Self-made five-axis equipment for double-angle machining

Abstract

The invention relates to the technical field of machining, in particular to double-angle machining self-made five-axis equipment which comprises a machining table and a machining assembly, and the machining assembly comprises a four-axis rotary table, a rotary table tailstock, an overturning piece, a five-axis rotary table, a tool plate, a plurality of clamping pieces, a transverse moving piece, a lifting structure, a bearing frame, a front-back adjusting piece and a machining equipment assembling table. According to the hole machining requirements, the four-axis rotary table is controlled to be matched with the rotary table tailstock to drive the overturning piece to overturn front and back, the front-back angle of the mechanical part assembled on the tool plate is adjusted, then the five-axis rotary table is controlled to drive the tool plate to rotate, the left-right angle of the mechanical part is adjusted, and then double-angle adjustment of the mechanical part can be completed. Therefore, the problems that according to existing drilling equipment, double-angle hole machining can be achieved only through two pieces of equipment or two pairs of special angle clamps, the requirement for the manufacturing precision of a tool is high, and angle adjustment is very difficult in the using process are solved.

Description

Technical Field

[0001] The invention relates to the technical field of mechanical processing, and in particular to a self-made five-axis device for double-angle processing. Background Art

[0002] In the process of machining parts, CNC machine tools are needed to process their holes. Usually, mechanical parts are placed on the tooling plate and fixed by clamping equipment. Then the CNC machine tool is controlled to drive the drilling equipment to drill the workpiece.

[0003] Existing drilling equipment usually requires the use of two devices or two pairs of special angle fixtures to achieve double-angle hole processing, which leads to high requirements on the manufacturing precision of the tooling and makes it very difficult to adjust the angle during use. Summary of the invention

[0004] The purpose of the present invention is to provide a self-made five-axis device for double-angle processing, aiming to solve the problem that the existing drilling equipment needs to use two devices or two pairs of special angle fixtures to realize double-angle hole system processing, resulting in high requirements on the manufacturing accuracy of the tooling and very difficult angle adjustment during use.

[0005] To achieve the above-mentioned purpose, the present invention provides a self-made five-axis dual-angle processing device, including a processing table and a processing component.

[0006] The processing assembly includes a four-axis turntable, a turntable tailstock, a turning part, a five-axis turntable, a tooling plate, a plurality of clamping parts, a traverse part, a lifting structure, a load-bearing frame, a front and rear adjustment part and a processing equipment assembly table;

[0007] The four-axis turntable is fixedly connected to the processing table and is located on one side of the processing table; the turntable tailstock is fixedly connected to the processing table and is located on one side of the processing table; the flipping parts are respectively arranged between the four-axis turntable and the turntable tailstock; the five-axis turntable is fixedly connected to the flipping part and is located on one side of the flipping part; the tooling plate is fixedly connected to the output end of the five-axis turntable and is located on one side of the five-axis turntable; a plurality of clamping parts are respectively arranged on one side of the tooling plate; the transverse moving part is arranged on one side of the processing table; the lifting structure is arranged on one side of the transverse moving part; the load-bearing frame is fixedly connected to the lifting structure and is located on one side of the lifting structure; the front and rear adjusting parts are arranged on one side of the load-bearing frame; the processing equipment assembly table is fixedly connected to the front and rear adjusting parts and is located on one side of the front and rear adjusting parts.

[0008] Wherein, the flip part includes a first assembly frame, a second assembly frame and a bridge plate, the first assembly frame is fixedly connected to the output end of the four-axis turntable and is located on one side of the four-axis turntable; the second assembly frame is rotatably connected to the turntable tailstock and is located on one side of the turntable tailstock; the bridge plate is fixedly connected to the first assembly frame and the second assembly frame respectively, and is fixedly connected to the five-axis turntable, and is located between the first assembly frame and the second assembly frame.

[0009] Wherein, the clamping member includes a bracket, a hydraulic cylinder, a push block and a resistance block, the bracket is fixedly connected to the tooling plate and is located on one side of the tooling plate; the hydraulic cylinder is fixedly connected to the bracket and is located on one side of the bracket; the push block is fixedly connected to the output end of the hydraulic cylinder and is located on one side of the hydraulic cylinder; the resistance block is fixedly connected to the push block and is located on one side of the push block.

[0010] Among them, the transverse moving part includes a transverse moving frame, a driving motor, a screw rod and a transverse moving block. The transverse moving frame is fixedly connected to the processing table and is located on one side of the processing table; the driving motor is fixedly connected to the transverse moving frame and is located inside the transverse moving frame; the screw rod is fixedly connected to the output end of the driving motor and is located on one side of the driving motor; the transverse moving block is threadedly connected to the screw rod, and is slidably connected to the transverse moving frame, and then fixedly connected to the lifting structure, and is located on one side of the lowering structure.

[0011] Among them, the front and rear adjustment parts include an electric slide rail and an electric slider, the electric slide rail is fixedly connected to the load-bearing frame and is located on one side of the load-bearing frame; the electric slider is slidably connected to the electric slide rail, and is fixedly connected to the processing equipment assembly table, and is located on one side of the electric slide rail.

[0012] Wherein, the clamping member further comprises a guiding accessory, and the guiding accessory is arranged between the bracket and the pushing block.

[0013] Wherein, the guide accessory includes a guide cylinder and a guide rod, the guide cylinder is fixedly connected to the bracket and located on one side of the bracket; the guide rod is slidably connected to the guide cylinder and fixedly connected to the push block and located on one side of the guide cylinder.

[0014] The invention discloses a self-made five-axis double-angle processing device. When processing a hole system of a mechanical part, the mechanical part is placed on the tooling plate and fixed by a plurality of the clamping parts. Then, according to the hole system processing requirements, the four-axis turntable is controlled to cooperate with the turntable tailstock to drive the flipping part to flip forward and backward, adjust the front and rear angles of the mechanical part assembled on the tooling plate, and then the five-axis turntable is controlled to drive the tooling plate to rotate and adjust the left and right angles of the mechanical part, so as to complete the double-angle adjustment of the mechanical part. The corresponding hole system processing drilling equipment is assembled on the processing equipment assembly table, the transverse moving part is controlled to drive the drilling equipment to move horizontally, the lifting part is controlled to adjust the height position of the drilling equipment, the front and rear adjustment parts are controlled to adjust the front and rear positions of the drilling equipment, and then the drilling equipment assembled on the processing equipment assembly table is controlled to process the mechanical part assembled on the tooling plate, thereby solving the problem that the existing drilling equipment needs to use two devices or two pairs of special angle clamps to realize double-angle hole system processing, resulting in high requirements on the manufacturing accuracy of the tooling and the angle adjustment is very difficult during use. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] In order to more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art are briefly introduced below.

[0016] Figure 1 It is a schematic diagram of the overall structure of the first embodiment of the present invention.

[0017] Figure 2 It is an overall top view of the first embodiment of the present invention.

[0018] Figure 3 It is a schematic structural diagram of the first embodiment of the present invention from another angle.

[0019] Figure 4 It is an overall front view of the first embodiment of the present invention.

[0020] Figure 5 It is a schematic diagram of the overall structure of the second embodiment of the present invention.

[0021] Figure 6 It is an overall front view of the second embodiment of the present invention.

[0022] 101-processing table, 102-four-axis turntable, 103-turntable tailstock, 104-turning part, 105-five-axis turntable, 106-tooling plate, 107-clamping part, 108-transverse part, 109-lifting structure, 110-load-bearing frame, 111-front and rear adjustment parts, 112-processing equipment assembly table, 113-first assembly rack, 114-second assembly rack, 115-bridge plate, 116-bracket, 117 -Hydraulic cylinder, 118-push block, 119-resistance block, 120-transverse frame, 121-drive motor, 122-screw rod, 123-transverse block, 124-electric slide rail, 125-electric slider, 126-lifting frame, 127-drive part, 128-lifting platform, 129-rotating motor, 130-threaded rod, 131-lifting block, 201-guide attachment, 202-guide cylinder, 203-guide rod. DETAILED DESCRIPTION

[0023] Embodiments of the present invention are described in detail below. Examples of the embodiments are shown in the accompanying drawings. The embodiments described below with reference to the accompanying drawings are exemplary and are intended to be used to explain the present invention, but should not be construed as limiting the present invention.

[0024] The first embodiment of the present application is:

[0025] See also Figure 1-Figure 4 ,in, Figure 1 is a schematic diagram of the overall structure of the first embodiment of the present invention, Figure 2 is a top view of the first embodiment of the present invention as a whole, Figure 3 is a schematic structural diagram of the first embodiment of the present invention from another angle. Figure 4 It is an overall front view of the first embodiment of the present invention.

[0026] A self-made five-axis device for dual-angle processing of the present invention comprises a processing table 101 and a processing assembly, wherein the processing assembly comprises a four-axis turntable 102, a turntable tailstock 103, a flipping member 104, a five-axis turntable 105, a tooling plate 106, a plurality of clamping members 107, a traverse member 108, a lifting structure 109, a load-bearing frame 110, a front and rear adjustment member 111 and a processing equipment assembly table 112, wherein the flipping member 104 comprises a first assembly frame 113, a second assembly frame 114 and a bridge plate 115, the clamping member 107 comprises a bracket 116, a hydraulic cylinder 117, a push block 118 and a resisting block 119, and the traverse member 109 ... 08 includes a transverse frame 120, a driving motor 121, a screw rod 122 and a transverse block 123, the front and rear adjustment parts 111 include an electric slide rail 124 and an electric slider 125, the lifting structure 109 includes a lifting frame 126, a driving part 127 and a lifting platform 128, the driving part 127 includes a rotating motor 129, a threaded rod 130 and a lifting block 131. The above-mentioned solution solves the problem that the existing drilling equipment needs to use two devices or two pairs of special angle clamps to realize double-angle hole system processing, resulting in high requirements on the manufacturing accuracy of the tooling and very difficult angle adjustment during use.

[0027] According to this specific embodiment, the processing table 101 is used to support the processing assembly to perform hole processing on mechanical parts.

[0028] Among them, the four-axis turntable 102 is fixedly connected to the processing table 101 and is located on one side of the processing table 101; the turntable tailstock 103 is fixedly connected to the processing table 101 and is located on one side of the processing table 101; the flipping member 104 is respectively arranged between the four-axis turntable 102 and the turntable tailstock 103; the five-axis turntable 105 is fixedly connected to the flipping member 104 and is located on one side of the flipping member 104; the tooling plate 106 is fixedly connected to the output end of the five-axis turntable 105 and is located on one side of the five-axis turntable 105; multiple The clamping members 107 are respectively arranged on one side of the tooling plate 106; the transverse member 108 is arranged on one side of the processing table 101; the lifting structure 109 is arranged on one side of the transverse member 108; the load-bearing frame 110 is fixedly connected to the lifting structure 109 and is located on one side of the lifting structure 109; the front and rear adjustment members 111 are arranged on one side of the load-bearing frame 110; the processing equipment assembly table 112 is fixedly connected to the front and rear adjustment members 111 and is located on one side of the front and rear adjustment members 111. When processing the hole system of the mechanical parts, the mechanical parts are fixedly connected to the front and rear adjustment members 111. The parts are placed on the tooling plate 106 and fixed by the plurality of clamps 107. Then, according to the hole system processing requirements, the four-axis turntable 102 is controlled to cooperate with the turntable tailstock 103 to drive the flipping member 104 to flip forward and backward, and the front and rear angles of the mechanical parts assembled on the tooling plate 106 are adjusted. Then, the five-axis turntable 105 is controlled to drive the tooling plate 106 to rotate and adjust the left and right angles of the mechanical parts. The dual-angle adjustment parts of the mechanical parts can be completed, and the corresponding hole system processing drilling is assembled on the processing equipment assembly table 112. The equipment controls the transverse moving part 108 to drive the drilling equipment to move horizontally, controls the lifting part to adjust the height position of the drilling equipment, controls the front and rear adjusting part 111 to adjust the front and rear position of the drilling equipment, and then controls the drilling equipment assembled on the processing equipment assembly table 112 to process the mechanical parts assembled on the tooling plate 106, thereby solving the problem that the existing drilling equipment needs to use two devices or two pairs of special angle fixtures to realize double-angle hole system processing, resulting in high requirements on the manufacturing accuracy of the tooling and very difficult angle adjustment during use.

[0029] Secondly, the first assembly frame 113 is fixedly connected to the output end of the four-axis turntable 102 and is located on one side of the four-axis turntable 102; the second assembly frame 114 is rotatably connected to the turntable tailstock 103 and is located on one side of the turntable tailstock 103; the bridge plate 115 is fixedly connected to the first assembly frame 113 and the second assembly frame 114 respectively, and is fixedly connected to the five-axis turntable 105 and is located between the first assembly frame 113 and the second assembly frame 114, the first assembly frame 113 cooperates with the second assembly frame 114 to support the assembly of the bridge plate 115, and the bridge plate 115 is used to drive the five-axis turntable 105 to flip and adjust the front and rear angle positions of the tooling plate 106 and the assembled mechanical parts through the drive of the four-axis turntable 102.

[0030] Again, the bracket 116 is fixedly connected to the tooling plate 106 and is located on one side of the tooling plate 106; the hydraulic cylinder 117 is fixedly connected to the bracket 116 and is located on one side of the bracket 116; the push block 118 is fixedly connected to the output end of the hydraulic cylinder 117 and is located on one side of the hydraulic cylinder 117; the resistance block 119 is fixedly connected to the push block 118 and is located on one side of the push block 118. The bracket 116 is used to support the assembly of the hydraulic cylinder 117. When the mechanical parts to be processed are placed on the tooling plate 106, the hydraulic cylinder 117 is controlled to drive the push block 118 to drive the resistance block 119 to resist the mechanical parts, thereby completing the fixation of the mechanical parts for subsequent processing.

[0031] In addition, the transverse frame 120 is fixedly connected to the processing table 101 and is located on one side of the processing table 101; the drive motor 121 is fixedly connected to the transverse frame 120 and is located inside the transverse frame 120; the screw rod 122 is fixedly connected to the output end of the drive motor 121 and is located on one side of the drive motor 121; the transverse block 123 is threadedly connected to the screw rod 122, and is slidably connected to the transverse frame 120, and is then fixedly connected to the lifting structure 109 and is located on one side of the lowering structure, the drive motor 121 is controlled to drive the screw rod 122 to rotate, and the rotation of the screw rod 122 drives the transverse block 123 to slide in the transverse frame 120, and the sliding of the transverse block 123 is used to adjust the lateral position of the processing equipment assembly table 112.

[0032] Furthermore, the electric slide rail 124 is fixedly connected to the load-bearing frame 110 and is located on one side of the load-bearing frame 110; the electric slider 125 is slidably connected to the electric slide rail 124 and is fixedly connected to the processing equipment assembly table 112 and is located on one side of the electric slide rail 124. The electric slide rail 124 is controlled to drive the electric slider 125 through electricity to slide and adjust the front and rear positions of the processing equipment assembly table 112.

[0033] Then, the lifting structure 109 includes a lifting frame 126, a driving member 127 and a lifting platform 128. The lifting frame 126 is fixedly connected to the transverse block 123 and is located on one side of the transverse block 123; the driving member 127 is arranged on one side of the lifting frame 126; the lifting platform 128 is fixedly connected to the driving member 127 and is located on one side of the driving member 127, and the driving member 127 is controlled to drive the lifting platform 128 to extend and retract up and down to adjust the height position of the processing equipment assembly table 112.

[0034] Finally, the driving member 127 includes a rotating motor 129, a threaded rod 130 and a lifting block 131. The rotating motor 129 is fixedly connected to the lifting frame 126 and is located on one side of the lifting frame 126; the threaded rod 130 is fixedly connected to the output end of the rotating motor 129 and is located on one side of the rotating motor 129; the lifting block 131 is threadedly connected to the threaded rod 130, and is slidably connected to the lifting frame 126, and is then fixedly connected to the lifting platform 128 and is located on one side of the threaded rod 130. The rotating motor 129 is controlled to drive the threaded rod 130 to rotate, and the rotation of the threaded rod 130 drives the lifting block 131 to slide in the lifting frame 126, thereby driving the lifting platform 128 to adjust the height position of the processing equipment assembly table 112.

[0035] When using the self-made five-axis equipment for dual-angle processing described in the present invention, when processing the hole system of mechanical parts, the mechanical parts are placed on the tooling plate 106, and the hydraulic cylinder 117 is controlled to drive the push block 118 to drive the resistance block 119 to resist the mechanical parts to complete the fixation of the mechanical parts. Then, according to the hole system processing requirements, the four-axis turntable 102 is controlled, and the turntable tailstock 103 is cooperated to drive the first assembly frame 113 and the second assembly part to drive the bridge plate 115 to flip forward and backward, and adjust the front and rear angles of the mechanical parts assembled on the tooling plate 106. Then, the five-axis turntable 105 is controlled to drive the tooling plate 106 to rotate, and the left and right angles of the mechanical parts are adjusted to complete the dual-angle adjustment of the mechanical parts. The corresponding hole system processing drilling equipment is assembled on the processing equipment assembly table 112, and the drive motor 121 is controlled to drive the screw rod 122 to rotate. The rotation of the screw rod 122 drives The transverse block 123 slides in the transverse frame 120, and the sliding of the transverse block 123 is used to adjust the lateral position of the processing equipment assembly table 112. The rotating motor 129 is controlled to drive the threaded rod 130 to rotate. The rotation of the threaded rod 130 drives the lifting block 131 to slide in the lifting frame 126, thereby driving the lifting platform 128 to adjust the height position of the processing equipment assembly table 112. The electric slide rail 124 is controlled to drive the electric slider 125 to slide and adjust the front and rear positions of the processing equipment assembly table 112 through electricity, and then the drilling equipment assembled on the processing equipment assembly table 112 is controlled to process the mechanical parts assembled on the tooling plate 106, thereby solving the problem that the existing drilling equipment needs to use two devices or two pairs of special angle fixtures to realize double-angle hole system processing, resulting in high requirements on the manufacturing accuracy of the tooling and very difficult angle adjustment during use.

[0036] The second embodiment of the present application is:

[0037] See also Figure 5-Figure 6 ,in, Figure 5 is a schematic diagram of the overall structure of the second embodiment of the present invention, Figure 6 It is an overall front view of the second embodiment of the present invention.

[0038] On the basis of the first embodiment, the present invention provides a self-made five-axis device for dual-angle machining, wherein the clamping member 107 further includes a guide accessory 201 , and the guide accessory 201 includes a guide cylinder 202 and a guide rod 203 .

[0039] The guide attachment 201 is disposed between the bracket 116 and the push block 118 , and the guide attachment 201 is used for the hydraulic cylinder 117 to drive the push block 118 to move more smoothly.

[0040] Secondly, the guide cylinder 202 is fixedly connected to the bracket 116 and is located on one side of the bracket 116; the guide rod 203 is slidably connected to the guide cylinder 202 and is fixedly connected to the push block 118 and is located on one side of the guide cylinder 202. The guide cylinder 202 is used to support the sliding of the guide rod 203, and the guide rod 203 is used to limit the position of the push block 118 when moving, so that the push block 118 is more stable when moving, thereby increasing the resistance stability of the resistance block 119.

[0041] The present embodiment describes a self-made five-axis device for dual-angle machining, wherein the guide cylinder 202 is used to support the sliding of the guide rod 203, and the guide rod 203 is used to limit the position of the push block 118 during movement, so that the push block 118 moves more smoothly, thereby increasing the stability of the resistance of the resistance block 119.

[0042] What is disclosed above is only one or more preferred embodiments of the present application, and cannot be used to limit the scope of rights of the present application. Ordinary technicians in this field can understand that all or part of the processes of implementing the above embodiments and equivalent changes made according to the claims of the present application are still within the scope covered by the present application.

Claims

1. A self-made five-axis equipment for dual-angle processing, including a processing table, characterized in that: Also includes processing components, The processing assembly includes a four-axis turntable, a turntable tailstock, a turning part, a five-axis turntable, a tooling plate, a plurality of clamping parts, a traverse part, a lifting structure, a load-bearing frame, a front and rear adjustment part and a processing equipment assembly table; The four-axis turntable is fixedly connected to the processing table and is located on one side of the processing table; the turntable tailstock is fixedly connected to the processing table and is located on one side of the processing table; the flipping parts are respectively arranged between the four-axis turntable and the turntable tailstock; the five-axis turntable is fixedly connected to the flipping part and is located on one side of the flipping part; the tooling plate is fixedly connected to the output end of the five-axis turntable and is located on one side of the five-axis turntable; a plurality of clamping parts are respectively arranged on one side of the tooling plate; the transverse moving part is arranged on one side of the processing table; the lifting structure is arranged on one side of the transverse moving part; the load-bearing frame is fixedly connected to the lifting structure and is located on one side of the lifting structure; the front and rear adjusting parts are arranged on one side of the load-bearing frame; the processing equipment assembly table is fixedly connected to the front and rear adjusting parts and is located on one side of the front and rear adjusting parts.

2. A self-made five-axis dual-angle machining device as claimed in claim 1, characterized in that: The flipping member includes a first assembly frame, a second assembly frame and a bridge plate, the first assembly frame is fixedly connected to the output end of the four-axis turntable and is located at one side of the four-axis turntable; the second assembly frame is rotatably connected to the turntable tailstock and is located at one side of the turntable tailstock; the bridge plate is fixedly connected to the first assembly frame and the second assembly frame respectively, and is fixedly connected to the five-axis turntable, and is located between the first assembly frame and the second assembly frame.

3. A self-made five-axis dual-angle machining device as claimed in claim 2, characterized in that: The clamping member includes a bracket, a hydraulic cylinder, a push block and a resistance block. The bracket is fixedly connected to the tooling plate and is located on one side of the tooling plate; the hydraulic cylinder is fixedly connected to the bracket and is located on one side of the bracket; the push block is fixedly connected to the output end of the hydraulic cylinder and is located on one side of the hydraulic cylinder; the resistance block is fixedly connected to the push block and is located on one side of the push block.

4. A self-made five-axis dual-angle machining device as claimed in claim 3, characterized in that: The transverse moving member includes a transverse moving frame, a driving motor, a screw rod and a transverse moving block. The transverse moving frame is fixedly connected to the processing table and is located on one side of the processing table; the driving motor is fixedly connected to the transverse moving frame and is located inside the transverse moving frame; the screw rod is fixedly connected to the output end of the driving motor and is located on one side of the driving motor; the transverse moving block is threadedly connected to the screw rod, slidably connected to the transverse moving frame, and then fixedly connected to the lifting structure and is located on one side of the lowering structure.

5. A self-made five-axis dual-angle machining device as claimed in claim 4, characterized in that: The front and rear adjustment parts include an electric slide rail and an electric slider. The electric slide rail is fixedly connected to the load-bearing frame and is located on one side of the load-bearing frame; the electric slider is slidably connected to the electric slide rail and is fixedly connected to the processing equipment assembly table and is located on one side of the electric slide rail.

6. A self-made five-axis dual-angle machining device as claimed in claim 3, characterized in that: The clamping member further comprises a guide attachment, and the guide attachment is arranged between the bracket and the push block.

7. A self-made five-axis dual-angle machining device as claimed in claim 6, characterized in that: The guide attachment includes a guide cylinder and a guide rod. The guide cylinder is fixedly connected to the bracket and is located at one side of the bracket. The guide rod is slidably connected to the guide cylinder and fixedly connected to the push block and is located at one side of the guide cylinder.

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