Exciting force driving type jigger
Through the vibration motor and servo motor drive of the excitation force-driven jig, combined with elastic sealing diaphragm and reinforcement rod, the problems of low multi-stage reselection efficiency and screen blockage in the existing technology are solved, and high efficiency is achieved mineral extraction and maintenance ease.
Patent Information
- Application Number
- CN202411311463.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-20
- Publication Date
- 2024-12-27
AI Technical Summary
When used, the existing jigging machine is not conducive to the multi-stage and efficient reselection of upper vibration motors, which affects the extraction effect of fine concentrate and middle-layer concentrate. The driving method is complex, and the screen is easily blocked, which affects the convenience of cleaning. and maintenance costs.
The vibration-driven jig is adopted to drive the screen to vibrate and move through the vibration motor and servo motor, achieving multi-stage efficient reselection, and improving structural stability through elastic sealing diaphragms and reinforcement rods, simplifying the driving method.
The maximum extraction of fine concentrate and medium concentrate is achieved, the tailings discharge is reduced, the maintenance time and maintenance cost is reduced, the service life is extended, and the convenience of screen cleaning is improved.
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Figure CN119186793A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of jigs, in particular to a vibration-force driven jig. Background Art
[0002] Jig is a gravity ore dressing equipment in ore dressing equipment. Jig ore dressing belongs to deep trough sorting operation. It uses water as the ore dressing medium and utilizes the difference in specific gravity of the selected mineral and gangue. Water flows through the screen plate into the jig chamber, causing the bed to rise and become slightly loose. The particles with high density enter the lower layer due to the large local pressure and sedimentation velocity, and the particles with low density are transferred to the upper layer. When the water flow drops, the small particles with high density also enter the lower layer through the gradually dense bed gap. Jigs are mostly diaphragm type. The stroke and stroke frequency can be flexibly adjusted according to the specific gravity of the selected mineral. They are widely used in gravity ore dressing of metal and non-metal such as placer gold, hematite, limonite, manganese ore, tungsten ore, tin ore, lead ore, antimony ore, chromite, mercury ore, nickel ore, pyrite, specularite, barite, fluorite, garnet, etc. It can also be used to treat chromium slag, silicon manganese slag, nickel slag, copper slag, siderite slag, etc.
[0003] Traditional jigs are divided into diaphragm type, dynamic screen type, pneumatic type, and centrifugal jigs according to the transmission mode. The diaphragm jig is the mainstream product on the market. The diaphragm jig can be divided into three types according to the transmission mode: side-moving type, side-moving type, and bottom-moving type. The existing jigs of this type are generally not conducive to the multi-stage high-efficiency gravity separation with an upper vibration motor when in use. The maximum amount of fine concentrate and middle-layer concentrate is extracted, which affects the discharge of tailings. The driving mode is complicated, and the screen is easily blocked, which affects the convenience of screen cleaning, and affects the later maintenance cost and service life.
[0004] Based on the above, the present invention proposes a vibration force driven jig. Summary of the invention
[0005] In order to solve the problems mentioned in the above background, the present invention provides an exciting force driven jig.
[0006] In order to achieve the above technical objectives, the technical solution adopted by the present invention is as follows.
[0007] The excitation force driven jig comprises a frame and a water tank box, wherein the frame is divided into two groups and the frames are installed side by side, the top of each frame is provided with a water tank box, the top of each water tank box is provided with a jig box box, the side wall of each jig box box is provided with a tailings discharge port, a baffle is provided inside the jig box box on one side of the tailings discharge port, a support column is provided inside the jig box box, a vibration frame is provided on the top of each support column, a vibration motor body is provided on the top of each vibration frame, a screen is provided inside the jig box box on one side of the baffle plate, and the frame on one side of the baffle plate is provided with a screen. A concentrate collecting box is installed on the outer wall, a fine concentrate discharge valve is installed at the center of the bottom end of the water tank box, a water inlet is installed inside the water tank box below the jig box, and the water inlet extends to the outside of the water tank box, an elastic sealing diaphragm is provided on the top of the frame on one side of the jig box, a front connecting belt is installed at one end of the elastic sealing diaphragm close to the jig box, and the elastic sealing diaphragm is movably connected to the jig box through the front connecting belt, and a rear connecting belt is installed at one end of the elastic sealing diaphragm close to the water tank box, and the elastic sealing diaphragm is connected to the water tank box through the rear connecting belt.
[0008] As a further improvement and optimization of the present invention, upper reinforcing rods are installed inside the jigging boxes on both sides of the support column, multiple groups of lower reinforcing rods are installed inside the jigging box below the support column, and a feeding port is installed at the top of the jigging box.
[0009] As a further improvement and optimization of the present invention, upper clamping frames are installed on the outer walls on both sides of the jigging machine box above the frame, springs are installed at the bottom ends of the upper clamping frames, lower clamping frames are installed at the bottom ends of the springs, and the lower clamping frames are fixedly connected to the frame.
[0010] As a further improvement and optimization of the present invention, two sets of positioning frames are symmetrically installed inside the jig box above the screen, and discs are installed on the outer walls of the positioning frames.
[0011] As a further improvement and optimization of the present invention, a servo motor is installed on one side of the outer wall of the positioning frame away from the disc, a rotating shaft is installed at the output end of the servo motor, and the rotating shaft is connected to the disc.
[0012] As a further improvement and optimization of the present invention, a limiting sleeve is installed on the outer wall of the positioning frame above the rotating shaft, a positioning sleeve is installed on the outer wall of the positioning frame below the rotating shaft, and a limiting rod is slidably installed inside the limiting sleeve.
[0013] As a further improvement and optimization of the present invention, a pull rod is slidably installed inside the positioning sleeve, a transverse groove block is installed on the top end of the pull rod, and the transverse groove block is fixedly connected to the limit rod.
[0014] As a further improvement and optimization of the present invention, a positioning shaft is provided inside the transverse groove block, and the positioning shaft is fixedly connected to the disc, and the pull rod is fixedly connected to the screen.
[0015] Compared with the prior art, the present invention has the following beneficial effects:
[0016] This solution not only realizes the multi-stage and efficient gravity separation of the vibration motor on the excitation force driven jig, but also facilitates the maximum extraction of fine concentrate and middle layer concentrate, reduces the discharge of tailings, has a simple and efficient driving method, and reduces the downtime of the excitation force driven jig for screen maintenance, improves the convenience of cleaning the screen of the excitation force driven jig, reduces the later maintenance and use costs, and prolongs the service life of the excitation force driven jig:
[0017] (1) The ore enters the jig box through the feed port, and the external water source enters the water tank through the water inlet. The water source fills the jig box above the screen. The vibration motor body vibrates the jig box under the support of the support column and the vibration frame. The spring at the connection between the lower bracket and the upper bracket provides elastic support. The sand and gravel are bounced and filtered on the surface of the screen. The fine concentrate passes through the screen and enters the water tank. Finally, it is discharged by the fine concentrate discharge valve. The middle layer concentrate enters the concentrate collection box with the cooperation of the baffle. The upper tailings enter the next group of jig boxes through the tailings discharge port and are discharged by the lower bracket. A group of screens are screened again, and in this way, the fine concentrate discharge valve of the next group will discharge the fine concentrate again, the concentrate collection box of the next group will discharge the middle-layer concentrate, and the tailings discharge port of the next group will discharge the upper-layer tailings to carry out multi-stage excitation force driven jigging gravity selection. When vibrating, the existing vibration motor is used as the power source, realizing the multi-stage efficient gravity selection of the vibration motor on the excitation force driven jig, facilitating the maximum extraction of fine concentrate and middle-layer concentrate, reducing the discharge of tailings, the driving method is simple and efficient, reducing the later maintenance and use costs, and extending the service life of the excitation force driven jig;
[0018] (2) The servo motor drives the disc to rotate through the rotating shaft, and the disc drives the positioning shaft to rotate. The positioning shaft slides inside the transverse slot block to drive the transverse slot block to move up and down. The transverse slot block drives the limit rod and the pull rod to move up and down. The screen is driven up and down by multiple groups of pull rods to move the screen up and down to facilitate the screen to move up and down to vibrate and clean the ore sand embedded inside. The exciting force driven jig can conveniently clean the ore sand embedded in the screen, and it is convenient to clean the embedded ore sand by reciprocating vibration up and down, avoiding the blockage of the screen that affects the discharge volume of the ore sand, reducing the time of the exciting force driven jig to stop repairing the screen, and improving the convenience of cleaning the screen of the exciting force driven jig. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] Figure 1 It is a front cross-sectional structural schematic diagram of the present invention;
[0020] Figure 2 It is a front view structural schematic diagram of the present invention;
[0021] Figure 3 It is a side view structural schematic diagram of the present invention;
[0022] Figure 4 It is a schematic diagram of the three-dimensional structure of the positioning frame of the present invention;
[0023] Figure 5 It is a schematic diagram of the top view structure of the present invention;
[0024] Figure 6 It is a schematic diagram of the front cross-sectional structure of the pull rod of the present invention.
[0025] The reference numerals in the accompanying drawings are:
[0026] 1. Frame; 2. Jigging machine box; 3. Elastic sealing diaphragm; 4. Front connecting belt; 5. Rear connecting belt; 6. Lower reinforcing rod; 7. Pool box; 8. Water inlet; 9. Fine concentrate discharge valve; 10. Concentrate collection box; 11. Baffle; 12. Tailings discharge port; 13. Upper reinforcing rod; 14. Support column; 15. Vibration motor body; 16. Vibration frame; 17. Feeding port; 18. Screen; 19. Upper clamping frame; 20. Spring; 21. Lower clamping frame; 22. Positioning frame; 23. Servo motor; 24. Rotating shaft; 25. Positioning shaft; 26. Pull rod; 27. Positioning sleeve; 28. Cross groove block; 29. Limit rod; 30. Disc; 31. Limit sleeve. DETAILED DESCRIPTION
[0027] In order to further explain the technical means and effects adopted by the present invention to achieve the predetermined invention purpose, the specific implementation mode, structure, characteristics and effects of the present invention are described in detail below in combination with the accompanying drawings and preferred embodiments.
[0028] Reference Figure 1-Figure 6 The exciting force driven jigger comprises a frame 1 and a water tank box 7. The frame 1 is divided into two groups and the frames 1 are installed side by side. The top of the frame 1 is provided with a water tank box 7. The top of the water tank box 7 is provided with a jigger box 2. The side wall of the jigger box 2 is provided with a tailings discharge port 12. A baffle plate 11 is installed inside the jigger box 2 on one side of the tailings discharge port 12. A support column 14 is installed inside the jigger box 2. A vibration frame 16 is installed on the top of the support column 14. A vibration motor body 15 is installed on the top of the vibration frame 16. The vibration motor body 15 adopts the MVE series standard vibration motor of Shaoxing Ouli-Wolong Vibration Machinery Co., Ltd. A screen 18 is installed inside the jigger box 2 on one side of the baffle plate 11. The screen 18 is slidably connected to the jigger box 2.
[0029] A concentrate collecting box 10 is installed on the outer wall of the frame 1 on one side of the baffle 11, a fine concentrate discharge valve 9 is installed at the center position of the bottom end of the water tank box 7, a water inlet 8 is installed inside the water tank box 7 below the jig box 2, and the water inlet 8 extends to the outside of the water tank box 7, an elastic sealing diaphragm 3 is provided on the top of the frame 1 on one side of the jig box 2, a front connecting belt 4 is installed at one end of the elastic sealing diaphragm 3 close to the jig box 2, and the elastic sealing diaphragm 3 is movably connected to the jig box 2 through the front connecting belt 4, a rear connecting belt 5 is installed at one end of the elastic sealing diaphragm 3 close to the water tank box 7, and the elastic sealing diaphragm 3 is connected to the water tank box 7 through the rear connecting belt 5, and the jig box 2 and the water tank box 7 are formed in a relatively sealed state under the cooperation of the rear connecting belt 5, the front connecting belt 4 and the elastic sealing diaphragm 3.
[0030] Upper reinforcing rods 13 are installed inside the jigging machine box 2 on both sides of the support column 14 , multiple groups of lower reinforcing rods 6 are installed inside the jigging machine box 2 below the support column 14 , and a feed outlet 17 is installed at the top of the jigging machine box 2 .
[0031] Upper brackets 19 are installed on the outer walls on both sides of the jigging box 2 above the frame 1, and springs 20 are installed at the bottom ends of the upper brackets 19. The springs 20 play a role of elastic support. Lower brackets 21 are installed at the bottom ends of the springs 20, and the lower brackets 21 are fixedly connected to the frame 1.
[0032] The ore enters the jig box 2 from the discharge port 17, and the external water source enters the water tank box 7 through the water inlet 8. The water source fills the jig box 2 above the screen 18. The elastic sealing diaphragm 3 cooperates with the front connecting belt 4 and the rear connecting belt 5 to play a sealing role to prevent the water source from overflowing from the gap between the jig box 2 and the frame 1. When the ore enters the jig box 2, the vibration motor body 15 is turned on. The vibration motor body 15 vibrates the jig box 2 under the support of the support column 14 and the vibration frame 16. The spring 20 elastically supports the connection between the lower bracket 21 and the upper bracket 19. Under the vibration drive of the vibration motor body 15, the sand and gravel are bounced and filtered on the surface of the screen 18.
[0033] Driven by vibration, water pulsates to form pulsating water flow. This pulsating water flow moves up and down in the jig box 2, so that the differences in density, particle size and shape of the ore sand can be reflected, thereby realizing the stratification and separation of the ore sand. The ore sand produces impact, loose particles, reduces adhesion, accelerates movement and jumping, and under the action of pulsating water flow, the ore sand with small specific gravity moves upward and forward faster with the water flow, while the ore sand with large specific gravity is blocked at the bottom. This process is controlled by adjusting the parameters such as the frequency, stroke and water volume of the pulsating water flow to achieve the best The separation effect is achieved, the adjustment of the vibration motor body 15 is controlled by the logic of the external control cabinet, the fine concentrate passes through the screen 18 into the interior of the pool box 7, and is finally discharged by the fine concentrate discharge valve 9, the middle-layer concentrate enters the interior of the concentrate collection box 10 with the cooperation of the baffle 11, and the upper tailings pass through the tailings discharge port 12 into the interior of the next group of jig boxes 2, and are screened again by the next group of screens 18. In the same way, the fine concentrate discharge valve 9 of the next group will discharge the fine concentrate again, the concentrate collection box 10 of the next group will discharge the middle-layer concentrate, and the tailings of the next group will be discharged. The tailings on the upper layer are discharged from the outlet 12 to carry out multi-stage exciting force driven jigging and re-selection. The cooperation of multiple groups of upper reinforcing rods 13 and lower reinforcing rods 6 increases the structural strength of the jigging box 2 to prevent the jigging box 2 from structural deformation under the vibration drive when too much ore is put in. When vibrating, the existing vibration motor is used as the power source. A higher driving frequency means higher efficiency. The working frequency can be adjusted, and the driving force angle can be adjusted. Therefore, it can be reasonably adjusted according to different ore dressing property requirements to ensure that the jigging and re-selection of the mineral achieves the best effect and improves the extraction of concentrate. The machine can take the maximum amount of ore and reduce the proportion of tailings. The driving method is simple. The vibration motor is mounted on the top, which avoids the contact between the vibration motor and ore or water, prevents the vibration motor from being damaged by collision or water immersion, facilitates the maintenance of the vibration motor, and prolongs the service life of the exciting force driven jig. It realizes the multi-stage and efficient gravity separation of the vibration motor mounted on the exciting force driven jig, facilitates the maximum extraction of fine concentrate and middle-layer concentrate, reduces the discharge of tailings, and has a simple and efficient driving method, which reduces the later maintenance and use costs and prolongs the service life of the exciting force driven jig.
[0034] Two sets of positioning frames 22 are symmetrically installed inside the jigging box 2 above the screen 18, and discs 30 are installed on the outer walls of the positioning frames 22. A servo motor 23 is installed on the side of the outer wall of the positioning frame 22 away from the disc 30. The servo motor 23 plays a role of power drive. A rotating shaft 24 is installed at the output end of the servo motor 23, and the rotating shaft 24 is connected to the disc 30.
[0035] A limiting sleeve 31 is installed on the outer wall of the positioning frame 22 above the rotating shaft 24, and a positioning sleeve 27 is installed on the outer wall of the positioning frame 22 below the rotating shaft 24. A limiting rod 29 is slidably installed inside the limiting sleeve 31, and a pull rod 26 is slidably installed inside the positioning sleeve 27. A cross groove block 28 is installed on the top end of the pull rod 26, and the cross groove block 28 is fixedly connected to the limit rod 29.
[0036] A positioning shaft 25 is disposed inside the transverse groove block 28 . The positioning shaft 25 is slidably connected to the transverse groove block 28 , and the positioning shaft 25 is fixedly connected to the disc 30 . The pull rod 26 is fixedly connected to the screen 18 .
[0037] When it is necessary to clean the ore sand embedded in the screen 18, the multiple groups of servo motors 23 are turned on. Under the support of the positioning frame 22, the servo motor 23 drives the disc 30 to rotate through the rotating shaft 24, and the disc 30 drives the positioning shaft 25 to rotate. The positioning shaft 25 slides inside the transverse groove block 28 to drive the transverse groove block 28 to move up and down. The transverse groove block 28 drives the limit rod 29 and the pull rod 26 to move up and down. The limit sleeve 31 slides and supports the limit rod 29, and the positioning sleeve 27 slides and supports the pull rod 26. The multiple groups of pull rods 26 drive the screen 18 to move up and down, so as to facilitate the screen 18 to move up and down to vibrate and clean the ore sand embedded inside, thereby realizing the convenient cleaning of the ore sand embedded in the screen by the exciting force driven jig machine, facilitating the up and down reciprocating vibration cleaning of the embedded ore sand, avoiding the blockage of the screen affecting the discharge amount of the ore sand, reducing the time of the exciting force driven jig machine to stop repairing the screen, and improving the convenience of cleaning the screen of the exciting force driven jig machine.
[0038] Working principle of the present invention:
[0039] An external power supply is connected. First, the ore sand enters the interior of the jig box 2 from the discharge port 17. The external water source enters the interior of the pool box 7 through the water inlet 8. The water source fills the interior of the jig box 2 above the screen 18. The elastic sealing diaphragm 3 plays a sealing role under the cooperation of the front connecting belt 4 and the rear connecting belt 5 to prevent the water source from overflowing from the gap between the jig box 2 and the frame 1. The vibration motor body 15 vibrates the jig box 2. The spring 20 at the connection between the lower bracket 21 and the upper bracket 19 is elastically supported. The sand and gravel are bounced and filtered on the surface of the screen 18. The fine concentrate passes through the screen 18 and enters the interior of the pool box 7. Finally, it is discharged by the fine concentrate discharge valve 9. The middle-layer concentrate enters the interior of the concentrate collection box 10 with the cooperation of the baffle 11. The upper tailings pass through the tailings. The ore discharge port 12 enters the interior of the next group of jig boxes 2, and is screened again by the next group of screens 18. In this way, the fine concentrate discharge valve 9 of the next group will discharge the fine concentrate again, the concentrate collection box 10 of the next group will discharge the middle-layer concentrate, and the tailings discharge port 12 of the next group will discharge the upper-layer tailings to carry out multi-stage excitation force driven jig re-selection. The servo motor 23 drives the disc 30 to rotate through the rotating shaft 24, and the disc 30 drives the positioning shaft 25 to rotate. The positioning shaft 25 slides inside the transverse groove block 28 to drive the transverse groove block 28 to move up and down. The transverse groove block 28 drives the limit rod 29 and the pull rod 26 to move up and down. The screen 18 is driven up and down by multiple groups of pull rods 26 to facilitate the screen 18 to move up and down to vibrate and clean the ore sand embedded inside, so as to complete the use of the jig.
[0040] The above description is only a preferred embodiment of the present invention and does not limit the present invention in any form. Although the present invention has been disclosed as a preferred embodiment as above, it is not used to limit the present invention. Any technical personnel in this field can make some changes or modify the technical contents disclosed above into equivalent embodiments without departing from the scope of the technical solution of the present invention. However, any brief modifications, equivalent changes and modifications made to the above embodiments based on the technical essence of the present invention without departing from the content of the technical solution of the present invention are still within the scope of the technical solution of the present invention.
Claims
1. The exciting force driven jig machine is characterized by: The invention comprises a frame (1) and a water tank (7), wherein the frame (1) is divided into two groups and the frames (1) are installed side by side, the top of each frame (1) is provided with a water tank (7), the top of each water tank (7) is provided with a jig box (2), the side wall of each jig box (2) is provided with a tailings discharge port (12), a baffle (11) is installed inside the jig box (2) on one side of the tailings discharge port (12), a support column (14) is installed inside the jig box (2), a vibration frame (16) is installed on the top of each support column (14), a vibration motor body (15) is installed on the top of each vibration frame (16), a screen (18) is installed inside the jig box (2) on one side of the baffle (11), and the frame (1) on one side of the baffle (11) is provided with a screen (18). ) are installed on the outer wall thereof, a fine concentrate collecting box (10) is installed at the center position of the bottom end of the water tank box (7), a fine concentrate discharge valve (9) is installed at the center position of the bottom end of the water tank box (7), a water inlet (8) is installed inside the water tank box (7) below the jig box (2), and the water inlet (8) extends to the outside of the water tank box (7), an elastic sealing diaphragm (3) is arranged at the top of the frame (1) on one side of the jig box (2), a front connecting belt (4) is installed at one end of the elastic sealing diaphragm (3) close to the jig box (2), and the elastic sealing diaphragm (3) is movably connected to the jig box (2) through the front connecting belt (4), and a rear connecting belt (5) is installed at one end of the elastic sealing diaphragm (3) close to the water tank box (7), and the elastic sealing diaphragm (3) is connected to the water tank box (7) through the rear connecting belt (5).
2. The exciting force driven jig according to claim 1, characterized in that: Upper reinforcing rods (13) are installed inside the jigging machine boxes (2) on both sides of the support column (14), multiple groups of lower reinforcing rods (6) are installed inside the jigging machine boxes (2) below the support column (14), and a discharge port (17) is installed at the top of the jigging machine boxes (2).
3. The exciting force driven jig according to claim 1, characterized in that: Upper clamping frames (19) are installed on the outer walls of both sides of the jigging machine box (2) above the frame (1), springs (20) are installed at the bottom ends of the upper clamping frames (19), lower clamping frames (21) are installed at the bottom ends of the springs (20), and the lower clamping frames (21) are fixedly connected to the frame (1).
4. The exciting force driven jig according to claim 1, characterized in that: Two groups of positioning frames (22) are symmetrically installed inside the jig box (2) above the screen (18), and circular discs (30) are installed on the outer walls of the positioning frames (22).
5. The exciting force driven jig according to claim 4, characterized in that: A servo motor (23) is installed on the side of the outer wall of the positioning frame (22) away from the disc (30), and a rotating shaft (24) is installed on the output end of the servo motor (23), and the rotating shaft (24) is connected to the disc (30).
6. The exciting force driven jig according to claim 5, characterized in that: A limiting sleeve (31) is installed on the outer wall of the positioning frame (22) above the rotating shaft (24), a positioning sleeve (27) is installed on the outer wall of the positioning frame (22) below the rotating shaft (24), and a limiting rod (29) is slidably installed inside the limiting sleeve (31).
7. The exciting force driven jig according to claim 6, characterized in that: A pull rod (26) is slidably mounted inside the positioning sleeve (27), a transverse groove block (28) is mounted on the top end of the pull rod (26), and the transverse groove block (28) is fixedly connected to a limiting rod (29).
8. The exciting force driven jig according to claim 7, characterized in that: A positioning shaft (25) is arranged inside the transverse groove block (28), and the positioning shaft (25) is fixedly connected to the disc (30), and the pull rod (26) is fixedly connected to the screen (18).
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