Large disc type wood chipping device with tool changing auxiliary structure

By designing a tool change auxiliary structure on a large disc chip machine, and using hydraulic telescopic rods and brakes to realize automatic tool turn, the problem of time-consuming and labor-intensive manual tool change in the prior art is solved and production efficiency is improved.

CN119458549AInactive Publication Date: 2025-02-18XIANGTAN UNIV
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Patent Information

Application Number
CN202411984090.2
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-12-31
Publication Date
2025-02-18
Estimated Expiration
Not applicable · inactive patent

AI Technical Summary

Technical Problem

The cutting plate size and weight of existing large disc chip machines is relatively large, and it takes time and effort to change the tool by manually rotating the cutting plate, which is not conducive to the tool change work and leads to a reduction in production efficiency.

Method used

A large disc wood cutting device with a tool change auxiliary structure is designed. By installing a brake disc outside the output shaft of the motor coupling, an automatic cutting disc rotation and cutting tool replacement is achieved using a hydraulic telescopic rod and a brake.

Benefits of technology

Through the automated tool change process, production efficiency is significantly improved, the time and labor intensity of manual tool change are reduced, and the efficiency of equipment is improved.

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Abstract

The invention relates to the technical field of wood processing instruments, in particular to a large disc type wood chipping device with a tool changing auxiliary structure, which comprises the tool changing auxiliary structure comprising a brake disc connected to the outer side of a motor coupling in a sleeving manner. The brake disc is arranged on the outer side of the output shaft of the motor coupler, by starting the first hydraulic telescopic rod, the guide sliding block connected with the output end of the first hydraulic telescopic rod is controlled to drive the cutter rotating arm to move backwards, so that the brake makes contact with the brake disc, the brake disc is clamped by operating the brake, and meanwhile the second hydraulic telescopic rod is started; and the brake operates the brake disc to drive the cutterhead connected through the motor coupler to rotate, so that the problems that in the prior art, the cutterhead of a large disc chipper is large in size and weight, time and labor are wasted by manually rotating the cutterhead to replace the cutterhead, and the cutter replacing efficiency is high are solved. And the tool changing work is not facilitated, so that the production efficiency is reduced.
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Description

Technical Field

[0001] The invention relates to the technical field of wood processing equipment, in particular to a large-scale disc-type wood chipping device with a tool-changing auxiliary structure. Background Art

[0002] Wood chipper is a special equipment for producing wood chips. Wood chipper is also called wood slicer, which belongs to one of the wood processing equipment series. It is widely used in the material preparation section of the production process of textile, papermaking, pulping, wood-based panels and other industries. The main cutting materials of this machine are small-diameter wood, bamboo, board skin material and leftovers of felled firewood after peeling. However, it does not have the function of uniform cutting for over-thick (above 350mm), over-thin (below 30mm), over-short (below 250mm), over-thin (below 5mm) and irregular raw materials (undecomposed stumps, branches, etc.), or just cuts the raw materials on the original basis. It does not have the function of layered cutting for slices of bamboo with a wall thickness of less than 5mm. It is a forestry machinery that cuts the residues in forest felling and wood processing into craft wood chips. Wood chips are mostly used as raw materials for pulp, hydrolysis and wood-based panels. Disc chippers play a key role in the field of wood processing. Because the wood chips they cut are of uniform size and thickness, and the qualified rate of wood chips is high, they are widely used in paper mills, wood-based panel factories, wood chip production bases, etc. During use, the cutters on the disc chippers need to be replaced and sharpened regularly to ensure the production efficiency and quality of the disc chippers. The cutter discs of small and medium-sized disc chippers are small in size and weight, with a small number of cutters. Cutters in different positions can be replaced directly by manually rotating the cutter disc.

[0003] However, the blade disc of the large disc chipper in the prior art is large in size and weight, and the method of manually rotating the blade disc to change the blade is time-consuming and labor-intensive, which is not conducive to the blade changing work and causes the problem of reduced production efficiency. Therefore, it is necessary to provide a large disc wood chipper with a blade changing auxiliary structure to solve the above technical problems. Summary of the invention

[0004] The technical problem to be solved by the present invention is that the blade disc of the large disc chipper in the prior art is large in size and weight, and the method of manually rotating the blade disc to change the blade is time-consuming and labor-intensive, which is not conducive to the blade changing work, resulting in reduced production efficiency. In view of the above-mentioned defects of the prior art, a large disc wood chipper with a blade changing auxiliary structure is provided, including: the blade changing auxiliary structure includes a brake disc sleeved on the outside of the motor coupling. The present invention is provided with a brake disc on the outside of the output shaft of the motor coupling, and by starting the first hydraulic telescopic rod, the guide slider connected to the output end is controlled to drive the rotary cutter arm to move backward, so that the brake contacts the brake disc, and the brake is clamped by operating the brake, and at the same time, the second hydraulic telescopic rod is started to control the slide seat connected to the output end to slide inside the slide rail, so that the brake operates the brake disc to drive the blade disc connected through the motor coupling to rotate, thereby solving the technical problem that the blade disc of the large disc chipper in the prior art is large in size and weight, and the method of manually rotating the blade disc to change the blade is time-consuming and labor-intensive, which is not conducive to the blade changing work, resulting in reduced production efficiency.

[0005] To achieve the above-mentioned purpose, the technical solution of the present invention is: a large-scale disc-type wood chipping device with a tool-changing auxiliary structure, comprising: a mounting base, a fixing seat and a driving motor are fixedly mounted on the upper surface of the mounting base, the output shaft of the driving motor is fixedly connected with a motor coupling, and the motor coupling is arranged inside the fixing base; the tool-changing auxiliary structure comprises a brake disc sleeved on the outside of the motor coupling, a mounting groove is provided on the front surface of the mounting base, and guide grooves are symmetrically provided on the inner side of the mounting groove, and a first hydraulic telescopic rod is fixedly mounted on the inner side of each guide groove, and the first hydraulic The output end of the hydraulic telescopic rod is fixedly connected with a guide slider, and the opposite surfaces of the two guide sliders are commonly fixedly installed with a rotating knife arm, and the inner sides of the rotating knife arm are fixedly installed with slide rails, and the inner side of the rotating knife arm is rotatably connected with a second hydraulic telescopic rod, and the output end of the second hydraulic telescopic rod is rotatably connected with a slide seat slidably connected to the slide rail, and a brake is fixedly installed on the rear surface of the slide seat, and the brake is clamped on the outer side of the brake disc; an outer protective structure is installed and fixed on one side of the fixed seat, and is used to improve the safety of wood chipping work; a chipping structure is arranged inside the outer protective structure, and is used to realize wood chipping work.

[0006] It is further provided that a cover plate is hingedly connected to the front surface of the rotary knife arm, and an operating handle is fixedly mounted on the front surface of the cover plate.

[0007] It is further provided that the outer protective structure includes an outer shell connected to a fixing seat, and a feed hopper is fixedly connected to one side of the outer shell.

[0008] It is further provided that the outer protective structure also includes an inspection opening opened on the outside of the outer shell, and a protective cover is rotatably connected to the inner side of the inspection opening.

[0009] It is further provided that the chipping structure includes a cutter disc arranged inside the outer shell, and the cutter disc is installed and fixed on the outer side of the output shaft of the motor coupling.

[0010] It is further configured that the chipping structure also includes a plurality of knife grooves opened on one side of the knife disc, the inner side of each knife groove is fixedly installed with a wear-resistant rubber sleeve, the outer side of the wear-resistant rubber sleeve is fixedly installed with a knife seat rotatably connected to the knife disc, and the outer side of the knife seat is fixedly installed with a cutting knife.

[0011] It is further configured that the chipping structure also includes a movable groove opened on the inner side of the knife groove, the inner side of the movable groove is rotatably connected to a lead screw that penetrates the knife disc, the outer side of the lead screw is threaded with a first connecting seat movably connected to the movable groove, the inner side of the first connecting seat is rotatably connected to a connecting arm, one end of the connecting arm is rotatably connected to a second connecting seat, and the second connecting seat is fixedly connected to the knife seat.

[0012] It is further configured that the chipping structure also includes a plurality of box bodies installed and fixed on the other side of the cutter disc, one end of the screw is rotatably connected to the box body, and a pulley is sleeved on the outer side of the screw, and a transmission belt is commonly provided on the outer sides of the two pulleys located inside the same box body.

[0013] It is further provided that the chipping structure also includes a plurality of operating knobs arranged on one side of the box body, and each of the operating knobs is fixedly connected to the lead screw.

[0014] It is further provided that the chipping structure also includes an angle scale arranged on one side of the box body, and a pointer is fixedly installed on the outer side of the operating knob.

[0015] Compared with the related art, the large-scale disc-type wood chipping device with a knife-changing auxiliary structure provided by the present invention has the following beneficial effects:

[0016] The present invention provides a large-scale disc-type wood chipping device with a tool-changing auxiliary structure. A brake disc is arranged on the outer side of the output shaft of a motor coupling. By starting the first hydraulic telescopic rod, the guide sliding block connected to the output end thereof is controlled to drive the rotating cutter arm to move backward, so that the brake contacts the brake disc, and the brake disc is clamped by operating the brake. At the same time, the second hydraulic telescopic rod is started to control the sliding seat connected to the output end thereof to slide inside the slide rail, so that the brake operates the brake disc to drive the cutter disc connected through the motor coupling to rotate, thereby solving the technical problem that the cutter disc of the large disc-type wood chipping machine in the prior art is large in size and weight, and the method of manually rotating the cutter disc to change the cutter is time-consuming and labor-intensive, which is not conducive to the tool changing work and causes the production efficiency to be reduced.

[0017] The present invention provides a large-scale disc-type wood chipping device with a knife-changing auxiliary structure. By turning an operating knob, a lead screw connected to the lead screw is driven to rotate. At the same time, a pulley and a transmission belt are used together to control the synchronous rotation of two lead screws, thereby driving the first connecting seat on the outside to drive the knife holder connected through the connecting arm and the second connecting seat to rotate. At the same time, by observing the pointer and the angle scale, the effect of adjusting multiple cutters to the required angles according to needs is achieved, thereby improving adaptability and avoiding cumbersome operation processes. In addition, a wear-resistant rubber sleeve is arranged between the knife holder and the knife disc to prevent wood chips from entering the interior of a movable groove and affecting discharge, and will not affect the function of adjusting the cutter angle. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 A schematic structural diagram of a preferred embodiment of a large-scale disc-type wood chipping device with a tool-changing auxiliary structure provided by the present invention;

[0019] Figure 2 It is a schematic diagram of the three-dimensional structure of the rotary cutter arm and the mounting base plate of the present invention;

[0020] Figure 3 It is a left-side structural schematic diagram of the connection between the brake disc and the rotary cutter arm of the present invention;

[0021] Figure 4 It is a schematic diagram of the three-dimensional structure of the connection between the cutter and the cutter disc of the present invention;

[0022] Figure 5 It is a schematic diagram of the top view of the structure of the connection between the cutter and the cutter disc of the present invention;

[0023] Figure 6 It is a schematic diagram of the three-dimensional structure of the connection between the cutter and the wear-resistant rubber sleeve of the present invention;

[0024] Figure 7 It is a right side structural schematic diagram of the connection between the knife seat and the knife disc of the present invention;

[0025] Figure 8 It is a partial enlarged view of part A of the present invention.

[0026] Numbers in the figure: 1. Mounting base plate; 2. Mounting groove; 3. Rotating knife arm; 4. Fixed seat; 5. Cutter; 6. Inspection port; 7. Protective cover; 8. Knife groove; 9. Knife disc; 10. Outer shell; 11. Feed hopper; 12. Brake disc; 13. Motor coupling; 14. Driving motor; 15. Cover plate; 16. Operating handle; 17. Guide slide groove; 18. Guide slide block; 19. First hydraulic telescopic rod; 20. Brake; 21. Slide rail; 22. Slide seat; 23. Second hydraulic telescopic rod; 24. First connecting seat; 25. Movable groove; 26. Knife seat; 27. Lead screw; 28. Drive belt; 29. ​​Operating knob; 30. Box body; 31. Pulley; 32. Wear-resistant rubber sleeve; 33. Second connecting seat; 34. Connecting arm; 35. Angle scale; 36. Pointer. DETAILED DESCRIPTION

[0027] In order to facilitate the understanding of the present invention, the present invention will be described more fully below with reference to the accompanying drawings, in which typical embodiments of the present invention are shown.

[0028] Embodiment 1:

[0029] like Figure 1-8 As shown, a large-scale disc-type wood chipping device with a tool-changing auxiliary structure of the present invention comprises: a mounting base plate 1, a fixing seat 4 and a driving motor 14 are fixedly mounted on the upper surface of the mounting base plate 1, the output shaft of the driving motor 14 is fixedly connected to a motor coupling 13, and the motor coupling 13 is arranged inside the fixing base 4; the tool-changing auxiliary structure comprises a brake disc 12 sleeved on the outer side of the motor coupling 13, a mounting groove 2 is opened on the front surface of the mounting base plate 1, and guide grooves 17 are symmetrically opened on the inner side of the mounting groove 2, and a first hydraulic telescopic rod 19 is fixedly mounted on the inner side of each guide groove 17, and the output shaft of the first hydraulic telescopic rod 19 is fixedly connected to the output shaft of the first hydraulic telescopic rod 19. A guide slider 18 is fixedly connected to the output end, and a rotating knife arm 3 is fixedly installed on the opposite surfaces of the two guide sliders 18. Slide rails 21 are fixedly installed on both sides of the inner cavity of the rotating knife arm 3, and the inner side of the rotating knife arm 3 is rotatably connected to a second hydraulic telescopic rod 23. The output end of the second hydraulic telescopic rod 23 is rotatably connected to a slide seat 22 slidably connected to the slide rail 21, and a brake 20 is fixedly installed on the rear surface of the slide seat 22, and the brake 20 is clamped on the outer side of the brake disc 12; the outer protective structure is installed and fixed on one side of the fixed seat 4, and is used to improve the safety of the wood chipping operation; the chipping structure is arranged inside the outer protective structure, and is used to realize the wood chipping operation.

[0030] During implementation, a brake disc 12 is provided on the outside of the output shaft of the motor coupling 13. By starting the first hydraulic telescopic rod 19, the guide slider 18 connected to its output end is controlled to drive the rotary cutter arm 3 to move backward, so that the brake 20 contacts the brake disc 12, and the brake disc 12 is clamped by operating the brake 20. At the same time, the second hydraulic telescopic rod 23 is started to control the slide seat 22 connected to its output end to slide inside the slide rail 21, so that the brake 20 operates the brake disc 12 to drive the cutter disc 9 connected through the motor coupling 13 to rotate, thereby solving the problem that the cutter disc 9 of the large disc chipper in the prior art is large in size and weight, and the method of manually rotating the cutter disc 9 to change the cutter is time-consuming and labor-intensive, which is not conducive to the cutter changing work and causes the technical problem of reducing production efficiency.

[0031] like Figure 2 As shown, a cover plate 15 is hingedly connected to the front surface of the rotary knife arm 3, and an operating handle 16 is fixedly installed on the front surface of the cover plate 15. The cover plate 15 is opened by using the operating handle 16 to facilitate the inspection of the internal structure of the rotary knife arm 3.

[0032] like Figure 1 As shown, the outer protective structure includes an outer shell 10 connected to the fixed seat 4, and a feed hopper 11 is fixedly connected to one side of the outer shell 10. The outer protective structure also includes an inspection port 6 opened on the outside of the outer shell 10, and a protective cover 7 is rotatably connected to the inner side of the inspection port 6. By opening the protective cover 7, the chipping structure part is included in the outside, thereby facilitating the replacement or adjustment of the angle of the cutter 5.

[0033] Embodiment 2:

[0034] like Figure 1-8As shown, on the basis of the first embodiment, the present invention provides a technical solution: the chipping structure includes a cutter disc 9 arranged inside the outer shell 10, the cutter disc 9 is fixedly installed on the outer side of the output shaft of the motor coupling 13, the chipping structure also includes a plurality of knife grooves 8 opened on one side of the cutter disc 9, the inner side of each knife groove 8 is fixedly installed with a wear-resistant rubber sleeve 32, the outer side of the wear-resistant rubber sleeve 32 is fixedly installed with a knife seat 26 rotatably connected to the cutter disc 9, the outer side of the knife seat 26 is fixedly installed with a cutter 5, the chipping structure also includes a movable groove 25 opened on the inner side of the knife groove 8, the inner side of the movable groove 25 is rotatably connected with a lead screw 27 passing through the cutter disc 9, the outer side of the lead screw 27 is screwed with a first connecting seat 24 movably connected to the movable groove 25, and the first connecting seat 2 4 is rotatably connected with a connecting arm 34, one end of the connecting arm 34 is rotatably connected with a second connecting seat 33, and the second connecting seat 33 is fixedly connected to the knife seat 26. The chipping structure also includes a plurality of box bodies 30 installed and fixed on the other side of the knife disc 9, one end of the lead screw 27 is rotatably connected to the box body 30, and a pulley 31 is sleeved on the outer side of the lead screw 27, and a transmission belt 28 is commonly provided on the outer sides of the two pulleys 31 located inside the same box body 30. The chipping structure also includes a plurality of operating knobs 29 arranged on one side of the box body 30, each operating knob 29 is fixedly connected to the lead screw 27, and the chipping structure also includes an angle scale 35 arranged on one side of the box body 30, and a pointer 36 is fixedly installed on the outer side of the operating knob 29.

[0035] During implementation, by turning the operating knob 29, the screw 27 connected thereto is driven to rotate, and at the same time, the pulley 31 and the transmission belt 28 are used to control the synchronous rotation of the two screws 27, thereby driving the first connecting seat 24 on the outside to drive the knife seat 26 connected through the connecting arm 34 and the second connecting seat 33 to rotate. At the same time, by observing the pointer 36 and the angle scale 35, the effect of adjusting multiple cutters 5 to the required angle can be achieved according to needs, thereby improving adaptability and avoiding cumbersome operation processes. In addition, a wear-resistant rubber sleeve 32 is provided between the knife seat 26 and the knife disc 9 to prevent wood chips from entering the interior of the movable groove 25 and affecting discharge, and will not affect the angle adjustment function of the cutter 5.

[0036] When the present technical solution needs to rotate the cutter disc 9, firstly start the first hydraulic telescopic rod 19 to shorten it, so that the guide slider 18 connected to its output end drives the rotary cutter arm 3 to move backward, so that the brake 20 contacts the brake disc 12, and then operate the brake 20 to clamp it on the outside of the brake disc 12, and then start the second hydraulic telescopic rod 23 to drive the slide seat 22 connected to its output end to slide inside the slide rail 21, so that the brake 20 operates the brake disc 12 to drive the cutter disc 9 connected through the motor coupling 13 to rotate. When the angle of the cutter 5 needs to be adjusted, first open the protective cover 7, and then observe the angle scale 35 and the pointer 36, and turn the same angle of multiple operating knobs 29 in turn, drive the screw 27 connected to it to rotate, and cooperate with the transmission belt 28 and the pulley 31 to make the two screws 27 located inside the same box body 30 rotate synchronously, drive the first connecting seat 24 on the outside to drive the cutter seat 26 connected through the connecting arm 34 and the second connecting seat 33 to rotate, and change the multiple cutters 5 to the same angle.

[0037] While embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the invention, the scope of which is determined by the appended claims and their equivalents.

Claims

1. A large-scale disc-type wood chipping device with a tool-changing auxiliary structure, characterized in that: include: A mounting base (1), wherein a fixing seat (4) and a driving motor (14) are fixedly mounted on the upper surface of the mounting base (1), wherein the output shaft of the driving motor (14) is fixedly connected to a motor coupling (13), and the motor coupling (13) is arranged inside the fixing seat (4); The tool-changing auxiliary structure comprises a brake disc (12) sleeved on the outer side of a motor coupling (13); a mounting groove (2) is provided on the front surface of the mounting base plate (1); a guide slide groove (17) is symmetrically provided on the inner side of the mounting groove (2); a first hydraulic telescopic rod (19) is fixedly installed on the inner side of each guide slide groove (17); an output end of the first hydraulic telescopic rod (19) is fixedly connected to a guide slider (18); a rotary knife arm (3) is fixedly installed on the opposite surfaces of the two guide sliders (18); both sides of the inner cavity of the rotary knife arm (3) are fixedly installed with a slide rail (21); and the inner side of the rotary knife arm (3) is rotatably connected to a second hydraulic telescopic rod (23); the output end of the second hydraulic telescopic rod (23) is rotatably connected to a slide seat (22) slidably connected to the slide rail (21); a brake (20) is fixedly installed on the rear surface of the slide seat (22); and the brake (20) is clamped on the outer side of the brake disc (12); An outer protective structure is installed and fixed on one side of the fixing seat (4) to improve the safety of wood chipping work; The chipping structure is arranged inside the outer protective structure and is used to realize the wood chipping work.

2. A large-scale disc-type wood chipping device with a tool-changing auxiliary structure according to claim 1, characterized in that: A cover plate (15) is hingedly connected to the front surface of the rotary knife arm (3), and an operating handle (16) is fixedly mounted on the front surface of the cover plate (15).

3. A large-scale disc-type wood chipping device with a tool-changing auxiliary structure according to claim 1, characterized in that: The outer protective structure comprises an outer shell (10) connected to a fixing seat (4), and a feed hopper (11) is fixedly connected to one side of the outer shell (10).

4. A large-scale disc-type wood chipping device with a tool-changing auxiliary structure according to claim 3, characterized in that: The outer protective structure also includes an inspection opening (6) opened on the outside of the outer shell (10), and a protective cover (7) is rotatably connected to the inside of the inspection opening (6).

5. A large-scale disc-type wood chipping device with a tool-changing auxiliary structure according to claim 3, characterized in that: The chipping structure comprises a cutter disc (9) arranged inside an outer shell (10); the cutter disc (9) is fixedly mounted on the outside of an output shaft of a motor coupling (13).

6. A large-scale disc-type wood chipping device with a tool-changing auxiliary structure according to claim 5, characterized in that: The chipping structure also includes a plurality of knife grooves (8) opened on one side of the knife disc (9), a wear-resistant rubber sleeve (32) is fixedly installed on the inner side of each knife groove (8), a knife seat (26) rotatably connected to the knife disc (9) is fixedly installed on the outer side of the wear-resistant rubber sleeve (32), and a cutting knife (5) is fixedly installed on the outer side of the knife seat (26).

7. A large-scale disc-type wood chipping device with a tool-changing auxiliary structure according to claim 6, characterized in that: The chipping structure further comprises a movable groove (25) provided on the inner side of the knife groove (8); the inner side of the movable groove (25) is rotatably connected to a lead screw (27) penetrating the knife disc (9); the outer side of the lead screw (27) is threadedly connected to a first connecting seat (24) movably connected to the movable groove (25); the inner side of the first connecting seat (24) is rotatably connected to a connecting arm (34); one end of the connecting arm (34) is rotatably connected to a second connecting seat (33); the second connecting seat (33) is fixedly connected to the knife seat (26).

8. A large-scale disc-type wood chipping device with a tool-changing auxiliary structure according to claim 7, characterized in that: The chipping structure also includes a plurality of box bodies (30) mounted and fixed on the other side of the cutter disc (9), one end of the lead screw (27) is rotatably connected to the box body (30), and a pulley (31) is sleeved on the outer side of the lead screw (27), and a transmission belt (28) is commonly provided on the outer sides of two pulleys (31) located inside the same box body (30).

9. A large-scale disc-type wood chipping device with a tool-changing auxiliary structure according to claim 8, characterized in that: The chipping structure further comprises a plurality of operating knobs (29) arranged on one side of the box body (30), and each of the operating knobs (29) is fixedly connected to the lead screw (27).

10. A large-scale disc-type wood chipping device with a tool-changing auxiliary structure according to claim 9, characterized in that: The chipping structure also includes an angle scale (35) arranged on one side of the box body (30), and a pointer (36) is fixedly installed on the outer side of the operating knob (29).

Citation Information

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