Automatic assembling device and method for volute spiral spring machining
By designing the adjustment mechanism and support mechanism of the automatic assembly device, the problem of manually adjusting the angle before assembly of the scroll spring in the prior art is solved, automatic angle adjustment is realized, and assembly efficiency and accuracy are improved.
Patent Information
- Application Number
- CN202411890417.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-20
- Publication Date
- 2025-02-11
AI Technical Summary
The existing scroll spring assembly equipment needs to manually adjust the placement angle of the scroll spring before assembly to ensure that it is accurately aligned with the installation groove on the product, and the adjustment process is cumbersome and takes a long time.
An automatic assembly device for vortex spring processing is designed, including an adjustment mechanism and a support mechanism. The adjustment mechanism accurately adjusts the angle of the scroll spring by rotating the chassis and the ring gear; the support mechanism ensures that the scroll spring does not deviate from its position during assembly.
Automatic angle adjustment of the scroll spring is realized, which reduces assembly time, improves assembly efficiency and accuracy, and avoids errors and time-consuming of manual adjustment.
Smart Images

Figure CN119407509A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the field of scroll spring assembly, in particular to an automatic assembly device and an assembly method for scroll spring processing. Background Art
[0002] The spiral spring is a type of spring with good elasticity and fatigue resistance. It is usually used to store and release energy. After processing, the spiral spring needs to be installed inside the part. Compared with traditional manual assembly, the efficiency and precision of the automatic assembly device will be higher.
[0003] According to the patent document CN202322995199.3, a scroll spring assembly device is proposed, which relates to the technical field of scroll spring installation devices, including a base plate, a connection plate is fixedly installed at one end of the base plate, a product positioning pin is installed through the top of the connection plate, a servo motor connecting shaft is fixedly installed at the bottom end of the product positioning pin, two brackets are fixedly installed at the top of the base plate, a support plate is fixedly installed at the top of the two brackets, and a thin cylinder is fixedly installed at the top of the support plate. The utility model can accurately position the scroll spring with the product when installing it through the product positioning pin and the movable positioning pin, and at the same time, the servo motor connecting shaft is provided to adjust the positional relationship between the scroll spring and the product, thereby improving the positioning accuracy of the equipment.
[0004] However, although the spiral spring assembly equipment in the above technology can position the spiral spring, it is still necessary to manually adjust the placement angle of the spiral spring before assembly to ensure that the spiral spring is accurately aligned with the mounting groove on the product, and there should be no large deviation between the spiral spring and the mounting groove during assembly. The adjustment of the placement angle of the spiral spring needs to be very careful and precise, and the adjustment process may take a lot of time; therefore, in view of the above problems, an automatic assembly device and assembly method for spiral spring processing are proposed. Summary of the invention
[0005] In order to solve the problem that the spiral spring assembly equipment in the above technology can position the spiral spring, but before assembly, the placement angle of the spiral spring still needs to be manually adjusted to ensure that the spiral spring is accurately aligned with the mounting groove on the product, and no large deviation can occur between the spiral spring and the mounting groove during assembly, and the adjustment of the placement angle of the spiral spring needs to be very careful and precise, and the adjustment process may take a lot of time, the present invention proposes an automatic assembly device and assembly method for spiral spring processing.
[0006] The technical solution adopted by the present invention to solve its technical problem is: the automatic assembly device for spiral spring processing described in the present invention comprises a device base, the top end of the device base is fixedly connected with a mounting frame and a fixed chassis, the fixed chassis is provided with a placement slot, the top end of the mounting frame is fixedly connected with a secondary telescopic cylinder, an adjustment mechanism is arranged on the device base, the adjustment mechanism comprises a rotating chassis, the rotating chassis is sleeved with a first gear ring, the rotating chassis is sleeved on the fixed chassis, the first gear ring is meshed with a rotating column, the top and bottom ends of the rotating column are rotatably connected with the inner wall of the rectangular groove and the device base respectively, the rectangular groove is provided at the bottom end of the mounting frame, the top end of the rotating column is The second gear ring is meshed, and the second gear ring is sleeved on the rotating disc. The bottom end of the rotating disc is fixedly connected with a rotating block and two sets of limit rods. The rotating block is rotatably connected to the inside of the rotating groove. The rotating groove is opened at the top of the fixed disc. A clamping rod is inserted at the bottom end of the limit rod. A second spring is fixedly connected to the clamping rod. The second spring is fixedly connected to the limit rod. The bottom end of the rotating chassis is fixedly connected with a connecting frame. The connecting frame is slidably connected in the arc groove. The arc groove is opened on the device base. The connecting frame is fixedly connected to the bearing. The bearing is fixedly connected to the fixed column. The fixed column is fixedly connected to the bottom end of the device base. A supporting mechanism is provided on the device base.
[0007] Preferably, the supporting mechanism comprises two groups of supporting blocks, the supporting block is located below the limiting rod, one side of the supporting block is fixedly connected to the mounting rod, the side of the mounting rod away from the supporting block is fixedly connected to the sliding block, the side of the sliding block away from the mounting rod is inserted on the plug post, the bottom end of the plug post is fixedly connected to the supporting base, the bottom end of the supporting base is fixedly connected to the left and right sides of the device base, the top and bottom ends of the sliding block are both rotatably connected to a pushing rod, the pushing rod at the top end is rotatably connected to a fixed disk, and a fixing mechanism is arranged on the pushing rod at the bottom end.
[0008] Preferably, the fixing mechanism includes a connecting column, the top end of the connecting column is rotatably connected to the pushing rod at the bottom end, the bottom end of the connecting column is fixedly connected to two groups of rectangular blocks, one group of the rectangular blocks is fixedly connected to the arc plate, the top end of the arc plate is fixedly connected to a rubber block, the rubber block is aligned with a through groove, the through groove is provided on the device base, the top end of the device base does not contact the bottom end of the rotating chassis, the bottom end of the rotating chassis is rotatably connected to multiple groups of cylindrical rollers, the bottom ends of the cylindrical rollers abut against the top end of the device base, the bottom end of the rotating chassis is fixedly connected to a rubber ring, and the rubber ring contacts the top end of the device base.
[0009] Preferably, the two-stage telescopic cylinder includes a primary cylinder and a secondary cylinder, the primary cylinder is fixedly connected to two groups of connecting rods, the bottom ends of the connecting rods are fixedly connected to the top of the rotating disk, the sides of the fixed disk are fixedly connected with four groups of protrusions, the protrusions are slidably connected to the support column, the top end of the support column is T-shaped, the bottom end of the support column is fixedly connected to the device base, a first spring is sleeved on the support column, the top and bottom ends of the first spring are fixedly connected to the protrusions and the fixing ring respectively, and the fixing ring is fixedly connected to the support column near the bottom end.
[0010] Preferably, a washer is fixedly connected to a side of the sliding block away from the mounting rod, and the washer is made of rubber.
[0011] Preferably, the connecting column is fitted with the inner wall of the sleeve, the sleeve is fixedly connected to the bottom end of the device base, grooves are provided on both sides of the sleeve, and the inner walls of the grooves are fitted with the rectangular block.
[0012] Preferably, the arc plate, rubber block and through groove are all arc-shaped, guide columns are inserted on both sides of the arc plate, the bottom ends of the guide columns pass through the arc plate, and the top ends of the guide columns are fixedly connected to the bottom end of the device base.
[0013] Preferably, a fixing frame is fixedly connected to the top end of the fixed chassis, and an inner wall of the fixing frame contacts the bottom end and the side edge of the mounting rod.
[0014] Preferably, the middle parts of the fixed disc and the rotating disc are both provided with mounting holes corresponding to the spiral springs, and the bottom end of the fixed ring is in contact with the top end of the rotating chassis.
[0015] A scroll spring assembly method, the method comprising the following steps:
[0016] S1. Align the scroll spring with the mounting hole on the rotating disc and insert it, push the scroll spring downward to move it to the position of the clamping rod, and pull the two sets of clamping rods to clamp and fix the scroll spring;
[0017] S2. Place the product in the placement slot, and then rotate the rotating chassis to adjust the placement angle of the scroll spring until the scroll spring is aligned with the installation slot on the product;
[0018] S3. Start the secondary telescopic cylinder. The primary cylinder will first push the rotating disc downward. After moving to the lowest position, the secondary cylinder will extend and press the scroll spring into the installation slot of the product. After the primary and secondary cylinders are retracted, take the product out of the placement slot.
[0019] The present invention is beneficial in that:
[0020] 1. The present invention adopts the structural design of the adjustment mechanism. After the spiral spring is fixed, the angle of the spiral spring can be adjusted by rotating the rotating chassis. During the adjustment, the angle of the product itself can remain unchanged to facilitate the alignment of the product and the spiral spring angles. The engagement of the rotating column and the first gear ring can accurately control the rotation angle to reduce the time required for adjustment, improve the efficiency of assembly, and solve the problem that the spiral spring assembly equipment in the prior art, although it can position the spiral spring, still needs to manually adjust the placement angle of the spiral spring before assembly to ensure that the spiral spring is accurately aligned with the installation groove on the product, and no large deviation can occur between the spiral spring and the installation groove during assembly. The adjustment of the placement angle of the spiral spring needs to be very careful and precise, and the adjustment process may take a lot of time.
[0021] 2. Through the structural design of the support mechanism of the present invention, the two groups of support blocks will be located below the limit rod before assembly, which can provide support for the bottom end of the spiral spring to prevent the spiral spring from falling from between the two groups of limit rods. During the assembly process, the support blocks can move to both sides to avoid obstruction to the spiral spring, thereby ensuring that the spiral spring can be smoothly pressed into the installation groove of the product.
[0022] 3. The present invention adopts the structural design of the fixing mechanism. When the support block moves, the push rod at the bottom will pull the connecting column upward to move. When the connecting column is lifted upward, the rubber block will extend from the through groove and abut against the rubber ring fixed at the bottom end of the rotating chassis, so that the rotating chassis can be fixed through the friction between the top of the rubber block and the rubber ring, thereby preventing the rotating chassis from rotating during assembly, which may cause the spiral spring to be unable to be accurately installed in the product. BRIEF DESCRIPTION OF THE DRAWINGS
[0023] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.
[0024] Figure 1 It is a schematic diagram of the three-dimensional structure of the present invention;
[0025] Figure 2 It is a structural schematic diagram of the back end of the present invention;
[0026] Figure 3 It is a structural schematic diagram of the bottom end of the rotating chassis of the present invention;
[0027] Figure 4 It is a structural schematic diagram of the bottom end of the fixed disc of the present invention;
[0028] Figure 5 An exploded view of the rotating chassis and the fixed disc of the present invention;
[0029] Figure 6 It is a structural schematic diagram of the limiting rod of the present invention;
[0030] Figure 7 It is a structural schematic diagram of the bottom end of the base of the device of the present invention;
[0031] Figure 8 It is a schematic diagram of the connection structure of the mounting frame of the present invention;
[0032] Fig. 9 It is a structural schematic diagram of the support mechanism of the present invention;
[0033] Fig.10 It is a structural schematic diagram of the arc groove of the present invention.
[0034] In the figure: 1, device base; 20, secondary telescopic cylinder; 21, primary cylinder; 22, secondary cylinder; 23, mounting frame; 24, rectangular groove; 25, rotating column; 26, first gear ring; 27, rotating chassis; 28, placement groove; 29, fixed frame; 30, fixed chassis; 31, cylindrical roller; 32, rubber ring; 33, bearing; 34, fixed column; 35, connecting frame; 36, convex block; 37, fixed disc; 39, rotating groove; 40, rotating block; 41, second gear ring; 42. Rotating disc; 43. Connecting rod; 44. First spring; 45. Support column; 46. Fixing ring; 47. Limiting rod; 48. Clamping rod; 50. Second spring; 51. Arc groove; 52. Sleeve; 53. Groove; 54. Rectangular block; 55. Arc plate; 56. Guide column; 57. Rubber block; 58. Connecting column; 59. Sliding block; 60. Washer; 61. Insert column; 62. Support base; 63. Push rod; 64. Mounting rod; 65. Support block; 66. Through groove. DETAILED DESCRIPTION
[0035] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0036] Embodiment 1
[0037] See also Figure 1 - Fig.10As shown, an automatic assembly device for processing a scroll spring comprises a device base 1, a mounting frame 23 and a fixed chassis 30 are fixedly connected to the top of the device base 1, a placement slot 28 is provided on the fixed chassis 30, a secondary telescopic cylinder 20 is fixedly connected to the top of the mounting frame 23, an adjustment mechanism is provided on the device base 1, the adjustment mechanism comprises a rotating chassis 27, a first gear ring 26 is sleeved on the rotating chassis 27, the rotating chassis 27 is sleeved on the fixed chassis 30, the first gear ring 26 is meshed with a rotating column 25, the top and bottom ends of the rotating column 25 are rotatably connected to the inner wall of the rectangular groove 24 and the device base 1 respectively, the rectangular groove 24 is provided at the bottom end of the mounting frame 23, the top end of the rotating column 25 is meshed with the second gear ring 41, the second gear ring 41 is sleeved It is arranged on the rotating disc 42, and the bottom end of the rotating disc 42 is fixedly connected with a rotating block 40 and two groups of limiting rods 47, the rotating block 40 is rotatably connected inside the rotating groove 39, the rotating groove 39 is arranged at the top of the fixed disc 37, a clamping rod 48 is inserted at the bottom end of the limiting rod 47, a second spring 50 is fixedly connected to the clamping rod 48, and the second spring 50 is fixedly connected to the limiting rod 47, a connecting frame 35 is fixedly connected to the bottom end of the rotating chassis 27, the connecting frame 35 is slidably connected in the arc groove 51, the arc groove 51 is arranged on the device base 1, the connecting frame 35 is fixedly connected to the bearing 33, the bearing 33 is fixedly connected to the fixing column 34, the fixing column 34 is fixedly connected to the bottom end of the device base 1, and a supporting mechanism is arranged on the device base 1;
[0038] Through the structural design of the adjustment mechanism, after the spiral spring is fixed, the angle of the spiral spring can be adjusted by rotating the rotating chassis 27. During the adjustment, the angle of the product itself can remain unchanged, so as to facilitate the alignment of the product and the spiral spring angle, and the engagement of the rotating column 25 and the first gear ring 26 can accurately control the rotation angle, so as to reduce the time required for adjustment and improve the efficiency of assembly. When working, first pull the two sets of clamping rods 48, and the second spring 50 sleeved on the clamping rod 48 will be compressed, so that the spiral spring is clamped and fixed by the elastic force of the second spring 50, and then the product is placed on the fixed chassis 30, and a placement groove 28 is opened on the fixed chassis 30 specifically for fixing the product, and then the rotating chassis 27 is rotated, and the first gear ring 26 sleeved on the outer side of the rotating chassis 27 is engaged with the rotating column 25, and the top of the rotating column 25 is engaged with the rotating column 25. The disc 42 is engaged, and the rotation of the rotating chassis 27 can be transmitted to the rotating disc 42 through the rotating column 25. The rotating disc 42 can rotate synchronously with the rotating chassis 27, which will be more convenient when adjusting the placement angle of the spiral spring. The bottom end of the rotating chassis 27 is connected to the connecting frame 35, and the connecting frame 35 is fixedly connected to the bearing 33 to facilitate the smooth rotation of the rotating chassis 27. When the rotating disc 42 rotates, the rotating block 40 at the bottom end thereof will slide in the rotating groove 39. The rotating disc 42 can rotate on the fixed disc 37 while the fixed disc 37 can remain fixed. The mounting frame 23 is used to support and fix the secondary telescopic cylinder 20 and a rectangular groove 24 is opened on the mounting frame 23. The rectangular groove 24 can provide space for the rotation of the rotating column 25 and the rotating column 25 does not contact the inner wall of the rectangular groove 24 to ensure the normal rotation of the rotating column 25.
[0039] Further, the support mechanism includes two groups of support blocks 65, the support block 65 is located below the limit rod 47, one side of the support block 65 is fixedly connected to the mounting rod 64, the side of the mounting rod 64 away from the support block 65 is fixedly connected to the sliding block 59, the side of the sliding block 59 away from the mounting rod 64 is inserted on the plug column 61, the bottom end of the plug column 61 is fixedly connected to the support base 62, the bottom end of the support base 62 is fixedly connected to the left and right sides of the device base 1, the top and bottom ends of the sliding block 59 are rotatably connected to the push rod 63, the top push rod 63 is rotatably connected to the fixed disc 37, and a fixing mechanism is provided on the bottom push rod 63;
[0040] Through the structural design of the supporting mechanism, the two groups of supporting blocks 65 will be located below the limiting rod 47 before assembly, which can provide support for the bottom end of the spiral spring to prevent the spiral spring from falling from between the two groups of limiting rods 47. During the assembly process, the supporting blocks 65 can move to both sides to avoid obstruction to the spiral spring, thereby ensuring that the spiral spring can be smoothly pressed into the installation groove of the product. During operation, the two groups of supporting blocks 65 are located below the limiting rod 47. After the clamping rod 48 clamps and fixes the spiral spring, the supporting blocks 65 can provide support for the bottom end of the spiral spring to prevent the spiral spring from falling from between the two groups of limiting rods 47. When 42 moves downward, the push rod 63 at the top will push the sliding block 59 to move, and the sliding block 59 slides in the plug column 61. The support block 65 is connected to the sliding block 59 through the mounting rod 64. When the sliding block 59 moves, the support block 65 will also move accordingly and gradually move out from the bottom end of the spiral spring to ensure that the support block 65 will not affect the normal assembly of the spiral spring so that the spiral spring can be smoothly pressed into the product. The two sets of limit rods 47 have a certain angle with the central axis of the rotating disk 42 to ensure that the support block 65 will not be located on the moving path of the limit rod 47, and the limit rod 47 will not abut against the support block 65 when moving downward.
[0041] Further, the fixing mechanism includes a connecting column 58, the top of the connecting column 58 is rotatably connected to the bottom push rod 63, the bottom of the connecting column 58 is fixedly connected with two groups of rectangular blocks 54, one group of rectangular blocks 54 is fixedly connected to the arc plate 55, the top of the arc plate 55 is fixedly connected with a rubber block 57, the rubber block 57 is aligned with the through groove 66, the through groove 66 is provided on the device base 1, the top of the device base 1 does not contact the bottom of the rotating chassis 27, the bottom of the rotating chassis 27 is rotatably connected with multiple groups of cylindrical rollers 31, the bottom ends of the cylindrical rollers 31 abut against the top of the device base 1, the bottom end of the rotating chassis 27 is fixedly connected with a rubber ring 32, and the rubber ring 32 contacts the top of the device base 1;
[0042] Through the structural design of the fixing mechanism, when the support block 65 moves, the push rod 63 at the bottom will pull the connecting column 58 upward to move. When the connecting column 58 is lifted upward, the rubber block 57 will extend from the through groove 66 and abut against the rubber ring 32 fixed at the bottom end of the rotating chassis 27, so that the rotating chassis 27 can be fixed through the friction between the top end of the rubber block 57 and the rubber ring 32, so as to avoid the rotating chassis 27 from rotating during assembly, resulting in the spiral spring being unable to be accurately installed into the product. When working, when the top push rod 63 pushes the sliding block 59 to move, the push rod 63 fixed on the bottom end of the sliding block 59 will be pulled by the sliding block 59 and move upward, and the bottom push rod 63 is connected with the connecting column 58, which will connect the connecting column 5 8 is pulled upward, two groups of rectangular blocks 54 are fixed to the bottom end of the connecting column 58, one group of rectangular blocks 54 is connected to the arc plate 55, and a rubber block 57 is fixed to the arc plate 55. The rubber block 57 will extend from the through groove 66 and abut against the rubber ring 32 fixed at the bottom end of the rotating chassis 27, so that the friction force of the rotating chassis 27 during rotation is increased through the abutment between the rubber ring 32 and the rubber block 57, thereby fixing the rotating chassis 27 to ensure that the rotating chassis 27 will not rotate due to accidental contact during assembly of the scroll spring, so that the scroll spring can be accurately pressed into the installation groove of the product, and multiple groups of cylindrical rollers 31 are rotatably connected to the bottom end of the rotating chassis 27, and the cylindrical rollers 31 can keep the rotating chassis 27 stable during rotation.
[0043] Further, the two-stage telescopic cylinder 20 includes a primary cylinder 21 and a secondary cylinder 22, the primary cylinder 21 is fixedly connected to two groups of connecting rods 43, the bottom end of the connecting rod 43 is fixedly connected to the top of the rotating disc 42, the side of the fixed disc 37 is fixedly connected with four groups of protrusions 36, the protrusions 36 are slidably connected to the support column 45, the top of the support column 45 is T-shaped, the bottom end of the support column 45 is fixedly connected to the device base 1, and a first spring 44 is sleeved on the support column 45, the top and bottom ends of the first spring 44 are fixedly connected to the protrusion 36 and the fixing ring 46 respectively, and the fixing ring 46 is fixedly connected to the support column 45 near the bottom end;
[0044] During operation, the first-stage cylinder 21 in the second-stage telescopic cylinder 20 is connected to the connecting rod 43. After the second-stage telescopic cylinder 20 is started, the first-stage cylinder 21 will first drive the connecting rod 43 to move downward, and the first spring 44 sleeved on the support column 45 will be compressed. The top of the first spring 44 is fixed to the protrusion 36, which can provide support for the bottom end of the fixed disc 37. When the first-stage cylinder 21 is extended to the maximum length, the second-stage cylinder 22 will extend and press the spiral spring into the installation groove of the product to complete the assembly. When the first-stage cylinder 21 and the second-stage cylinder 22 are retracted, the fixed disc 37 can be reset under the action of the first spring 44, wherein the top end of the support column 45 is T-shaped, which can limit the protrusion 36 to prevent the protrusion 36 from moving upward and sliding out of the support column 45. At the same time, the support column 45 can also guide the movement of the fixed disc 37 to ensure the stable movement of the fixed disc 37 and the rotating disc 42.
[0045] Furthermore, a washer 60 is fixedly connected to one side of the sliding block 59 away from the mounting rod 64, and the washer 60 is made of rubber;
[0046] During operation, the gasket 60 is made of rubber material. When the top push rod 63 pushes the sliding block 59 to slide to the maximum position on the plug post 61, the gasket 60 fixed on the sliding block 59 will abut against the support base 62, thereby preventing the sliding block 59 from colliding with the support base 62.
[0047] Furthermore, the connecting column 58 is fitted with the inner wall of the sleeve 52, and the sleeve 52 is fixedly connected to the bottom end of the device base 1. Grooves 53 are provided on both sides of the sleeve 52, and the inner wall of the groove 53 is fitted with the rectangular block 54;
[0048] During operation, the inner wall of the sleeve 52 fits against the connecting column 58. When the connecting column 58 is lifted, the sleeve 52 can guide the movement of the connecting column 58 to facilitate the stable movement of the connecting column 58. The rectangular block 54 fixed on the connecting column 58 will slide in the groove 53. When the connecting column 58 is lifted upward to the maximum height, the top of the rectangular block 54 will also abut against the top of the inner wall of the groove 53 to prevent the connecting column 58 from continuing to move upward.
[0049] Furthermore, the arc plate 55, the rubber block 57 and the through groove 66 are all designed in an arc shape, and guide posts 56 are inserted on both sides of the arc plate 55, the bottom ends of the guide posts 56 pass through the arc plate 55, and the top ends of the guide posts 56 are fixedly connected to the bottom end of the device base 1;
[0050] During operation, guide posts 56 are inserted on both sides of the arc-shaped plate 55 . The guide posts 56 penetrate the arc-shaped plate 55 and can guide the movement of the arc-shaped plate 55 to prevent the arc-shaped plate 55 from shaking during movement.
[0051] Furthermore, the top of the fixed chassis 30 is fixedly connected with a fixing frame 29, and the inner wall of the fixing frame 29 contacts the bottom end and the side of the mounting rod 64;
[0052] During operation, the fixing frame 29 can provide support for the bottom end of the mounting rod 64. When the sliding block 59 drives the supporting block 65 to move, the mounting rod 64 will slide on the fixing frame 29, and the inner wall of the fixing frame 29 will also contact the two sides of the mounting rod 64 to reduce the shaking amplitude of the mounting rod 64 during movement.
[0053] Embodiment 2
[0054] See also Figure 4 and Figure 5 As shown, in Comparative Example 1 as another embodiment of the present invention, the middle of the fixed disc 37 and the rotating disc 42 are both provided with mounting holes corresponding to the spiral springs, and the bottom end of the fixed ring 46 is in contact with the top end of the rotating bottom disc 27;
[0055] During operation, the size of the mounting hole should be slightly larger than the spiral spring itself and be compatible with the shape of the spiral spring, so that the spiral spring can be smoothly placed into the mounting hole, slide along the mounting hole to the position of the clamping rod 48, and finally be clamped and fixed by the clamping rod 48.
[0056] A scroll spring assembly method, the method comprising the following steps:
[0057] S1, align the scroll spring with the mounting hole on the rotating disk 42 and insert it, push the scroll spring downward to move it to the position of the clamping rod 48, and pull the two sets of clamping rods 48 to clamp and fix the scroll spring;
[0058] S2, placing the product into the placement slot 28, and then rotating the rotating chassis 27 to adjust the placement angle of the spiral spring until the spiral spring is aligned with the installation slot on the product;
[0059] S3, start the secondary telescopic cylinder 20, the primary cylinder 21 will first push the rotating disc 42 to move downward, after moving to the lowest position, the secondary cylinder 22 will extend and press the scroll spring into the installation groove of the product, after the primary cylinder 21 and the secondary cylinder 22 are retracted, take the product out of the placement groove 28.
[0060] The above shows and describes the basic principles, main features and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited to the above embodiments, and the above embodiments and descriptions are only for explaining the principles of the present invention. Without departing from the spirit and scope of the present invention, the present invention may have various changes and improvements, and these changes and improvements all fall within the scope of the present invention to be protected.
Claims
1. An automatic assembly device for processing a scroll spring, comprising a device base (1), the top of the device base (1) being fixedly connected to a mounting frame (23) and a fixed chassis (30), the fixed chassis (30) being provided with a placement groove (28), the top of the mounting frame (23) being fixedly connected to a secondary telescopic cylinder (20), characterized in that: The device base (1) is provided with an adjustment mechanism, which is used to adjust the angle of the spiral spring so as to facilitate the alignment of the product and the spiral spring angle. The device base (1) is provided with a support mechanism, which can provide support for the bottom end of the spiral spring to prevent the spiral spring from falling from between the two sets of limit rods, so as to facilitate the assembly of the spiral spring.
2. The automatic assembly device for spiral spring processing according to claim 1, characterized in that: The adjusting mechanism comprises a rotating chassis (27), a first gear ring (26) is sleeved on the rotating chassis (27), the rotating chassis (27) is sleeved on the fixed chassis (30), the first gear ring (26) is meshed with a rotating column (25), the top and bottom ends of the rotating column (25) are respectively rotatably connected to the inner wall of the rectangular groove (24) and the device base (1), the rectangular groove (24) is opened at the bottom end of the mounting frame (23), the top end of the rotating column (25) is meshed with a second gear ring (41), and the second gear ring (41) is sleeved on the rotating column (25). The rotating disk (42) is fixedly connected to a rotating block (40) and two sets of limiting rods (47) at the bottom end of the rotating disk (42). The rotating block (40) is rotatably connected to the inside of the rotating groove (39). The rotating groove (39) is opened at the top of the fixed disk (37). A clamping rod (48) is inserted at the bottom end of the limiting rod (47). A second spring (50) is fixedly connected to the clamping rod (48). The second spring (50) is fixedly connected to the limiting rod (47). The bottom end of the rotating chassis (27) is fixedly connected to a connecting frame (35 ), the connecting frame (35) is slidably connected in the arc groove (51), the arc groove (51) is provided on the device base (1), the connecting frame (35) is fixedly connected to the bearing (33), the bearing (33) is fixedly connected to the fixing column (34), the fixing column (34) is fixedly connected to the bottom end of the device base (1), the supporting mechanism comprises two groups of supporting blocks (65), the supporting blocks (65) are located below the limiting rod (47), one side of the supporting block (65) is fixedly connected to the mounting rod (64), the mounting rod (64 ) is fixedly connected to the sliding block (59) on one side away from the supporting block (65), and the sliding block (59) is inserted on the plug post (61) on one side away from the mounting rod (64). The bottom end of the plug post (61) is fixedly connected to the supporting base (62), and the bottom end of the supporting base (62) is fixedly connected to the left and right sides of the device base (1). The top and bottom ends of the sliding block (59) are both rotatably connected to a pushing rod (63), the top end of the pushing rod (63) is rotatably connected to the fixed disc (37), and the bottom end of the pushing rod (63) is provided with a fixing mechanism.
3. The automatic assembly device for spiral spring processing according to claim 2, characterized in that: The fixing mechanism comprises a connecting column (58), the top end of the connecting column (58) is rotatably connected to the pushing rod (63) at the bottom end, the bottom end of the connecting column (58) is fixedly connected to two groups of rectangular blocks (54), one group of the rectangular blocks (54) is fixedly connected to the arc plate (55), the top end of the arc plate (55) is fixedly connected to a rubber block (57), the rubber block (57) is aligned with a through groove (66), the through groove (66) is provided on the device base (1), the top end of the device base (1) does not contact the bottom end of the rotating chassis (27), the bottom end of the rotating chassis (27) is rotatably connected to multiple groups of cylindrical rollers (31), the bottom ends of the cylindrical rollers (31) are in contact with the top end of the device base (1), the bottom end of the rotating chassis (27) is fixedly connected to a rubber ring (32), and the rubber ring (32) is in contact with the top end of the device base (1).
4. The automatic assembly device for spiral spring processing according to claim 1, characterized in that: The two-stage telescopic cylinder (20) comprises a primary cylinder (21) and a secondary cylinder (22). The primary cylinder (21) is fixedly connected to two groups of connecting rods (43). The bottom end of the connecting rod (43) is fixedly connected to the top of the rotating disc (42). The side of the fixed disc (37) is fixedly connected with four groups of protrusions (36). The protrusions (36) are slidably connected to a support column (45). The top end of the support column (45) is T-shaped. The bottom end of the support column (45) is fixedly connected to the device base (1). A first spring (44) is sleeved on the support column (45). The top and bottom ends of the first spring (44) are fixedly connected to the protrusions (36) and the fixing ring (46) respectively. The fixing ring (46) is fixedly connected to the support column (45) at a position close to the bottom end.
5. The automatic assembly device for spiral spring processing according to claim 2, characterized in that: A washer (60) is fixedly connected to one side of the sliding block (59) away from the mounting rod (64), and the washer (60) is made of rubber material.
6. The automatic assembly device for spiral spring processing according to claim 3, characterized in that: The connecting column (58) is fitted with the inner wall of the sleeve (52), and the sleeve (52) is fixedly connected to the bottom end of the device base (1). Grooves (53) are provided on both sides of the sleeve (52), and the inner walls of the grooves (53) are fitted with the rectangular block (54). The arc plate (55), the rubber block (57) and the through groove (66) are all arc-shaped. Guide columns (56) are inserted on both sides of the arc plate (55), and the bottom end of the guide column (56) passes through the arc plate (55). The top end of the guide column (56) is fixedly connected to the bottom end of the device base (1).
7. The automatic assembly device for spiral spring processing according to claim 1, characterized in that: The top end of the fixed chassis (30) is fixedly connected to a fixing frame (29), and the inner wall of the fixing frame (29) is in contact with the bottom end and side edge of the mounting rod (64).
8. The automatic assembly device for spiral spring processing according to claim 4, characterized in that: The middle parts of the fixed disc (37) and the rotating disc (42) are both provided with mounting holes corresponding to the spiral springs, and the bottom end of the fixed ring (46) is in contact with the top end of the rotating bottom disc (27).
9. A scroll spring assembly method, applied to an automatic assembly device for scroll spring processing as claimed in any one of claims 1 to 9, characterized in that: The method comprises the following steps: S1, aligning the scroll spring with the mounting hole on the rotating disk (42) and inserting it, pushing the scroll spring downward to move it to the position of the clamping rod (48), and pulling the two sets of clamping rods (48) to clamp and fix the scroll spring; S2, placing the product in the placement slot (28), and then rotating the rotating chassis (27) to adjust the placement angle of the spiral spring until the spiral spring is aligned with the installation slot on the product; S3, start the secondary telescopic cylinder (20) to assemble the spiral spring and the product.
10. A scroll spring assembly method according to claim 9, characterized in that: The S3 is specifically as follows: the secondary telescopic cylinder (20) is started, the primary cylinder (21) first pushes the rotating disc (42) to move downward, after moving to the lowest position, the secondary cylinder (22) extends and presses the spiral spring into the installation groove of the product, and after the primary cylinder (21) and the secondary cylinder (22) are retracted, the product is taken out from the placement groove (28).
Citation Information
Patent Citations
A scroll spring assembly device
CN221019644U
Cited By
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