Rubber open mill for rubber support production
By designing an automated feeding device in the rubber mixer, the problems of high dangers and inaccurate operation in the traditional feeding process are solved, and the automatic cutting and peeling of materials are achieved, which improves production efficiency and safety.
Patent Information
- Application Number
- CN202510037765.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-10
- Publication Date
- 2025-02-14
- Estimated Expiration
- 2045-01-10
AI Technical Summary
Traditional rubber starter has high risk and inaccurate operation in the cutting process, resulting in personal injury risk and waste of materials.
A rubber mixer for rubber bearing production is designed, and an automated cutting device is adopted, including a first tool holder, a cross-cutter and a scraper, to automatically cut and peel the material through a sliding and swinging mechanical structure.
It realizes automatic cutting and peeling of materials, reduces personal safety risks, improves the accuracy and stability of the cutting process, and reduces material waste and production costs.
Smart Images

Figure CN119427580A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of rubber processing equipment, and in particular to a rubber mixing mill for producing rubber bearings. Background Art
[0002] In the production process of rubber bearings, the rubber mixing mill plays a vital role. It is mainly responsible for the initial processing of rubber raw materials such as plasticizing and mixing, and provides qualified rubber materials for subsequent molding processes. However, the traditional rubber mixing mill has many disadvantages in the feeding process.
[0003] In the past, most rubber mixing mills used manual unloading. Operators needed to hold tools such as knives and get close to the high-speed rotating mixing rollers to cut and peel the materials. On the one hand, the mixing rollers usually run continuously at a high speed, and their strong rotational kinetic energy creates a potential danger zone for the surrounding area. If the operator is not careful, his limbs can easily be caught between the rollers, causing serious personal injury accidents, such as fractures, limb lacerations, etc., which pose a huge threat to the life and health of the operator.
[0004] On the other hand, manual unloading is limited by the operator's physical strength, energy and proficiency. Long-term repetitive work can easily make the operator tired, which in turn leads to more operating errors. When cutting the material, it is difficult to ensure that the cutting position is accurate and consistent each time, and the material cuts are often uneven, which not only causes waste of rubber materials and increases production costs, but also affects the quality stability of subsequent rubber bearing production. Summary of the invention
[0005] The invention provides a rubber mixing mill for producing rubber bearings, which solves the problem of high risk of material unloading in the rubber mixing mill in the related art.
[0006] The technical solution of the present invention is as follows: A rubber mixing mill for producing rubber bearings, comprising: Frame; A rubber mixing roller, which is rotatably arranged in the frame and is used in pairs to extrude materials; A material unloading device, the material unloading device comprising: A first knife holder, which is slidably arranged relative to the rubber mixing roller and is located above the rubber mixing roller; A cross-cutting knife, wherein the cross-cutting knife is swingably arranged on the first knife holder, and after the cross-cutting knife swings, it abuts against or releases the abutment with the material attached to the rubber mixing roller, and after the first knife holder slides, it moves from one side of the rubber mixing roller to the other side, so as to cut the material transversely; The scraper is swingably arranged relative to the rubber mixing roller and is located above one side of the rubber mixing roller. After the scraper swings, it abuts against the material to peel the material off the rubber mixing roller.
[0007] Optionally, it also includes: A mounting plate, the mounting plate being swingably disposed on a side wall of the frame body close to one end of the crosscutting knife; A receiving roller, the receiving roller is rotatably arranged on the mounting plate, The receiving roller is used to rewind the peeled material after rotating; A material taking platform, the material taking platform is slidably arranged relative to the material receiving roller; After the mounting plate rotates, the receiving roller is brought close to the material taking platform, and the material taking platform is used to support the material rolled up on the receiving roller.
[0008] Optionally, it also includes: A screw rod, the screw rod is rotatably disposed in the frame; A guide rod, wherein the guide rod is disposed in the frame; The first tool holder is threadedly connected to the lead screw and is slidably arranged on the guide rod.
[0009] Optionally, the feeding device has two sets, the screw has a first thread and a second thread, the first thread and the second thread have opposite rotation directions, the two first tool holders are respectively threadedly connected with the first thread and the second thread, and after the screw rotates, the two first tool holders move closer to or farther away from each other, and further comprises: A mounting frame, the mounting frame is located between the two first tool rests, one end of the mounting frame has a through hole, the other end of the mounting frame is arranged on the guide rod, and the screw rod rotates in the through hole; a second tool holder, one end of which is swingably disposed on the mounting frame, and the scraper is disposed on the second tool holder; A longitudinal cutter is arranged at the other end of the second knife holder. After the second knife holder swings, the longitudinal cutter is used to longitudinally cut the material attached to the rubber mixing roller.
[0010] Optionally, the first knife holder and the cross-cutting knife, and the mounting frame and the second knife holder are connected at a torsion spring, and further comprising: A convex shaft is rotatably arranged in the frame body, and is located between the first tool holder and the cross-cutting knife and between the mounting frame and the second tool holder. The convex shaft has a convex portion. After the convex shaft rotates, the convex portion synchronously abuts against a side of the cross-cutting knife close to the first tool holder and a side of the second tool holder close to the mounting frame, thereby driving the cross-cutting knife and the second tool holder to swing synchronously.
[0011] Optionally, the receiving roller comprises: A rotating roller, the rotating roller is rotatably arranged on the mounting plate, and the rotating roller has a plurality of through grooves; An expansion plate, the expansion plate is located in the through groove and is slidably arranged relative to the rotating roller; After the expansion plates slide away from the rotating rollers, the peeled materials are rolled up on the expansion plates, and an expansion space is formed between the materials and the rotating rollers; After the expansion plate is contracted, the expansion plate is released from contact with the material.
[0012] Optionally, the rotating roller has a cavity inside, the through groove is connected to the cavity, and the receiving roller further includes: A sliding rod, the sliding rod being slidably disposed in the cavity; a first scissor rod, one end of which is hingedly arranged on the rotating roller and the other end of which extends out of the through slot; A second scissor rod, one end of which is hinged on the sliding rod and the other end of which extends out of the through slot; The expansion plate has a slide groove, the other end of the first scissor rod is slidably set in the slide groove, and the other end of the second scissor rod is hingedly set on the expansion plate. After the sliding rod slides in the cavity, several expansion plates synchronously approach or move away from the rotating roller.
[0013] Optionally, it also includes: An elastic film is sleeved on the outer sides of the plurality of expansion plates, and the expansion plates are in contact with the material through the elastic film.
[0014] Optionally, it also includes: A guide plate is slidably arranged on the frame and is located below the receiving roller. After the guide plate approaches the receiving roller, a guide space is formed between the guide plate and the receiving roller, and the guide space is used to guide the stripped material to be wound around the receiving roller.
[0015] Optionally, the scraper has a guiding slope, and the guiding slope is used to guide the material to abut against the receiving roller after abutting against the material.
[0016] The working principle and beneficial effects of the present invention are: In the present invention, in order to solve the problem of high risk of unloading of rubber mill in related art, a rubber mill for rubber support production is designed. The frame is welded by solid channel steel. In the frame, a pair of rubber mixing rollers rotate to ensure that the parallelism between the two rollers is extremely high, and a uniform and stable processing environment can be provided for the material. The first knife holder of the unloading device slides relative to the rubber mixing roller. The cross-cutting knife is installed at the front end of the first knife holder, swings with the pin shaft as the axis, and the blade part is made of special hard alloy, which can easily cut various types of rubber materials. When the material completes the predetermined processing flow on the rubber mixing roller, such as after sufficient plasticizing and mixing stages, the unloading program is started through the control system, and the driving device pushes the first knife holder to move slowly and steadily from one side of the rubber mixing roller to the other side. During this process, the cross-cutting knife swings in time and accurately contacts the material attached to the rubber mixing roller, and instantly cuts the material horizontally with the sharp blade.
[0017] The scraper is located above one side of the rubber mixing roller and can swing relative to the rubber mixing roller. The scraper is made of polytetrafluoroethylene, which has an extremely low friction coefficient. Rubber materials are not easy to adhere to it, ensuring the efficiency of the material stripping process. When the material is cut by the cross-cutting knife, the scraper swings quickly, closely fits the surface of the material, and uses its own mechanical structure and material characteristics to smoothly strip the material from the rubber mixing roller, preparing for the subsequent material collection process.
[0018] The advantage is that the material can be automatically cut and peeled off through the unloading device, changing the inefficient and high-risk situation of traditional manual operation. The operator does not need to approach the high-speed rotating rubber mixing roller to perform dangerous unloading actions, which greatly ensures personal safety. At the same time, the automated operation makes the unloading process more accurate and stable, effectively avoiding the problems of material waste and uneven cutting caused by manual operation, and improving production efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] The preferred implementation modes will be described below in a clear and understandable manner with reference to the accompanying drawings to further illustrate the above-mentioned characteristics, technical features, advantages and implementation methods of the present invention.
[0020] Figure 1 It is a schematic diagram of the overall structure of the present invention; Figure 2 This is a schematic diagram of the overall structure of the present invention from another angle; Figure 3 For the present invention Figure 2 Enlarged view of point A in the middle; Figure 4 It is a schematic diagram of the cross-sectional structure of the present invention; Figure 5 For the present invention Figure 4 Enlarged view of point B in the middle; Figure 6 This is a schematic diagram of the cross-sectional structure of the receiving roller of the present invention; Figure 7 For the present invention Figure 6 Enlarged view of point C in the middle; Figure 8 For the present invention Figure 1 Enlarged view of point D in the middle.
[0021] In the figure: 1, frame, 2, rubber mixing roller, 3, feeding device, 31, first knife holder, 32, cross-cutting knife, 33, scraper, 34, mounting plate, 35, receiving roller, 36, feeding table, 4, screw rod, 5, guide rod, 41, first thread, 42, second thread, 6, mounting frame, 61, through hole, 7, second knife holder, 8, longitudinal cutting knife, 9, convex shaft, 91, convex part, 351, rotating roller, 3511, through groove, 352, expansion plate, 3512, cavity, 353, sliding rod, 354, first scissor rod, 355, second scissor rod, 3521, slide groove, 10, elastic film, 11, guide plate, 331, guide slope, 3513, gear ring, 3531, ring groove, 12, rotating drive member, 13, sliding drive member, 14, swing drive member. DETAILED DESCRIPTION In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the specific implementation methods of the present invention will be described below with reference to the accompanying drawings. Obviously, the accompanying drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings and other implementation methods can be obtained based on these drawings without creative work.
[0022] In order to simplify the drawings, only the parts related to the invention are schematically shown in each figure, and they do not represent the actual structure of the product. In addition, in order to simplify the drawings and facilitate understanding, in some figures, only one of the parts with the same structure or function is schematically shown, or only one of them is marked. In this article, "one" not only means "only one", but also means "more than one", and "several" includes "two" and "more than two".
[0023] In this document, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "connected", and "connected" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0024] In addition, in the description of the present application, the terms "first", "second", etc. are only used to distinguish the description and cannot be understood as indicating or implying relative importance.
[0025] Reference Figure 1 to Figure 8 , which is the first embodiment of the present invention, proposes a rubber mixing mill for rubber bearing production, including a frame 1; a rubber mixing roller 2 is rotatably arranged in the frame 1, and the rubber mixing roller 2 used in pairs is used to extrude materials; a feeding device 3 includes: a first knife frame 31 is slidably arranged relative to the rubber mixing roller 2, and is located above the rubber mixing roller 2; a cross-cutting knife 32 is swingably arranged on the first knife frame 31, and after the cross-cutting knife 32 swings, it abuts or releases the abutment with the material attached to the rubber mixing roller 2, and after the first knife frame 31 slides, it moves from one side of the rubber mixing roller 2 to the other side, which is used to cut the material horizontally; a scraper 33 is swingably arranged relative to the rubber mixing roller 2, and is located above one side of the rubber mixing roller 2. After the scraper 33 swings, it abuts against the material, and is used to peel the material from the rubber mixing roller 2.
[0026] In this embodiment, in order to solve the problem of high risk of rubber mill unloading in the related art, a rubber mill for rubber bearing production is designed. The frame 1 is welded by solid channel steel. In the frame 1, a pair of rubber mixing rollers 2 rotate to ensure that the parallelism between the two rollers is extremely high, and a uniform and stable processing environment can be provided for the material. The first knife holder 31 of the unloading device 3 slides relative to the rubber mixing roller 2. The cross-cutting knife 32 is installed at the front end of the first knife holder 31, swinging with the pin as the axis, and the blade part is made of special hard alloy, which can easily cut various types of rubber materials. When the material completes the predetermined processing flow on the rubber mixing roller 2, such as after sufficient plasticizing and mixing stages, the unloading program is started by the control system, and the driving device pushes the first knife holder 31 to move slowly and steadily from one side of the rubber mixing roller 2 to the other side. In this process, the cross-cutting knife 32 swings in time, accurately contacts the material attached to the rubber mixing roller 2, and instantly cuts the material horizontally with the sharp blade.
[0027] The scraper 33 is located above one side of the rubber mixing roller 2 and can swing relative to the rubber mixing roller 2. The scraper 33 is made of polytetrafluoroethylene, which has an extremely low friction coefficient. The rubber material is not easy to adhere to it, ensuring the high efficiency of the material stripping process. When the material is cut by the cross-cutting knife 32, the scraper 33 swings quickly, closely fits the surface of the material, and uses its own mechanical structure and material characteristics to smoothly strip the material from the rubber mixing roller 2, preparing for the subsequent material collection process.
[0028] The advantage is that the material can be automatically cut and peeled off by the material unloading device 3, which changes the inefficiency and high risk of traditional manual operation. The operator does not need to approach the high-speed rotating rubber mixing roller 2 to perform dangerous unloading actions, which greatly guarantees personal safety. At the same time, the automated operation makes the unloading process more accurate and stable, effectively avoiding the problems of material waste and uneven cutting caused by manual operation, and improving production efficiency.
[0029] Furthermore, it also includes a mounting plate 34, which is swingably set on the side wall of the frame 1 near one end of the cross-cutting knife 32; a receiving roller 35 is rotatably set on the mounting plate 34, and the receiving roller 35 is used to roll up the peeled material after rotation; a material picking table 36 is slidably set relative to the receiving roller 35; after the mounting plate 34 is rotated, the receiving roller 35 is close to the material picking table 36, and the material picking table 36 is used to support the material rolled up on the receiving roller 35.
[0030] In this embodiment, the mounting plate 34 is mounted on the side wall of the frame 1 near one end of the cross-cutting knife 32 through a hinge. The receiving roller 35 is rotatably mounted on the mounting plate 34 through a high-precision bearing. The surface of the receiving roller 35 is specially textured to increase the friction between the material and the material, ensuring that the stripped material can be tightly wound on it. The material collection platform 36 is relatively slidably arranged with the receiving roller 35 through a slide rail structure. After the scraper 33 strips the material from the rubber mixing roller 2, the material moves toward the receiving roller 35 under its own gravity and the guiding action of the scraper 33, and the material collection is completed. The mounting plate 34 rotates under the drive of the electric push rod, so that the receiving roller 35 is close to the receiving platform 36. The receiving platform 36 slides along the slide rail close to the receiving roller 35, and the operator can easily remove the material rolled on the receiving roller 35. The whole process is convenient and efficient. The advantage is that this design optimizes the material collection process and further improves the degree of automation of production.
[0031] Furthermore, it also includes a screw rod 4, which is rotatably arranged in the frame body 1; a guide rod 5 is arranged in the frame body 1; one end of the first tool holder 31 is threadedly connected to the screw rod 4, and the other end is slidably arranged on the guide rod 5.
[0032] In this embodiment, both ends of the screw rod 4 are fixed in the frame 1 through bearing seats to ensure that there is no shaking or displacement during high-speed rotation. The screw rod 4 is arranged parallel to the frame 1, and the guide rod 5 is parallel to the screw rod 4 to provide guidance for the first tool holder 31. The threaded hole at one end of the first tool holder 31 is precisely matched with the screw rod 4, and the other end is sleeved on the guide rod 5, forming a stable and reliable sliding connection structure.
[0033] When it is necessary to drive the first tool holder 31 to move, the servo motor drives the screw rod 4 to rotate. According to the forward and reverse rotation and speed control of the motor, the first tool holder 31 can move quickly and accurately from one end of the rubber mixing roller 2 to the other end at a stable speed along a predetermined trajectory under the coordinated action of the screw rod 4 and the guide rod 5, ensuring that the cross-cutting knife 32 can cut the material at the best position every time, greatly improving the accuracy and efficiency of material unloading.
[0034] The advantage is that, compared with a simple linear drive method, the combination of the screw rod 4 and the guide rod 5 provides a stable motion trajectory for the first knife holder 31. This makes the cutting position of the cross-cutting knife 32 more accurate. At the same time, the stable structure reduces the failure rate of the equipment, reduces the equipment maintenance cost, and prolongs the service life of the equipment.
[0035] Furthermore, the unloading device 3 has two sets, the screw rod 4 has a first thread 41 and a second thread 42, the first thread 41 and the second thread 42 rotate in opposite directions, the two first tool holders 31 are threadedly connected with the first thread 41 and the second thread 42 respectively, after the screw rod 4 rotates, the two first tool holders 31 approach or move away from each other, and also includes a mounting frame 6, the mounting frame 6 is located between the two first tool holders 31, one end of the mounting frame 6 has a through hole 61, the other end of the mounting frame 6 is arranged on the guide rod 5, and the screw rod 4 rotates in the through hole 61; one end of the second tool holder 7 is swingably arranged on the mounting frame 6, and the scraper 33 is arranged on the second tool holder 7; the longitudinal cutting knife 8 is arranged at the other end of the second tool holder 7, after the second tool holder 7 swings, the longitudinal cutting knife 8 is used to longitudinally cut the material attached to the rubber mixing roller 2.
[0036] In this embodiment, the unloading device 3 is equipped with two sets of unloading units symmetrically distributed on both sides of the rubber mixing roller 2. The screw rod 4 is specially processed and has a first thread 41 and a second thread 42 with opposite rotation directions. The two first tool holders 31 are tightly engaged with the corresponding threads. The mounting frame 6 is located between the two first tool holders 31. The through hole 61 at one end of the mounting frame 6 is sleeved on the outside of the screw rod 4 to ensure that the screw rod 4 will not affect the mounting frame 6 during the rotation process. The other end of the mounting frame 6 is firmly set on the guide rod 5 to make its overall structure stable.
[0037] One end of the second tool holder 7 is swingably set on the mounting frame 6 through a pin shaft, and the scraper 33 is fixed on the second tool holder 7. The longitudinal cutter 8 is vertically installed at the end of the short arm. The longitudinal cutter 8 is made of the same quality hard alloy as the cross-cutting knife 32, which is sharp and durable. When the screw rod 4 rotates, the two first tool holders 31 approach or move away from each other according to the direction of rotation of the thread. The longitudinal cutter 8 falls, dividing the material attached to the rubber mixing roller 2 into left and right parts. At the same time, the cross-cutting knife falls, cutting the material horizontally, realizing the reduction of the volume of the material, and dividing it into left and right parts.
[0038] The advantage is that the two sets of unloading devices 3 work together, greatly improving the efficiency of unloading, and can meet the rapid unloading requirements of large-scale rubber bearing production. The addition of the longitudinal cutting knife 8 realizes the left and right area processing of the material, making the material more regular and orderly when winding, ensuring the smooth progress of the subsequent rubber bearing molding process, thereby significantly improving the overall production efficiency.
[0039] Furthermore, the connection between the first tool holder 31 and the cross-cutting knife 32, and the mounting frame 6 and the second tool holder 7 are all provided with torsion springs, and also include a cam 9, which is rotatably arranged in the frame body 1, and is located between the first tool holder 31 and the cross-cutting knife 32 and the mounting frame 6 and the second tool holder 7. The cam 9 has a convex portion 91. After the cam 9 rotates, the convex portion 91 synchronously abuts against the side of the cross-cutting knife 32 close to the first tool holder 31 and the side of the second tool holder 7 close to the mounting frame 6, thereby driving the cross-cutting knife 32 and the second tool holder 7 to swing synchronously.
[0040] In this embodiment, both ends of the convex shaft 9 are rotatably arranged in the frame 1 through bearings, and are located between the first tool holder 31 and the cross-cutting knife 32, and the mounting frame 6 and the second tool holder 7. It is ensured that the convex portion 91 of the convex shaft 9 can smoothly transmit power. Torsion springs with appropriate torsion force are installed at the connection between the first tool holder 31 and the cross-cutting knife 32, and the mounting frame 6 and the second tool holder 7. The torsion springs provide initial pre-tightening force for these components, so that they maintain a specific position under normal conditions.
[0041] When unloading operation is required, the driving motor drives the cam shaft 9 to rotate, and the convex part 91 of the cam shaft 9 synchronously abuts against the side of the cross-cutting knife 32 close to the first knife holder 31 and the side of the second knife holder 7 close to the mounting frame 6, overcoming the elastic force of the torsion spring, driving the cross-cutting knife 32 and the second knife holder 7 to swing synchronously, achieving a high degree of coordination and unity between the rapid cutting and stripping actions of the materials.
[0042] The advantage is that, through the exquisite cooperation between the cam shaft 9 and the torsion spring, only one driving action is needed to realize the synchronous control of the cross-cutting knife 32 and the second knife holder 7, which greatly simplifies the operation process and improves the automation degree of the equipment. The synchronous operation ensures the precise matching of the material cutting and stripping timing, effectively avoids the problems of material tearing and residue caused by uncoordinated actions, improves the quality of material feeding, and further improves the stability and reliability of rubber bearing production.
[0043] Furthermore, the material receiving roller 35 includes a rotating roller 351, which is rotatably set on the mounting plate 34, and has a plurality of through grooves 3511; the expansion plate 352 is located in the through grooves 3511, and is slidably set relative to the rotating roller 351; after the expansion plate 352 slides away from the rotating roller 351, the peeled material is rolled up on the plurality of expansion plates 352, and an expansion space is formed between the inner wall of the material and the rotating roller 351; after the expansion plate 352 contracts, the expansion plate 352 is released from the abutment with the inner wall of the material.
[0044] In this embodiment, one end of the rotating roller 351 of the receiving roller 35 is mounted on the mounting plate 34 through a bearing. A plurality of through grooves 3511 are evenly distributed on the rotating roller 351, and these through grooves 3511 provide space for the movement of the expansion plate 352.
[0045] After the scraper 33 peels off the material, the material approaches the receiving roller 35 under its own gravity and guiding action, and the expansion plate 352 slides outward along the through groove 3511. The material is rolled up on a plurality of expansion plates 352, and an expansion space is formed between the inner wall of the material and the rotating roller 351. When the material needs to be removed, the expansion plate 352 is contracted and enters the through groove 3511, so that the expansion plate 352 is released from the contact with the inner wall of the material. With the support of the material taking platform 36, the material will not come into contact with the receiving roller when it slides away from the receiving roller 35, thereby no friction is generated and the shape of the rolled material will not be damaged when the material is unloaded.
[0046] Furthermore, the rotating roller 351 has a cavity 3512 inside, and the through slot 3511 is connected to the cavity 3512. The receiving roller 35 also includes a sliding rod 353, which is slidably set in the cavity 3512; one end of the first scissors rod 354 is hinged on the rotating roller 351, and the other end extends out of the through slot 3511; one end of the second scissors rod 355 is hinged on the sliding rod 353, and the other end extends out of the through slot 3511; the expansion plate 352 has a slide groove 3521, the other end of the first scissors rod 354 is slidably set in the slide groove 3521, and the other end of the second scissors rod 355 is hinged on the expansion plate 352. After the sliding rod 353 slides in the cavity 3512, several expansion plates 352 synchronously approach or move away from the rotating roller 351.
[0047] In this embodiment, when the position of the expansion plate 352 needs to be adjusted, the push drive member drives the sliding rod 353 to slide in the cavity 3512. Through the mechanical linkage of the scissor rod structure, several expansion plates 352 synchronously approach or move away from the rotating roller 351, thereby accurately controlling the size of the winding space.
[0048] The advantage is that the clever use of the scissor-bar structure enables precise synchronous control of the expansion plate 352, and compared with a simple elastic expansion structure, this design can more accurately adjust the winding space.
[0049] Furthermore, it also includes an elastic film 10 , which is sleeved on the outside of a plurality of expansion plates 352 , and the expansion plates 352 are in contact with the material through the elastic film 10 .
[0050] In this embodiment, the elastic film 10 is made of a highly elastic and wear-resistant rubber material and is sleeved on the outside of the plurality of expansion plates 352. During the material winding process, the elastic film 10 closely fits the material and fills the gaps between the expansion plates 352 with its own elasticity, effectively preventing the material from being partially loosened during the winding process and entering the gaps between the expansion plates 352.
[0051] The advantage is that the addition of the elastic film 10 further optimizes the material collection effect, enhances the fit between the material and the expansion plate 352, provides higher quality raw materials for subsequent rubber bearing molding processing, reduces the probability of product defects, improves product qualification rate, and ensures the quality of the rubber bearing.
[0052] Furthermore, it also includes a guide plate 11, which is slidably set on the frame 1 and is located below the receiving roller 35. After the guide plate 11 approaches the receiving roller 35, a guide space is formed between it and the receiving roller 35, and the guide space is used to guide the peeled material to be wound around the receiving roller 35.
[0053] In this embodiment, the guide plate 11 is made of a stainless steel sheet. When the material is peeled off, the external driving device drives the guide plate 11 to quickly approach the receiving roller 35, and a guide space is formed between the guide plate 11 and the receiving roller 35. The peeled material is accurately wound on the receiving roller 35 by utilizing the inclined angle and smooth surface of the guide plate 11, avoiding the risk of winding chaos caused by irregular movement of the material during the initial winding.
[0054] The advantage is that the guide plate 11 provides a clear path guide for the material winding, reduces the risk of material winding disorder caused by disordered movement in the early stage of winding, and improves the neatness of winding. It reduces the time and labor intensity of manual material sorting, improves production efficiency, ensures the orderly production of rubber bearings, and makes the entire production process smoother. Furthermore, the scraper 33 has a guide slope 331, which is used to guide the material to abut against the receiving roller 35 after abutting against the material.
[0055] In this embodiment, the guide inclined surface 331 of the scraper 33 is located at the front end of the scraper 33, and is finely polished, with a smooth surface and a suitable inclination angle, generally between 30° and 45°. When the scraper 33 swings to peel the material from the rubber mixing roller 2, the material slides down along the guide inclined surface 331. Due to the guiding effect of the inclined surface, the material can smoothly abut against the receiving roller 35, realizing a smooth transition of the material from peeling to winding.
[0056] The rotating drive member 12 uses an efficient servo motor. The motor output shaft is meshed with the gear ring 3513 that penetrates the mounting plate 34 at one end of the rotating roller 351, and can stably output strong torque to drive the rotating roller 351 to rotate at a uniform speed, ensuring that the material winding process is smooth and orderly without jamming or sudden speed changes.
[0057] The sliding drive member 13 adopts a high-precision electric cylinder, and a special sleeve ring on the head of the cylinder piston rod is accurately sleeved on the outside of the ring groove 3531. The displacement of the sliding rod 353 is accurately controlled by the extension and contraction of the electric control cylinder to meet the adjustment requirements of the expansion plate 352.
[0058] The swing driving member 14 is an electric push rod, one end of which is hinged on the frame 1 and the other end is tightly connected to the mounting plate 34. It can steadily push the mounting plate 34 to swing as needed and flexibly adjust the position of the receiving roller 35 to facilitate material winding and taking.
[0059] It should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention rather than to limit it. Although the present invention has been described in detail with reference to the preferred embodiments, those skilled in the art should understand that the technical solutions of the present invention may be modified or replaced by equivalents without departing from the spirit and scope of the technical solutions of the present invention, which should all be included in the scope of the claims of the present invention.
Claims
1. A rubber mixing mill for producing rubber bearings, characterized in that: include: Frame (1); A rubber mixing roller (2), the rubber mixing roller (2) being rotatably arranged in the frame (1), and the rubber mixing roller (2) being used in pairs for extruding materials; A material unloading device (3), wherein the material unloading device (3) comprises: a first knife holder (31), the first knife holder (31) being slidably arranged relative to the rubber mixing roller (2) and being located above the rubber mixing roller (2); a cross-cutting knife (32), the cross-cutting knife (32) being swingably disposed on the first knife holder (31); after the cross-cutting knife (32) swings, it abuts against or releases the abutment with the material attached to the rubber mixing roller (2); after the first knife holder (31) slides, it moves from one side of the rubber mixing roller (2) to the other side, so as to cut the material transversely; A scraper (33) is swingably arranged relative to the rubber mixing roller (2) and is located above one side of the rubber mixing roller (2). After the scraper (33) swings, it abuts against the material and is used to peel the material off the rubber mixing roller (2).
2. A rubber mixing mill for producing rubber bearings according to claim 1, characterized in that: Also includes: A mounting plate (34), the mounting plate (34) being swingably disposed on a side wall of the frame (1) close to one end of the cross-cutting knife (32); a receiving roller (35), the receiving roller (35) being rotatably mounted on the mounting plate (34), and the receiving roller (35) being used to reel in the peeled material after rotation; A material taking platform (36), wherein the material taking platform (36) is slidably arranged relative to the material receiving roller (35), and after the mounting plate (34) rotates, the material receiving roller (35) is brought close to the material taking platform (36), and the material taking platform (36) is used to support the material rolled up on the material receiving roller (35).
3. The rubber mixing mill for producing rubber bearings according to claim 1, characterized in that: Also includes: A screw rod (4), the screw rod (4) being rotatably disposed in the frame (1); A guide rod (5), wherein the guide rod (5) is arranged inside the frame (1); The first tool holder (31) is threadedly connected to the screw rod (4) and is slidably arranged on the guide rod (5).
4. A rubber mixing mill for producing rubber bearings according to claim 3, characterized in that: The material discharge device (3) comprises two sets, the screw rod (4) comprises a first thread (41) and a second thread (42), the first thread (41) and the second thread (42) have opposite rotation directions, the two first tool holders (31) are respectively threadedly connected to the first thread (41) and the second thread (42), and after the screw rod (4) rotates, the two first tool holders (31) move closer to or farther from each other, and further comprises: a mounting frame (6), the mounting frame (6) being located between the two first tool holders (31), one end of the mounting frame (6) having a through hole (61), the other end of the mounting frame (6) being arranged on the guide rod (5), and the screw rod (4) rotating in the through hole (61); a second tool holder (7), one end of the second tool holder (7) being swingably disposed on the mounting frame (6), and the scraper (33) being disposed on the second tool holder (7); A longitudinal cutter (8), the longitudinal cutter (8) being arranged at the other end of the second cutter holder (7), and after the second cutter holder (7) swings, the longitudinal cutter (8) is used to longitudinally cut the material attached to the rubber mixing roller (2).
5. The rubber mixing mill for producing rubber bearings according to claim 4, characterized in that: The connection points between the first knife holder (31) and the cross-cutting knife (32), and between the mounting frame (6) and the second knife holder (7) are all provided with torsion springs, and further include: A convex shaft (9), the convex shaft (9) being rotatably arranged in the frame body (1), and being located between the first knife holder (31) and the crosscutting knife (32) and between the mounting frame (6) and the second knife holder (7), the convex shaft (9) having a convex portion (91), and after the convex shaft (9) rotates, the convex portion (91) synchronously abuts against a side of the crosscutting knife (32) close to the first knife holder (31) and a side of the second knife holder (7) close to the mounting frame (6), thereby driving the crosscutting knife (32) and the second knife holder (7) to swing synchronously.
6. The rubber mixing mill for producing rubber bearings according to claim 2, characterized in that: The receiving roller (35) comprises: A rotating roller (351), the rotating roller (351) being rotatably disposed on the mounting plate (34), and the rotating roller (351) having a plurality of through grooves (3511); an expansion plate (352), the expansion plate (352) being located in the through groove (3511) and being slidably disposed relative to the rotating roller (351); After the expansion plates (352) slide away from the rotating rollers (351), the peeled material is rolled up on a plurality of the expansion plates (352), and an expansion space is formed between the material and the rotating rollers (351); After the expansion plate (352) contracts, the expansion plate (352) is no longer in contact with the material.
7. The rubber mixing mill for producing rubber bearings according to claim 6, characterized in that: The rotating roller (351) has a cavity (3512) inside, the through groove (3511) is in communication with the cavity (3512), and the receiving roller (35) further comprises: a sliding rod (353), the sliding rod (353) being slidably disposed in the cavity (3512); A first scissor rod (354), wherein one end of the first scissor rod (354) is hingedly arranged on the rotating roller (351), and the other end extends out of the through slot (3511); A second scissor rod (355), one end of the second scissor rod (355) being hingedly arranged on the sliding rod (353) and the other end of the second scissor rod (355) extending out of the through slot (3511); The expansion plate (352) has a slide groove (3521), the other end of the first scissor rod (354) is slidably arranged in the slide groove (3521), and the other end of the second scissor rod (355) is hingedly arranged on the expansion plate (352), and after the sliding rod (353) slides in the cavity (3512), a plurality of the expansion plates (352) synchronously approach or move away from the rotating roller (351).
8. The rubber mixing mill for producing rubber bearings according to claim 6, characterized in that: Also includes: An elastic film (10), wherein the elastic film (10) is sleeved on the outside of the plurality of expansion plates (352), and the expansion plates (352) are in contact with the material through the elastic film (10).
9. The rubber mixing mill for producing rubber bearings according to claim 2, characterized in that: Also includes: A guide plate (11), wherein the guide plate (11) is slidably disposed on the frame (1) and is located below the receiving roller (35); after the guide plate (11) approaches the receiving roller (35), a guide space is formed between the guide plate (11) and the receiving roller (35); the guide space is used to guide the stripped material to be wound around the receiving roller (35).
10. The rubber mixing mill for producing rubber bearings according to claim 2, characterized in that: The scraper (33) has a guiding inclined surface (331), and the guiding inclined surface (331) is used to guide the material to abut against the receiving roller (35) after abutting against the material.
Citation Information
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