The invention discloses a
stamping process-oriented defect feedback and digital
simulation closed-
loop control system and method, and relates to the technical field of closed-
loop control. The
system comprises a working condition synchronous sensing and
feature coding module, a digital
simulation prediction module, a defect feedback and
decision control module, a process parameter execution module and an
online learning and model evolution module. According to the method, multi-source operation data are collected, a working condition feature packet is generated, material parameters are dynamically matched after a formed digital
simulation model is input, initial disturbance is injected, and defect prediction parallel to physical
stamping is achieved; calculating a prediction confidence coefficient by combining measured data, and generating a precise process adjustment decision by linking defect
risk distribution and applying the decision to a next period; and based on actually measured and predicted errors, continuously updating a material parameter
library and forming digital simulation
model parameters through
online learning. According to the method, the problems that traditional
stamping simulation and reality are disjointed, and process adjustment is blind are effectively solved, the
product defect rate is greatly reduced, and meanwhile the production efficiency and the quality stability are improved.