Aluminum profile discharging equipment capable of recycling heat
By adopting a multi-functional adjustment mechanism and a multi-functional heat exchange and anti-blocking mechanism in the aluminum profile discharge equipment, the flexible transportation and heat recovery of aluminum profiles are achieved, and the problems of high discomfortability and energy waste in the prior art are solved, and the problems of high degree of adaptability and energy waste are improved. Cooling efficiency and production efficiency, and bring significant environmental benefits.
Patent Information
- Application Number
- CN202411481016.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-23
- Publication Date
- 2025-01-03
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
Existing aluminum profile discharge equipment cannot flexibly adjust the height of aluminum profiles extruded by the mold, resulting in collision and friction during the conveying process, affecting the quality of the profile and production flexibility. At the same time, the heat energy is not effectively recycled during the cooling process, resulting in energy waste.
A heat-recyclable aluminum profile discharge equipment is designed, using a multi-functional adjustment mechanism and a multi-functional heat exchange and anti-blocking mechanism. The flexible transportation and heat recovery of aluminum profiles are achieved through adjustable transmission shaft height and built-in heat exchange pipes. , avoid collision and friction, and realize the recycling of coolant through a booster pump and filter.
The cooling efficiency and production efficiency of aluminum profiles are improved, quality problems are reduced, and the efficient utilization of energy and environmental protection benefits are achieved, avoiding uneven cooling and energy waste.
Smart Images

Figure CN119237509A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of aluminum profile discharging equipment, in particular to aluminum profile discharging equipment with heat recyclable utilization. Background Art
[0002] Aluminum profile discharging equipment plays a vital role in the aluminum profile production line. They are mainly used to take the processed aluminum profiles out of the production line and carry out subsequent cooling, straightening, sawing and other processing. The aluminum profile discharging equipment includes cooling bed machines, traction machines and sawing machines, etc. The cooling bed is a key equipment in the aluminum profile production line. It is usually located after the extruder and is used to quickly cool the high-temperature aluminum profiles that have just been extruded.
[0003] Existing cooling bed conveying systems often adopt a fixed height design. Since they cannot be flexibly adjusted according to the height of the aluminum profile extruded by the die or the height of the coolant level, this will cause unnecessary collision or friction between the aluminum profile and the cooling bed or other components during the conveying process, thereby affecting the quality and surface finish of the profile. As production needs change, the height and shape of the aluminum profile extruded by the die will change. If the cooling bed conveying system cannot be adjusted accordingly, it will not be able to adapt to these changes, thereby limiting the flexibility and production capacity of the production line.
[0004] In addition, during the cooling process of the aluminum profiles, since the high-temperature aluminum profiles on the cooling bed dissipate a large amount of heat energy into the environment through natural cooling or water spray cooling, this heat energy is not effectively recovered and utilized, resulting in energy waste.
[0005] Therefore, an aluminum profile discharging equipment with heat recycling function is proposed to solve the above problems. Summary of the invention
[0006] In view of this, the technical problem to be solved by the present invention is to propose an aluminum profile discharging device with heat recycling to solve the problem in the prior art that the cooling bed cannot be highly adaptively adjusted according to the die extrusion shape and energy is wasted.
[0007] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: a heat-recyclable aluminum profile discharging equipment, comprising a heat exchange pool, a partition plate is fixedly connected to the inner wall of the middle part of the heat exchange pool, an extrusion die is installed on the outer surface of one side of the heat exchange pool, a booster pump is installed near the bottom of the extrusion die of the heat exchange pool, and transmission shafts are evenly arranged near the middle part of the heat exchange pool above the partition plate, and also includes a multifunctional adjustment mechanism and a multifunctional heat exchange anti-blocking mechanism, and the multifunctional adjustment mechanism and the multifunctional heat exchange anti-blocking mechanism are respectively arranged on the upper and lower surfaces of the partition plate;
[0008] The multifunctional adjustment mechanism is used to adjust the height of the partition plate in the heat exchange tank;
[0009] The multifunctional heat exchange anti-blocking mechanism is used for circulating heat exchange when the aluminum profile is discharged.
[0010] Preferably, the multifunctional adjustment mechanism includes an adjusting disk, a bidirectional threaded shaft is fixedly connected to the middle of the adjusting disk, the outer surfaces at both ends of the bidirectional threaded shaft are rotatably connected in the heat exchange pool, the outer surface of the bidirectional threaded shaft is symmetrically provided with thread grooves, and the thread grooves at both ends of the bidirectional threaded shaft are opened at opposite angles.
[0011] Preferably, the multifunctional adjustment mechanism also includes a fixed block, which is symmetrically threaded in the thread groove of the bidirectional threaded shaft, and both ends of the fixed block are fixedly connected to a traction rod, and both ends of the traction rod are fixedly connected to a slider, the bottom of the slider is slidably connected to the partition plate, and the slider is rotatably connected to a lifting arm on one side away from the traction rod.
[0012] Preferably, the middle part of the lifting arm is rotatably connected to an auxiliary support plate, the auxiliary support plate is rotatably connected to the partition plate at one end away from the lifting arm, the end of the lifting arm away from the slider is rotatably connected to a slide plate, the slide plate is slidably connected to the inner wall of the heat exchange pool near the upper part of the partition plate, and the transmission shaft is evenly rotatably connected in the slide plate.
[0013] Preferably, the multifunctional heat exchange anti-blocking mechanism includes a heat exchange liquid inlet, which is fixedly connected to the lower side of the heat exchange pool close to the partition plate, and the heat exchange pool is fixedly connected to a heat exchange liquid outlet on the side away from the heat exchange liquid inlet and close to the booster pump, and the heat exchange pool is evenly and fixedly connected with heat exchange tubes on the lower surface close to the partition plate.
[0014] Preferably, one end of the heat exchange tube is fixedly connected to the upper side of the heat exchange pool close to the partition plate, and the other end of the heat exchange tube is fixedly connected to the lower side of the heat exchange pool close to the partition plate. Filters are symmetrically arranged at the connecting port at one end of the heat exchange tube close to the booster pump, and both ends of the filter are fixedly connected to the inner wall of the heat exchange pool close to the upper side of the partition plate.
[0015] Preferably, the filter screen is fixedly connected to fixing plates at both ends of one side away from the inner wall of the heat exchange pool, the middle of the fixing plate is rotatably connected to a multifunctional turbine blade, and a protective cover is symmetrically fixedly connected to one side of the heat exchange pool away from the booster pump.
[0016] Preferably, the multifunctional turbine blades are composed of a plurality of semi-arc blades, and the outer periphery of the arc blades is in contact with the connecting opening of the heat exchange tube and the filter screen.
[0017] Compared with the prior art, the heat-recyclable aluminum profile discharging equipment provided by the present invention has the following beneficial effects:
[0018] 1. Through the setting of the multifunctional adjustment mechanism and the adjustable transmission shaft height setting, the operator can manually turn the adjustment disk to adjust the height of the transmission shaft in the heat exchange pool. It can not only flexibly adjust according to the height of the aluminum profile extruded by the die or the height of the coolant level, ensuring that the aluminum profile maintains an appropriate gap with the cooling bed or other components during the transportation process to avoid unnecessary collision and friction, but also by adjusting the height of the cooling bed conveying system, the immersion depth of the aluminum profile in the coolant can be optimized, so that the aluminum profile can be cooled and cooled at different positions, thereby improving the cooling effect. Moreover, by controlling the cooling depth of the aluminum profile in the coolant, the cooling time can be effectively shortened, the production efficiency can be improved, and the quality problems caused by uneven cooling can be reduced;
[0019] In the prior art, the cooling bed conveying system often adopts a fixed height design, which cannot adapt to the changes in the height of the aluminum profile. This may cause the aluminum profile to be damaged or unevenly cooled during the conveying process, thereby affecting production efficiency and product quality. The adjustable height design can solve these problems. At the same time, the adjustable drive shaft height design can also be adjusted according to different production needs. Compared with the prior art that directly uses a telescopic rod to adjust the height, the design of rotating the threaded rod to drive the swing arm in this solution can usually achieve more precise height adjustment due to the precision of the thread and the stability of the mechanical transmission. This adjustment method is not only accurate, but also can maintain long-term stability, reducing production problems caused by inaccurate adjustment or looseness. In contrast, although the telescopic rod is simple and direct, it may be inaccurately telescopic, loose or deformed when used for a long time or under a large load, affecting the adjustment effect.
[0020] 2. Through the setting of the multifunctional heat exchange anti-blocking mechanism, the heat exchange tube and the fixed plate are set, when the coolant is started by the booster pump and enters the heat exchange tube to exchange heat with the heat exchange liquid at the bottom of the multifunctional regulating mechanism, this method can effectively reduce energy waste and improve energy utilization efficiency. This design not only breaks the limitations of the traditional energy utilization mode, but also realizes the recycling and efficient utilization of energy. In contrast, the existing technology often directly discharges waste heat or waste heat into the environment, resulting in a large amount of energy loss. This design not only realizes efficient energy utilization, but also brings significant environmental benefits. By reducing energy consumption and greenhouse gas emissions, it is conducive to improving air quality, reducing environmental pollution and protecting the ecological environment. Compared with the existing technology, this design is more innovative and forward-looking;
[0021] When comparing the multifunctional heat exchange anti-blocking mechanism setting with the existing traditional external tube heat exchanger technology, the partition plate and the heat exchange pool interlayer setting in this solution allows the heat exchange tube to be built into the partition plate and the heat exchange pool interlayer, and the design of the built-in heat exchange tube and the heat exchange interlayer significantly improves the energy utilization efficiency. By directly placing the heat exchange tube inside the multifunctional regulating mechanism and in close contact with the heat exchange liquid, this layout effectively shortens the heat exchange path and reduces heat loss during the transfer process. Compared with the traditional direct use of external heat exchange devices to mitigate heat, the external tube heat exchanger technology often requires longer pipes and more complex connection systems under the heat exchange pool and the partition plate interlayer setting of this solution, which not only increases the risk of heat loss, but may also reduce the overall heat exchange efficiency.
[0022] 3. Through the setting of multifunctional heat exchange anti-clogging mechanism, the coolant filter in the prior art often needs to be manually cleaned or replaced regularly to prevent the filter holes from being blocked. The design uses the automatic scraping function of the rotating device, which not only realizes the real-time cleaning of the filter holes, but also greatly reduces the need for manual intervention, improves production efficiency and the automation level of equipment, and because the blockage of the filter holes will affect the flow rate of the coolant, the filter holes can be automatically cleaned after the fixed plate is rotated. This design ensures that the coolant can flow smoothly through the filter, while also improving the cooling efficiency and ensuring the cooling quality of the aluminum profile. BRIEF DESCRIPTION OF THE DRAWINGS
[0023] Figure 1 It is a schematic diagram of the three-dimensional structure of the present invention;
[0024] Figure 2 It is an auxiliary schematic diagram of the three-dimensional structure of the present invention;
[0025] Figure 3 It is a schematic diagram of the connection relationship of the half-cut structure of the three-dimensional structure of the present invention;
[0026] Figure 4 A schematic diagram of the structural connection relationship of the multifunctional adjustment mechanism of the present invention;
[0027] Figure 5 For the present invention Figure 4 Enlarged view of point A in the middle;
[0028] Figure 6 This is a schematic diagram of the structural connection relationship of the multifunctional heat exchange anti-blocking mechanism of the present invention;
[0029] Figure 7 For the present invention Figure 6 Enlarged view of point B in the middle.
[0030] In the figure:
[0031] 1. Heat exchange tank; 11. Extrusion die; 12. Partition plate; 13. Transmission shaft; 14. Booster pump;
[0032] 2. Multifunctional adjustment mechanism; 21. Adjustment disk; 22. Bidirectional threaded shaft; 23. Fixed block; 24. Drawbar; 25. Sliding block; 26. Lifting arm; 27. Auxiliary support plate; 28. Sliding plate;
[0033] 3. Multifunctional heat exchange anti-blocking mechanism; 31. Heat exchange liquid inlet; 32. Heat exchange liquid outlet; 33. Heat exchange tube; 34. Filter; 35. Multifunctional turbine blade; 36. Fixed plate; 37. Protective cover. DETAILED DESCRIPTION
[0034] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0035] The present invention is further described in detail below based on the accompanying drawings and embodiments.
[0036] Example
[0037] Please refer to Figures 1 to 7 As shown:
[0038] In order to solve the problems mentioned in the technical solution, the embodiment of the present application provides an aluminum profile discharging device with heat recycling, including a heat exchange pool 1, a partition plate 12 is fixedly connected to the inner wall of the middle part of the heat exchange pool 1, an extrusion die 11 is installed on the outer surface of one side of the heat exchange pool 1, a booster pump 14 is installed on the heat exchange pool 1 near the bottom of the extrusion die 11, and a transmission shaft 13 is evenly arranged on the middle part of the heat exchange pool 1 near the top of the partition plate 12, and also includes a multifunctional adjustment mechanism 2 and a multifunctional heat exchange anti-blocking mechanism 3, which are respectively arranged on the upper and lower surfaces of the partition plate 12;
[0039] The multifunctional adjustment mechanism 2 is used for adjusting the height of the partition plate 12 in the heat exchange tank 1;
[0040] The multifunctional heat exchange anti-blocking mechanism 3 is used for circulating heat exchange when the aluminum profile is discharged;
[0041] The multifunctional adjustment mechanism 2 includes an adjustment disk 21, a bidirectional threaded shaft 22 is fixedly connected to the middle of the adjustment disk 21, and the outer surfaces of both ends of the bidirectional threaded shaft 22 are rotatably connected to the heat exchange tank 1. The outer surface of the bidirectional threaded shaft 22 is symmetrically provided with thread grooves, and the thread grooves at both ends of the bidirectional threaded shaft 22 are provided at opposite angles.
[0042] The multifunctional adjustment mechanism 2 also includes a fixed block 23, which is symmetrically threaded in the thread groove of the bidirectional threaded shaft 22, and the two ends of the fixed block 23 are fixedly connected to the traction rod 24, and the two ends of the traction rod 24 are fixedly connected to the slider 25, the bottom of the slider 25 is slidably connected to the partition plate 12, and the slider 25 is rotatably connected to the lifting arm 26 away from the traction rod 24;
[0043] The middle part of the lifting arm 26 is rotatably connected with an auxiliary support plate 27, and the end of the auxiliary support plate 27 away from the lifting arm 26 is rotatably connected to the partition plate 12. The end of the lifting arm 26 away from the slider 25 is rotatably connected with a slide plate 28, and the slide plate 28 is slidably connected to the inner wall of the heat exchange pool 1 above the partition plate 12, and the transmission shaft 13 is evenly rotatably connected in the slide plate 28;
[0044] The slider 25 to the auxiliary support plate 27 are symmetrically arranged on the upper surface of the partition plate 12 .
[0045] In the prior art, the cooling bed conveying system is often designed with a fixed height. Since it cannot be flexibly adjusted according to the height of the aluminum profile extruded by the die or the height of the coolant level, this will cause the aluminum profile to have unnecessary collisions or frictions with the cooling bed or other components during the conveying process, thereby affecting the quality and surface finish of the profile. As production needs change, the height and shape of the aluminum profile extruded by the die will change. If the cooling bed conveying system cannot be adjusted accordingly, it will not be able to adapt to these changes, thereby limiting the flexibility and production capacity of the production line. Compared with the prior art, through the implementation of this embodiment, the operator manually rotates the adjustment The disk 21 can operate the transmission shaft 13 to adjust the height in the heat exchange tank 1, which can not only flexibly adjust according to the height of the aluminum profile extruded by the mold or the height of the coolant level to ensure that the aluminum profile maintains an appropriate gap with the cooling bed or other components during transportation to avoid unnecessary collision and friction, but also by adjusting the height of the cooling bed conveying system, the immersion depth of the aluminum profile in the coolant can be optimized, so that the aluminum profile can be cooled at different positions, thereby improving the cooling effect, and by controlling the cooling depth of the aluminum profile in the coolant, the cooling time can be effectively shortened, the production efficiency can be improved, and the quality problems caused by uneven cooling can be reduced.
[0046] For further examples, please refer to Figures 1 to 7 As shown:
[0047] The multifunctional heat exchange anti-blocking mechanism 3 includes a heat exchange liquid inlet 31, which is fixedly connected to the lower side of the heat exchange pool 1 close to the partition plate 12, and the heat exchange pool 1 is fixedly connected to a heat exchange liquid outlet 32 on the side away from the heat exchange liquid inlet 31 and close to the booster pump 14, and the heat exchange pool 1 is evenly fixedly connected to the lower surface of the partition plate 12 with heat exchange pipes 33;
[0048] One end of the heat exchange tube 33 is fixedly connected to the upper side of the heat exchange pool 1 close to the partition plate 12, and the other end of the heat exchange tube 33 is fixedly connected to the lower side of the heat exchange pool 1 close to the partition plate 12. The connecting port of the end of the heat exchange tube 33 close to the booster pump 14 is symmetrically provided with a filter screen 34, and both ends of the filter screen 34 are fixedly connected to the inner wall of the heat exchange pool 1 close to the upper side of the partition plate 12;
[0049] The filter screen 34 is fixedly connected to the two ends of the inner wall of the heat exchange tank 1 with fixed plates 36, and the middle of the fixed plate 36 is rotatably connected to a multifunctional turbine blade 35. The side of the heat exchange tank 1 away from the booster pump 14 is symmetrically fixedly connected to a protective cover 37;
[0050] The multifunctional turbine blade 35 is composed of a plurality of semi-arc blades, and the outer periphery of the arc blade is in contact with the communication opening of the heat exchange tube 33 and the filter screen 34;
[0051] The heat exchange tube 33 is connected to the booster pump 14 , and the boosting of the booster pump 14 can cause water to flow through the heat exchange tube 33 , so that water is sucked in at one end of the heat exchange tube 33 close to the booster pump 14 , and then discharged at the other end of the heat exchange tube 33 .
[0052] In the prior art, during the cooling process of the aluminum profile, since the high-temperature aluminum profile on the cooling bed dissipates a large amount of heat energy into the environment by natural cooling or water spray cooling, the heat energy is not effectively recovered and utilized, resulting in energy waste. Compared with the prior art, through the implementation of this embodiment, by setting the heat exchange tube 33 and the fixed plate 36, when the coolant is started by the booster pump 14 and enters the heat exchange tube 33 to exchange heat with the heat exchange liquid at the bottom of the multifunctional regulating mechanism 2, this method can effectively reduce energy waste and improve energy utilization efficiency. The design of this scheme not only breaks the limitations of the traditional energy utilization mode, but also realizes the recycling and efficient utilization of energy. In contrast, in the prior art, waste heat or waste heat is often directly discharged into the environment, resulting in a large amount of energy loss. Through the design of this scheme, not only efficient energy utilization is achieved, but also significant environmental benefits are brought about. By reducing energy consumption and greenhouse gas emissions, it is conducive to improving air quality, reducing environmental pollution and protecting the ecological environment. Compared with the prior art, the design of this scheme is more innovative and forward-looking.
[0053] Everything in the above example works like this:
[0054] In the initial state: the booster pump 14 is not started, and the heat exchange liquid inlet 31 is not opened.
[0055] The following is the working process of the multifunctional adjustment mechanism 2 for adjusting the height of the partition plate 12 in the heat exchange tank 1:
[0056] When in use, first adjust according to the difference of the extrusion die 11 and the cooling height of the die in the coolant after extrusion. At this time, the operator starts to manually rotate the adjustment disk 21 clockwise. Because the middle part of the adjustment disk 21 is fixedly connected to the bidirectional threaded shaft 22, and the outer surfaces of the two ends of the bidirectional threaded shaft 22 are rotatably connected to the inner wall of the heat exchange tank 1, the clockwise rotation of the adjustment disk 21 will drive the bidirectional threaded shaft 22 to start rotating clockwise to the inner wall of the heat exchange tank 1. At the same time, because the outer surface of the bidirectional threaded shaft 22 is symmetrically provided with thread grooves, the thread grooves at the two ends of the bidirectional threaded shaft 22 are opened at opposite angles, and the bidirectional threaded shaft 22 is symmetrically provided with thread grooves. The threaded grooves on the outer surfaces of both sides of the threaded shaft 22 are respectively threadedly connected with fixed blocks 23. When the bidirectional threaded shaft 22 starts to rotate clockwise on the inner wall of the heat exchange tank 1, the rotation of the bidirectional threaded shaft 22 will drive the fixed block 23 to start moving. Because the two ends of the fixed block 23 are fixedly connected by the traction rod 24, and the two ends of the traction rod 24 are fixedly connected to the traction rod 24, and the bottom of the traction rod 24 slides on the upper surface of the adjustment disk 21, and because the fixed block 23 is symmetrically threaded on both sides of the bidirectional threaded shaft 22, because the working principles are similar and the functions are the same, only one group of numbers shown in the figure will be described;
[0057] Therefore, when the two-way threaded shaft 22 rotates clockwise, it will drive the fixed block 23 to start moving to the left, and at the same time, the fixed block 23 will move to the left, which will cause the traction rod 24 to drive the slider 25 to slide to the left on the upper surface of the partition plate 12. At the same time, because the slider 25 is rotatably connected to the lifting arm 26 on the side away from the traction rod 24, and the middle part of the lifting arm 26 is rotatably connected to the auxiliary support plate 27, and the auxiliary support plate 27 is rotatably connected to the upper surface of the partition plate 12 at one end away from the lifting arm 26, when the slider 25 slides to the left, the lifting arm 26 will start to rotate counterclockwise on the traction rod 24 through the support of the auxiliary support plate 27. At this time, the middle part of the lifting arm 26 starts to rotate counterclockwise. The lifting arm 26 is connected to the auxiliary support plate 27 by rotating in the clockwise direction. Because the end of the lifting arm 26 away from the slider 25 is connected to the slide plate 28 by rotation, and the slide plate 28 is connected to the inner wall of the heat exchange tank 1 above the partition plate 12 by sliding, the lifting arm 26 is driven by the slider 25 to slide to the left to push the slide plate 28 to start sliding on the inner wall of the heat exchange tank 1. At this time, because the transmission shaft 13 is evenly rotated and connected to the slide plate 28, the shaped aluminum material after hot extrusion by the mold begins to slide on the outer surface of the transmission shaft 13. At this time, the cooling liquid in the heat exchange tank 1 can make the shaped aluminum material evenly cool down on the outer surface of the adjusted transmission shaft 13, and the multi-functional adjustment mechanism 2 setting, by setting the height setting of the adjustable transmission shaft 13, the operator can manually rotate the adjustment disk 21 to operate the transmission shaft 13 to adjust the height in the heat exchange tank 1, which can not only flexibly adjust according to the height of the aluminum profile extruded by the mold or the height of the coolant liquid level, ensuring that the aluminum profile maintains an appropriate gap with the cooling bed or other components during the transportation process to avoid unnecessary collision and friction, but also by adjusting the height of the cooling bed conveying system, the immersion depth of the aluminum profile in the coolant can be optimized, so that the aluminum profile can be cooled and cooled at different positions, thereby improving the cooling effect, and by controlling the cooling depth of the aluminum profile in the coolant , which can effectively shorten the cooling time, improve production efficiency, and reduce quality problems caused by uneven cooling. Compared with the prior art that directly uses telescopic rods to adjust the height, the design of rotating the threaded rod to drive the swing arm in this solution can usually achieve more precise height adjustment due to the precision of the thread and the stability of the mechanical transmission. This adjustment method is not only accurate, but also can maintain long-term stability, reducing production problems caused by inaccurate adjustment or looseness. In contrast, although the telescopic rod is simple and direct, it may become inaccurate, loose or deformed when used for a long time or subjected to a large load, affecting the adjustment effect.
[0058] Please refer to the above working process Figures 1 to 7 .
[0059] The following is the working process of the multifunctional heat exchange anti-blocking mechanism 3 for circulating heat exchange during the discharge of aluminum profiles:
[0060] During use, as described above, after the extruded aluminum material is cooled by the coolant, the coolant is immersed in the surface of the aluminum material, and the temperature of the coolant begins to rise. In order to prevent the temperature loss in the coolant from causing energy waste, the operator starts the booster pump 14. When the booster pump 14 is started, the water in the heat exchange tube 33 can be sucked in by one end of the heat exchange tube 33 close to the booster pump 14, and then discharged from the other end of the heat exchange tube 33.
[0061] When the operator opens the valve heat exchange liquid inlet 31, the heat exchange liquid smoothly enters the heat exchange pool 1 located below the partition plate 12, because the heat exchange pool 1 is evenly installed with pipeline heat exchange tubes 33 near the bottom of the partition plate 12, and the two ends of these pipes are respectively connected to the upper and lower parts of the container heat exchange pool 1 near the partition plate 12, forming a circulation path. At the same time, the device also includes a rotating component multifunctional turbine blade 35, which is fixed to the two ends of the component filter screen 34 with filter holes through a connecting member fixing plate 36 and can rotate freely. In addition, the outer periphery of the semi-arc blade of the multifunctional turbine blade 35 maintains a certain fitting angle with the filter holes on the filter screen 34 near the liquid inlet hole of the heat exchange tube 33;
[0062] As the heat exchange liquid accumulates in the heat exchange pool 1, a pressure difference is generated due to the water pressure difference between the upper surface of the partition plate 12 and the inside of the heat exchange tube 33. This pressure difference drives the coolant in the heat exchange pool 1 to flow into the pipeline heat exchange tube 33 through the filter hole. In this process, as the booster pump 14 is started, it will further increase the flow rate of the coolant entering the heat exchange tube 33.
[0063] When the coolant flows through the filter holes, its kinetic energy is transferred to the multifunctional turbine blades 35, which are the rotating components that fit therewith. Since the multifunctional turbine blades 35 are composed of a plurality of semi-arc blades, these blades will begin to rotate clockwise after being impacted by the water flow. Since the outer periphery of the multifunctional turbine blades 35 fits tightly against the filter screen 34, the filter holes on the filter screen 34 will be continuously scraped during their rotation, thereby effectively preventing the filter holes from being clogged due to the accumulation of impurities.
[0064] Further, after the aluminum profile is cooled down, the coolant with a certain temperature begins to enter the heat exchange tube 33 through the liquid inlet near the multifunctional turbine blade 35 under the action of the boost pump 14, and then the other end of the heat exchange tube 33 flows out through the liquid outlet near the top of the heat exchange pool 1. At this time, the heat exchange liquid enters the heat exchange inlet 31 and begins to flow into the heat exchange pool 1 near the bottom of the partition plate 12. At this time, the coolant in the heat exchange tube 33 will transfer the coolant temperature to the heat exchange tube 33 under the heat conduction effect of the heat exchange tube 33, and then the temperature is transferred to the heat exchange liquid through the heat exchange tube 33. At this time, the heat exchange liquid after heat exchange begins to flow out through the heat exchange outlet 32 for other purposes, so that the aluminum profile after hot die casting can be cooled down to realize cyclic heat exchange, and the heat can be further recycled.
[0065] When comparing the multifunctional heat exchange anti-blocking mechanism setting with the existing traditional external tube heat exchanger technology, the heat exchange tube 33 is built into the partition plate 12 and the heat exchange pool interlayer through the setting of the partition plate 12 and the heat exchange pool interlayer in this solution, and the structural design of the built-in heat exchange tube 33 and the heat exchange interlayer significantly improves the energy utilization efficiency. By directly placing the heat exchange tube inside the multifunctional regulating mechanism and in close contact with the heat exchange liquid, this layout effectively shortens the heat exchange path and reduces the heat loss during the transfer process. Compared with the traditional direct use of external heat exchange devices to mitigate heat, through the setting of the heat exchange pool and the partition plate 12 interlayer in this solution, the external tube heat exchanger technology often requires longer pipes and more complex connection systems, which not only increases the risk of heat loss, but also may reduce the overall heat exchange efficiency.
[0066] By setting the multifunctional heat exchange anti-blocking mechanism 3, setting the heat exchange tube 33 and the fixed plate 36, when the coolant is started by the boost pump 14 and enters the heat exchange tube 33 to exchange heat with the heat exchange liquid at the bottom of the multifunctional regulating mechanism 2, this method can effectively reduce energy waste and improve energy utilization efficiency. The design of this scheme not only breaks the limitations of the traditional energy utilization mode, but also realizes the recycling and efficient utilization of energy. In contrast, the existing technology often discharges waste heat or waste heat directly into the environment, resulting in a large amount of energy loss. The design of this scheme not only realizes efficient energy utilization, but also brings significant environmental benefits. By reducing energy consumption and greenhouse gas emissions, it is conducive to improving air quality, reducing environmental pollution and protecting the ecological environment. Compared with the existing technology, the design of this scheme is more innovative and forward-looking. By automatically cleaning the filter holes, the design ensures that the coolant can flow through the filter smoothly, improves the cooling efficiency, and ensures the cooling quality of the aluminum profile.
[0067] In summary, the entire system achieves the circulation of heat exchange liquid and the self-cleaning function of filter holes by cleverly utilizing the kinetic energy of the fluid and the principle of mechanical transmission.
[0068] Please refer to the above working process Figures 1 to 7 .
[0069] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device. In the absence of further restrictions, the elements defined by the sentence "comprise a ..." do not exclude the existence of other identical elements in the process, method, article or device including the elements.
[0070] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A heat-recyclable aluminum profile discharging device, used for uniform heat exchange during aluminum profile processing and discharging, comprising a heat exchange pool (1), a partition plate (12) is fixedly connected to the inner wall of the middle part of the heat exchange pool (1), an extrusion die (11) is installed on the outer surface of one side of the heat exchange pool (1), a booster pump (14) is installed below the heat exchange pool (1) near the extrusion die (11), and a transmission shaft (13) is evenly arranged above the partition plate (12) in the middle part of the heat exchange pool (1), characterized in that: It also includes a multifunctional regulating mechanism (2) and a multifunctional heat exchange anti-blocking mechanism (3), wherein the multifunctional regulating mechanism (2) and the multifunctional heat exchange anti-blocking mechanism (3) are respectively arranged on the upper and lower surfaces of the partition plate (12); The multifunctional adjustment mechanism (2) is used for adjusting the height of the partition plate (12) in the heat exchange tank (1); The multifunctional heat exchange anti-blocking mechanism (3) is used for circulating heat exchange when the aluminum profile is discharged.
2. The heat-recyclable aluminum profile discharging equipment according to claim 1 is characterized in that: The multifunctional adjustment mechanism (2) comprises an adjustment disk (21), a bidirectional threaded shaft (22) being fixedly connected to the middle of the adjustment disk (21), the outer surfaces at both ends of the bidirectional threaded shaft (22) being rotatably connected in the heat exchange tank (1), the outer surface of the bidirectional threaded shaft (22) being symmetrically provided with thread grooves, and the thread grooves at both ends of the bidirectional threaded shaft (22) being provided at opposite angles.
3. The heat-recyclable aluminum profile discharging equipment according to claim 2 is characterized in that: The multifunctional adjustment mechanism (2) further comprises a fixed block (23), the fixed block (23) being symmetrically threadedly connected in a thread groove of a bidirectional threaded shaft (22), the two ends of the fixed block (23) being fixedly connected to a traction rod (24), the two ends of the traction rod (24) being fixedly connected to a slider (25), the bottom of the slider (25) being slidably connected to the partition plate (12), and the side of the slider (25) being rotatably connected to a lifting arm (26) away from the traction rod (24).
4. The heat-recyclable aluminum profile discharging equipment according to claim 3 is characterized in that: The middle part of the lifting arm (26) is rotatably connected to an auxiliary support plate (27), and the end of the auxiliary support plate (27) away from the lifting arm (26) is rotatably connected to the partition plate (12). The end of the lifting arm (26) away from the slider (25) is rotatably connected to a slide plate (28), and the slide plate (28) is slidably connected to the inner wall of the heat exchange pool (1) above the partition plate (12), and the transmission shaft (13) is evenly rotatably connected in the slide plate (28).
5. The heat-recyclable aluminum profile discharging equipment according to claim 1 is characterized in that: The multifunctional heat exchange anti-blocking mechanism (3) comprises a heat exchange liquid inlet (31), the heat exchange liquid inlet (31) being fixedly connected to the lower side of the heat exchange pool (1) close to the partition plate (12), the heat exchange pool (1) being fixedly connected to a heat exchange liquid outlet (32) on a side away from the heat exchange liquid inlet (31) and close to the booster pump (14), and the heat exchange pool (1) being evenly fixedly connected to a lower surface of the heat exchange pool (1) close to the partition plate (12).
6. The heat-recyclable aluminum profile discharging equipment according to claim 5 is characterized in that: One end of the heat exchange tube (33) is fixedly connected to the upper side of the heat exchange pool (1) close to the partition plate (12), and the other end of the heat exchange tube (33) is fixedly connected to the lower side of the heat exchange pool (1) close to the partition plate (12). A filter screen (34) is symmetrically arranged at the connecting port at one end of the heat exchange tube (33) close to the booster pump (14), and both ends of the filter screen (34) are fixedly connected to the inner wall of the heat exchange pool (1) close to the upper side of the partition plate (12).
7. The heat-recyclable aluminum profile discharging equipment according to claim 6 is characterized in that: The filter screen (34) is fixedly connected to fixing plates (36) at both ends of one side away from the inner wall of the heat exchange pool (1), and the middle of the fixing plate (36) is rotatably connected to a multifunctional turbine blade (35). The heat exchange pool (1) is symmetrically fixedly connected to a side away from the booster pump (14).
8. The heat-recyclable aluminum profile discharging equipment according to claim 7, characterized in that: The multifunctional turbine blade (35) is composed of a plurality of semi-arc blades, and the outer periphery of the arc blade is in contact with the communication opening of the heat exchange tube (33) and the filter screen (34).
Citation Information
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Marine profile grinding and discharging integrated platform equipment and operation method thereof
CN121104849A