Power generation cloth based on friction power generation and preparation method thereof

By designing a power generation cloth with friction components including a strip-shaped fabric composite layer, a conductive fabric layer and a ring-shaped fabric composite layer, the problems of low stability and performance of the power generation cloth in the prior art are solved, and efficient, safe and capable of achieving high efficiency, safety and flexibility Power generation effect of large-scale production.

CN119420200APending Publication Date: 2025-02-11THE HONG KONG POLYTECHNIC UNIV
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Patent Information

Application Number
CN202411671159.6
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2021-02-03
Publication Date
2025-02-11

AI Technical Summary

Technical Problem

Among the existing friction nano-power generation technology, the internal mechanical components of the power generation cloth have poor stability, low power generation performance, poor fatigue resistance and short service life.

Method used

A power generation cloth based on friction power generation is designed, including a first friction assembly and a second friction assembly, which consists of a strip-shaped fabric composite layer, a conductive fabric layer and a ring-shaped fabric composite layer, and is controlled by adjusting the power generation factor. Power generation performance.

Benefits of technology

It realizes integrated molding of all fabrics, with high safety, high power generation efficiency, simple processing materials and preparation processes, low cost and large-scale production, with high elasticity, flexibility, flame retardancy and washability.

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Abstract

The invention provides power generation cloth based on friction power generation and a preparation method thereof.The power generation cloth comprises a first friction assembly and a second friction assembly, and friction-based power generation is achieved through friction between the first friction assembly and the second friction assembly, the first friction assembly comprises a strip-shaped fabric composite layer, a conductive fabric layer and a ring-shaped fabric composite layer, the strip-shaped fabric composite layer and the conductive fabric layer are stacked in parallel, and the ring-shaped fabric composite layer surrounds the strip-shaped fabric composite layer and the conductive fabric layer which are stacked in parallel. The invention belongs to a green, clean and renewable energy source conversion technology. The power generation cloth disclosed by the invention has high elasticity, high flexibility, high flame retardance and washability. According to the power generation cloth, various mechanical energy can be converted into electric energy, the conversion efficiency is improved, and resource waste is reduced to a certain extent.
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Description

[0001] This application is a divisional application of the invention patent application with application number 202110148947.7 filed on February 3, 2021, and invention name “A power generation cloth based on friction power generation and its preparation method”. Technical Field

[0002] The present invention relates to the field of energy conversion, and in particular to a power-generating cloth based on friction power generation. Background Art

[0003] Energy conversion is the conversion of environmental energy such as solar energy, thermal energy or mechanical energy into electrical energy. With the application and development of wearable electronic devices, the study of a system based on device self-generation has become an increasingly key technology. In order to seek a device that can convert green, clean and renewable environmental energy into electrical energy and provide continuous power, friction nano-power generation technology has emerged. The friction nano-generator is mainly based on the principle of triboelectricity and the electrostatic induction effect. It converts the mechanical energy applied by the outside world into electrical energy in the circuit through the contact and separation between two materials with different friction properties. Due to its advantages such as simple manufacturing materials, strong safety and large-scale production, the friction power generation technology has gradually become an increasingly widely used self-generation device.

[0004] Among the current existing friction nano-power generation technologies, most friction nano-generators use solid metal materials or non-woven structures containing flexible polymers. Although the function of friction power generation is achieved, the exposed electrodes usually have poor safety, and the preparation and assembly processes of the friction layer are complicated and not integrated. As a result, the power generation cloth based on friction nano-power generation technology has the following defects: poor stability of internal mechanical components, low power generation performance, poor fatigue resistance and short service life. Summary of the invention

[0005] In view of the above problems in the prior art, the present invention is proposed to solve all or at least one of the above problems.

[0006] The technical solution of the first aspect of the present invention provides a power-generating cloth based on friction power generation, wherein the power-generating cloth comprises a first friction component and a second friction component, wherein the friction between the first friction component and the second friction component realizes power generation based on friction, wherein the first friction component comprises: a belt-shaped fabric composite layer, a conductive fabric layer and a ring-shaped fabric composite layer, wherein the belt-shaped fabric composite layer is stacked in parallel with the conductive fabric layer, and the ring-shaped fabric composite layer surrounds the periphery of the parallel stacked belt-shaped fabric composite layer and the conductive fabric layer; wherein the electrical performance of the power-generating cloth per unit area is determined by a power generation factor, and the power generation performance can be controlled by adjusting the numerical value of the power generation factor, and the value of the power generation factor is determined by the following ratio: the ratio of the product of the number of turns of the ring-shaped fabric composite layer and the number of the ring-shaped fabric composite layer per unit area to the product of the number of layers of the belt-shaped fabric composite layer and the surface area of ​​the first friction component.

[0007] Through the technical solution of the first aspect of the present invention, a power-generating cloth with beneficial performance is realized, which has the following advantages: the whole fabric is formed in one piece, which has higher safety; the fabric self-rebound structure is formed, and the power generation efficiency is high; the processing materials and preparation process are simple, the cost is low and it can be mass-produced; it has high elasticity, flexibility, flame retardancy and washability, and can be used as a functional power-generating carpet or power-generating cloth in various life occasions to achieve large-scale power generation, monitor the flow of people and other functions.

[0008] The technical solution of the second aspect of the present invention provides a method for manufacturing a power generation cloth, comprising the following steps:

[0009] The steps for preparing the strip fabric composite layer are as follows: forming a cross-linked layer of a polymer material, attaching an electrode layer to the surface of the cross-linked polymer material, and then coating a layer of a first polymer material uncross-linked layer, and forming a strip fabric composite layer after complete cross-linking.

[0010] The first friction component preparation step: assemble multiple strip-shaped composite fabric components into a fabric composite layer; prepare a conductive fabric layer; stack multiple strip-shaped fabric composite layers and the conductive fabric layer in parallel, and bend them upward along the axis in the width direction of the strip-shaped composite fabric layer to form an arch structure.

[0011] The step of providing a loop-shaped fabric composite layer comprises: using one or more strip-shaped composite fabric layers to form one or more loop-shaped fabric composite layers; surrounding the loop-shaped fabric composite layer around the periphery of the strip-shaped fabric composite layer and the conductive fabric layer to form one or more loop-shaped structures; and

[0012] The second friction component preparation step is: sticking the electrode layer on the surface of the non-conductive fabric, laying the side with the electrode layer on the uncrosslinked layer of the first polymer material, making it completely crosslinked to form an integrated fabric outer layer.

[0013] The technical solution of the third aspect of the present invention provides a method for controlling the power generation factor of a power-generating cloth, wherein the power generation factor determines the electrical performance of the power-generating cloth per unit area, wherein the power-generating cloth comprises a first friction component and a second friction component, wherein the friction between the first friction component and the second friction component realizes friction-based power generation, wherein the first friction component comprises a belt-shaped fabric composite layer, a conductive fabric layer and a ring-shaped fabric composite layer, wherein the belt-shaped fabric composite layer and the conductive fabric layer are stacked in parallel, and the ring-shaped fabric composite layer surrounds the outer periphery of the parallel stacked belt-shaped fabric composite layer and the conductive fabric layer, wherein the electrical performance of the power-generating cloth per unit area is determined by the power generation factor, and the power generation performance can be controlled by adjusting the value of the power generation factor, and the value of the power generation factor is determined by the following ratio: the ratio of the product of the number of turns of the ring-shaped fabric composite layer and the number of the ring-shaped fabric composite layers per unit area to the product of the number of layers of the belt-shaped fabric composite layer and the surface area of ​​the first friction component.

[0014] The invention belongs to green, clean and renewable energy conversion technology. The power generation cloth of the invention has high elasticity, high flexibility, high flame retardancy and water washability, can convert various mechanical energy into electrical energy, and improves the conversion efficiency, reducing resource waste to a certain extent. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] In order to more clearly illustrate the technical solutions in the embodiments of the present application, the drawings required for use in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments recorded in the present application. For those skilled in the art or ordinary technicians, other drawings can be obtained based on these drawings without paying any creative work.

[0016] Figure 1a and 1b The schematic diagrams of the structure of the power generating cloth at different angles according to the first embodiment of the present invention are illustrated.

[0017] Figure 2a-2g The schematic diagrams of the structure of the first friction component on the front and back sides and different numbers of layers of the first friction component according to the present invention are illustrated, wherein: Figure 2e The schematic diagram of the structure of the power generation cloth with one layer of power generation cloth is shown as an example. Figure 2f The schematic diagram of the structure of the power generation cloth with two layers of power generation cloth is shown as an example. Figure 2g The schematic structural diagram of a power generation cloth having three layers is illustrated.

[0018] Figure 3a and 3b A schematic structural diagram of a second friction assembly according to the present invention is illustrated.

[0019] Figure 4a-4c A schematic structural diagram of an electromagnetic generator assembly according to the present invention is illustrated.

[0020] Figure 5 An example of a curve illustrating the effect of the power generation factor on the output energy density of the power generation fabric according to the present invention.

[0021] Figure 6a-6e The schematic structural diagram of the power generation cloth according to the modified embodiment of the present invention is illustrated.

[0022] Figures 7a-7f Schematic diagrams illustrating different combinations of the power generation fabric body and the fabric outer layer according to the present invention. DETAILED DESCRIPTION

[0023] In order to fully understand the present invention, the present invention is described in detail below in conjunction with the accompanying drawings and specific embodiments. It should be noted that the described embodiments are only for illustrative purposes and are not intended to limit the scope of the present invention. However, the accompanying drawings are only schematic illustrations of the present invention and are not drawn according to a certain scale. The same parts in the figures are marked with the same reference numerals, and repeated descriptions are omitted.

[0024] [First embodiment]

[0025] Attached Figure 1a and 1b A structure of the power generation cloth of the present invention is illustrated. Figure 1a As shown, the power-generating cloth of the present invention comprises a first friction component 1, a second friction component 2, an anti-slip bottom layer 3, a coil component 4 and a magnet component 5. Among them, the main body of the power-generating cloth comprises the first friction component 1 and the second friction component 2. When pressure is applied to the surface, the two come into contact, and when the pressure is no longer applied, the two separate. During the contact and separation process, the mechanical energy represented by the pressure applied is converted into electrical energy, and the coil component 4 and the magnet component 5 output the electrical energy finally generated. These components will be described in detail below.

[0026] Refer to the following Figure 2a-2f The structure of the first friction component 1 of the present invention is described as follows: The first friction component 1 comprises: a belt-shaped fabric composite layer 11; a conductive fabric layer 12; and a loop-shaped fabric composite layer 13.

[0027] In this embodiment, Figure 2a-2c As shown, the first friction component 1 includes a plurality of belt-shaped fabric composite layers 11. Each belt-shaped fabric composite layer 11 has a longitudinal direction (e.g. Figure 2a The plurality of belt-shaped fabric composite layers 11 extend in the width direction (e.g., in the x direction) and Figure 2a The z direction in the figure) is arranged parallel to form a fabric composite layer.

[0028] The belt-shaped fabric composite layer 11 is a fully integrated belt-shaped fabric composite layer formed by chemical crosslinking of one or more polymer material layers and electrode layers. The polymer material can be a high molecular polymer material, such as polydimethylsiloxane, barium titanate-doped polydimethylsiloxane, polytetrafluoroethylene, polyvinyl chloride or fluororubber, etc., and the electrode layer can be a conductive fabric material, such as silver cloth or copper-nickel alloy cloth, etc.

[0029] In such Figure 2c In the example shown, the belt-shaped fabric composite layer 11 includes a polymer material layer 111 and an electrode layer 112. At one end of the belt-shaped fabric composite layer 11, the length of the electrode layer 112 is greater than that of the polymer material layer 111, so that a portion of the electrode layer 112 is exposed.

[0030] The conductive fabric layer 12 may be formed of a conductive fabric material of the same or similar type as the electrode layer 112 of the strip-shaped fabric composite layer 11. The conductive fabric layer 12 may be in the form of a strip, and each conductive fabric layer 12 is located between two adjacent stacked strip-shaped fabric composite layers 11, and the three conductive fabric layers 12 form a parallel structure similar to a sandwich layer structure. Figure 2c In the example shown, in the thickness direction ( Figure 2a In the y direction in the figure, a conductive fabric layer 12 is sandwiched between two layers of the strip-shaped fabric composite layers 11. At one end of the strip-shaped conductive fabric layer 12 in the length direction, its length is greater than the length of the strip-shaped fabric composite layer 11 covering the conductive fabric layer 12, so that a portion of the conductive fabric layer 12 is not covered by the strip-shaped fabric composite layer 11 and is exposed, and the exposed portion of the conductive fabric layer 12 is in contact with the exposed portion of the electrode layer 112 in the thickness direction (appendix 1). Figure 2a relative to the y direction in the figure.

[0031] The looped fabric composite layer 13 can be formed of the same or similar material / structure as the strip-shaped fabric composite layer 11. For example, the looped fabric composite layer 13 is formed using the same material as the strip-shaped fabric composite layer 11, and includes a polymer material layer 131 and an electrode layer 132 that are respectively the same as the polymer material layer 111 and the electrode layer 112 of the strip-shaped fabric composite layer 11. The polymer material layer 131 covers a portion of the electrode layer 132, and the uncovered electrode layer forms an exposed portion. The looped fabric composite layer 13 forms a loop-shaped structure surrounding the outer side of the strip-shaped fabric composite layer 11 and the conductive fabric layer 12 in the width direction of the strip-shaped fabric composite layer 11 and the conductive fabric layer 12. The number of loops of the loop-shaped structure can be one or more, and the attached embodiment of the present example may be one or more. Figure 2a-2d The number of loops of the loop-shaped fabric composite layer 13 is one layer, but the number of loops can also be multiple. When the number of loops is 2 or more, the loop-shaped fabric 13 is constructed as a loop structure with multiple layers, that is, compared with the attached Figure 2a The loop fabric 13 shown in FIG. has more windings. Figure 2a-2c In the example shown, there are multiple ring-shaped fabric composite layers 13, which are arranged parallel to each other in the width direction and separated by fixed intervals in the length direction. The electrode layers 132 of the multiple ring-shaped fabric composite layers 13 in the length direction extend and are connected in the length direction to form a strip electrode layer that is continuous in the length direction. The power-generating cloth of the present invention has an arched (or U-shaped) structure, and the arched (U-shaped) structure will be described exemplarily below. The strip-shaped fabric composite layer 11 and the conductive fabric layer 12 are stacked to form a strip structure in the thickness direction. The multiple strip structures are arranged side by side in the width direction, i.e., the z direction. At the same time, the electrical connection between each row is achieved through the electrode layer 112 and the conductive fabric layer 12 in the z direction to achieve structural fixation and circuit continuity, forming a planar power-generating cloth body. Among them, the electrical connection refers to the positive and negative electrode layers in the power-generating cloth, and the electrode layers of the same pole are connected to each other by means such as bonding. The power-generating cloth body is connected along the width direction (e.g. Figure 2a The axis on the z direction in the figure is bent (or folded) upward to form a Figure 2b The arched or U-shaped structure shown. The arched (U-shaped) structure is not only a part of the fabric self-rebound structure of the power generation cloth body, but also forms a double-electrode contact friction power generation structure, which effectively improves the output electrical performance of friction power generation, and has stable power generation capacity and good fatigue resistance. Figure 2a-2c In the example shown, the power generating cloth is bent once to form an arched structure. However, the present invention is not limited thereto, and the power generating cloth can also be folded multiple times to form a multi-layer structure. For example, when the power generating cloth is bent twice, the power generating cloth forms a "Z"-shaped folded structure when viewed from the side, that is, a multi-layer structure formed by stacking layers of U-shaped / arched structures.

[0032] The present invention provides an innovative composite weaving method, namely, a plurality of looped fabric composite layers 13 are respectively wrapped around the outside of the strip structure formed by the belt-shaped fabric composite layer 11 and the conductive fabric layer 12, and are symmetrically or staggeredly arranged on the two sides of the arch structure to form a power generation cloth body of the woven structure.

[0033] The following is an exemplary description of the circuit connection method in the power generation cloth. The electrode layer 112 of one (or more) fabric composite layers 11 and the electrode layer 132 in multiple ring-shaped fabric composite layers 13 are electrically connected to achieve circuit continuity; in one (or more) strip-shaped conductive fabric layers 12, each row is a continuous strip structure, and each row is electrically connected to achieve circuit continuity. Among them, the electrical connection refers to the positive and negative electrode layers in the power generation cloth, and the electrode layers of the same pole are connected to each other by methods such as bonding.

[0034] In the above Figure 2a-2d middle, Figure 2a This is a schematic diagram from the front. Figure 2b For the opposite side, that is, Figure 2a Schematic diagram looking in the opposite direction. Figure 2c Perspective and Figure 2b The same perspective. Figure 2c The electrical connection method of each layer of the power generation cloth is illustrated. Figure 2c As shown, in this example, the rows of the strip-shaped conductive fabric layer 12 are connected to each other by bonding or other methods. At the same time, the rows of the electrode layer 112 of the fabric composite layer are connected to each other. However, since the electrode layer 112 of the fabric composite layer and the electrode layer 132 of the ring-shaped fabric composite layer 13 in the embodiment are electrode layers of the same polarity, they need to be connected together, and the connection method can be as follows Figure 2a As shown. Figure 2e The schematic diagram of the structure of the power generation cloth with one layer of power generation cloth is shown as an example. Figure 2f The schematic diagram of the structure of the power generation cloth with two layers of power generation cloth is shown as an example. Figure 2g The schematic structural diagram of a power generation cloth having three layers is illustrated.

[0035] The power generation cloth in the present invention is a full fabric structure, wherein the belt-shaped fabric composite layer 11, the conductive fabric layer 12 and the loop-shaped fabric composite layer 13 form a fully integrated full fabric structure through the innovative composite weaving method provided by the present invention. The fabric structure has high power generation capacity and has excellent properties of high elasticity, high flexibility, high flame retardancy and washability.

[0036] The following will be combined with the attached Figure 3a and 3b An example of the second friction assembly 2 of the present invention will be described.

[0037] The second friction component 2 includes the polymer material layer 21, the electrode layer 22 and the non-conductive fabric 23. The polymer material layer 21 is completely cross-linked and covers the surface of the electrode layer 22, and is integrated with the non-conductive fabric 23 in a chemically cross-linked manner. The non-conductive fabric 23 is a knitted fabric, a woven fabric or a 3D spacer fabric, or a fabric whose material is conducive to chemical cross-linking. The polymer material layer 21 can be a high molecular polymer material, such as polydimethylsiloxane, barium titanate-doped polydimethylsiloxane, polytetrafluoroethylene, polyvinyl chloride or fluororubber. The material of the non-conductive fabric 23 can be cotton, polypropylene, nylon, polyacrylonitrile or polyethylene terephthalate, etc. The non-conductive fabric 23 can be flame-retardant treated using a flame retardant.

[0038] The power-generating cloth of the present invention may further include an anti-skid bottom layer 3, which covers the bottom surface of the power-generating cloth body. The material of the anti-skid bottom layer is woven fabric or knitted fabric.

[0039] The power generating cloth of the present invention may also include at least one set of electromagnetic generator components. Figure 4a-4cIn the figure, a structure of an electromagnetic generator assembly is illustrated. The electromagnetic generator assembly includes a coil assembly 4 and a magnet assembly 5. The coil assembly 4 is placed on the upper surface of the first friction assembly 1, and the magnet assembly 5 is placed under the lower surface of the first friction assembly 1. The second friction assembly 2 is a fabric outer layer, which completely covers the upper surface of the power generation fabric body, that is, it is fixed on the upper surface of one or more groups of coil assemblies 4, and the anti-slip bottom layer 3 covers the bottom surface of the power generation fabric body, that is, it is fixed on the lower surface of the magnet assembly 5. In the attached Figure 4a-4c In order to more clearly reflect the structure of the generator, the first friction assembly 1 between the coil assembly 4 and the magnet assembly 5, the second friction assembly on the coil assembly 4 and the anti-slip bottom layer under the magnet assembly 5 are omitted.

[0040] The coil assembly 4 may include at least one of the following: a coil assembly 41, a coil embroidery fabric 42, and a coil woven fabric 43. The coil assembly 41 is, for example, formed by winding an enameled copper wire around the central axis to form a three-dimensional cylinder with a hollow interior, the coil woven fabric 42 is, for example, formed by embroidery of the enameled copper wire and an embroidery non-woven fabric; the coil embroidery fabric 43 is, for example, formed by woven enameled copper wire and ordinary yarn.

[0041] The material of the magnet assembly 5 can be a soft magnet, such as a flexible rubber magnet. The magnet assembly 5 includes a plurality of soft magnets of different polarities, which are alternately arranged in the axial direction. The magnetic properties of adjacent soft magnets are different and attract each other to form the magnet assembly 5.

[0042] The working principle of the power generation cloth of the present invention is described below. The contact parts of the first friction component 1 and the second friction component 2 have different friction electrode sequences. When the power generation cloth is subjected to pressure, the first friction component 1 and the second friction component 2 are in contact; when the pressure on the power generation cloth disappears, the first friction component 1 realizes elastic recovery of the power generation cloth, and the first friction component 1 and the second friction component 2 are separated from each other; during the contact and separation process in the power generation cloth body, the coil component 4 reciprocates along the vertical line of the power generation cloth body under the interaction of the pressure on the power generation cloth body and the elastic force generated by the first friction component 1, so that the coil component 4 cuts the magnetic flux lines of the magnet component 5, thereby generating electricity.

[0043] The above is an example of the structure of the power generation cloth of the present invention. In the present invention, the electrical performance of the power generation cloth per unit area is determined by the power generation factor. The electrical performance of the power generation cloth can be controlled by adjusting the value of the power generation factor. The power generation factor can be determined by the fabric composite layer 11 and the ring fabric composite layer 13 of the first friction component. Among them, the electrical performance includes the voltage, current and energy density output by the power generation cloth. The value of the power generation factor is determined by the following ratio: the ratio of the product of the number of turns of the ring fabric composite layer and the number of the ring fabric composite layers per unit area to the product of the number of layers of the belt fabric composite layer and the surface area of ​​the first friction component. When Y is used to represent the size of the power generation factor, it can be expressed by the following formula (1).

[0044] Y=BC / (A·D) Formula (1)

[0045] The parameters in the above formula (1) represent the following parameters respectively.

[0046] A: The dimensionless number of layers of the first fabric composite layer 11, i.e., the number of layers forming an arched or U-shaped structure. The number of layers refers to the number of parallel folded layers in the first fabric layer 11 that can be woven by the looped fabric composite layer 13 in the vertical direction of the power generation cloth. Figure 2e-2g ,in Figure 2e Indicates 1st floor, Figure 2f Indicates 2 layers, Figure 2g Indicates 3 layers.

[0047] B: The number of turns of the dimensionless loop fabric 13, i.e., the number of turns of the single loop fabric composite layer 13 woven along the periphery of the strip formed by the first fabric composite layer 11 and the electrode layer 12 to form a loop structure. Figure 2a-2c In the example shown in FIG. 1 , the number of turns is 3.

[0048] C: the number of dimensionless third loop fabrics 13, that is, the total number of loop fabric composite layers 13 in the power generation fabric body within a unit area. The unit area can be defined by oneself, such as per square centimeter, per square meter, etc.

[0049] D: dimensionless surface area of ​​the first friction component 1. The surface area D refers to the upper surface area of ​​the entire power-generating cloth, excluding the exposed electrode layer area, that is, the effective area of ​​the power-generating cloth for friction power generation.

[0050] The following examples 1 and 2 will be used to illustrate that the power generation factor plays a decisive role in the electrical performance of the power generation cloth. By adjusting the value of the power generation factor, the electrical performance of the power generation cloth can be controlled, including voltage, current and energy density.

[0051] Example 1:

[0052] Invention Figure 2e Take the power generating cloth in as an example.

[0053] The number of layers of the arch structure is 1, that is, after dimensionless data processing, A=0.2582. The dimensionless data processing method mentioned in this article is to horizontally normalize the parameters in the experimental data.

[0054] The number of loops of the loop fabric 13 is 3, that is, after dimensionless data processing, B=0.6255.

[0055] The number of loop fabrics 13 is 9, so after dimensionless data processing, C = 0.2694

[0056] The effective surface area of ​​frictional power generation on the entire upper surface of the power-generating cloth is 27 square centimeters. In this example, the unit area is defined as 1 square centimeter, so after dimensionless data processing, D=0.4450.

[0057] The power generation factor in Example 1 is about 0.2905 according to Y=BC / (A·D) in the dimensionless case. Under the test condition of a person walking, the open circuit voltage, short circuit current and energy density generated by the power generation fabric are 363.0V, 6.63μA and 75.21mW·cm -2 .

[0058] Example 2:

[0059] Invention Figure 2f Take the power generating cloth as an example.

[0060] The number of layers of the arch structure is 2, and after dimensionless data processing, A=0.5164.

[0061] The number of loops of the loop fabric 13 is 2, and after dimensionless data processing, B=0.4170.

[0062] The number of the loop fabrics 13 is 15, and after dimensionless data processing, C=0.4490.

[0063] The effective surface area of ​​frictional power generation on the entire upper surface of the power-generating cloth is 30.09 square centimeters. In this example, the unit area is defined as 1 square centimeter, so after dimensionless data processing, D=0.4185.

[0064] At this time, the power generation factor, according to Y=BC / (A·D), is about 0.1517 in the dimensionless case. Under the test condition of human walking, the open circuit voltage, short circuit current and energy density generated by the power generation cloth are: 437.3V, 19.94μA and 289.8mW·cm -2 .

[0065] The following will be combined with the attached Figure 5To illustrate the power generation factors in this embodiment.

[0066] like Figure 5 As shown, "BC" represents the product of the number of loops of the loop fabric composite layer 13 and the number of loop fabric composite layers 13 after dimensionless conversion. "(A·D)" represents the product of the number of layers of the belt fabric composite layer 11 and the surface area of ​​the first friction component 1 after dimensionless conversion. Figure 5 The horizontal axis represents the ratio of the product of the number of loops of the looped fabric composite layer 13 and the number of looped fabric composite layers 13 to the product of the number of layers of the fabric composite layer 11 and the surface area of ​​the first friction component 1 after dimensionless conversion. The vertical axis represents the output energy density of the power generation cloth based on friction power generation. The present invention takes the energy density per unit area as an example. Figure 5 It can be seen that by changing the number of circles of the looped fabric composite layer 13 and the number of looped fabric composite layers 13, that is, the value of "BC", and when the number of layers of different belt-shaped fabric composite layers 11 and the surface area of ​​the first friction component 1 is multiplied, that is, changing the value of "(A·D)", the output energy density of the power generation cloth can be changed. As "BC / (A·D)" increases, the energy density of its output electric energy shows a trend of first increasing and then decreasing. When the value of "BC / (A·D)" is 0, the energy density of the output electric energy tends to 0, but is not 0. When the value of "BC / (A·D)" is between 0.08 and 0.17, the energy density of the output electric energy is higher.

[0067] The present invention proposes a power generation cloth based on friction power generation through structural design and material selection. The power generation cloth has good elasticity and flexibility, can convert various mechanical energy into electrical energy, and has improved conversion efficiency, reducing resource waste to a certain extent.

[0068] The following is an exemplary description of the method for making the above-mentioned power generating cloth. The various steps in the method are only for illustration and are not intended to limit the method to the steps described. Among the steps of the method, some steps can be omitted and some steps can be replaced by other steps not listed, and the serial numbers of the steps are only for distinguishing the steps, but do not limit the order of the steps.

[0069] 1. Forming an uncrosslinked layer of polymer material.

[0070] A non-crosslinked layer of polymer material in a fluid state is coated on the surface of the first template, and the thickness is controlled by a scraping method to obtain a non-crosslinked layer of polymer material with a certain width, length and thickness. The first template can be a stainless steel plate, a metal plate or a glass plate with a smooth surface. The length and thickness of the polymer material can be controlled by the scraping method.

[0071] 2. Bubble treatment

[0072] The first template coated with the uncrosslinked layer of polymer material is placed in a vacuum box for vacuum degassing. For example, the uncrosslinked layer of polymer material is vacuumed by a vacuum pump until there are no bubbles at all.

[0073] 3. Forming a cross-linked layer of polymer material

[0074] Putting the first template coated with the non-crosslinked layer of polymer material after the bubble treatment into an oven, and after a period of time, forming a crosslinked layer of polymer material;

[0075] 4. Forming a belt-shaped fabric composite layer 11

[0076] The electrode layer is attached to the surface of the cross-linked polymer material, and then a layer of uncross-linked polymer material in a fluid state is coated and bubbled; finally, they are put into an oven together and heated for a period of time to completely cross-link them, thereby forming an integrated belt-shaped fabric composite layer 11;

[0077] When preparing one or more integrated belt-shaped fabric composite layers 11 of a certain width, length and thickness, the above-mentioned manufacturing steps may be repeated;

[0078] 5. Forming the first friction component 1

[0079] A plurality of integrated belt-shaped composite fabric components 11 form a fabric composite layer according to a certain width and length; the conductive fabric layer 12 is composed of a belt-shaped structure of a conductive fabric material of the same or similar type as the electrode layer forming the belt-shaped composite fabric layer 11; the plurality of belt-shaped composite fabric layers 11 are stacked in parallel with the conductive fabric layer, and together along the width direction (for example, Figure 2a The axis in the z direction (in the middle) is bent upward to form an arch or U-shaped structure;

[0080] One or more integrated belt-shaped composite fabric layers form a ring-shaped fabric composite layer 13 according to a certain width and length; the ring-shaped fabric composite layer 13 is wound around the periphery of the arch or U-shaped structure formed by the belt-shaped fabric composite layer 11 and the conductive fabric layer 12, and is woven along the axis of the belt (i.e., the axis in the length direction of the belt-shaped fabric composite layer 13) to form one or more ring-shaped structures; the one or more ring-shaped structures formed by the ring-shaped fabric composite layer are symmetrically or staggeredly arranged on both sides of the arch or U-shaped structure, forming a first friction component 1 with self-resilient properties;

[0081] 6. Forming the second friction component 2

[0082] First, a layer of uncrosslinked polymer material in a fluid state is coated on the surface of the first template, and then a bubble treatment is performed; after the non-conductive fabric is flame-retarded with a flame retardant, the electrode layer is tightly attached to the surface of the non-conductive fabric, and the side with the electrode layer is flatly laid on the uncrosslinked layer of the first polymer material, and put into an oven together; after heating for a period of time, it is completely cross-linked to form an integrated fabric outer layer.

[0083] The electrical properties of the power-generating cloth output, including voltage, current and energy density, are controlled by adjusting the ratio of the product of the number of circles of the ring-shaped fabric composite layer 13 and the number of the ring-shaped fabric composite layers 13 to the product of the number of layers of the strip fabric composite layer and the surface area of ​​the power-generating cloth.

[0084] In the first embodiment of the present invention, the structure of the power generation cloth of the present invention and its manufacturing method are described as an example. The power generation cloth of the present invention has good rebound characteristics, and can obtain a power generation cloth with good electrical performance based on the number and number of loops of the loop fabric composite layer, the number of layers of the memory belt fabric composite layer and the surface area of ​​the power generation cloth.

[0085] [Second embodiment]

[0086] In this embodiment, a power generation cloth is described which is made by the same / similar method as the method for making the power generation cloth in the first embodiment. The power generation cloth in this embodiment and the power generation cloth in the first embodiment are both made according to the principle of integrating polymer and conductive fabric.

[0087] This embodiment provides a power generation cloth based on friction power generation, including a first friction component, a second friction component and an anti-slip bottom layer. In this embodiment, the implementation form of the first friction component may include an attached Figure 6a-6e and the corrugated support fabric structure shown in 7b-7f. In this embodiment, the power generating fabric with beneficial performance can be obtained by simplifying the manufacturing process while maintaining good electrical performance.

[0088] The following is combined with Figure 6a-6e The corrugated support structure of the present invention is shown in FIG. Figure 7b-7f The corresponding description is given in .

[0089] Figure 6aA first corrugated support-shaped fabric structure 1-2 is shown as an example of a first friction component, which may be an integral structure, including an electrode layer 1-21 and an elastic support 1-22. The elastic support 1-22 has a plurality of strip grooves to form a corrugated support-shaped structure. The elastic support 1-22 may be a solid structure having strip grooves, each solid structure being arranged adjacent to a corresponding strip groove. The elastic support 1-22 may form an integral structure with the electrode layer 1-21 by, for example, bonding. Figure 7b The present invention shows Figure 6a The example of the arrangement of the first corrugated support-shaped fabric structure in the power-generating cloth shown. The power-generating cloth includes a first friction component 1-2, a second friction component 2, an anti-slip bottom layer 3, a coil component 4 and a magnet component 5. Among them, the second friction component 2, the anti-slip bottom layer 3, the coil component 4 and the magnet component 5 can have the same or similar structure as that in the power-generating cloth of the first embodiment, and will not be repeated here.

[0090] The power generation cloth in this example can increase the friction between the first friction component and the second friction component of the power generation cloth and improve the power generation efficiency. Under the test condition of a person walking, the effective surface area of ​​friction power generation on the entire upper surface of the power generation cloth is 65cm 2 The open circuit voltage, short circuit current and energy density are 34.0 V, 2.4 μA and 1.255 mW·cm -2 .

[0091] Figure 6b Another schematic diagram of a first corrugated support structure as an example of a first friction component is shown. The first corrugated support fabric structure 1-3 may be an integral structure, including an electrode layer 1-31 and an elastic support 1-32. The elastic support 1-32 may be a hollow structure with strip grooves, each hollow structure being arranged adjacent to a corresponding strip groove. The elastic support 1-32 may form an integral structure with the electrode layer 1-31 by, for example, bonding. Figure 7c It shows that according to the present invention Figure 6b The illustrated example is an arrangement example of another implementation form of the first corrugated support-shaped fabric structure in a power-generating fabric.

[0092] The power-generating cloth in this example can further increase the friction between the first friction component and the second friction component of the power-generating cloth, improve the power generation efficiency, and reduce the overall weight of the power-generating cloth. Under the test condition of a person walking, the effective surface area of ​​friction power generation on the entire upper surface of the power-generating cloth is 60cm 2 The open circuit voltage, short circuit current and energy density are 127.7 V, 4.0 μA and 8.51 mW·cm -2 .

[0093] above Figure 6aand 6b The elastic supports 1-22 and 1-32 with strip grooves can be 3D printed or resilient elastic models, and their materials can be rubber or plastic.

[0094] Figure 6c An example of a second corrugated support structure as an example of a first friction component is shown, which includes a corrugated fabric composite layer structure 1-4, which is composed of the integrally formed rectangular belt-shaped fabric composite layer 1-41 and the corrugated belt-shaped fabric composite layer 1-42, and a conductive fabric layer 1-43.

[0095] The following will describe the steps for making the belt-shaped fabric composite layer and the corresponding structure according to the present invention:

[0096] The rectangular strip fabric composite layer 1-41 includes a polymer material layer 1-411 and an electrode layer 1-412. At one end of each rectangular strip fabric composite layer 1-41 in the length direction, the length of its electrode layer 1-412 is greater than the length of the polymer material layer 1-411, so that a portion of the electrode layer 1-412 is exposed. The corrugated strip fabric composite layer 1-42 includes a polymer material layer 1-421 and an electrode layer 1-422. During the manufacturing process, the original strip fabric composite layer is made into a corrugated shape when it is not completely cross-linked. At one end of the corrugated strip fabric composite layer 1-42 in the length direction, the length of its electrode layer 1-422 is greater than the length of the polymer material layer 1-421, so that a portion of the electrode layer 1-422 is exposed, and the electrode layer 1-412 and the electrode layer 1-422 are electrically connected by means such as bonding to achieve circuit continuity. The conductive fabric layer 1-43 can be formed of a conductive fabric material of the same or similar type as the electrode layer 1-412 of the rectangular strip fabric composite layer 1-41. The conductive fabric layer 1-43 may be in the form of a strip, and each conductive fabric layer 1-43 is inserted between adjacent corrugated structures of the corrugated strip fabric composite layer 1-42. The width of the conductive fabric layer 1-43 in the z direction is greater than that of the corrugated strip fabric composite layer 1-42, so that a portion of the conductive fabric layer 1-43 is exposed, and the conductive fabric layer 1-43 is electrically connected by means such as bonding to achieve circuit continuity.

[0097] Figure 7d It is shown that according to the present invention Figure 6c The example of the arrangement of the second corrugated support-shaped fabric structure in the power generation cloth is shown. The power generation cloth in this example can increase the friction between the power generation cloths and provide good electrical connection between the electrodes, thereby improving the power generation efficiency of the power generation cloth and increasing the service life of the power generation cloth. Under the test condition of a person walking, the effective surface area of ​​friction power generation in the entire upper surface of the power generation cloth is 50cm 2When the power generation cloth is used, the open circuit voltage, short circuit current and energy density are 494.5V, 35.0μA and 346.15mW·cm -2 .

[0098] Figure 6d An expanded example of a second corrugated support-shaped structure is shown as an example of a first friction component.

[0099] The second corrugated support structure includes a double-layer corrugated fabric composite layer parallel arrangement 1-5 structure 1-5, which is composed of the integrally formed rectangular belt-shaped fabric composite layer 1-51 and a double-layer parallel corrugated belt-shaped fabric composite layer 1-52, and a conductive fabric layer 1-53. Among them, the double-layer parallel corrugated belt-shaped fabric composite layer 1-52 can include two parallel stacked corrugated belt-shaped fabric composite layers 1-42 as described above, and the conductive layers corresponding to each corrugated belt-shaped fabric composite layer extend outward and are connected to each other to achieve electrical connection of the power generation cloth.

[0100] The following will describe the steps for making the belt-shaped fabric composite layer according to the present invention and its corresponding structure:

[0101] The rectangular strip fabric composite layer 1-51 includes a polymer material layer 1-511 and an electrode layer 1-512. At one end of each rectangular strip fabric composite layer 1-51 in the length direction, the length of its electrode layer 1-512 is greater than the length of the polymer material layer 1-511, so that a portion of the electrode layer 1-512 is exposed, and the electrode layer 1-512 is electrically connected by means such as bonding to achieve circuit continuity. The corrugated strip fabric composite layer 1-52 includes a polymer material layer 1-521 and an electrode layer 1-522. During the manufacturing process, the original strip fabric composite layer is made into a corrugated shape when it is not completely cross-linked. The arrangement of the corrugated strip fabric composite layer 1-52 in the y direction is vertical translation. In addition, at one end of the corrugated strip fabric composite layer 1-52 in its length direction, the length of its electrode layer 1-522 is greater than the length of the polymer material layer 1-521, so that a portion of the electrode layer 1-522 is exposed, and the electrode layer 1-522 is electrically connected by means such as bonding, and the electrode layer 1-512 and the electrode layer 1-522 are also electrically connected to achieve circuit continuity.

[0102] The conductive fabric layer 1-53 may be formed of a conductive fabric material of the same or similar type as the electrode layer 1-512 of the rectangular strip-shaped fabric composite layer 1-51. The conductive fabric layer 1-53 may be strip-shaped, and each conductive fabric layer 1-53 is interspersed between adjacent corrugated structures of the corrugated strip-shaped fabric composite layer 1-52. The width of the conductive fabric layer 1-53 in the z direction is greater than that of the corrugated strip-shaped fabric composite layer 1-52, so that a portion of the conductive fabric layer 1-53 is exposed, and the conductive fabric layer 1-53 is electrically connected by means such as bonding to achieve circuit continuity.

[0103] Figure 7e It is shown that according to the present invention Figure 6d The example of the arrangement of the extended example of the second corrugated support-shaped fabric structure in the power generation cloth is shown. The power generation cloth in this example can increase the friction between the power generation cloths and provide good electrical connection between the electrodes, thereby improving the power generation efficiency of the power generation cloth and increasing the service life of the power generation cloth. Under the test condition of a person walking, the effective surface area of ​​friction power generation in the entire upper surface of the power generation cloth is 40cm 2 When the power generation cloth is used, the open circuit voltage, short circuit current and energy density are 340.0V, 15.0μA and 127.5mW·cm -2 .

[0104] Figure 6e Another extended example of the second corrugated support structure as an example of the first friction component is shown, which includes a double-layer corrugated fabric composite layer 1-6 symmetrically arranged, which is composed of the integrally formed rectangular belt-shaped fabric composite layer 1-61 and the corrugated belt-shaped fabric composite layer 1-62, and the conductive fabric layer 1-63.

[0105] The following describes the steps for making the belt-shaped fabric composite layer and its structure according to the present invention:

[0106] The rectangular strip fabric composite layer 1-61 includes a polymer material layer 1-611 and an electrode layer 1-612. At one end of each rectangular strip fabric composite layer 1-61 in the length direction, the length of its electrode layer 1-612 is greater than the length of the polymer material layer 1-611, so that a portion of the electrode layer 1-612 is exposed, and the electrode layer 1-612 is electrically connected by means such as bonding to achieve circuit continuity. The corrugated strip fabric composite layer 1-62 includes a polymer material layer 1-621 and an electrode layer 1-622. During the manufacturing process, the original strip fabric composite layer is made into a corrugated shape when it is not completely cross-linked. The arrangement of the corrugated strip fabric composite layer 1-62 in the y direction is symmetrical. In addition, at one end of the corrugated strip fabric composite layer 1-62 in its length direction, the length of its electrode layer 1-622 is greater than the length of the polymer material layer 1-621, so that a portion of the electrode layer 1-622 is exposed, and the electrode layer 1-622 is electrically connected by means such as bonding, and the electrode layer 1-612 and the electrode layer 1-622 are also electrically connected to achieve circuit continuity.

[0107] According to the above description, Figure 7f It shows that according to the present invention Figure 6e Another example of the arrangement of the second corrugated support fabric structure in the power generation cloth is shown in FIG. The power generation cloth in this example can increase the friction between the power generation cloths and provide a good electrical connection between the electrodes, thereby improving the power generation efficiency of the power generation cloth and increasing the service life of the power generation cloth. Under the test condition of a person walking, the effective surface area of ​​friction power generation on the entire upper surface of the power generation cloth is 50 cm 2 When the open circuit voltage, short circuit current and energy density are 683.33V, 80.0μA and 1093.33mW·cm -2 .

[0108] The examples of the corrugated fabric structure of the present invention are described above, which can maintain a high output electrical energy while maintaining the preparation method provided by the present invention.

[0109] Figures 7a-7f The structures of various power generation cloths according to the embodiments and their variations of the present invention are respectively illustrated. Figure 7a A power generating fabric according to a first embodiment is shown, that is, a power generating fabric including an arch structure. Figure 7b and 7c A power generating fabric including a corrugated support-shaped fabric structure according to a second embodiment is shown. Figure 7d , 7e and 7f show a deformed power generating fabric including a corrugated support-shaped fabric structure according to the second embodiment.

[0110] The power generating cloth of this embodiment has high power generating efficiency, stable performance and long service life.

[0111] Although the present invention has been described above with reference to exemplary embodiments, the above embodiments are only for illustrating the technical concept and features of the present invention and cannot be used to limit the protection scope of the present invention. Any equivalent variations or modifications made according to the spirit and essence of the present invention should be included in the protection scope of the present invention.

[0112] The following is a list of embodiments that may or may not be claimed:

[0113] 1. A power generation cloth based on friction power generation, the power generation cloth comprising a first friction component and a second friction component, wherein the friction between the first friction component and the second friction component realizes power generation based on friction,

[0114] Wherein, the first friction component comprises: a belt-shaped fabric composite layer, a conductive fabric layer and a ring-shaped fabric composite layer, wherein the belt-shaped fabric composite layer and the conductive fabric layer are stacked in parallel, and the ring-shaped fabric composite layer surrounds the outer periphery of the parallel stacked belt-shaped fabric composite layer and the conductive fabric layer;

[0115] Among them, the electrical performance of the power-generating cloth per unit area is determined by the power generation factor, and the power generation performance can be controlled by adjusting the numerical value of the power generation factor. The value of the power generation factor is determined by the following ratio: the ratio of the product of the number of turns of the ring-shaped fabric composite layer and the number of the ring-shaped fabric composite layers per unit area to the product of the number of layers of the belt-shaped fabric composite layer and the surface area of ​​the first friction component.

[0116] 2. The power generating cloth according to embodiment 1, wherein the belt-shaped fabric composite layer comprises a polymer material layer and an electrode layer.

[0117] 3. According to the power-generating cloth of embodiment 2, the polymer material layer of the strip-shaped fabric composite layer covers the surface of the electrode layer of the strip-shaped fabric composite layer, and the two form an integrated composite layer through chemical cross-linking.

[0118] 4. The power-generating cloth according to embodiment 2, wherein the conductive fabric layer is a strip-shaped layer composed of a conductive fabric material of the same or similar type as that of the electrode layer of the strip-shaped fabric composite layer.

[0119] 5. The power-generating cloth according to embodiment 1, wherein the strip fabric composite layer and the conductive fabric layer are stacked in parallel to form a strip structure, and the first friction assembly includes a plurality of the strip structures, and the plurality of strip structures are arranged side by side.

[0120] 6. The power generating cloth according to embodiment 5, wherein one or more of the strip structures are bent along the axis in the width direction thereof to form an arch or U-shaped structure.

[0121] 7. The power-generating cloth according to embodiment 5 or 6, wherein the first friction assembly comprises a plurality of the ring-shaped fabric composite layers, and the ring-shaped fabric composite layers are formed along one or more belt-shaped axes of arched or U-shaped structures arranged side by side, forming ring-shaped structures surrounding the periphery of the belt-shaped fabric composite layer and the conductive fabric layer respectively.

[0122] 8. The power generating cloth according to embodiment 1, wherein the looped fabric composite layer comprises a polymer material layer and an electrode layer.

[0123] 9. According to the power-generating cloth of embodiment 1, the strip-shaped fabric composite layer, the conductive fabric layer and the loop-shaped fabric composite layer are woven together to form an integrated full-fabric structure.

[0124] 10. The power-generating cloth according to embodiment 1, wherein the second friction component comprises a polymer material layer, an electrode layer and a non-conductive fabric layer.

[0125] 11. The power generating cloth according to embodiment 2, 8 or 10, wherein the polymer material is a high molecular polymer material, and the electrode layer comprises a conductive textile material.

[0126] 12. The power-generating cloth according to embodiment 11, wherein the high molecular polymer material is polydimethylsiloxane, barium titanate-doped polydimethylsiloxane, polytetrafluoroethylene, polyvinyl chloride or fluororubber.

[0127] 13. The power-generating cloth according to Example 10, wherein the polymer material layer covers the electrode layer and is cross-linked with the electrode layer, and the cross-linked polymer material layer has one side of the electrode layer covered on the non-conductive fabric layer and is integrated with the non-conductive fabric layer in a chemically cross-linked manner.

[0128] 14. The power-generating cloth according to embodiment 10, wherein the non-conductive fabric is a knitted fabric, a woven fabric, a 3D spacer fabric, or other materials that are conducive to chemical cross-linking, such as cotton, polypropylene, nylon, polyacrylonitrile or polyethylene terephthalate.

[0129] 15. The power-generating cloth according to embodiment 14, wherein the other materials favorable for chemical cross-linking include: cotton, polyacrylonitrile, nylon, polyacrylonitrile and polyethylene terephthalate.

[0130] 16. The power-generating cloth according to embodiment 1, wherein the power-generating cloth further comprises an anti-slip bottom layer arranged at the bottom of the power-generating cloth.

[0131] 17. The power-generating cloth according to embodiment 16, wherein the anti-slip base layer is made of woven fabric or knitted fabric.

[0132] 18. The power generating cloth according to embodiment 1, wherein the electrical performance comprises at least one of the following: voltage, current and energy density.

[0133] 19. The power-generating cloth according to embodiment 1, wherein the power-generating cloth further comprises at least one set of electromagnetic generator assemblies, wherein the generator assemblies comprise coil assemblies respectively arranged on one side of the first friction assembly and magnet assemblies respectively arranged on one side of the second friction assembly.

[0134] 20. According to the power-generating cloth of embodiment 19, the magnet assembly comprises a plurality of soft magnets of different polarities, the magnets of different polarities are arranged alternately in the axial direction, and adjacent soft magnets have different magnetic properties and attract each other.

[0135] 21. The power generating cloth according to embodiment 1, wherein the first friction component comprises a corrugated support-shaped fabric structure.

[0136] 22. The power-generating cloth according to embodiment 21, wherein the first friction component comprises an electrode layer and an elastic support, wherein the elastic support has a plurality of strip-shaped grooves to form a corrugated support-shaped fabric structure of the first friction component.

[0137] 23. The power generating cloth according to embodiment 21, wherein the first friction component comprises: a rectangular belt-shaped fabric composite layer, a corrugated belt-shaped fabric composite layer and a conductive fabric layer,

[0138] Among them, the rectangular strip fabric composite layer includes a polymer material layer and an electrode layer, the corrugated strip fabric composite layer includes a polymer material layer and an electrode layer, and a portion of the electrode layer of the rectangular strip fabric composite layer is exposed, and a portion of the electrode layer of the corrugated strip fabric composite layer is exposed to achieve electrical connection between the two electrode layers.

[0139] 24. The power-generating cloth according to embodiment 23, wherein the corrugated belt-shaped fabric composite layer comprises two or more parallel corrugated belt-shaped fabric composite layers, and the conductive layer corresponding to each corrugated belt-shaped fabric composite layer extends outward and is connected to each other to achieve electrical connection of the power-generating cloth.

[0140] 25. According to the power-generating cloth of embodiment 23, the polymer material is a high molecular polymer material, and the electrode layer material is a conductive fabric material, such as silver fabric or copper-nickel alloy fabric.

[0141] 26. According to the power-generating cloth of embodiment 25, the polymer material is polydimethylsiloxane, barium titanate-doped polydimethylsiloxane, polytetrafluoroethylene, polyvinyl chloride or fluororubber, and the conductive fabric material is silver cloth or copper-nickel alloy cloth.

[0142] 27. A method for controlling a power generation factor of a power generation cloth, wherein the power generation factor determines the electrical performance of the power generation cloth per unit area, wherein the power generation cloth comprises a first friction component and a second friction component, wherein the friction between the first friction component and the second friction component realizes friction-based power generation, wherein the first friction component comprises a belt-shaped fabric composite layer, a conductive fabric layer and a loop-shaped fabric composite layer, wherein the belt-shaped fabric composite layer is stacked in parallel with the conductive fabric layer, and the loop-shaped fabric composite layer surrounds the outer periphery of the parallel stacked belt-shaped fabric composite layer and the conductive fabric layer,

[0143] Among them, the electrical performance of the power-generating cloth per unit area is determined by the power generation factor, and the power generation performance can be controlled by adjusting the numerical value of the power generation factor. The value of the power generation factor is determined by the following ratio: the ratio of the product of the number of turns of the ring-shaped fabric composite layer and the number of the ring-shaped fabric composite layers per unit area to the product of the number of layers of the belt-shaped fabric composite layer and the surface area of ​​the first friction component.

[0144] 28. A method for preparing a power-generating cloth based on friction power generation, comprising the following steps:

[0145] The steps of preparing the belt-shaped fabric composite layer are as follows: forming a cross-linked layer of a polymer material, attaching an electrode layer to the surface of the cross-linked polymer material, and then coating a layer of an uncross-linked layer of a polymer material, and forming a belt-shaped fabric composite layer after complete cross-linking;

[0146] The first friction component preparation step: assembling a plurality of belt-shaped composite fabric components into a fabric composite layer; preparing a conductive fabric layer; stacking the plurality of belt-shaped composite fabric layers in parallel with the conductive fabric layer, and bending the plurality of belt-shaped composite fabric layers upward along the axis in the width direction of the belt-shaped composite fabric layer to form an arch structure;

[0147] The step of providing a loop-shaped fabric composite layer comprises: using one or more strip-shaped composite fabric layers to form one or more loop-shaped fabric composite layers; surrounding the loop-shaped fabric composite layer around the periphery of the strip-shaped fabric composite layer and the conductive fabric layer to form one or more loop-shaped structures; and

[0148] The second friction component preparation step is: sticking the electrode layer on the surface of the non-conductive fabric, laying the side with the electrode layer on the uncrosslinked layer of the first polymer material, making it completely crosslinked to form an integrated fabric outer layer.

[0149] 29. A power generation cloth based on friction power generation, the power generation cloth comprising a first friction component and a second friction component, the friction between the first friction component and the second friction component realizes power generation based on friction, wherein:

[0150] The first friction component includes a corrugated support-shaped fabric structure.

[0151] 30. The power-generating cloth according to embodiment 29, wherein the first friction component comprises an electrode layer and an elastic support, wherein the elastic support has a plurality of strip-shaped grooves to form a corrugated support-shaped fabric structure of the first friction component.

[0152] 31. The power generating cloth according to embodiment 29, wherein the first friction component comprises: a rectangular belt-shaped fabric composite layer, a corrugated belt-shaped fabric composite layer and a conductive fabric layer,

[0153] Among them, the rectangular strip fabric composite layer includes a polymer material layer and an electrode layer, the corrugated strip fabric composite layer includes a polymer material layer and an electrode layer, and a portion of the electrode layer of the rectangular strip fabric composite layer is exposed, and a portion of the electrode layer of the corrugated strip fabric composite layer is exposed to achieve electrical connection between the two electrode layers.

[0154] 32. The power-generating cloth according to claim 31, wherein the corrugated belt-shaped fabric composite layer comprises two or more parallel corrugated belt-shaped fabric composite layers, and the conductive layer corresponding to each corrugated belt-shaped fabric composite layer extends outward and is connected to each other to achieve electrical connection of the power-generating cloth.

Claims

1. A power generation cloth based on friction power generation, the power generation cloth comprising a first friction component and a second friction component, the friction between the first friction component and the second friction component realizes power generation based on friction, wherein: The first friction component includes a rectangular belt-shaped fabric composite layer, a corrugated belt-shaped fabric composite layer and a conductive fabric layer, wherein the rectangular belt-shaped fabric composite layer includes a polymer material layer and an electrode layer, and the corrugated belt-shaped fabric composite layer includes a polymer material layer and an electrode layer, wherein the polymer material layer covers the surface of the electrode layer, and the polymer material layer and the electrode layer form an integrated composite layer through chemical cross-linking, and The second friction component includes a polymer material layer, an electrode layer, and a non-conductive fabric layer.

2. The power generating cloth according to claim 1, wherein: The conductive fabric layer is inserted in parallel between adjacent corrugated structures of the corrugated belt-shaped fabric composite layer.

3. The power generating cloth according to claim 1, wherein: The end of the electrode layer of the rectangular belt-shaped fabric composite layer is exposed, and the end of the electrode layer of the corrugated belt-shaped fabric composite layer is exposed, so as to realize the electrical connection between the two electrode layers.

4. The power generating cloth according to claim 1, wherein: The corrugated belt-shaped fabric composite layer includes two or more parallel corrugated belt-shaped fabric composite layers, and the conductive layers corresponding to each corrugated belt-shaped fabric composite layer extend outward and are connected to each other to achieve electrical connection of the power generation cloth.

5. The power generating cloth according to claim 1, wherein: The power generating cloth further comprises at least one set of electromagnetic generator components, wherein the generator components comprise a coil component respectively arranged on one side of the first friction component and a magnet component respectively arranged on one side of the second friction component. Wherein, the power-generating cloth further comprises an anti-skid bottom layer arranged at the bottom of the power-generating cloth, wherein the anti-skid bottom layer is composed of woven fabric or knitted fabric.

6. The power generating cloth according to claim 1, wherein: The power generation performance of the power-generating cloth per unit area is determined by a power generation factor, and the power generation performance can be controlled by adjusting the numerical value of the power generation factor. The value of the power generation factor is determined by the following ratio: the ratio of the product of the number of turns of the ring-shaped fabric composite layer and the number of the ring-shaped fabric composite layers per unit area to the product of the number of layers of the belt-shaped fabric composite layer and the surface area of ​​the first friction component, wherein the ring-shaped fabric composite layer surrounds the periphery of the parallel stacked belt-shaped fabric composite layer and the conductive fabric layer.

7. The power generating cloth according to claim 1, wherein: The material of the polymer material layer is a high molecular polymer material, and the material of the electrode layer is a conductive fabric material, wherein the conductive fabric layer is a strip-shaped layer composed of the conductive fabric material of the same or similar type as that of the electrode layer.

8. The power generating cloth according to claim 7, wherein: The high molecular polymer material is polydimethylsiloxane, barium titanate-doped polydimethylsiloxane, polytetrafluoroethylene, polyvinyl chloride or fluororubber, and the conductive fabric material is silver fabric or copper-nickel alloy fabric.

9. The power generating cloth according to claim 1, wherein: The non-conductive fabric layer is a knitted fabric, a woven fabric or a 3D spacer fabric, wherein the material of the non-conductive fabric layer is cotton, polypropylene, nylon, polyacrylonitrile or polyethylene terephthalate.

10. A method for preparing a power-generating cloth based on friction power generation, comprising the following steps: The steps of preparing the strip fabric composite layer are as follows: forming a cross-linked layer of a polymer material, attaching an electrode layer to the surface of the cross-linked polymer material, and then coating a layer of an uncross-linked layer of a polymer material, and forming a strip fabric composite layer after complete cross-linking, wherein the corrugated strip fabric composite layer is made into a corrugated shape when it is not completely cross-linked; The first friction component preparation step: assembling a plurality of belt-shaped composite fabric components into a fabric composite layer, preparing a conductive fabric layer, and parallelly interlacing and stacking the plurality of the belt-shaped composite fabric layers and the conductive fabric layer; and The second friction component preparation step: stick the electrode layer on the surface of the non-conductive fabric, and lay the side with the electrode layer on the uncrosslinked layer of the polymer material to make it completely crosslinked to form an integrated fabric outer layer.