Naphtha raw material filter
By automatically switching and blocking valve cores with a servo motor-driven rotary plate and slider mechanism in naphtha raw material filter, combined with the reciprocating lifting and aeration mechanism of the ceramic filter tube, the filter needs to be frequently replaced in the prior art. The problem of filter mesh and shutdown cleaning improves filtration efficiency and production continuity.
Patent Information
- Application Number
- CN202411759477.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-03
- Publication Date
- 2025-01-17
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
Existing naphtha filters require irregular replacement of filter mesh and shutdown cleaning, resulting in inefficient filtration and interruption of production.
A naphtha raw material filter was designed, using a rotating plate and slider mechanism driven by a servo motor to automatically switch and seal the valve core, realizing automatic cleaning and rotation of the primary filter net, combining the reciprocating lifting and aeration mechanism of the ceramic filter tube , improves filtration efficiency and continuous operation of equipment.
It extends the service life of the primary filter, reduces maintenance frequency, improves the purity of naphtha and chemical production efficiency, and reduces equipment downtime.
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Figure CN119320650A_ABST
Abstract
Description
Technical Field
[0001] The invention belongs to the technical field of petroleum refining, and in particular relates to a naphtha raw material filter. Background Art
[0002] Naphtha is an important petroleum refining product, widely used in chemical raw materials, solvents and fuels. In the production and processing of naphtha, the purity of the raw materials directly affects the quality and performance of the final product. Therefore, it is very important to effectively filter the naphtha raw materials and remove impurities and particulate matter.
[0003] In the use of the prior art (Announcement No. CN112057942B, Patent Name: A Patent Application for a Cross-flow Ceramic Membrane Filter in the Field of Petrochemical Industry), petroleum flows into the feed box through the inlet pipe, and then is discharged into the filter box through connecting pipe 1 and connecting pipe 2. The petroleum flowing into the feed box through connecting pipe 1 contacts the ceramic membrane for dead-end filtration, and the petroleum flowing into the feed box through connecting pipe 2 contacts the ceramic membrane for cross-flow filtration. When filter cakes accumulate on the surface of the ceramic membrane, the flow rate of petroleum flowing to the installation shell through connecting pipe 3 is slow, and the amount of petroleum flowing to the filter box through connecting pipe 2 increases, and the dead-end filtration is converted to cross-flow filtration. The petroleum impacts the filter cake on the surface of the ceramic membrane, so that the filter cake enters the impurity removal box through the connecting frame, and then is removed by the impurity removal box, thereby improving the chemical production efficiency of petroleum. In the process of implementing the technical solution, it is found that there are at least the following problems in the prior art.
[0004] The existing device uses a filter to filter during the filtration process to separate the solid impurities therein. When the petrochemical pipeline is transporting liquid, the liquid pressure in the pipeline increases, which in turn causes the internal pressure of the filter to increase. Since the filtered impurities adhere to the inner wall of the filter, the liquid flow resistance increases. When the liquid pressure increases instantaneously, the pressure on both sides of the filter cannot be instantly balanced, so that the filter is instantly subjected to a violent impact of the liquid, causing the shape of the filter body and the shape of the filter holes thereon to be deformed by the impact, thereby reducing the filtering effect of solid particles in the liquid. The filter needs to be replaced frequently from time to time, and the machine needs to be shut down for cleaning, which wastes time and greatly reduces the filtration efficiency. Summary of the invention
[0005] The present application aims to solve at least one of the technical problems of the prior art that the filter screen needs to be replaced frequently and the machine needs to be shut down for cleaning. To this end, the present application proposes a naphtha feed filter.
[0006] To achieve the above object, the specific technical scheme of the present invention is as follows: a naphtha raw material filter, comprising a support frame, the top of the support frame is fixedly connected to two bottom covers, the top of the bottom cover is fixedly connected to a primary filter tank body, the outer wall of the primary filter tank body is fixedly connected to a pressure gauge, the outer wall of the primary filter tank body is provided with mounting bolts, and further comprising:
[0007] A blocking mechanism comprises a fixing frame fixedly connected to the top of the supporting frame, the inner wall of the fixing frame is fixedly connected to a servo motor, the output end of the servo motor is fixedly connected to a rotating rod, the outer wall of the rotating rod is fixedly connected to a rotating plate, the side wall of the rotating plate is fixedly connected to a sliding block, and the outer wall of the rotating rod is fixedly connected to a locking plate.
[0008] Preferably, the outer wall of the mounting bolt is threadedly connected to a mounting bracket, the bottom of the mounting bracket is fixedly connected to a top cover, the bottom of the top cover is fixedly connected to a connecting plate, the bottom of the connecting plate is fixedly connected to a slide rail, the inner wall of the slide rail is slidably connected to an annular slide, the bottom of the annular slide is fixedly connected to a primary filter screen, the outer wall of the primary filter tank body is connected to a T-shaped liquid inlet pipe, and the outer wall of the primary filter tank body is connected to a T-shaped liquid outlet pipe.
[0009] Preferably, a blocking rotating rod is penetrated through the outer wall of the T-shaped liquid inlet pipe, and the blocking mechanism also includes a blocking valve core fixedly connected to the outer wall of the blocking rotating rod, and the blocking valve core is located inside the T-shaped liquid inlet pipe, and the outer wall of the blocking rotating rod is fixedly connected to a rotating frame, and the side wall of the rotating frame is fixedly connected to a U-shaped groove plate, and the inner wall of the U-shaped groove plate is meshed with the outer wall of the slider, and the outer wall of the blocking rotating rod is fixedly connected to a positioning plate, and the outer wall of the positioning plate is in contact with the outer wall of the positioning plate.
[0010] Preferably, a water pump is fixedly connected to the side wall of the support frame, a water suction pipe is fixedly connected to the side wall of the water pump, one end of the water suction pipe away from the water pump passes through the bottom of the primary filter tank and extends to the interior, an outer wall of the water suction pipe is fixedly connected to a solenoid valve, and a drain pipe is fixedly connected to the side wall of the water pump, one end of the drain pipe away from the water pump passes through the outer wall of the T-shaped liquid outlet pipe and extends to the interior.
[0011] Preferably, the outer wall of the rotating rod is provided with a primary filtering mechanism, and the primary filtering mechanism includes a pulley 1 fixedly connected to the outer wall of the rotating rod, the outer wall of the pulley 1 is sleeved with a belt, the inner wall of the belt is transmission-connected with a pulley 2, the central axis of the pulley 2 is fixedly connected with a rotating shaft, the top of the rotating shaft passes through the bottom of the primary filtering tank body and extends to the interior, the top of the rotating shaft is fixedly connected with an active card gear, the side wall of the active card gear is meshingly connected with a driven card gear, and the top of the driven card gear is fixedly connected to the bottom of the primary filter net.
[0012] Preferably, the outer wall of the rotating shaft is provided with a collision mechanism, and the collision mechanism includes a guide circular plate fixedly connected to the outer wall of the rotating shaft, the outer wall of the guide circular plate is provided with a reciprocating groove, the inner wall of the reciprocating groove is slidably connected with an L-shaped lifting rod, one end of the L-shaped lifting rod passes through the bottom of the primary filter tank body and extends to the interior, the outer wall of the L-shaped lifting rod is slidably connected with a U-shaped limiting groove plate, the bottom of the U-shaped limiting groove plate is fixedly connected to the inner wall of the bottom cover, and the top of the L-shaped lifting rod is fixedly connected with a collision ball.
[0013] Preferably, a filter box is fixedly connected to the top of the support frame, a side wall of the filter box is fixedly connected to the side wall of the T-shaped liquid outlet pipe, a connection box is fixedly connected to the top of the filter box, and a liquid outlet pipe is fixedly connected to the top of the connection box.
[0014] Preferably, a reciprocating mechanism is provided at the top of the rotating rod, and the reciprocating mechanism includes a rotating circular plate fixedly connected to the top of the rotating rod, the top of the rotating circular plate is fixedly connected to a connecting shaft, the top of the rotating circular plate is provided with a T-shaped reciprocating plate, the top of the T-shaped reciprocating plate is provided with a push-pull groove, the outer wall of the connecting shaft is slidably connected to the inner wall of the push-pull groove, the top of the T-shaped reciprocating plate is provided with a limiting groove, the inner wall of the limiting groove is slidably connected to a limiting block, the bottom of the limiting block is fixedly connected to the top of the filter box, the side wall of the T-shaped reciprocating plate is fixedly connected to a reciprocating tooth plate, the side wall of the reciprocating tooth plate is meshedly connected to a driven gear, and a hollow rotating rod is fixedly connected at the central axis of the driven gear, the hollow rotating rod passes through the bottom of the connecting box and extends to the interior, the outer wall of the hollow rotating rod is fixedly connected to the limiting rod, and the outer wall of the limiting rod is slidably connected to a ceramic filter tube.
[0015] Preferably, a slag discharge mechanism is provided on the top of the support frame, and the slag discharge mechanism includes a driving motor fixedly connected to the top of the support frame, the output end of the driving motor is fixedly connected to a connecting rod, one end of the connecting rod passes through the side wall of the filter box and extends to the outside, the outer wall of the connecting rod is sleeved with a conveyor belt, the side wall of the filter box is fixedly connected to a slag discharge box, and the inner wall of the slag discharge box is detachably provided with a collecting box.
[0016] Preferably, the outer wall of the connecting rod is provided with a vibration mechanism, and the vibration mechanism includes an active bevel gear fixedly connected to the outer wall of the connecting rod, the side wall of the active bevel gear is meshingly connected with a driven bevel gear, a connecting column is fixedly connected at the central axis of the driven bevel gear, the outer wall of the connecting column is fixedly connected with a teardrop-shaped top block, the outer wall of the teardrop-shaped top block is contacted with a U-shaped plate, the top of the U-shaped plate is fixedly connected with a lifting member, the inner wall of the lifting member is fixedly connected to the bottom of the ceramic filter tube, the inner wall of the filter box is fixedly connected with a reset spring, the bottom end of the reset spring is fixedly connected with a reset plate, and the bottom of the reset plate is contacted with the top of the ceramic filter tube.
[0017] A naphtha raw material filter of the present invention:
[0018] 1. For the naphtha raw material filter, the staff connects the T-shaped liquid inlet pipe to the naphtha delivery pipeline. In the initial state, the plugging valve core on the left is in the open state, and the plugging valve core on the right is in the closed state. The naphtha enters the primary filter tank body on the left along the T-shaped liquid inlet pipe. After passing through the primary filter screen on the left, the naphtha is discharged from the T-shaped liquid outlet pipe. The primary filter screen performs the initial filtration of impurities in the naphtha. During the flow of naphtha, the pressure gauge can observe the pressure changes in the primary filter tank body. As the primary filter screen gradually filters the impurities in the naphtha, the impurities in the primary filter screen increase, and the resistance of the naphtha passing through the primary filter screen increases, thereby increasing the pressure on the upper part of the primary filter screen. The naphtha pressure increases. When the internal pressure of the primary filter tank on the left is too high, the servo motor drives the rotating rod and the rotating plate to rotate. The rotating plate drives the slider to enter the U-shaped groove plate. The slider pushes the U-shaped groove plate and the rotating frame to rotate. After the rotating frame drives the sealing rotating rod and the sealing valve core to rotate, the right sealing valve core is opened and the left sealing valve core is closed. The staff takes out the primary filter on the left for cleaning. After the primary filter is cleaned, the primary filter is put into the primary filter tank again. By switching the sealing valve cores on the left and right sides, the pressure in the primary filter tank is avoided to increase due to blockage of the sealing valve core, which causes the primary filter to deform, thereby increasing the service life of the primary filter.
[0019] 2. In the process of the naphtha raw material filter driven by the servo motor to rotate the rotating rod, the rotating rod drives the belt to move through the pulley, the belt drives the rotating shaft and the active card gear to rotate, the active card gear drives the driven card gear and the primary filter to rotate, so that the naphtha and the primary filter are in contact more evenly, avoiding local excessive load and improving the overall processing effect. Because the L-shaped lifting rod moves along the reciprocating groove, when the rotating shaft drives the guide circular plate to rotate, the L-shaped lifting rod is reciprocated and lifted, and the L-shaped lifting rod drives the collision ball to collide with the primary filter. The vibration generated by the primary filter helps to remove impurities blocking its filter holes, thereby reducing the maintenance frequency.
[0020] 3. The naphtha raw material filter, after primary filtration, the naphtha is discharged from the T-shaped liquid outlet pipe into the filter box, the liquid outlet pipe sucks out the naphtha in the connection box and the filter box, and the ceramic filter tube performs secondary filtration on the naphtha after primary filtration to ensure the removal of fine particles and impurities, improve the purity of the naphtha raw material, gradually remove impurities of different particle sizes, reduce the burden of single-stage filtration, and reduce liquid flow resistance. In the secondary filtration process, when the rotating rod drives the rotating circular plate and the connecting shaft to rotate, the connecting shaft can drive the T-shaped reciprocating plate to reciprocate, and the T-shaped reciprocating plate drives the reciprocating tooth plate to move. Because the reciprocating tooth plate is meshed with the driven gear, the driven gear can drive the ceramic filter tube to rotate, thereby improving the removal efficiency of impurities attached to the surface of the ceramic filter tube.
[0021] 4. In the naphtha raw material filter, the connecting rod drives the active bevel gear to rotate, the active bevel gear drives the driven bevel gear and the connecting column to rotate, the connecting column drives the teardrop-shaped top block to rotate, the teardrop-shaped top block pushes the U-shaped plate and the lifting member to rise, the lifting member drives the ceramic filter tube to rise, when the teardrop-shaped top block is separated from the U-shaped plate during rotation, the reset spring pushes the reset plate to reset, and the reset plate pushes the ceramic filter tube to descend, when filter cakes are accumulated on the surface of the ceramic filter tube, the reciprocating lifting of the ceramic filter tube causes the oil to impact the filter cakes on its surface, thereby separating the filter cakes from the ceramic filter tube, reducing the maintenance frequency, ensuring production continuity, and improving the chemical production efficiency of petroleum.
[0022] 5. The naphtha raw material filter, the T-shaped reciprocating plate drives the L-shaped push rod to reciprocate, the L-shaped push rod drives the extrusion circular plate to squeeze the gas in the air inlet cylinder, the extruded gas is discharged from the aeration hole through the aeration pipe, the discharged gas flushes the ceramic filter tube, and tiny bubbles can be generated during the aeration process. These bubbles can attach to the suspended particles and make them float to the liquid surface, preventing impurities from settling, and facilitating the slag discharge mechanism to transport impurities. BRIEF DESCRIPTION OF THE DRAWINGS
[0023] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings required for use in the embodiments will be briefly introduced below. It should be understood that the following drawings only show certain embodiments of the present invention and therefore should not be regarded as limiting the scope. For ordinary technicians in this field, other related drawings can be obtained based on these drawings without paying creative work.
[0024] Figure 1 It is a schematic diagram of the overall structure of the present invention;
[0025] Figure 2 It is a schematic diagram of the structure of the primary filter screen of the present invention;
[0026] Figure 3 It is a cross-sectional view of the internal structure of the primary filtering tank of the present invention;
[0027] Figure 4 It is a schematic diagram of the structure of the blocking mechanism of the present invention;
[0028] Figure 5 For the present invention Figure 4 A magnified view of the structure at center;
[0029] Figure 6 It is a schematic diagram of the structure of the water suction pipe of the present invention;
[0030] Figure 7 It is a structural schematic diagram of the primary filtering mechanism of the present invention;
[0031] Figure 8 For the present invention Figure 7 A magnified view of the structure at B in the middle;
[0032] Fig. 9 It is a schematic diagram of the structure of the T-shaped reciprocating plate of the present invention;
[0033] Fig.10 It is a cross-sectional view of the internal structure of the filter box of the present invention;
[0034] Fig.11 It is a schematic diagram of the reciprocating mechanism structure of the present invention;
[0035] Fig.12 It is a schematic diagram of the structure of the slag discharge mechanism and the vibration mechanism of the present invention;
[0036] Fig.13 It is a cross-sectional view of the aeration mechanism structure of the present invention;
[0037] Fig.14 For the present invention Fig.13 Enlarged view of the structure at point C in the middle.
[0038] Explanation of the markings in the figure: 101, support frame; 102, bottom cover; 103, primary filter tank; 104, pressure gauge; 105, mounting bolts; 11, mounting frame; 12, top cover; 13, connecting plate; 14, slide rail; 15, annular slide plate; 16, primary filter screen; 17, T-shaped liquid inlet pipe; 18, T-shaped liquid outlet pipe; 2, blocking mechanism; 201, fixing frame; 202, servo motor; 203, rotating rod; 204, rotating plate; 205, slider; 206, positioning plate; 21, blocking rotation rod; 22, plugging valve core; 23, rotating frame; 24, U-shaped groove plate; 25, positioning plate; 26, water pump; 27, water suction pipe; 28, solenoid valve; 29, drain pipe; 3, primary filtering mechanism; 301, pulley 1; 302, belt; 303, pulley 2; 304, rotating shaft; 305, active card gear; 306, driven card gear; 4, collision mechanism; 401, guide circular plate; 402, reciprocating groove; 403, L-shaped lifting rod; 404, U-shaped limit groove plate; 405, collision ball ; 51, filter box; 52, connecting box; 53, liquid outlet pipe; 5, reciprocating mechanism; 501, rotating circular plate; 502, connecting shaft; 503, T-shaped reciprocating plate; 504, push-pull groove; 505, limit groove; 506, limit block; 507, reciprocating tooth plate; 508, driven gear; 509, hollow rotating rod; 510, limit rod; 511, ceramic filter tube; 6, slag discharge mechanism; 601, driving motor; 602, connecting rod; 603, conveyor belt; 604, slag discharge box; 605, collection box ; 7. Vibration mechanism; 701. Active bevel gear; 702. Driven bevel gear; 703. Connecting column; 704. Drop-shaped top block; 705. U-shaped plate; 706. Lifting member; 707. Reset spring; 708. Reset plate; 8. Aeration mechanism; 801. L-shaped push rod; 802. Air inlet; 803. Extrusion circular plate; 804. Fixed ring; 805. Connecting spring; 806. Sealing circular plate; 807. Air inlet cylinder; 808. Aeration pipe; 809. One-way valve; 810. Aeration hole. DETAILED DESCRIPTION
[0039] In the following, only some exemplary embodiments are briefly described. As those skilled in the art will appreciate, the described embodiments may be modified in various ways without departing from the spirit or scope of the embodiments of the present invention. Therefore, the drawings and descriptions are considered to be exemplary and non-restrictive in nature.
[0040] In the description of the embodiments of the present invention, it should be understood that the terms "length", "vertical", "horizontal", "top", "bottom", etc. indicating the orientation or positional relationship are based on the orientation or positional relationship shown in the accompanying drawings, and are only for the convenience of describing the embodiments of the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the embodiments of the present invention.
[0041] In addition, the terms "first" and "second" are used for descriptive purposes only and should not be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of the features. In the description of the embodiments of the present invention, the meaning of "plurality" is two or more, unless otherwise clearly and specifically defined.
[0042] In the embodiments of the present invention, unless otherwise clearly specified and limited, the terms "installed", "connected", "connected", "fixed" and the like should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection, an electrical connection, or a communication; it can be a direct connection, or an indirect connection through an intermediate medium, and it can be the internal connection of two elements or the interaction relationship between two elements. For ordinary technicians in this field, the specific meanings of the above terms in the embodiments of the present invention can be understood according to specific circumstances.
[0043] The disclosure below provides many different embodiments or examples to implement different structures of the embodiments of the present invention. In order to simplify the disclosure of the embodiments of the present invention, the parts and settings of specific examples are described below. Of course, they are only examples, and the purpose is not to limit the embodiments of the present invention. In addition, the embodiments of the present invention can repeat reference numbers and / or reference letters in different examples, and this repetition is for the purpose of simplification and clarity, which itself does not indicate the relationship between the various embodiments and / or settings discussed.
[0044] like Figures 1 to 6As shown, a naphtha raw material filter of the present invention comprises a support frame 101, two bottom covers 102 are fixedly connected to the top of the support frame 101, a primary filter tank body 103 is fixedly connected to the top of the bottom cover 102, a pressure gauge 104 is fixedly connected to the outer wall of the primary filter tank body 103, a mounting bolt 105 is provided on the outer wall of the primary filter tank body 103, a mounting frame 11 is threadedly connected to the outer wall of the mounting bolt 105, a top cover 12 is fixedly connected to the bottom of the mounting frame 11, a connecting plate 13 is fixedly connected to the bottom of the top cover 12, a slide rail 14 is fixedly connected to the bottom of the connecting plate 13, an annular slide plate 15 is slidably connected to the inner wall of the slide rail 14, a primary filter screen 16 is fixedly connected to the bottom of the annular slide plate 15, a T-shaped liquid inlet pipe 17 is connected to the outer wall of the primary filter tank body 103, and a T-shaped liquid outlet pipe 18 is connected to the outer wall of the primary filter tank body 103, and further comprises:
[0045] The blocking mechanism 2 includes a fixing frame 201 fixedly connected to the top of the support frame 101, the inner wall of the fixing frame 201 is fixedly connected to a servo motor 202, the output end of the servo motor 202 is fixedly connected to a rotating rod 203, the outer wall of the rotating rod 203 is fixedly connected to a rotating plate 204, the side wall of the rotating plate 204 is fixedly connected to a slider 205, the outer wall of the rotating rod 203 is fixedly connected to a clamping plate 206, and the outer wall of the T-shaped liquid inlet pipe 17 is penetrated by a blocking rotating plate 206. Rod 21, the blocking mechanism 2 also includes a blocking valve core 22 fixedly connected to the outer wall of the blocking rotating rod 21, the blocking valve core 22 is located inside the T-shaped liquid inlet pipe 17, the outer wall of the blocking rotating rod 21 is fixedly connected to a rotating frame 23, the side wall of the rotating frame 23 is fixedly connected to a U-shaped groove plate 24, the inner wall of the U-shaped groove plate 24 is meshed with the outer wall of the slider 205, the outer wall of the blocking rotating rod 21 is fixedly connected to a positioning plate 25, and the outer wall of the positioning plate 25 is in contact with the outer wall of the locking plate 206.
[0046] A water pump 26 is fixedly connected to the side wall of the support frame 101, and a water suction pipe 27 is fixedly connected to the side wall of the water pump 26. The end of the water suction pipe 27 away from the water pump 26 passes through the bottom of the primary filter tank body 103 and extends to the interior. The outer wall of the water suction pipe 27 is fixedly connected to a solenoid valve 28. The side wall of the water pump 26 is fixedly connected to a drain pipe 29. The end of the drain pipe 29 away from the water pump 26 passes through the outer wall of the T-shaped liquid outlet pipe 18 and extends to the interior. This arrangement is that when the sealing valve core 22 on one side is closed, the solenoid valve 28 is opened, and the water pump 26 sucks out the internal naphtha of the closed primary filter tank body 103 through the water suction pipe 27, so as to prevent the residual naphtha in the primary filter tank body 103 from being unfavorable for removing the primary filter screen 16.
[0047] like Figures 7 to 12As shown, the outer wall of the rotating rod 203 is provided with a primary filtering mechanism 3, and the primary filtering mechanism 3 includes a pulley 1 301 fixedly connected to the outer wall of the rotating rod 203, the outer wall of the pulley 1 301 is sleeved with a belt 302, the inner wall of the belt 302 is transmission-connected with a pulley 2 303, the central axis of the pulley 2 303 is fixedly connected with a rotating shaft 304, the top end of the rotating shaft 304 passes through the bottom of the primary filtering tank body 103 and extends to the inside, and the top end of the rotating shaft 304 is fixedly connected with an active card gear 3 05. The side wall of the active card gear 305 is meshedly connected with the driven card gear 306. The top of the driven card gear 306 is fixedly connected to the bottom of the primary filter screen 16. This arrangement is for the purpose that when the servo motor 202 drives the rotating rod 203 to rotate, the rotating rod 203 drives the belt 302 to move through the pulley 1 301, and the belt 302 drives the rotating shaft 304 and the active card gear 305 to rotate, and the active card gear 305 drives the driven card gear 306 and the primary filter screen 16 to rotate.
[0048] The outer wall of the rotating shaft 304 is provided with a collision mechanism 4, and the collision mechanism 4 includes a guide circular plate 401 fixedly connected to the outer wall of the rotating shaft 304, and the outer wall of the guide circular plate 401 is provided with a reciprocating groove 402, and the inner wall of the reciprocating groove 402 is slidably connected with an L-shaped lifting rod 403, one end of the L-shaped lifting rod 403 passes through the bottom of the primary filter tank body 103 and extends to the inside, and the outer wall of the L-shaped lifting rod 403 is slidably connected with a U-shaped limiting groove plate 404, and the bottom of the U-shaped limiting groove plate 404 is fixedly connected to the inner wall of the bottom cover 102, and the top of the L-shaped lifting rod 403 is fixedly connected with a collision ball 405. Because the L-shaped lifting rod 403 moves along the reciprocating groove 402, when the rotating shaft 304 drives the guide circular plate 401 to rotate, the L-shaped lifting rod 403 is lifted and lowered reciprocatingly, and the L-shaped lifting rod 403 drives the collision ball 405 to collide with the primary filter screen 16.
[0049] The top of the support frame 101 is fixedly connected to a filter box 51 , the side walls of the filter box 51 are fixedly connected to the side walls of the T-shaped liquid outlet pipe 18 , the top of the filter box 51 is fixedly connected to a connection box 52 , and the top of the connection box 52 is fixedly connected to a liquid outlet pipe 53 .
[0050] A reciprocating mechanism 5 is provided at the top of the rotating rod 203, and the reciprocating mechanism 5 includes a rotating circular plate 501 fixedly connected to the top of the rotating rod 203, a connecting shaft 502 is fixedly connected to the top of the rotating circular plate 501, and a T-shaped reciprocating plate 503 is provided on the top of the rotating circular plate 501. In this way, when the rotating rod 203 drives the rotating circular plate 501 and the connecting shaft 502 to rotate, the connecting shaft 502 can drive the T-shaped reciprocating plate 503 to reciprocate, and a push-pull groove 504 is provided on the top of the T-shaped reciprocating plate 503. The outer wall of the connecting shaft 502 is slidably connected to the inner wall of the push-pull groove 504, and a limiting groove 505 is provided on the top of the T-shaped reciprocating plate 503. The inner wall of the limiting groove 505 is slidably connected to the limiting block 506, and the bottom of the limiting block 506 is connected to the The top of the filter box 51 is fixedly connected, and this arrangement is for the limit block 506 to slide in the limit groove 505. The side wall of the T-shaped reciprocating plate 503 is fixedly connected with a reciprocating tooth plate 507, and the side wall of the reciprocating tooth plate 507 is meshingly connected with a driven gear 508. The central axis of the driven gear 508 is fixedly connected with a hollow rotating rod 509, and the hollow rotating rod 509 passes through the bottom of the connecting box 52 and extends to the inside. The outer wall of the hollow rotating rod 509 is fixedly connected with a limit rod 510, and the outer wall of the limit rod 510 is slidably connected with a ceramic filter tube 511. This arrangement is for the T-shaped reciprocating plate 503 to drive the reciprocating tooth plate 507 to move. Because the reciprocating tooth plate 507 is meshing with the driven gear 508, the driven gear 508 can drive the ceramic filter tube 511 to rotate.
[0051] A slag discharge mechanism 6 is provided on the top of the support frame 101, and the slag discharge mechanism 6 includes a driving motor 601 fixedly connected to the top of the support frame 101, and the output end of the driving motor 601 is fixedly connected to a connecting rod 602, one end of the connecting rod 602 passes through the side wall of the filter box 51 and extends to the outside, and the outer wall of the connecting rod 602 is sleeved with a conveyor belt 603, and the side wall of the filter box 51 is fixedly connected to a slag discharge box 604, and the inner wall of the slag discharge box 604 is detachably provided with a collecting box 605, such a configuration is to drive the driving motor 601 to drive the connecting rod 602 to rotate, and the connecting rod 602 drives the conveyor belt 603 to transport impurities suspended in the liquid into the slag discharge box 604, and collect the impurities through the collecting box 605 to prevent impurities from accumulating in the filter box 51.
[0052] The outer wall of the connecting rod 602 is provided with a vibration mechanism 7, which includes an active bevel gear 701 fixedly connected to the outer wall of the connecting rod 602, the side wall of the active bevel gear 701 is meshedly connected with the driven bevel gear 702, the central axis of the driven bevel gear 702 is fixedly connected with a connecting column 703, the outer wall of the connecting column 703 is fixedly connected with a teardrop-shaped top block 704, the outer wall of the teardrop-shaped top block 704 is contacted with a U-shaped plate 705, the top of the U-shaped plate 705 is fixedly connected with a lifting member 706, the inner wall of the lifting member 706 is fixedly connected to the bottom of the ceramic filter tube 511, and this arrangement is for the active bevel gear 701 The driven bevel gear 702 and the connecting column 703 are driven to rotate, and the connecting column 703 drives the teardrop-shaped top block 704 to rotate, and the teardrop-shaped top block 704 pushes the U-shaped plate 705 and the lifting member 706 to rise, and the inner wall of the filter box 51 is fixedly connected with a reset spring 707, and the bottom end of the reset spring 707 is fixedly connected with a reset plate 708, and the bottom of the reset plate 708 is arranged in contact with the top of the ceramic filter tube 511. In this way, when the teardrop-shaped top block 704 is separated from the U-shaped plate 705 during rotation, the reset spring 707 pushes the reset plate 708 to reset, and the reset plate 708 pushes the ceramic filter tube 511 to descend.
[0053] like Fig.13 and Fig.14As shown, after long-term operation, the ceramic filter tube 511 may become hardened, thereby affecting the filtration efficiency. When there are too many impurities in the filter box 51, they will settle inside, which is not conducive to the transportation of impurities, affecting the filtration effect and the long-term operation of the equipment. The bottom of the T-shaped reciprocating plate 503 is provided with an aeration mechanism 8, and the aeration mechanism 8 includes an L-shaped push rod 801 fixedly connected to the bottom of the T-shaped reciprocating plate 503, and the outer wall of the L-shaped push rod 801 is provided with an air inlet hole 802. The L-shaped push rod 80 The outer wall of the filter box 51 is fixedly connected with an extrusion circular plate 803, the inner wall of the air inlet hole 802 is fixedly connected with a fixing ring 804, the side wall of the fixing ring 804 is fixedly connected with a connecting spring 805, the end of the connecting spring 805 away from the fixing ring 804 is fixedly connected with a blocking circular plate 806, the inner wall of the filter box 51 is fixedly connected with an air inlet cylinder 807, the outer wall of the extrusion circular plate 803 is slidably connected with the inner wall of the air inlet cylinder 807, and the outer wall of the air inlet cylinder 807 is fixedly connected with an aeration pipe 808 The outer wall of the aeration pipe 808 is fixedly connected with a one-way valve 809, and the outer wall of the aeration pipe 808 is provided with a plurality of aeration holes 810. This arrangement is for the T-shaped reciprocating plate 503 to drive the L-shaped push rod 801 to reciprocate, and the L-shaped push rod 801 drives the extrusion circular plate 803 to squeeze the gas in the air inlet cylinder 807. The extruded gas is discharged from the aeration hole 810 through the aeration pipe 808, and the discharged gas flushes the ceramic filter tube 511, which can generate The bubbles can be attached to the suspended particles, causing them to float to the liquid surface, preventing impurities from settling and making it easier for the slag discharge mechanism 6 to transport the impurities. When the extrusion disc 803 is reset after the extrusion is completed, the gas can only enter the air inlet cylinder 807 through the air inlet hole 802 due to the restriction of the one-way valve 809. When the extrusion disc 803 is extruding, the connecting spring 805 pulls the sealing disc 806 and the extrusion disc 803 into close contact to prevent the gas in the air inlet cylinder 807 from leaking.
[0054] A working principle of a naphtha raw material filter: when in use, the staff connects the T-shaped liquid inlet pipe 17 to the naphtha delivery pipeline. In the initial state, the plugging valve core 22 on the left is in the open state, and the plugging valve core 22 on the right is in the closed state. The naphtha enters the primary filter tank body 103 on the left along the T-shaped liquid inlet pipe 17. After passing through the primary filter screen 16 on the left, the naphtha is discharged from the T-shaped liquid outlet pipe 18. The primary filter screen 16 performs the initial filtration of impurities in the naphtha. During the flow of naphtha, the pressure gauge 104 can observe the pressure change in the primary filter tank body 103. As the primary filter screen 16 gradually filters the impurities in the naphtha, the impurities in the primary filter screen 16 increase, and the resistance of naphtha passing through the primary filter screen 16 increases, thereby increasing the naphtha pressure on the upper part of the primary filter screen 16. When the internal pressure of the primary filter tank body 103 on the left is too high, the servo motor 202 drives the rotating rod 203 and the rotating plate 204 The rotating plate 204 drives the slider 205 to enter the U-shaped groove plate 24, and the slider 205 pushes the U-shaped groove plate 24 and the rotating frame 23 to rotate. After the rotating frame 23 drives the plugging rotating rod 21 and the plugging valve core 22 to rotate, the right plugging valve core 22 is opened and the left plugging valve core 22 is closed. The staff takes out the primary filter screen 16 on the left side for cleaning. After the primary filter screen 16 is cleaned, the primary filter screen 16 is put into the primary filter tank body 103 again. By switching the plugging valve cores 22 on the left and right sides, it is avoided that the plugging valve core 22 is blocked and the pressure in the primary filter tank body 103 increases, causing the primary filter screen 16 to deform, thereby increasing the service life of the primary filter screen 16. When the plugging valve core 22 on one side is closed, the solenoid valve 28 is opened, and the water pump 26 sucks out the internal naphtha of the closed primary filter tank body 103 through the suction pipe 27 to prevent the naphtha residue in the primary filter tank body 103 from being unfavorable for taking out the primary filter screen 16.
[0055] When the servo motor 202 drives the rotating rod 203 to rotate, the rotating rod 203 drives the belt 302 to move through the pulley 301, and the belt 302 drives the rotating shaft 304 and the active card gear 305 to rotate, and the active card gear 305 drives the driven card gear 306 and the primary filter screen 16 to rotate, so that the naphtha and the primary filter screen 16 are in more uniform contact, avoiding local excessive load and improving the overall processing effect. Because the L-shaped lifting rod 403 moves along the reciprocating groove 402, when the rotating shaft 304 drives the guide circular plate 401 to rotate, the L-shaped lifting rod 403 is reciprocated and lifted, and the L-shaped lifting rod 403 drives the collision ball 405 to collide with the primary filter screen 16. The vibration generated by the primary filter screen 16 helps to remove impurities blocking its filter holes, thereby reducing the maintenance frequency;
[0056] The naphtha after primary filtration is discharged from the T-shaped liquid outlet pipe 18 into the filter box 51. The liquid outlet pipe 53 sucks out the naphtha inside the connection box 52 and the filter box 51. The ceramic filter tube 511 performs secondary filtration on the naphtha after primary filtration to ensure the removal of fine particles and impurities, improve the purity of the naphtha raw material, gradually remove impurities of different particle sizes, reduce the burden of single-stage filtration, and reduce the resistance to liquid circulation. During the secondary filtration process, when the rotating rod 203 drives the rotating circular plate 501 and the connecting shaft 502 to rotate, the connecting shaft 502 can drive the T-shaped reciprocating plate 503 to reciprocate, and the T-shaped reciprocating plate 503 drives the reciprocating tooth plate 507 to move. Because the reciprocating tooth plate 507 is meshed with the driven gear 508, the driven gear 508 can drive the ceramic filter tube 511 to rotate, thereby improving the efficiency of removing impurities attached to the surface of the ceramic filter tube 511.
[0057] The driving motor 601 drives the connecting rod 602 to rotate, and the connecting rod 602 drives the conveyor belt 603 to transport the impurities suspended in the liquid to the slag box 604, and collects the impurities through the collecting box 605 to prevent the impurities from accumulating in the filter box 51. The connecting rod 602 drives the active bevel gear 701 to rotate, and the active bevel gear 701 drives the driven bevel gear 702 and the connecting column 703 to rotate. The connecting column 703 drives the teardrop-shaped top block 704 to rotate, and the teardrop-shaped top block 704 pushes the U-shaped plate 705 and the lifting member 706 to rotate. The lifting member 706 drives the ceramic filter tube 511 to rise. When the teardrop-shaped top block 704 is separated from the U-shaped plate 705 during rotation, the reset spring 707 pushes the reset plate 708 to reset. The reset plate 708 pushes the ceramic filter tube 511 to descend. When filter cakes are accumulated on the surface of the ceramic filter tube 511, the reciprocating lifting of the ceramic filter tube 511 causes the oil to impact the filter cakes on its surface, thereby separating the filter cakes from the ceramic filter tube 511, reducing the maintenance frequency, ensuring production continuity, and improving the chemical production efficiency of oil.
[0058] The T-shaped reciprocating plate 503 drives the L-shaped push rod 801 to perform reciprocating motion, and the L-shaped push rod 801 drives the extrusion circular plate 803 to squeeze the gas in the air inlet cylinder 807. The extruded gas is discharged from the aeration hole 810 through the aeration pipe 808. The discharged gas flushes the ceramic filter tube 511. Tiny bubbles can be generated during the aeration process. These bubbles can attach to the suspended particles, causing them to float to the liquid surface to prevent impurities from settling, making it easier for the slag discharge mechanism 6 to transport impurities. When the extrusion circular plate 803 is reset after the extrusion is completed, due to the restriction of the one-way valve 809, the gas can only enter the interior of the air inlet cylinder 807 through the air inlet hole 802. When the extrusion circular plate 803 is extruding, the connecting spring 805 pulls the blocking circular plate 806 and the extrusion circular plate 803 into close contact to prevent the gas in the air inlet cylinder 807 from leaking.
[0059] It should be noted that the specific models and specifications of the pressure gauge 104, servo motor 202, water pump 26, ceramic filter tube 511 and drive motor 601 need to be selected and determined according to the actual specifications of the device, and the specific selection calculation method adopts the existing technology in this field, so it will not be repeated in detail.
[0060] The principles of the pressure gauge 104, the servo motor 202, the water pump 26, the ceramic filter tube 511 and the drive motor 601 are clear to those skilled in the art and will not be described in detail herein.
[0061] It is to be understood that the present invention is described by some embodiments, and it is known to those skilled in the art that various changes or equivalent substitutions may be made to these features and embodiments without departing from the spirit and scope of the present invention. In addition, under the teachings of the present invention, these features and embodiments may be modified to adapt to specific circumstances and materials without departing from the spirit and scope of the present invention.
Claims
1. A naphtha raw material filter, comprising a support frame (101), wherein two bottom covers (102) are fixedly connected to the top of the support frame (101), a primary filter tank body (103) is fixedly connected to the top of the bottom cover (102), a pressure gauge (104) is fixedly connected to the outer wall of the primary filter tank body (103), and a mounting bolt (105) is provided on the outer wall of the primary filter tank body (103), characterized in that: Also includes: A blocking mechanism (2), the blocking mechanism (2) comprising a fixing frame (201) fixedly connected to the top of a supporting frame (101), the inner wall of the fixing frame (201) being fixedly connected to a servo motor (202), the output end of the servo motor (202) being fixedly connected to a rotating rod (203), the outer wall of the rotating rod (203) being fixedly connected to a rotating plate (204), the side wall of the rotating plate (204) being fixedly connected to a sliding block (205), and the outer wall of the rotating rod (203) being fixedly connected to a locking plate (206).
2. A naphtha feedstock filter according to claim 1, characterized in that: The outer wall of the mounting bolt (105) is threadedly connected to a mounting frame (11); the bottom of the mounting frame (11) is fixedly connected to a top cover (12); the bottom of the top cover (12) is fixedly connected to a connecting plate (13); the bottom of the connecting plate (13) is fixedly connected to a slide rail (14); the inner wall of the slide rail (14) is slidably connected to an annular slide plate (15); the bottom of the annular slide plate (15) is fixedly connected to a primary filter screen (16); the outer wall of the primary filter tank body (103) is connected to a T-shaped liquid inlet pipe (17); and the outer wall of the primary filter tank body (103) is connected to a T-shaped liquid outlet pipe (18).
3. A naphtha feedstock filter according to claim 2, characterized in that: A blocking rotating rod (21) is provided through the outer wall of the T-shaped liquid inlet pipe (17); the blocking mechanism (2) further comprises a blocking valve core (22) fixedly connected to the outer wall of the blocking rotating rod (21); the blocking valve core (22) is located inside the T-shaped liquid inlet pipe (17); the outer wall of the blocking rotating rod (21) is fixedly connected to a rotating frame (23); the side wall of the rotating frame (23) is fixedly connected to a U-shaped groove plate (24); the inner wall of the U-shaped groove plate (24) is meshed with the outer wall of the slider (205); the outer wall of the blocking rotating rod (21) is fixedly connected to a positioning plate (25); the outer wall of the positioning plate (25) is in contact with the outer wall of the locking plate (206).
4. A naphtha feedstock filter according to claim 3, characterized in that: The side wall of the support frame (101) is fixedly connected to a water pump (26), the side wall of the water pump (26) is fixedly connected to a water suction pipe (27), one end of the water suction pipe (27) away from the water pump (26) passes through the bottom of the primary filtering tank body (103) and extends to the interior, the outer wall of the water suction pipe (27) is fixedly connected to a solenoid valve (28), the side wall of the water pump (26) is fixedly connected to a drainage pipe (29), one end of the drainage pipe (29) away from the water pump (26) passes through the outer wall of the T-shaped liquid outlet pipe (18) and extends to the interior.
5. A naphtha feedstock filter according to claim 4, characterized in that: The outer wall of the rotating rod (203) is provided with a primary filtering mechanism (3), and the primary filtering mechanism (3) comprises a pulley 1 (301) fixedly connected to the outer wall of the rotating rod (203); the outer wall of the pulley 1 (301) is sleeved with a belt (302); the inner wall of the belt (302) is transmission-connected with a pulley 2 (303); the central axis of the pulley 2 (303) is fixedly connected with a rotating shaft (304); the top end of the rotating shaft (304) passes through the bottom of the primary filtering tank body (103) and extends to the inside; the top end of the rotating shaft (304) is fixedly connected with an active card gear (305); the side wall of the active card gear (305) is meshingly connected with a driven card gear (306); the top of the driven card gear (306) is fixedly connected with the bottom of the primary filtering screen (16).
6. A naphtha feedstock filter according to claim 5, characterized in that: The outer wall of the rotating shaft (304) is provided with a collision mechanism (4), and the collision mechanism (4) comprises a guide circular plate (401) fixedly connected to the outer wall of the rotating shaft (304); the outer wall of the guide circular plate (401) is provided with a reciprocating groove (402); the inner wall of the reciprocating groove (402) is slidably connected to an L-shaped lifting rod (403); one end of the L-shaped lifting rod (403) passes through the bottom of the primary filtering tank body (103) and extends to the inside; the outer wall of the L-shaped lifting rod (403) is slidably connected to a U-shaped limiting groove plate (404); the bottom of the U-shaped limiting groove plate (404) is fixedly connected to the inner wall of the bottom cover (102); and the top of the L-shaped lifting rod (403) is fixedly connected to a collision ball (405).
7. A naphtha feedstock filter according to claim 6, characterized in that: The top of the support frame (101) is fixedly connected to a filter box (51), the side wall of the filter box (51) is fixedly connected to the side wall of the T-shaped liquid outlet pipe (18), the top of the filter box (51) is fixedly connected to a connection box (52), and the top of the connection box (52) is fixedly connected to a liquid outlet pipe (53).
8. A naphtha feedstock filter according to claim 7, characterized in that: The top of the rotating rod (203) is provided with a reciprocating mechanism (5), and the reciprocating mechanism (5) comprises a rotating circular plate (501) fixedly connected to the top of the rotating rod (203), the top of the rotating circular plate (501) is fixedly connected to a connecting shaft (502), the top of the rotating circular plate (501) is provided with a T-shaped reciprocating plate (503), the top of the T-shaped reciprocating plate (503) is provided with a push-pull groove (504), the outer wall of the connecting shaft (502) is slidably connected to the inner wall of the push-pull groove (504), the top of the T-shaped reciprocating plate (503) is provided with a limiting groove (505), the inner wall of the limiting groove (505) is slidably connected to the inner wall of the push-pull groove (504), and the top of the T-shaped reciprocating plate (503) is provided with a limiting groove (505). A limit block (506) is connected, the bottom of the limit block (506) is fixedly connected to the top of the filter box (51), the side wall of the T-shaped reciprocating plate (503) is fixedly connected to a reciprocating tooth plate (507), the side wall of the reciprocating tooth plate (507) is meshingly connected to a driven gear (508), the center axis of the driven gear (508) is fixedly connected to a hollow rotating rod (509), the hollow rotating rod (509) passes through the bottom of the connection box (52) and extends to the inside, the outer wall of the hollow rotating rod (509) is fixedly connected to a limit rod (510), and the outer wall of the limit rod (510) is slidably connected to a ceramic filter tube (511).
9. A naphtha feedstock filter according to claim 8, characterized in that: A slag discharge mechanism (6) is provided on the top of the support frame (101), and the slag discharge mechanism (6) comprises a driving motor (601) fixedly connected to the top of the support frame (101), and an output end of the driving motor (601) is fixedly connected to a connecting rod (602), one end of the connecting rod (602) penetrates the side wall of the filter box (51) and extends to the outside, and a conveyor belt (603) is sleeved on the outer wall of the connecting rod (602), and a slag discharge box (604) is fixedly connected to the side wall of the filter box (51), and a collecting box (605) is detachably provided on the inner wall of the slag discharge box (604).
10. A naphtha feedstock filter according to claim 9, characterized in that: The outer wall of the connecting rod (602) is provided with a vibration mechanism (7), and the vibration mechanism (7) comprises an active bevel gear (701) fixedly connected to the outer wall of the connecting rod (602), the side wall of the active bevel gear (701) is meshingly connected to the driven bevel gear (702), the central axis of the driven bevel gear (702) is fixedly connected to a connecting column (703), the outer wall of the connecting column (703) is fixedly connected to a teardrop-shaped top block (704), and the teardrop-shaped top block (704) is fixedly connected to the outer wall of the connecting column (703). ) is provided in contact with the outer wall of the filter box (51), the top of the U-shaped plate (705) is fixedly connected to a lifting member (706), the inner wall of the lifting member (706) is fixedly connected to the bottom of the ceramic filter tube (511), the inner wall of the filter box (51) is fixedly connected to a reset spring (707), the bottom end of the reset spring (707) is fixedly connected to a reset plate (708), and the bottom of the reset plate (708) is provided in contact with the top of the ceramic filter tube (511).
Citation Information
Patent Citations
A cross-flow ceramic membrane filter for the petrochemical industry
CN112057942B
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