecting rod 601 is fixedly connected with two driving toothed discs 602. One end of the support connecting rod 601 is fixedly connected with a square hexagonal slot block 603. The rotation of the two driving toothed discs 602 is completed through a support connecting rod 601, thereby realizing the simultaneous extension of the two mobile support mechanisms 5 to complete the support. The first support shell 2 and the second support shell 3 are connected to the first support shell 2 and the second support shell 3. The centers of the support shell 3 and the two triangular support limit shells 501 are provided with circular holes corresponding to the support connecting rod 601, ensuring that the support connecting rod 601 passes through the first support shell 2, the second support shell 3 and the two triangular support limit shells 501 to achieve rotation adjustment. An energy storage component 7 is arranged between the first support shell 2 and the second support shell 3. The energy storage component 7 includes multiple battery assemblies 71. Connecting wire groups 72 are arranged between the multiple battery assemblies 71. The multiple battery assemblies 71 are used to power the devices in the cleaning mechanism 8 and the ultrasonic transmitting mechanism 10 respectively.
[0048] like Figure 1-Figure 13As shown, the first supporting shell 2 is fixedly connected to a cleaning mechanism 8 on a side away from the second supporting shell 3, and the cleaning mechanism 8 includes an air intake shell 801 and a driving motor 807 fixedly connected to one side of the first supporting shell 2, a first guide cone 802 is fixedly connected to the center of one side of the inner wall of the air intake shell 801, and a rotating connector 803 is rotatably connected to the other side of the inner wall of the air intake shell 801, a second guide cone 804 is fixedly connected to one side of the inner wall of the rotating connector 803, a synchronous gear ring 805 is fixedly connected to the outer wall of the rotating connector 803, and a plurality of output air pipes 806 are fixedly connected to the rotating connector 803 on a side away from the air intake shell 801, a synchronous wheel 808 is fixedly connected to the output end of the driving motor 807, a synchronous belt 809 is installed between the synchronous gear ring 805 and the synchronous wheel 808, and the air intake shell 801 is fixedly connected to the second guide cone 804. The outer wall is fixedly connected with a connecting hard tube 810, and the other end of the connecting hard tube 810 is fixedly connected with a threaded connector 811, and an extension tube 812 is arranged on the threaded connector 811. The driving motor 807 is started to drive the synchronous wheel 808 to rotate, and the synchronous wheel 808 is driven to rotate through the synchronous belt 809, and finally the rotation of the rotary connector 803 is realized, so that the multiple output air pipes 806 can rotate while continuously jetting. During the jetting process, the air pump inputs the gas into the air inlet shell 801 through the extension tube 812 and the connecting hard tube 810, guides the gas to the inside of the rotary connector 803 through the first guide cone 802, and then disperses the airflow to the multiple output air pipes 806 around through the second guide cone 804, so as to realize continuous jetting, and clean the internal dust of the prestressed pipe pile body 1 by jetting.
[0049] like Figure 1-Figure 16As shown, the outer walls of the first supporting shell 2 and the second supporting shell 3 are fixedly connected with a pipeline fixing lock buckle 9, and the second supporting shell 3 is fixedly connected with an ultrasonic emitting mechanism 10 and a movable latch shaft seat 11 at the center and bottom of a side away from the first supporting shell 2, respectively. The ultrasonic emitting mechanism 10 includes a mounting shell 1001 fixedly connected to one side of the second supporting shell 3, and a plurality of ultrasonic emitters 1002 and a controller 1003 are respectively installed inside the mounting shell 1001. A blocking cover plate 1004 is installed on the other side of the mounting shell 1001. 03 controls multiple ultrasonic transmitters 1002 to emit sound waves. The sound waves emitted by multiple ultrasonic transmitters 1002 are continuously reflected on the inner wall of the prestressed pipe pile body 1, and finally transmitted to the ultrasonic receiving mechanism 13 at the other end. An extended scale rod 12 is provided on the movable bolt shaft seat 11. The other end of the prestressed pipe pile body 1 is installed with an ultrasonic receiving mechanism 13. The ultrasonic receiving mechanism 13 includes a fixed ring 1301. The inner wall of the fixed ring 1301 is fixedly connected with a cross support frame 1302. An ultrasonic receiver 1303 is installed on one side of the cross support frame 1302. The other side of the cross support frame 1302 is fixedly connected with two sets of fixing ears 1304, and the two sets of fixing ears 1304 are rotatably connected with bidirectional threaded rods 1305, and the two bidirectional threaded rods 1305 are rotatably connected with two threaded support blocks 1306. By rotating the two bidirectional threaded rods 1305, the multiple threaded support blocks 1306 are driven to expand outward under the limit of the cross support frame 1302 until the multiple threaded support blocks 1306 are attached to the inner wall of the prestressed pipe pile body 1, thereby completing the fixation of the overall ultrasonic receiving mechanism 13, and at the same time making the ultrasonic receiving mechanism 13 The receiver 1303 is located at the center, and the sound waves continuously reflected by the inner wall of the prestressed pipe pile body 1 are finally received by the ultrasonic receiver 1303. The integrity of the inner wall of the prestressed pipe pile body 1 can be determined by analyzing the received sound wave signals by computer. The two bidirectional threaded rods 1305 are not on the same vertical plane, and multiple threaded support blocks 1306 are provided with through holes corresponding to the cross support frame 1302, which ensures that the two bidirectional threaded rods 1305 do not affect each other. At the same time, the cross support frame 1302 realizes the limitation of the movement of multiple threaded support blocks 1306.
[0050] The working principle of this embodiment is as follows. When in use, the processing and launching device formed by the first supporting shell 2, the second supporting shell 3, the connecting supporting tube 4, the mobile supporting mechanism 5, the rotating adjusting mechanism 6, the energy storage assembly 7, the cleaning mechanism 8, the pipeline fixing lock buckle 9 and the movable latch shaft seat 11 is placed on one side of the prestressed pipe pile body 1, and the extension tube 812 connected to the air pump is installed on the threaded connector 811, and the extension scale rod 12 is installed on the movable latch shaft seat 11, and then the square hexagonal slot block 603 is inserted through the hexagonal wrench to rotate. The two driving toothed discs 602 are driven to rotate, and through meshing with the multiple volute blocks 503, the multiple sliding square tubes 502 are driven to extend outward at the same time under the limit of the two triangular support limit shells 501, until the multiple rollers 506 contact the inner wall of the prestressed pipe pile body 1. At the same time, during the movement, the convergence spring 504 can ensure that the prestressed pipe pile body 1 can continue to move when it encounters a bulge or depression, avoiding jamming. At this time, it is ensured that the ultrasonic transmitting mechanism 10 is at the center of the prestressed pipe pile body 1;
[0051] Then, the entire processing and launching device is pushed forward by pushing the extended scale rod 12, and the driving motor 807 is started to drive the synchronous wheel 808 to rotate, and the synchronous wheel 808 is driven to rotate by the synchronous belt 809, and finally the rotation of the rotary connector 803 is realized, so that the multiple output air pipes 806 can rotate while continuously jetting. During the jetting process, the air pump inputs the gas into the air inlet housing 801 through the extension pipe 812 and the connecting hard pipe 810, guides the gas to the inside of the rotary connector 803 through the first guide cone 802, and then disperses the airflow to the multiple output air pipes 806 around through the second guide cone 804, so as to realize continuous jetting, and clean the internal dust of the prestressed pipe pile body 1 by jetting;
[0052] After the overall processing and transmitting equipment is moved to the other end of the prestressed pipe pile body 1, the ultrasonic receiving mechanism 13 is installed, and the two bidirectional threaded rods 1305 are rotated to drive the multiple threaded support blocks 1306 to expand outward under the limit of the cross support frame 1302, until the multiple threaded support blocks 1306 are attached to the inner wall of the prestressed pipe pile body 1, thereby completing the fixation of the overall ultrasonic receiving mechanism 13 and making the ultrasonic receiver 1303 in the center position. Finally, the controller 1003 controls the multiple ultrasonic transmitters 1002 to emit sound waves. The sound waves emitted by the multiple ultrasonic transmitters 1002 are continuously reflected on the inner wall of the prestressed pipe pile body 1, and are finally received by the ultrasonic receiver 1303. The integrity of the inner wall of the prestressed pipe pile body 1 can be determined by analyzing the received sound wave signals by a computer.
[0053] The above description is only a preferred embodiment of the present invention and is not intended to limit the protection scope of the present invention.
Claims
1. A prestressed pipe pile inner surface integrity detection device, comprising a prestressed pipe pile body (1), characterized in that: A first support shell (2) and a second support shell (3) are respectively provided at one end of the interior of the prestressed pipe pile body (1), and a plurality of connecting support pipes (4) are fixedly connected between the first support shell (2) and the second support shell (3); A movable support mechanism (5) is installed inside the first support shell (2) and the second support shell (3); a rotation adjustment mechanism (6) is rotatably connected between the centers of the first support shell (2) and the second support shell (3); an energy storage component (7) is arranged between the first support shell (2) and the second support shell (3); and a cleaning mechanism (8) is fixedly connected to the first support shell (2) on a side away from the second support shell (3); The outer walls of the first supporting shell (2) and the second supporting shell (3) are both fixedly connected with a pipeline fixing lock buckle (9); the second supporting shell (3) is respectively fixedly connected with an ultrasonic transmitting mechanism (10) and a movable latch shaft seat (11) at the center and bottom of a side away from the first supporting shell (2); an extended scale rod (12) is provided on the movable latch shaft seat (11); and an ultrasonic receiving mechanism (13) is installed at the other end of the prestressed pipe pile body (1).
2. The prestressed pipe pile inner surface integrity detection device according to claim 1 is characterized in that: The mobile support mechanism (5) comprises a triangular support limit shell (501) installed inside the first support shell (2) or the second support shell (3); a plurality of sliding square tubes (502) are slidably connected to the triangular support limit shell (501); a vortex block (503) is fixedly connected to one side of the bottom of each of the plurality of sliding square tubes (502); a convergence spring (504) is installed inside each of the plurality of sliding square tubes (502); the other ends of each of the plurality of convergence springs (504) are fixedly connected to a sliding shaft column (505); and a roller (506) is installed on each of the plurality of sliding shaft columns (505).
3. The prestressed pipe pile inner surface integrity detection device according to claim 2 is characterized in that: The first supporting shell (2) and the second supporting shell (3) are both provided with a plurality of through holes corresponding to the sliding square tube (502).
4. The device for detecting the inner surface integrity of a prestressed pipe pile according to claim 2, characterized in that: The rotation adjustment mechanism (6) comprises a support connecting rod (601) rotatably connected between the first support shell (2) and the second support shell (3), the outer wall of the support connecting rod (601) is fixedly connected to two driving gear discs (602), and one end of the support connecting rod (601) is fixedly connected to a square hexagonal slot block (603).
5. The device for detecting the inner surface integrity of a prestressed pipe pile according to claim 4, characterized in that: The centers of the first supporting shell (2), the second supporting shell (3) and the two triangular supporting limiting shells (501) are all provided with circular holes corresponding to the supporting connecting rods (601).
6. The device for detecting the inner surface integrity of a prestressed pipe pile according to claim 1, characterized in that: The energy storage assembly (7) comprises a plurality of battery assemblies (71), and connecting wire groups (72) are provided between the plurality of battery assemblies (71).
7. The device for detecting the inner surface integrity of a prestressed pipe pile according to claim 1, characterized in that: The cleaning mechanism (8) comprises an air intake housing (801) fixedly connected to one side of the first supporting housing (2) and a driving motor (807); a first guide cone (802) is fixedly connected to the center of one side of the inner wall of the air intake housing (801); a rotary connector (803) is rotatably connected to the other side of the inner wall of the air intake housing (801); a second guide cone (804) is fixedly connected to one side of the inner wall of the rotary connector (803); a synchronous gear ring (805) is fixedly connected to the outer wall of the rotary connector (803); and the rotary connector (803) is connected to the outer wall of the rotary connector (803). The device (803) is fixedly connected to a plurality of output air pipes (806) on a side away from the air intake housing (801); the output end of the drive motor (807) is fixedly connected to a synchronous wheel (808); a synchronous belt (809) is installed between the synchronous gear ring (805) and the synchronous wheel (808); the outer wall of the air intake housing (801) is fixedly connected to a connecting hard pipe (810); the other end of the connecting hard pipe (810) is fixedly connected to a threaded connector (811); and an extension pipe (812) is provided on the threaded connector (811).
8. The device for detecting the inner surface integrity of a prestressed pipe pile according to claim 1, characterized in that: The ultrasonic transmitting mechanism (10) comprises a mounting shell (1001) fixedly connected to one side of a second supporting shell (3), a plurality of ultrasonic transmitters (1002) and a controller (1003) are respectively installed inside the mounting shell (1001), and a blocking cover plate (1004) is installed on the other side of the mounting shell (1001).
9. The device for detecting the inner surface integrity of a prestressed pipe pile according to claim 1, characterized in that: The ultrasonic receiving mechanism (13) comprises a fixing ring (1301), the inner wall of the fixing ring (1301) is fixedly connected to a cross support frame (1302), one side of the cross support frame (1302) is installed with an ultrasonic receiver (1303), the other side of the cross support frame (1302) is fixedly connected to two groups of fixing ears (1304), the two groups of fixing ears (1304) are rotatably connected to a bidirectional threaded rod (1305), and the two bidirectional threaded rods (1305) are rotatably connected to two threaded support blocks (1306).
10. The device for detecting the inner surface integrity of a prestressed pipe pile according to claim 9, characterized in that: The two bidirectional threaded rods (1305) are not on the same vertical plane, and the plurality of threaded support blocks (1306) are each provided with a through hole corresponding to the cross support frame (1302).
Citation Information
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