Sliding rail type theodolite maintenance supporting device and using method thereof
By designing the slide rail theodolite maintenance support device, the combination of the base plate and the inclined clamping mechanism is used to solve the damage and slip risks during maintenance of medium and large theodolites, achieving more stable support and more flexible maintenance needs.
Patent Information
- Application Number
- CN202411298849.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-18
- Publication Date
- 2025-02-07
- Estimated Expiration
- 2044-09-18
AI Technical Summary
The existing side-inverted support or pad support method can easily lead to damage or slippage during maintenance of medium and large theodolites.
A sliding rail theodolite maintenance support device is designed, including a base plate and an inclined clamping mechanism. Through a sliding support assembly and a clamping assembly with adjustable width, stable support and inclined angle adjustment of the theodolite to be repaired is achieved.
It improves the stability of the support during the maintenance of the theodolite, reduces the risk of damage and slippage of theodolite, is suitable for medium and small theodolites, and is expandable for support of other equipment.
Smart Images

Figure CN119388375A_ABST
Abstract
Description
Technical Field
[0001] The invention belongs to the technical field of optical surveying and mapping, and in particular relates to a slide rail type theodolite maintenance support device and a use method thereof. Background Art
[0002] As an important precision optical surveying instrument, theodolite is widely used in military and civilian fields such as bridges, tunnels and equipment aiming. It is usually composed of a base, a leveling system, an optical alignment system, a reading system, etc. When the leveling screw on the theodolite fails, the theodolite needs to be placed on its side to remove the locking nut on the theodolite base for fault diagnosis and repair.
[0003] At present, the theodolite is usually placed sideways on a flat table for disassembly and maintenance of the base. This lateral support method is simple and convenient for small and medium-sized theodolites with low and medium precision, but it is not applicable to medium and large theodolites with high precision. The main reasons are as follows:
[0004] First, the external structure of the theodolite is irregular in shape, making it difficult to find a suitable and stable support point;
[0005] Second, the theodolite is relatively heavy, and the lateral support method can easily crush the micrometer components, horizontal locking components and other parts on the theodolite, causing irreversible physical damage.
[0006] For the maintenance of high-precision medium and large theodolite bases, the pad support method is generally adopted. That is, a wooden block or iron block is placed at the appropriate position of the side head of the theodolite for support. This pad support method effectively protects the precision mechanical parts of the theodolite such as the micrometer device and locking device, but at the same time, the risk of the theodolite slipping or rolling and being damaged is also relatively large.
[0007] Therefore, the present invention considers it necessary to design a base maintenance support device for medium and large theodolites. Summary of the invention
[0008] The purpose of the present invention is to solve the technical problem that there is a risk of damage or slipping when repairing medium and large theodolites with existing sideways supports or pad supports, and to provide a slide rail type theodolite repair support device and a use method thereof, aiming to improve the stability of the support during the maintenance of the theodolite and reduce the risk of damage to the theodolite.
[0009] To achieve the above purpose, the technical solution provided by the present invention is:
[0010] A slide rail type theodolite maintenance support device, which is special in that it comprises a bottom plate and an inclined clamping mechanism;
[0011] The bottom plate is rectangular, and a guide rail groove is provided in the middle along the length direction (i.e., the guide rail groove is located on the center line of the bottom plate); a groove with both ends open is provided in the middle of the bottom surface of the bottom plate along the length direction (similarly, the groove is also located on the center line of the bottom plate, and obviously, the width of the groove is greater than the width of the guide rail groove); a limiting block is provided at one end of the upper surface of the bottom plate opposite to the guide rail groove. The limiting block is cuboid and is installed on the surface of the bottom plate by means of a set screw and a threaded hole.
[0012] The tilt clamping mechanism is used to adjust the tilt angle of the theodolite to be repaired and stably clamp the theodolite to be repaired. It includes a sliding support assembly and two sets of clamping assemblies with adjustable widths.
[0013] The sliding support assembly includes a support plate, a sliding locking member, two ball screw rails and two auxiliary rails.
[0014] The two ball screw rails are installed on the upper surface of the bottom plate and are symmetrically arranged relative to the guide rail groove; the two auxiliary rails are installed in the groove on the bottom surface of the bottom plate and are symmetrically arranged relative to the guide rail groove; the two auxiliary rails cooperate with the guide rail groove to form a limiting chute for guiding the support plate and the sliding locking member; the above-mentioned groove can not only provide an installation space for installing the two auxiliary rails, but also reduce the weight of the bottom plate to a certain extent; the height of the auxiliary rail is not greater than the depth of the groove, and its installation will not affect the stable placement of the bottom plate.
[0015] The support plate is in a "C" shape, including a cross beam and two wing plates respectively vertically arranged at both ends of the cross beam; sliding grooves adapted to the two ball screw rails are provided on the bottom surfaces of the two wing plates, and a through hole is provided in the middle of the cross beam; the whole support plate is installed on the bottom plate through a sliding locking member and can slide and lock on the bottom plate along the limiting chute and the ball screw rails.
[0016] The two sets of clamping assemblies are symmetrically installed on the two wing plates of the support plate.
[0017] Each set of clamping assemblies includes a rib plate, a clamping plate, a connecting and adjusting member and a supporting and adjusting member; the rib plate is installed on the wing plate and is perpendicular to the bottom plate, and the two rib plates face each other; the clamping plate is installed on the inner side panel of the rib plate through the connecting and adjusting member; with the assistance of the connecting and adjusting member, the distance between the clamping plate and the rib plate is adjustable; the supporting and adjusting member is installed on the clamping plate and its height on the clamping plate is adjustable; when clamping the theodolite to be repaired, the supporting surface of the supporting and adjusting member is in surface-to-surface contact with the theodolite to be repaired. It is defined that the side close to the center line of the bottom plate is the inner side, and the side far from the center line of the bottom plate is the outer side.
[0018] One end of the theodolite to be repaired is placed on the bottom plate and limited by the limiting block, and the other end is stably clamped by the two sets of clamping assemblies after adjusting the tilt angle through the sliding support assembly according to the repair requirements.
[0019] Furthermore, the ball bearing slide rail is in the shape of an elongated strip, wide at the bottom and narrow at the top, and has a good load-bearing capacity. A circular groove is provided on the top along the length direction, and balls are placed in the groove in sequence, so that the wing plate can slide smoothly; the bottom is fixedly connected to the base plate by the cooperation of a set screw and a thread;
[0020] The bottom of the slide groove on the bottom surface of the wing plate is provided with a hemispherical groove matched with the ball bearing, and the entire support plate can slide freely on the slide rail with the assistance of the wing plate.
[0021] Further, the auxiliary slide rail is Type, including a vertical plate and an upper horizontal plate and a lower horizontal plate vertically installed on both sides of the vertical plate; wherein the auxiliary slide rail is connected to the bottom plate through the upper horizontal plate (connected by the matching mode of the set screw and the threaded hole);
[0022] The two auxiliary slide rails are symmetrically arranged, and the whole is Shape, with a gap between the two lower horizontal plates;
[0023] The two lower horizontal plates, the two vertical plates, the bottom of the bottom plate groove and the guide rail groove cooperate together to form the limiting sliding groove.
[0024] Further, the sliding locking member comprises a bottom plate slider, a locking bolt and a locking nut;
[0025] The bottom plate slider is located in the limit sliding groove, and includes a main body and two side plates; the main body is a hollow cylinder with internal threads, and the two side plates are symmetrically arranged on both sides of the main body; the side plates are "T"-shaped, and the main body is convex relative to the side plates;
[0026] The locking bolt is arranged at the through hole of the cross beam, and its upper and lower ends are provided with reverse threads; wherein, the upper end is threadedly connected with the locking nut, and the lower end is threadedly connected with the main body of the bottom plate slider; the locking bolt is equivalent to the backbone of the entire sliding locking member; by loosening the locking nut, the support plate can move along the limiting sliding groove, and by tightening the locking nut, the support plate is limited on the bottom plate.
[0027] Furthermore, the vertical section of the rib plate is in an inverted "T" shape, the bottom of which is connected to the wing plate by means of a set screw and a threaded hole, and a mounting through hole is provided on the plate surface at a position close to the top along the center line; in order to make the bearing capacity of the entire rib plate more reliable, reinforcing plates are provided at both ends of the rib plate, and the reinforcing plates are in an isosceles trapezoidal shape;
[0028] The connection adjustment member comprises a thin-walled internal thread cylinder, a thin-walled through-hole cylinder, a width adjustment bolt and four guide rail cylinders;
[0029] The thin-walled internal thread cylinder and the thin-walled through hole cylinder are respectively arranged (can be arranged by welding) at the two end openings of the mounting through hole of the rib plate, and the inner diameters of the thin-walled internal thread cylinder and the thin-walled through hole cylinder are the same as the hole diameter of the mounting through hole; the thin-walled through hole cylinder is located on the inner side of the rib plate;
[0030] The width adjustment bolt passes through the thin-walled internal thread cylinder and the mounting through hole from outside to inside in sequence, and extends into the thin-walled through hole cylinder, and the width adjustment bolt is threadedly matched with the thin-walled internal thread cylinder;
[0031] The four guide rail cylinders are vertically arranged (can be arranged by welding) on the inner side of the rib plate as the four end points of the same rectangle, and the thin-walled through-hole cylinder is located at the center point of the rectangle, that is, the four guide rail cylinders are arranged in groups of two, and are symmetrically arranged relative to the thin-walled through-hole cylinder; a limit screw hole for installing a limit screw is opened on the cylindrical surface close to the end face of each guide rail cylinder;
[0032] The support adjustment member includes a thin-wall sleeve, four width-limiting slide rails, two support rods, two support rod bolts and four guide rail sleeves;
[0033] The thin-walled sleeve and the four guide rail sleeves are arranged on the clamping plate (can be arranged by welding), and the installation position is determined according to the positions of the thin-walled through-hole cylinder and the four guide rail cylinders. After the guide rail sleeve and the thin-walled sleeve are installed, the guide rail cylinder and the thin-walled through-hole cylinder can move forward and backward in the guide rail sleeve and the thin-walled sleeve, that is, the thin-walled sleeve and the four guide rail sleeves are clearance-matched with the thin-walled through-hole cylinder and the four guide rail cylinders on the inner side of the rib plate; each guide rail sleeve is provided with a through-type guide groove, and the limit screw installed on the guide rail cylinder can move axially in the through-type guide groove to prevent the guide rail sleeve from separating from the guide rail cylinder;
[0034] The bolt length of the width adjustment bolt is approximately equal to the sum of the length of the thin-walled internal threaded cylinder, the length of the thin-walled through-hole cylinder, the length of the thin-walled sleeve, and the thickness of the rib plate at the installation through-hole;
[0035] The clamping plate is a rectangular plate, and two long strip guide grooves are arranged on the center line thereof, that is, the long strip guide grooves are vertical grooves, which are respectively located above and below the thin-walled sleeve; two width limiting slide rails (which can be arranged by welding) are symmetrically arranged on both sides of each long strip guide groove; the width limiting slide rail is "L"-shaped when viewed from the shaft end, and the two width limiting slide rails cooperate with the clamping plate and the long strip guide groove to form a slide groove structure for limiting the movement of the support rod bolt;
[0036] The two support rod bolts are respectively located in the upper and lower slide groove structures, and can slide up and down along the slide groove structures; each support rod bolt includes a sliding frame and a screw rod; the sliding frame is in the shape of an "I", including a cross bar and two vertical bars, and the two vertical bars are respectively vertically arranged at both ends of the cross bar; the screw rod is welded to the middle part of the cross bar and is perpendicular to the sliding frame; the screw rod passes through the long strip guide groove and is threadedly connected to the support rod located on the inner side of the splint.
[0037] Furthermore, the support rod adopts a multi-faceted cylindrical structure, and when repairing the theodolite, its end face is in surface contact with the theodolite to be repaired; the other end of the support rod is axially provided with a threaded hole, which is threadedly connected to the support rod bolt.
[0038] Further, the upper end of the locking bolt is engraved with a clockwise thread, and the lower end is engraved with a counterclockwise thread;
[0039] The locking nut is engraved with clockwise threads;
[0040] A counterclockwise thread is engraved in the body of the bottom plate slider.
[0041] At the same time, the present invention also provides an installation method of a slide rail type theodolite maintenance support device, which is special in that it includes the following steps:
[0042] 1) Assemble the sliding support assembly:
[0043] Fix the limit block on the upper surface of the base plate;
[0044] Two ball bearing guide rails are symmetrically installed on the upper surface of the base plate relative to the base plate guide rail grooves;
[0045] Two auxiliary slide rails are symmetrically installed on the bottom of the groove on the bottom surface of the bottom plate relative to the bottom plate guide rail groove to form a limit slide groove;
[0046] Insert the two wing plates of the support plate into the two ball bearing slide rails respectively, and connect the crossbeam of the support plate into the limit slide groove with a sliding locking piece to complete the assembly of the sliding support assembly;
[0047] 2) Assemble two sets of clamping components with adjustable width
[0048] The clamping plate provided with the supporting adjusting member is installed on the rib plate provided with the connecting adjusting member, so as to complete the assembly of two sets of clamping assemblies with adjustable width;
[0049] 3) Complete the installation of the slide rail theodolite maintenance support device
[0050] Two sets of width-adjustable clamping assemblies are respectively vertically mounted on the two wing plates of the support plate through their respective rib plates, thereby completing the installation of the slide-rail type theodolite maintenance support device.
[0051] And, the method for using the above-mentioned slide rail type theodolite maintenance support device is special in that it includes two steps of support position adjustment and tilt angle adjustment in sequence;
[0052] The support position adjustment is specifically as follows:
[0053] Step 1: Place the assembled slide rail theodolite maintenance support device on a flat surface;
[0054] Step 2: Lock the support plate onto the base plate by sliding the locking piece;
[0055] Step 3: According to the width of the theodolite to be repaired, adjust the distance between the two sets of clamping assembly clamps by adjusting the connecting adjustment piece to ensure that the theodolite to be repaired is set in the center;
[0056] Step 4: According to the positions of the adjustment knobs and the operation panel on the theodolite to be repaired, adjust the heights of the two support adjustment members on their respective clamping plates so that the support surfaces of the two support adjustment members avoid the adjustment knobs and the operation panel on the theodolite to be repaired;
[0057] Step 5: Place the theodolite to be repaired on an inclined position on a slide rail type theodolite repair support device, with one end of the theodolite placed on a bottom plate and limited by a limit block, and the other end placed between two sets of clamping components;
[0058] Step 6: Fine-tune the connection adjustment parts to ensure that the theodolite to be repaired is firmly supported between the two sets of clamping components;
[0059] The tilt angle adjustment is specifically as follows:
[0060] Loosen the sliding locking piece, push the support plate to slide along the limit slide groove and the ball slide rail on the bottom plate, and then drive the two sets of clamping components to slide, adjust the inclination angle of the theodolite to be repaired, until the required angle is met, and then lock the support plate again with the sliding locking piece. Then, normal maintenance can be carried out.
[0061] The advantages of the present invention are:
[0062] 1. The present invention designs a theodolite maintenance support device, which fills the blank of the standard support device for the bottom maintenance of the theodolite. It has strong versatility and is not only suitable for medium and large theodolites, but also for small theodolites. Through the cooperation of the bottom plate and the tilting clamping mechanism, it can realize reliable and firm support for the theodolite to be repaired, and effectively reduce the risk of the theodolite to be repaired slipping or rolling and being damaged during maintenance; the design mode with adjustable width can adapt to the support requirements of theodolites of different models to be repaired, and the adjustable tilt angle can meet the maintenance requirements of different parts.
[0063] 2. The overall structure of the present invention is ingeniously designed and is very convenient to install and use. By changing the contact mode of the support position from line support to surface support, the stability of the support is greatly improved.
[0064] 3. The device of the present invention has strong functional expandability. In addition to meeting the maintenance needs of theodolite, it can also be used to support other equipment to be repaired. BRIEF DESCRIPTION OF THE DRAWINGS
[0065] Figure 1 FIG. 1 is a schematic diagram of the overall structure of the slide rail type theodolite maintenance support device of the present invention; (a) is a schematic diagram of the overall structure of the slide rail type theodolite maintenance support device of the present invention; Figure 1 , (b) is the visual Figure 2 ;
[0066] Figure 2 Schematic diagram of the bottom plate structure of the slide rail type theodolite maintenance support device of the present invention; (a) is a top view, (b) is a bottom view, and (c) is a side view;
[0067] Figure 3 Schematic diagram of the ball bearing slide rail structure in the slide rail type theodolite maintenance support device of the present invention; (a) is an axial view, and (b) is a top view;
[0068] Figure 4 Schematic diagram of the support plate structure in the slide rail type theodolite maintenance support device of the present invention; (a) is a top view, (b) is a side view;
[0069] Figure 5 Schematic diagram of the structure of the bottom plate slider in the slide rail type theodolite maintenance support device of the present invention; (a) is a top view, (b) is a side view, and (c) is a front view;
[0070] Figure 6 Schematic diagram of the auxiliary slide rail structure in the slide rail type theodolite maintenance support device of the present invention; (a) is an axial view, and (b) is a top view;
[0071] Figure 7 Schematic diagram of the rib plate structure in the slide rail type theodolite maintenance support device of the present invention; (a) is a main view, (b) is an AA cross-sectional view, (c) is a BB cross-sectional view, (d) is a side view, and (e) is a top view;
[0072] Figure 8 Schematic diagram of the clamping plate structure in the slide rail type theodolite maintenance support device of the present invention; (a) is a front view, (b) is a side view, and (c) is a top view;
[0073] Fig. 9 It is a partial enlarged view of the limit screw in the slide rail type theodolite maintenance support device of the present invention; (a) is a view of the device, and (b) is an enlarged view of the partial A;
[0074] Fig.10It is a schematic diagram of the bolt structure of the support rod in the slide rail type theodolite maintenance support device of the present invention.
[0075] The figures are as follows:
[0076] 1-sliding support assembly; 1-1, bottom plate; 1-1-1, first threaded hole; 1-1-2, guide rail groove; 1-1-3, second threaded hole; 1-1-4, third threaded hole; 1-2, ball rail; 1-2-1, ball; 1-2-2, first threaded through hole; 1-3, support plate; 1-3-1, through hole; 1-3-2, fourth threaded hole; 1-3-3, slide groove; 1-4, limit block; 1-5, bottom plate slider; 1-5-1, main body; 1-5-2, side plate; 1-6, locking bolt; 1-7, locking nut; 1-8, auxiliary rail; 1-8-1, second threaded through hole;
[0077] 2-Clamping assembly; 2-1, rib plate; 2-1-1, third threaded through hole; 2-2, guide rail cylinder; 2-2-1, limit screw hole; 2-3, thin-walled internal thread cylinder; 2-4, thin-walled through hole cylinder; 2-5, width adjustment bolt; 2-6, clamping plate; 2-6-1, long strip guide groove; 2-6-2, through-type guide groove; 2-7, guide rail sleeve; 2-8, thin-walled sleeve; 2-9, width limit slide rail; 2-10, limit screw; 2-11, support rod bolt; 2-11-1, sliding frame; 2-11-2, screw rod; 2-12, support rod. DETAILED DESCRIPTION
[0078] The present invention is further described in detail below with reference to the accompanying drawings and specific embodiments:
[0079] The invention discloses a slide rail type theodolite maintenance support device, which comprises a bottom plate and an inclined clamping mechanism; wherein the bottom plate is used to provide a support and installation foundation; the inclined clamping mechanism is used to adjust the inclination angle of the theodolite to be repaired and stably clamp the theodolite to be repaired, and comprises a sliding support component 1 and two sets of width-adjustable clamping components 2, wherein the sliding support component 1 and the two sets of width-adjustable clamping components 2 are fixedly connected by screws. Figure 1 The two dotted frames circle the main components of the sliding support assembly 1 and two sets of width-adjustable clamping assemblies 2 respectively.
[0080] like Figure 2 As shown, the bottom plate 1-1 is rectangular, and a groove with two ends opened is provided on the center line of the bottom surface along the length direction; a guide rail groove 1-1-2 is provided on the center line of the bottom of the groove, and a row of third threaded holes 1-1-4 are respectively provided on both sides of the guide rail groove 1-1-2; two rows of first threaded holes 1-1-1 are respectively provided on both sides symmetrical to the guide rail groove 1-1-2, and three second threaded holes 1-1-3 are provided at one end of the surface of the bottom plate 1-1.
[0081] The limit block 1-4 is in the shape of a cuboid, with three threaded through holes 1-3-1 in the middle, which cooperate with the second threaded holes 1-1-3 on the surface of the bottom plate 1-1, and are fixed to one end of the surface of the bottom plate 1-1 facing the guide rail groove by set screws.
[0082] The sliding support assembly includes a support plate 1-3, a sliding locking member, two ball rails 1-2 and two auxiliary rails 1-8.
[0083] As Figure 3 shown, the ball rail 1-2 is in a long strip shape, wider at the bottom and narrower at the top, with good load-bearing capacity. A row of first threaded through holes 1-2-2 are respectively opened on both sides of the bottom, which cooperate with the first threaded holes 1-1-1 on the surface of the bottom plate 1-1. A circular groove is opened along the length direction at the top, and balls 1-2-2 are sequentially placed in the groove; the two ball rails 1-2 are installed on the surface of the bottom plate 1-1 by set screws and are symmetrically arranged relative to the guide rail groove 1-1-2.
[0084] As Figure 5 shown, the auxiliary rail 1-8 is in an L shape when viewed from the shaft end, including a vertical plate and upper and lower cross plates vertically arranged on both sides of the vertical plate, which are integrally formed; among them, a row of second threaded through holes 1-8-1 are arranged along the length direction on the upper cross plate, which cooperate with the third threaded holes 1-1-4 at the bottom of the groove of the bottom plate 1-1, and the auxiliary rail 1-8 is connected to the bottom plate 1-1 by set screws; the two auxiliary rails 1-8 are symmetrically installed in the groove on the bottom surface of the bottom plate 1-1 relative to the guide rail groove 1-1-2, and the whole is in an L shape when viewed from the shaft end, with a gap left between the two lower cross plates; the two lower cross plates, the two vertical plates, the bottom of the groove of the bottom plate 1-1 and the guide rail groove 1-1-2 jointly cooperate to form a limit chute for guiding the support plate and the sliding locking member. The groove on the bottom surface of the bottom plate 1-1 can not only provide an installation space for installing the two auxiliary rails 1-8, but also reduce the weight of the bottom plate 1-1 to a certain extent, and the installation of the auxiliary rails 1-8 will not affect the stable placement of the bottom plate 1-1.
[0085] As Figure 4 shown, the support plate 1-3 is in a "C" shape, including a cross beam and two wing plates respectively vertically arranged at both ends of the cross beam, which are integrally formed; sliding grooves 1-3-3 adapted to the two ball rails 1-2 are arranged on the bottom surfaces of the two wing plates, and hemispherical grooves adapted to the balls 1-2-2 are arranged at the bottoms of the sliding grooves 1-3-3; two rows of fourth threaded holes 1-3-2 are arranged on both sides of the surfaces of the two wing plates, which are respectively used to connect two groups of width-adjustable clamping assemblies 2; a through hole 1-3-1 is arranged in the middle of the cross beam; with the assistance of the wing plates, the whole support plate 1-3 is installed on the bottom plate 1-1 through a sliding locking member, and can slide and lock on the bottom plate 1-1 along the limit chute and the ball rail 1-2.
[0086] The sliding locking member includes a bottom plate slider 1-5, a locking bolt 1-6 and a locking nut 1-7. Figure 5 As shown, the bottom plate slider 1-5 is located in the limiting slide groove and can move along the limiting slide groove. It includes a main body 1-5-1 and two side plates 1-5-2; the main body 1-5-1 is a hollow cylinder with counterclockwise threads engraved inside, and the two side plates 1-5-2 are symmetrically arranged on both sides of the main body 1-5-1 near the bottom surface; the side plates 1-5-2 are "T" shaped, and the main body 1-5-1 is convex relative to the side plates 1-5-2. The locking nut 1-7 is engraved with clockwise threads. The locking bolt 1-6 is installed at the through hole 1-3-1 of the crossbeam, and its upper end is engraved with clockwise threads to cooperate with the locking nut 1-7, and the lower end is engraved with counterclockwise threads to cooperate with the bottom plate slider 1-5; the support plate 1-3 is fixed to the bottom plate 1-1 by tightening the locking nut 1-7 so that it cannot move on the ball guide rail 1-2.
[0087] like Figure 1 As shown, two sets of clamping assemblies 2 with adjustable width are used to stably clamp the theodolite to be repaired, and are symmetrically installed on the two wing plates of the support plate 1-3. Each set of clamping assemblies includes a rib plate 2-1, a clamp plate 2-6, a connecting adjustment member, and a supporting adjustment member; the clamp plate 2-6 is installed on the inner side panel of the rib plate 2-1 through the connecting adjustment member; with the help of the connecting adjustment member, the distance between the clamp plate 2-6 and the rib plate 2-1 is adjustable; the supporting adjustment member is installed on the clamp plate 2-6, and its height on the clamp plate 2-6 is adjustable; when clamping the theodolite to be repaired, the supporting surface of the supporting adjustment member is in surface contact with the theodolite to be repaired.
[0088] By definition, the side close to the center line of the bottom plate 1-1 is the inner side, and the side away from the center line of the bottom plate 1-1 is the outer side.
[0089] like Figure 7 As shown, the vertical section of the rib plate 2-1 is in an inverted "T" shape, and its lower panel corresponds to the wing plate, and is provided with two rows of third threaded through holes 2-1-1; the two rib plates 2-1 are respectively installed on the two wing plates by means of set screws, facing each other, and both are perpendicular to the bottom plate 1-1. In order to make the bearing capacity of the entire rib plate 2-1 more reliable, reinforcement plates are provided at both ends of the rib plate 2-1, and the reinforcement plates are isosceles trapezoidal. A mounting through hole 1-3-1 is opened near the top of the center line of the upper panel of the rib plate 2-1.
[0090] like Fig. 9As shown, the connection adjustment member includes a thin-walled internal thread cylinder 2-3, a thin-walled through hole cylinder 2-4, a width adjustment bolt 2-5 and four guide rail cylinders 2-2. The thin-walled internal thread cylinder 2-3 and the thin-walled through hole cylinder 2-4 are respectively welded to the two end openings of the mounting through hole 1-3-1 on the rib plate 2-1, and the inner diameters of the thin-walled internal thread cylinder 2-3 and the thin-walled through hole cylinder 2-4 are the same as the hole diameter of the mounting through hole 1-3-1; wherein, the thin-walled through hole cylinder 2-4 is located on the inner side of the rib plate 2-1, and the thin-walled through hole cylinder 2-3 is located on the outer side of the rib plate 2-1. The width adjustment bolt 2-5 passes through the thin-walled internal thread cylinder 2-3 and the through hole 1-3-1 from the outside to the inside in turn, and extends into the thin-walled through hole cylinder 2-4, and the width adjustment bolt 2-5 is threadedly matched with the thin-walled internal thread cylinder 2-3, that is, the width adjustment bolt 2-5 is engraved with threads. The four guide rail cylinders 2-2 are vertically welded on the inner side of the rib plate 2-1 as the four endpoints of the same rectangle, and the thin-walled through-hole cylinder 2-4 is located at the center point of the rectangle, that is, the four guide rail cylinders 2-2 are grouped in pairs and symmetrically arranged relative to the thin-walled through-hole cylinder 2-4; a limit screw hole 2-2-1 for installing a limit screw 2-10 is opened on the cylindrical surface of each guide rail cylinder 2-2 close to the end face.
[0091] like Fig. 9 As shown, the support adjustment member includes a thin-wall sleeve 2-8, four width limiting slide rails 2-9, two support rods 2-12, two support rod bolts 2-11 and four guide rail sleeves 2-7. The thin-walled sleeve 2-8 and four guide rail sleeves 2-7 are welded on the clamping plate 2-6, and the installation position is determined according to the positions of the thin-walled through-hole cylinder 2-4 and the four guide rail cylinders 2-2. After the guide rail sleeve 2-7 and the thin-walled sleeve 2-8 are installed, the guide rail cylinder 2-2 and the thin-walled through-hole cylinder 2-4 can move back and forth in the guide rail sleeve 2-7 and the thin-walled sleeve 2-8, that is, the thin-walled sleeve 2-8 and the four guide rail sleeves 2-7 are in clearance fit with the thin-walled through-hole cylinder 2-4 and the four guide rail cylinders 2-2 on the inner side of the rib plate 2-1; each guide rail sleeve 2-7 is provided with a through guide groove 2-6-2, and the limit screw 2-10 on the guide cylinder 2-2 can move axially in the through guide groove 2-6-2 to prevent the guide sleeve 2-7 from separating from the guide cylinder 2-2. The bolt length of the width adjustment bolt 2-5 is approximately equal to the sum of the length of the thin-walled internal threaded cylinder 2-3, the length of the thin-walled through-hole cylinder 2-4, the length of the thin-walled sleeve 2-8 and the thickness of the rib 2-1 at the mounting through-hole 1-3-1.
[0092] like Figure 8 and Fig. 9As shown, the splint 2-6 is a rectangular plate, and two long strip guide grooves 2-6-1 are arranged on the center line thereof, that is, the long strip guide groove 2-6-1 is a vertical groove, which is respectively located above and below the thin-walled sleeve 2-8; two width limiting slide rails 2-9 are symmetrically arranged on both sides of each long strip guide groove 2-6-1. The width limiting slide rail 2-9 is "L"-shaped when viewed from the axial end, and the two width limiting slide rails 2-9 cooperate with the splint 2-6 and the long strip guide groove 2-6-1 to form a slide groove 1-3-3 structure, which is used to limit the movement of the support rod bolt 2-11. The two support rod bolts 2-11 are respectively located in the upper and lower slide grooves 1-3-3 structures, and can slide up and down along the slide groove 1-3-3 structure; as shown Fig.10 As shown, each support rod bolt 2-11 includes a sliding frame 2-11-1 and a screw rod 2-11-2; the sliding frame 2-11-1 is in an "I" shape, including a horizontal bar and two vertical bars, and the two vertical bars are respectively vertically arranged at the two ends of the horizontal bar; the screw rod 2-11-2 is welded to the middle of the horizontal bar and is perpendicular to the sliding frame 2-11-1; the screw rod 2-11-2 passes through the long strip guide groove 2-6-1 and is threadedly connected to the support rod 2-12 located on the inner side of the clamping plate 2-6. The support rod 2-12 adopts a multi-faceted cylindrical structure. When repairing the theodolite, its end face is in surface contact with the theodolite to be repaired; the other end of the support rod 2-12 is axially provided with a threaded hole, which is threadedly matched with the support rod bolt 2-11.
[0093] The installation method of the above-mentioned slide rail type theodolite maintenance support device comprises the following steps:
[0094] 1) Assemble the sliding support assembly 1:
[0095] 1.1) Use set screws to symmetrically install the two ball bearing guide rails 1-2 on the upper surface of the bottom plate 1-1 relative to the guide rail groove 1-1-2 of the bottom plate 1-1; use set screws to symmetrically install the two auxiliary guide rails 1-8 on the bottom of the groove on the bottom surface of the bottom plate 1-1 relative to the guide rail groove 1-1-2 of the bottom plate 1-1 to form a limit guide groove 1-3-3; use set screws to install the limit block 1-4 on the surface of the bottom plate 1-1;
[0096] 1.2) Insert the two wing plates of the support plate 1-3 into the two ball bearing guide rails 1-2 respectively;
[0097] 1.3) Insert the bottom plate slider 1-5 into the limiting slide groove, screw the lower end of the locking bolt 1-6 into the bottom plate slider 1-5 through the through hole 1-3-1 on the support plate 1-3, and screw the locking nut 1-7 into the upper end of the locking bolt 1-6 to complete the assembly of the sliding support assembly 1;
[0098] 2) Assemble two sets of width-adjustable clamping components 2
[0099] 2.1) Use set screws to fix the two ribs 2-1 to the two wing plates respectively, with the side where the thin-walled through-hole cylinder 2-4 is welded facing inwards;
[0100] Install the support rod bolt 2-11 and the support rod 2-12 on the clamping plate 2-6 (specifically, insert the sliding frame 2-11-1 of the support rod bolt 2-11 into the width limiting slide rail 2-9 on the clamping plate 2-6, and screw it into one end of the screw rod 2-11-2 through the long strip guide groove 2-6-1; thread the support rod 2-12 and the screw rod 2-11-2);
[0101] 2.2) The two clamping plates 2-6 are respectively mounted on the two ribs 2-1 through the clearance of the guide rail sleeve 2-7 and the thin-walled sleeve 2-8, the guide rail cylinder 2-2 and the thin-walled through-hole cylinder 2-4, and the limiting screws 2-10 are screwed into the limiting screw holes 2-2-1 of the guide rail cylinder 2-2 to prevent the clamping plates 2-6 from falling off the ribs 2-1;
[0102] 2.3) Screw the two width adjustment bolts 2-5 into the thin-walled internal threaded cylinders 2-3 on the two ribs 2-1 respectively to complete the assembly of the two sets of width-adjustable clamping components 2;
[0103] 3) Complete the installation of the slide rail theodolite maintenance support device
[0104] Two sets of width-adjustable clamping assemblies 2 are respectively vertically mounted on the two wing plates through their respective rib plates 2 - 1 to complete the installation of the slide rail type theodolite maintenance support device.
[0105] The method for using the above-mentioned slide rail type theodolite maintenance support device generally includes two steps of support position adjustment and tilt angle adjustment:
[0106] The support position adjustment is as follows:
[0107] Step 1: Place the assembled slide rail theodolite maintenance support device on a flat and hard support surface;
[0108] Step 2: Tighten the locking nut 1-7 to fasten the support plate 1-3 to the base plate 1-1;
[0109] Step 3: According to the width of the theodolite to be repaired, adjust the distance between the two sets of clamping assembly clamping plates 2-6 by adjusting the width adjustment bolts 2-5 of the connecting adjustment piece to ensure that the vertical axis of the theodolite to be repaired is basically centered;
[0110] Step 4: Loosen the support rod 2-12, and adjust the position of the support rod 2-12 according to the height of the support surface of the theodolite so that the clamping surface avoids the adjustment knob and the operation panel on the support surface of the theodolite to be repaired;
[0111] Step 5: Tighten the support rods 2-12;
[0112] Step 6: Place the theodolite to be repaired on an inclined position on the slide rail type theodolite repair support device, that is, one end is placed on the bottom plate and limited by a limit block, and the other end is placed between two sets of clamping components;
[0113] Step 7: Fine-tune the width adjustment bolts 2-5 of the connection adjustment member to ensure that the theodolite to be repaired is firmly supported between the two sets of clamping components;
[0114] The tilt angle adjustment is specifically as follows:
[0115] Loosen the locking nut 1-7, push the support plate 1-3 to slide along the limiting slide groove 1-3-3 and the ball slide rail 1-2 on the bottom plate 1-1, and then drive the two sets of clamping components 2 to move forward and backward, adjust the inclination angle of the theodolite to be repaired (that is, the angle between it and the bottom plate), until the required angle for repair is met, and tighten the supporting plate 1-3 again by tightening the locking nut 1-7;
[0116] Then carry out normal maintenance.
[0117] The above description is only a specific implementation mode of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can easily think of various equivalent modifications or substitutions within the technical scope disclosed in the present invention, and these modifications or substitutions should be included in the protection scope of the present invention.
Claims
1. A slide rail type theodolite maintenance support device, characterized in that: It includes a bottom plate and an inclined clamping mechanism; The bottom plate is rectangular, and a guide rail groove is provided in the middle along the length direction; a groove with both ends open is provided in the middle of the bottom surface of the bottom plate along the length direction; a limit block is provided at one end of the upper surface of the bottom plate opposite to the guide rail groove; The inclined clamping mechanism is used to adjust the inclination angle of the theodolite to be repaired and stably clamp the theodolite to be repaired, and it includes a sliding support assembly and two sets of clamping assemblies with adjustable widths; The sliding support assembly includes a support plate, a sliding locking member, two ball rails and two auxiliary rails; The two ball rails are installed on the upper surface of the bottom plate and are symmetrically arranged relative to the guide rail groove; the two auxiliary rails are installed in the groove on the bottom surface of the bottom plate and are symmetrically arranged relative to the guide rail groove; the two auxiliary rails cooperate with the guide rail groove to form a limit chute for guiding the support plate and the sliding locking member; The support plate is in a "C" shape and includes a cross beam and two wing plates vertically arranged at both ends of the cross beam; hemispherical grooves adapted to the balls are provided at the bottom of the two wing plates; a through hole is provided in the middle of the cross beam; the whole support plate is installed on the bottom plate through a sliding locking member and can slide and be locked on the bottom plate along the limit chute and the ball rails; The two sets of clamping assemblies are symmetrically installed on the two wing plates of the support plate; Each set of clamping assemblies includes a rib plate, a clamping plate, a connecting adjustment member and a support adjustment member; the rib plate is installed on the wing plate and is perpendicular to the bottom plate, and the two rib plates face each other; the clamping plate is installed on the inner side panel of the rib plate through a connecting adjustment member; with the assistance of the connecting adjustment member, the distance between the clamping plate and the rib plate is adjustable; the support adjustment member is installed on the clamping plate and its height on the clamping plate is adjustable; when clamping the theodolite to be repaired, the support surface of the support adjustment member is in surface contact with the theodolite to be repaired; One end of the theodolite to be repaired is placed on the bottom plate and limited by the limit block, and the other end is stably clamped by the two sets of clamping assemblies after the inclination angle is adjusted by the sliding support assembly according to the repair requirements.
2. The slide rail type theodolite repair support device according to claim 1, wherein: Balls are sequentially arranged along the length direction at the top of the ball rail; Hemispherical grooves adapted to the balls are provided at the bottom of the chute on the bottom surface of the wing plate.
3. The slide rail type theodolite repair support device according to claim 2, wherein: The auxiliary slide rail is Type, including a vertical plate and an upper horizontal plate and a lower horizontal plate vertically arranged on both sides of the vertical plate; wherein the auxiliary slide rail is connected to the bottom plate through the upper horizontal plate; The two auxiliary rails are symmetrically arranged, and there is a gap between the two lower cross plates; The two lower cross plates cooperate with the two vertical plates, the bottom of the bottom plate groove and the guide rail groove to form the limit chute.
4. The slide rail type theodolite repair support device according to claim 3, wherein: The sliding locking member includes a bottom plate slider, a locking bolt and a locking nut; The bottom plate slider is located in the limit chute and includes a main body and two side plates; the main body is a hollow cylinder with internal threads, and the two side plates are symmetrically arranged on both sides of the main body; The locking bolt is arranged at the through hole of the cross beam, and its upper end and lower end are provided with reverse threads; wherein, the upper end is threadedly connected with the locking nut, and the lower end is threadedly connected with the main body of the bottom plate slider; by loosening the locking nut, the support plate can move along the limiting sliding groove, and by tightening the locking nut, the support plate is limited on the bottom plate.
5. The slide rail type theodolite maintenance support device according to any one of claims 1 to 4, characterized in that: The vertical section of the rib plate is in an inverted "T" shape, the bottom of which is connected to the wing plate, and a mounting through hole is opened on the plate surface at a position close to the top along the center line; The connection adjustment member comprises a thin-walled internal thread cylinder, a thin-walled through-hole cylinder, a width adjustment bolt and four guide rail cylinders; The thin-walled internal thread cylinder and the thin-walled through hole cylinder are respectively arranged at the two end openings of the mounting through hole on the rib plate, and the inner diameters of the thin-walled internal thread cylinder and the thin-walled through hole cylinder are the same as the hole diameter of the mounting through hole; wherein the thin-walled through hole cylinder is located on the inner side of the rib plate; The width adjustment bolt passes through the thin-walled internal thread cylinder and the mounting through hole from outside to inside in sequence, and extends into the thin-walled through hole cylinder, and the width adjustment bolt is threadedly matched with the thin-walled internal thread cylinder; The four guide rail cylinders are vertically arranged on the inner side of the rib plate as the four end points of the same rectangle, and the thin-walled through-hole cylinder is located at the center point of the rectangle; a limit screw hole for installing a limit screw is opened on the cylindrical surface of each guide rail cylinder close to the end face; The support adjustment member includes a thin-wall sleeve, four width-limiting slide rails, two support rods, two support rod bolts and four guide rail sleeves; The thin-walled sleeve and the four guide rail sleeves are arranged on the clamping plate and can be matched with the thin-walled through-hole cylinder and the four guide rail cylinders on the inner side of the rib plate; each guide rail sleeve is provided with a through-type guide groove, and the limit screw installed on the guide rail cylinder can move axially in the through-type guide groove; The bolt length of the width adjustment bolt is equal to the sum of the length of the thin-walled internal threaded cylinder, the length of the thin-walled through-hole cylinder, the length of the thin-walled sleeve and the thickness of the rib plate at the installation through-hole; Two long strip guide grooves are arranged on the center line of the clamping plate, respectively located above and below the thin-walled sleeve; two width limiting slide rails are symmetrically arranged on both sides of each long strip guide groove; the width limiting slide rail is "L" shaped when viewed from the shaft end, and the two width limiting slide rails cooperate with the clamping plate and the long strip guide groove to form a slide groove structure; The two support rod bolts are respectively located in the upper and lower slide groove structures, and can slide up and down along the slide groove structures; each support rod bolt includes a sliding frame and a screw rod; the sliding frame is in the shape of an "I", including a cross bar and two vertical bars, and the two vertical bars are respectively vertically arranged at both ends of the cross bar; the screw rod is welded to the middle part of the cross bar and is perpendicular to the sliding frame; the screw rod passes through the long strip guide groove and is threadedly connected to the support rod located on the inner side of the splint.
6. The slide rail type theodolite maintenance support device according to claim 5, characterized in that: The support rod adopts a multi-faceted cylindrical structure, and when the theodolite is repaired, the end surface of the support rod is in surface contact with the theodolite to be repaired.
7. The slide rail type theodolite maintenance support device according to claim 6, characterized in that: Reinforcement plates are arranged at both ends of the rib plate.
8. The slide rail type theodolite maintenance support device according to claim 4, characterized in that: The upper end of the locking bolt is engraved with a clockwise thread line, and the lower end is engraved with a counterclockwise thread line; The inner side of the locking nut is engraved with clockwise threads; The inner side of the main body of the bottom plate slider is engraved with counterclockwise threads.
9. The method for installing the slide rail type theodolite maintenance support device according to any one of claims 1 to 8, characterized in that: The following steps are involved: 1) Assemble the sliding support assembly: Fix the limit block on the upper surface of the base plate; Two ball bearing guide rails are symmetrically installed on the upper surface of the base plate relative to the base plate guide rail grooves; Two auxiliary slide rails are symmetrically installed on the bottom of the groove on the bottom surface of the bottom plate relative to the bottom plate guide rail groove to form a limit slide groove; Insert the two wing plates of the support plate into the two ball bearing slide rails respectively, and connect the crossbeam of the support plate into the limit slide groove with a sliding locking piece to complete the assembly of the sliding support assembly; 2) Assemble two sets of clamping components with adjustable width The clamping plate provided with the supporting adjusting member is installed on the rib plate provided with the connecting adjusting member, so as to complete the assembly of two sets of clamping assemblies with adjustable width; 3) Complete the installation of the slide rail theodolite maintenance support device Two sets of width-adjustable clamping assemblies are respectively vertically mounted on the two wing plates of the support plate through their respective rib plates, thereby completing the installation of the slide-rail type theodolite maintenance support device.
10. The method for using the slide rail type theodolite maintenance support device according to any one of claims 1 to 8, characterized in that: It includes two steps of support position adjustment and tilt angle adjustment in sequence; The support position adjustment is specifically as follows: Step 1: Place the assembled slide rail theodolite maintenance support device on a flat surface; Step 2: Lock the support plate onto the base plate by sliding the locking piece; Step 3: According to the width of the theodolite to be repaired, adjust the distance between the two sets of clamping assembly clamps by adjusting the connecting adjustment piece to ensure that the theodolite to be repaired is set in the center; Step 4: According to the positions of the adjustment knobs and the operation panel on the theodolite to be repaired, adjust the heights of the two support adjustment members on their respective clamping plates so that the support surfaces of the two support adjustment members avoid the adjustment knobs and the operation panel on the theodolite to be repaired; Step 5: Place the theodolite to be repaired on an inclined position on a slide rail type theodolite repair support device, with one end of the theodolite placed on a bottom plate and limited by a limit block, and the other end placed between two sets of clamping components; Step 6: Fine-tune the connection adjustment parts to ensure that the theodolite to be repaired is firmly supported between the two sets of clamping components; The tilt angle adjustment is specifically as follows: Loosen the sliding locking piece, push the support plate to slide along the limiting slide groove and the ball slide rail on the bottom plate, and then drive the two sets of clamping components to slide accordingly, adjust the inclination angle of the theodolite to be repaired, until the required angle for maintenance is met, and then lock the support plate again by the sliding locking piece.
Citation Information
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