Novel ceramic engraving and milling machine structure

By installing components such as servo motors, active pulleys and other components on the three-axis precision engraving machine, the rotation function of ceramic products is achieved, and the limitations of traditional three-axis precision engraving machines in relief processing are solved, and the processing capacity and accuracy are improved, and the application range is wide and the cost is low.

CN222538580UActive Publication Date: 2025-02-28YICHUN HONGZHOU PORCELAIN CO LTD
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Patent Information

Application Number
CN202421458095.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-25
Publication Date
2025-02-28
Estimated Expiration
2034-06-25

AI Technical Summary

Technical Problem

Traditional three-axis precision engraving machines have limitations when processing embossing products, and cannot meet the processing needs of embossing works with high complexity and strong three-dimensionality, and four-axis precision engraving machines are expensive.

Method used

Install a new ceramic carving machine structure on the existing three-axis carving machine, including a servo motor, a driving pulley, a driven pulley, a transmission shaft, a chuck and a top tailstock, to realize the function of the ceramic product rotating around its own axis and add the fourth axis (rotating shaft) function.

Benefits of technology

The fourth axis function is added on the basis of the original three-axis precision engraving machine, which can move independently or be linked with the X, Y, and Z axes, which improves the ability to emboss and process, and achieves the embossing processing effect with high complexity and strong three-dimensional sense, while improving the processing accuracy and efficiency.

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Abstract

The utility model discloses a novel ceramic engraving and milling machine structure which is installed on a three-axis engraving and milling machine and comprises a right support, a left support, a chuck unit, a tip tailstock and a ceramic product, the right support and the left support are detachably and fixedly connected with a workbench of the three-axis engraving and milling machine, the chuck unit is fixedly arranged on the right support, and the tip tailstock is fixedly arranged on the chuck unit. The chuck unit is provided with a servo motor and a chuck, the servo motor is in driving connection with the chuck, the chuck clamps a bottle opening of a ceramic product, the center tailstock is fixedly arranged on the left support, and the center tailstock is provided with a center capable of being fed manually. According to the three-axis engraving and milling machine, the function that a ceramic product rotates around the axis of the ceramic product is achieved, namely, on the basis of an original three-axis engraving and milling machine, a fourth shaft (rotating shaft) function is added, the function can move independently and can also be linked with original X, Y and Z axes, and through cooperative work of all the axes, embossment machining with high complexity and strong stereoscopic impression can be achieved.
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Description

Technical Field

[0001] The utility model relates to the technical field of ceramic product manufacturing, in particular to a novel ceramic fine carving machine structure. Background Art

[0002] In the daily ceramic product manufacturing industry, engraving machines, as an important processing equipment, are widely used in engraving, proofing and other work. With the intensification of market competition, ceramic companies need to improve product added value and market competitiveness. Ceramic engraving machines can help companies achieve product upgrades and expand the high-end relief market. Traditional engraving machines usually only have three-axis linkage functions, which can complete the engraving of flat and three-dimensional plaster models. However, when making relief products, the three-axis linkage engraving machine has certain limitations and cannot meet the processing needs of relief works with high complexity and strong three-dimensional sense. In order to achieve the ideal relief effect, a four-axis engraving machine must be used. Then the four-axis engraving machine on the market is expensive. Therefore, it is necessary to improve the existing three-axis engraving machine and realize the four-axis function to meet the processing needs of relief works with high complexity and strong three-dimensional sense. Utility Model Content

[0003] The purpose of the utility model is to provide a ceramic engraving machine structure with low preparation cost, which is installed on an existing three-axis engraving machine to realize a four-axis function, thereby improving its ability in processing relief products and being able to process relief works with high complexity and strong three-dimensional sense.

[0004] In order to achieve the above purpose, the utility model provides the following technical solutions:

[0005] A novel ceramic engraving machine structure is installed on a three-axis engraving machine, including a right support, a left support, a chuck unit, a top tailstock and a ceramic product. The right support and the left support are detachably fixedly connected to the workbench of the three-axis engraving machine. The chuck unit is fixedly arranged on the right support. The chuck unit is provided with a servo motor and a chuck. The servo motor is connected to the chuck driving. The chuck clamps the bottle mouth of the ceramic product. The top tailstock is fixedly arranged on the left support. The top tailstock is provided with a top that can be manually fed. The top supports the center of the bottom of the bottle of the ceramic product. The chuck, ceramic product and top are coaxial. The servo motor is connected to the control system of the three-axis engraving machine.

[0006] Furthermore, the chuck unit includes a servo motor, a transmission shaft, a bearing seat and a chuck, the bearing seat is fixedly mounted on the right support, the outer end of the bearing seat is fixedly connected to a motor plate, the servo motor is fixedly mounted on the motor plate and is located on one side of the bearing seat, the motor shaft of the servo motor passes through the motor plate and is fixedly connected to a driving pulley, the transmission shaft passes through the bearing seat and the motor plate and is rotatably connected to the bearing seat, the transmission shaft is fixedly connected to a driven pulley at one end of the motor plate, the other end of the transmission shaft is fixedly connected to the chuck, and the driving pulley is transmission-connected to the driven pulley via a synchronous belt.

[0007] Furthermore, the chuck is a three-jaw chuck or a four-jaw chuck.

[0008] Furthermore, the top tailstock adopts a manual tailstock assembly for a machining center.

[0009] Compared with the prior art, the beneficial effects of the utility model are:

[0010] 1. The utility model realizes the function of rotating the ceramic product around its own axis by arranging a servo motor, an active pulley, a driven pulley, a transmission shaft, a chuck and a top tailstock. The servo motor is connected to the control system of the three-axis precision engraving machine, which means that a fourth axis (rotation axis) function is added on the basis of the original three-axis precision engraving machine. This function can move independently or be linked with the original X, Y, and Z axes. Through the coordinated work between the axes, it can realize relief processing with high complexity and strong three-dimensional sense, and obtain better processing effects, while also improving processing accuracy and efficiency.

[0011] 2. The utility model has a simple structure, low manufacturing cost, a wide range of applications, and can meet diverse product needs. BRIEF DESCRIPTION OF THE DRAWINGS

[0012] Figure 1 It is a three-dimensional diagram of the structure of the utility model;

[0013] Figure 2 This is the front view of the structure of the utility model;

[0014] In the figure:

[0015] 1-workbench, 2-right support, 3-left support, 4-servo motor, 5-driving pulley, 6-driven pulley, 7-transmission shaft, 8-bearing seat, 9-chuck, 10-top and tailstock, 1001-top, 11-ceramic product, 12-motor plate. DETAILED DESCRIPTION

[0016] The utility model is described in detail below with reference to the accompanying drawings and specific embodiments.

[0017] See also Figure 1-Figure 2, an embodiment provided by the utility model:

[0018] A novel ceramic engraving machine structure is installed on a three-axis engraving machine, including a right support 2, a left support 3, a chuck unit, a top tailstock 10 and a ceramic product 11. The right support 2 and the left support 3 are detachably fixedly connected to the working table 1 of the three-axis engraving machine. The chuck unit is fixedly arranged on the right support 2. The chuck unit is provided with a servo motor 4 and a chuck 9. The servo motor 4 is driven and connected to the chuck 9. The chuck 9 clamps the bottle mouth of the ceramic product 11. The top tailstock 10 is fixedly arranged on the left support 3. The top tailstock 10 is provided with a manually feedable top 1001. The top 1001 supports the center of the bottom of the ceramic product 11. The chuck 9, the ceramic product 11 and the top 1001 are coaxial. The servo motor 4 is connected to the control system of the three-axis engraving machine. Under the control of the control system of the three-axis engraving machine, the servo motor 4 can drive the ceramic product 11 to rotate around its own axis through the chuck 9.

[0019] The chuck unit includes a servo motor 4, a transmission shaft 7, a bearing seat 8 and a chuck 9. The bearing seat 8 is fixedly mounted on the right support 2. The outer end of the bearing seat 8 is fixedly connected to a motor plate 12. The servo motor 4 is fixedly mounted on the motor plate 12 and is located on one side of the bearing seat 8. The motor shaft of the servo motor 4 passes through the motor plate 12 and is fixedly connected to a driving pulley 5. The transmission shaft 7 passes through the bearing seat 8 and the motor plate 12 and is rotatably connected to the bearing seat 8. The transmission shaft 7 is fixedly connected to a driven pulley 6 at one end of the motor plate 12. The other end of the transmission shaft 7 is fixedly connected to the chuck 9. The driving pulley 5 is connected to the driven pulley 6 through a synchronous belt. The servo motor 4 is connected to the control system of the three-axis engraving machine. The servo motor 4 is controlled by the control system of the three-axis engraving machine. When working, it drives the driving pulley 5, the driven pulley 6, the transmission shaft 7 and the chuck 9 to rotate. The ceramic product 11 can rotate around its own axis under the clamping of the chuck 9 and the action of the top 1001.

[0020] The chuck 9 is one of a three-jaw chuck and a four-jaw chuck. The present embodiment adopts a three-jaw chuck, the main body of which is made of 35CrMo alloy steel, and the jaws are made of zirconium alloy.

[0021] Among them, the top tailstock 10 adopts a manual tailstock assembly for a machining center, the main body material of which is quenched 40CrMo, and the tip shaft material is tungsten steel alloy.

[0022] The utility model realizes the function of rotating the ceramic product 11 around its own axis by arranging a servo motor 4, an active pulley 5, a driven pulley 6, a transmission shaft 7, a chuck 9 and a top tailstock 10. The servo motor 4 is connected to the control system of the three-axis precision engraving machine, which means that a fourth axis (rotation axis) function is added on the basis of the original three-axis precision engraving machine. The function can move independently or be linked with the original X, Y, and Z axes. Through the coordinated work between the axes and according to the characteristics of the ceramic product 11, the processing parameters such as engraving speed, strength, and rotation angle of the ceramic product 11 are adjusted to realize relief processing with high complexity and strong three-dimensional sense, and obtain better processing effects, while also improving processing accuracy and efficiency.

[0023] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A new type of ceramic engraving machine structure, installed on a three-axis engraving machine, characterized by: The invention comprises a right support (2), a left support (3), a chuck unit, a top tailstock (10) and a ceramic product (11); the right support (2) and the left support (3) are detachably fixedly connected to a worktable (1) of a three-axis precision engraving machine; the chuck unit is fixedly arranged on the right support (2); the chuck unit is provided with a servo motor (4) and a chuck (9); the servo motor (4) is drivingly connected to the chuck (9); the chuck (9) clamps the bottle mouth of the ceramic product (11); the top tailstock (10) is fixedly arranged on the left support (3); the top tailstock (10) is provided with a top (1001) that can be manually fed; the top (1001) supports the center of the bottle bottom of the ceramic product (11); the chuck (9), the ceramic product (11) and the top (1001) are coaxial; and the servo motor (4) is control-connected to a control system of the three-axis precision engraving machine.

2. A novel ceramic engraving machine structure according to claim 1, characterized in that: The chuck unit comprises a servo motor (4), a transmission shaft (7), a bearing seat (8) and a chuck (9); the bearing seat (8) is fixedly mounted on the right support (2); an outer end of the bearing seat (8) is fixedly connected to a motor plate (12); the servo motor (4) is fixedly mounted on the motor plate (12) and is located on one side of the bearing seat (8); a motor shaft of the servo motor (4) passes through the motor plate (12) and is fixedly connected to a driving pulley (5); the transmission shaft (7) passes through the bearing seat (8) and the motor plate (12) and is rotationally connected to the bearing seat (8); an end of the transmission shaft (7) close to the motor plate (12) is fixedly connected to a driven pulley (6); the other end of the transmission shaft (7) is fixedly connected to the chuck (9); and the driving pulley (5) is transmission-connected to the driven pulley (6) via a synchronous belt.

3. A novel ceramic engraving machine structure according to claim 1, characterized in that: The chuck (9) is one of a three-jaw chuck and a four-jaw chuck.

4. A novel ceramic engraving machine structure according to claim 1, characterized in that: The top tailstock (10) adopts a manual tailstock assembly for a machining center.

Citation Information

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