Universal milling pneumatic clamp

Abstract

The invention relates to the field of milling clamp design, and provides a universal milling pneumatic clamp which comprises a clamp body, a horizontal adjusting device, a height adjusting device, a telescopic supporting plate and a pneumatic clamping structure. The horizontal adjusting device, the height adjusting device, the telescopic supporting plate and the pneumatic clamping structure are installed in the clamp body. The horizontal adjusting structure is used for horizontally adjusting the position of the clamp; the height adjusting structure is used for adjusting the height position of the telescopic supporting plate; the telescopic supporting plate structure is used for supporting parts. And the pneumatic clamping structure is used for clamping a part. The milling clamp has wide applicability, parts of different sizes and shapes can be clamped by adjusting the horizontal structure and the height structure, the problems that a milling clamp is poor in universality and frequent in replacement are effectively solved, the milling machining efficiency and quality are improved, and the machining cost is reduced.

Description

Technical Field

[0001] The invention relates to the technical field of machine tool fixture design, in particular to a universal milling pneumatic fixture. Background Art

[0002] In the modern machinery manufacturing industry, milling is one of the important processing methods and is widely used in the processing and forming of metal parts. In the traditional milling process, the clamping method of the workpiece directly affects the processing accuracy and efficiency. Generally speaking, when using mechanical clamps to fix the workpiece, due to its complex structure, cumbersome adjustment and poor adaptability, it often leads to problems such as unstable clamping and jitter during processing, which affects the surface quality and dimensional accuracy of the product. In order to solve the above problems, pneumatic clamps have gradually become an ideal choice in milling processing because they can achieve rapid clamping and loosening, convenient operation and strong adaptability. Pneumatic clamps can control the clamping force through air pressure, thereby improving production efficiency while ensuring processing accuracy. In addition, pneumatic clamps can realize automatic control during use, which can effectively reduce the intensity of manual labor and improve the flexibility and intelligence level of the overall production line. However, the general-purpose pneumatic clamps currently available on the market still have certain limitations in adapting to workpieces of different shapes and sizes, and there is still a lack of perfect solutions for the clamping of complex workpieces. Therefore, developing a universal milling pneumatic clamp that is highly adaptable, easy to operate and has higher stability has important practical significance and market demand. Summary of the invention

[0003] The purpose of inventing a universal milling pneumatic clamp is to improve processing accuracy and production efficiency, and to solve the defect of insufficient versatility of traditional clamps in workpiece clamping. The universal milling pneumatic clamp invented this time can flexibly adapt to workpieces of different shapes, sizes and materials. It not only realizes fast clamping and loosening, shortens clamping time, but also effectively reduces the labor intensity of operators. While ensuring the stability and safety of the workpiece, it promotes the combination with intelligent manufacturing technology, promotes the automation and intelligence of the processing process, and meets the needs of modern manufacturing for high quality and high efficiency.

[0004] The technical problem to be solved by the present invention can be achieved through the following technical solutions.

[0005] A universal milling pneumatic clamp includes a clamp body, a cylinder, a clamping jaw, a connecting plate, a height adjustment structure, a horizontal adjustment structure, an "I"-shaped slideway, a pull rod, and a telescopic support plate. The characteristics are: the cylinder, the clamping jaw, the connecting plate, the height adjustment structure, and the horizontal adjustment structure are installed on the clamp body; the connecting plate is used to connect the height adjustment structure and the telescopic support plate; the "I"-shaped guide rail is used to connect the machine tool; and the pull rod is installed on the horizontal adjustment structure.

[0006] The clamp body is composed of a vertical "T"-shaped slide rail, a horizontal "T"-shaped slide rail, an "I"-shaped guide rail, a cylinder connecting hole and a fastening threaded hole. The vertical "T"-shaped slide rail is used to connect the connecting plate "T"-shaped guide rail; the horizontal "T"-shaped slide rail is used to connect the horizontal adjustment structure "T"-shaped guide rail; the fastening threaded hole is used to fix the machine tool position where the clamp body is located.

[0007] The clamping jaw is directly connected to the cylinder in a coaxial manner, and a sealing ring is installed at the end of the clamping jaw. The extension and retraction distance of the clamping jaw can be controlled by the cylinder, and the clamping angle of the clamping jaw can also be adjusted manually.

[0008] The cylinder is composed of an air inlet and an air outlet.

[0009] The connecting plate is composed of a connecting hole III, a connecting plate "T"-shaped guide rail, a connecting plate surface "T"-shaped slide rail, and a connecting plate lower "T"-shaped slide rail. The connecting hole III is used to connect the telescopic support plate; the connecting plate "T"-shaped guide rail is used to connect the vertical "T"-shaped slide rail; the connecting plate surface "T"-shaped slide rail is used to connect the slide table.

[0010] The height adjustment structure is composed of an upper connecting plate "T"-shaped guide rail, an upper connecting plate fastening threaded hole, a connecting hole II, a lower connecting plate plane guide rail, an upper connecting rod, a connecting pin, a lower connecting plate connecting pin, an upper connecting plate connecting pin, a lower connecting rod, an upper connecting plate, and a lower connecting plate. The upper connecting plate "T"-shaped guide rail is used to connect the lower "T"-shaped slide rail of the connecting plate; the upper connecting plate fastening threaded hole is used for positioning the upper connecting plate; the connecting hole II is used to connect the lower connecting plate with the horizontal adjustment structure; the lower connecting plate plane guide rail is slidably connected to the lower connecting plate connecting pin; the upper hole of the upper connecting rod is rotatably connected to the upper connecting pin, and the lower hole is rotatably connected to the connecting pin; the upper hole of the lower connecting rod is rotatably connected to the connecting pin, and the lower hole is rotatably connected to the lower connecting plate connecting pin.

[0011] The horizontal adjustment structure is composed of a horizontal plane guide rail, a pull rod opening, a connecting hole I, a pull rod fastening threaded hole, and a horizontal adjustment structure "T"-shaped guide rail. The horizontal plane guide rail and the connecting pin in the height adjustment structure adopt sliding contact; the pull rod opening is the pull rod outlet; the connecting hole I is used to connect the horizontal adjustment structure with the height adjustment structure; the pull rod fastening threaded hole is used for positioning the pull rod.

[0012] The telescopic support plate is composed of a lower support plate, an upper support plate, a connection hole IV, and a slide. The telescopic support plate realizes the telescopic function by rotating and connecting two groups of lower support plates and upper support plates.

[0013] The connecting pin is composed of a connecting column, a connecting cap and a pull rod groove. The connecting column and the connecting cap are connected by threads; the pull rod groove is used for installing the pull rod.

[0014] A slide "T"-shaped guide rail is arranged at the lower part of the slide.

[0015] Compared with the prior art, the present invention provides a universal milling pneumatic clamp having the following beneficial effects.

[0016] This universal milling pneumatic clamp has a horizontal adjustment structure and a height adjustment structure. The clamp can be adjusted horizontally and vertically according to the size of the workpiece to be processed. It can adapt to workpieces of various shapes and sizes, can easily handle the clamping needs of different materials, meet the requirements of diversified production, and can be used in different processing scenarios. It has strong adaptability and versatility.

[0017] This universal milling pneumatic clamp has the function of rapid clamping and loosening, which greatly shortens the clamping time of the workpiece, improves production efficiency, reduces non-processing time, and makes the processing process smoother.

[0018] The universal milling pneumatic clamp is clamped by bolts, and the clamp and some structural parts are fixed by rotation, which is simple and easy to operate.

[0019] The universal milling pneumatic clamp has a simple structure, is easy to install, can complete the clamping work in one go, and can realize milling processing in multiple directions in one clamping, thereby reducing the cumulative error caused by multiple positioning of a single clamp and affecting the accuracy of the processed workpiece. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] Figure 1 The present invention provides a front view of a universal milling pneumatic clamp.

[0021] Figure 2 for Figure 1 Specific main view in the middle.

[0022] Figure 3 for Figure 1 Front view of the middle cylinder and gripper.

[0023] Figure 4 for Figure 3 Full cross-sectional view of the middle cylinder and gripper.

[0024] Figure 5 for Figure 1 Upper and lower isometric views of the middle horizontal adjustment structure.

[0025] Figure 6 for Figure 1 Upper and lower isometric views of the medium and low adjustment structure.

[0026] Figure 7 for Figure 6 Front view of the middle and high adjustment structure.

[0027] Figure 8 for Figure 6 Upper and lower isometric views of the middle upper connecting plate.

[0028] Fig. 9 for Figure 1 Top view of the middle connecting plate.

[0029] Fig.10 for Fig. 9 Front view of the middle connecting plate.

[0030] Fig.11 for Figure 1 Top view of the middle telescopic support plate.

[0031] Fig.12 for Fig.11 Half-section view of the middle slide.

[0032] Fig.13 for Figure 7 Partial cross-sectional view of the middle connecting pin.

[0033] In the figure: 1. Clamping body; 2. Clamping claw; 3. Cylinder; 4. Connecting plate; 5. Height adjustment structure; 6. Horizontal adjustment structure; 7. “I” type slideway; 8. Pull rod; 9. Telescopic support plate; 101. Cylinder connecting hole; 102. Vertical “T” type slideway; 103. Horizontal “T” type slideway; 104. Fastening threaded hole; 201. Sealing ring; 301. Exhaust hole; 302. Inlet hole; 401. Connecting hole III; 402. Connecting plate “T” type guide rail; 403. Connecting plate surface “T” type slide rail; 404. Connecting plate lower “T” type slide rail; 501. Upper connecting plate “T” type guide rail; 502. Upper connecting plate fastening threaded hole; 5 03. Connecting hole II; 504. Plane guide rail of lower connecting plate; 505. Upper connecting rod; 506. Connecting pin; 507. Connecting pin of lower connecting plate; 508. Connecting pin of upper connecting plate; 509. Lower connecting rod; 510. Upper connecting plate; 511. Lower connecting plate; 601. Horizontal plane guide rail; 602. Pull rod opening; 603. Connecting hole I; 604. Pull rod fastening threaded hole; 605. "T" type guide rail of horizontal adjustment structure; 901. Lower supporting plate; 902. Upper supporting plate; 903. Connecting hole IV; 904. Slide; 5061. Connecting cap; 5062. Connecting column; 5063. Pull rod groove; 9041. "T" type guide rail of slide. DETAILED DESCRIPTION

[0034] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments.

[0035] Refer to the attached Figure 1-13As shown, a universal milling pneumatic clamp includes a clamp body 1, a cylinder 3, a clamping jaw 2, a connecting plate 4, a height adjustment structure 5, a horizontal adjustment structure 6, an "I"-shaped slide 7, a pull rod 8, and a telescopic support plate 9. It is characterized in that: the cylinder 1, the clamping jaw 2, the connecting plate 4, the height adjustment structure 5, and the horizontal adjustment structure 6 are installed on the clamp body 1; the connecting plate 4 is used to connect the height adjustment structure 5 and the telescopic support plate 9; the "I"-shaped guide rail 7 is used to connect the machine tool; and the pull rod 8 is installed on the horizontal adjustment structure 6.

[0036] As an embodiment of the present invention, the clamping body 1 is composed of a vertical "T"-shaped slide rail 102, a horizontal "T"-shaped slide rail 103, an "I"-shaped guide rail 7, a cylinder connecting hole 101 and a fastening threaded hole 104, wherein the vertical "T"-shaped slide rail 102 is used to connect the connecting plate "T"-shaped guide rail 402; the horizontal "T"-shaped slide rail 103 is used to connect the horizontal adjustment structure "T"-shaped guide rail 605; and the fastening threaded hole 104 is used to fix the machine tool position of the clamping body 1.

[0037] As an embodiment of the present invention, the jaw 2 is directly coaxially connected to the cylinder 3, and a sealing ring 201 is installed at the end of the jaw 2. The telescopic distance of the jaw 2 can be controlled by the cylinder 3, and the clamping angle of the jaw 2 can also be adjusted manually.

[0038] As an implementation mode of the present invention, the cylinder 3 is composed of an air inlet 302 and an air outlet 301 , which are used to control the movement of the driving cylinder 3 .

[0039] As an embodiment of the present invention, the connecting plate 4 is composed of a connecting hole III 401, a connecting plate "T"-shaped guide rail 402, a connecting plate surface "T"-shaped slide rail 403, and a connecting plate lower "T"-shaped slide rail 404, wherein the connecting hole III 401 is used to connect the telescopic support plate 9; the connecting plate "T"-shaped guide rail 402 is used to connect the vertical "T"-shaped slide rail 102, which is used for the up and down movement of the connecting plate 4; the connecting plate surface "T"-shaped slide rail 403 is connected to the slide 904, which is used for the movement of the slide 904.

[0040] As an embodiment of the present invention, the height adjustment structure 5 is composed of an upper connecting plate "T"-shaped guide rail 501, an upper connecting plate fastening threaded hole 502, a connecting hole II 503, a lower connecting plate plane guide rail 504, an upper connecting rod 505, a connecting pin 506, a lower connecting plate connecting pin 507, an upper connecting plate connecting pin 508, a lower connecting rod 509, an upper connecting plate 510, and a lower connecting plate 511. The upper connecting plate "T"-shaped guide rail 501 is used to connect the lower "T"-shaped slide rail 404 of the connecting plate, and is used for the horizontal movement of the upper connecting plate 510; The upper connecting plate fastening threaded hole 502 is used for positioning the upper connecting plate 510; the connecting hole II 503 is used to connect the lower connecting plate 511 and the horizontal adjustment structure 6; the lower connecting plate plane guide rail 504 is slidably connected to the lower connecting plate connecting pin 507, and is used for horizontal sliding of the lower connecting plate connecting pin 507; the upper hole of the upper connecting rod 505 is rotatably connected to the upper connecting pin 508, and the lower hole is rotatably connected to the connecting pin 506; the upper hole of the lower connecting rod 509 is rotatably connected to the connecting pin 506, and the lower hole is rotatably connected to the lower connecting plate connecting pin 507.

[0041] As an embodiment of the present invention, the horizontal adjustment structure 6 is composed of a horizontal plane guide rail 601, a pull rod mouth 602, a connecting hole I 603, a pull rod fastening threaded hole 604, and a horizontal adjustment structure "T"-shaped guide rail 605. The horizontal plane guide rail 601 and the connecting pin 506 in the height adjustment structure 5 are slidably connected for the horizontal sliding of the connecting pin 506; the pull rod mouth 602 is the outlet of the pull rod 8; the connecting hole I 603 is used to connect the horizontal adjustment structure 6 with the height adjustment structure 5; the pull rod fastening threaded hole 604 is used for positioning the pull rod 8.

[0042] As an embodiment of the present invention, the telescopic support plate 9 is composed of a lower support plate 901, an upper support plate 902, a connecting hole IV 903, and a slide 904. The telescopic support plate 9 realizes the telescopic function by rotating and connecting two sets of lower support plates 901 and upper support plates 902.

[0043] As an embodiment of the present invention, the connecting pin 506 is composed of a connecting column 5062, a connecting cap 5061, and a pull rod groove 5063, wherein the connecting column 5062 and the connecting cap 5061 are connected by threads; and the pull rod groove 5063 is used for installing the pull rod 8.

[0044] As an embodiment of the present invention, a slide “T”-shaped guide rail 9041 is provided at the lower portion of the slide 904 for horizontal movement of the slide 904 .

[0045] The universal milling pneumatic clamp disclosed in the present invention is composed of two symmetrical parts. Taking one part as an example, an "I"-shaped guide rail 7 is arranged at the lower part of the clamp body 1 to realize sliding connection on the machine tool, and at the same time, the clamp body 1 is fixed at the machine tool position by fastening threaded holes 104, and the horizontal "T"-shaped slide rail 103 is used to connect the horizontal adjustment structure 6. At the same time, the connection holes Ⅰ603 and Ⅱ503 are used to determine the positions of the horizontal adjustment structure 6 and the height adjustment structure 5 relative to the clamp body 1, and the vertical "T"-shaped slide rail 102 is used to connect the connecting plate 4 to realize the up and down movement of the connecting plate 4, and the upper connecting plate "T" is used to connect the connecting plate 4. The guide rail 501 is connected to the connecting plate 4 to realize the synchronous movement of the height adjustment structure and the horizontal adjustment structure. The connecting pin 506 is driven to move horizontally by pulling the pull rod 8 installed in the pull rod groove 5063, and then the height adjustment function of the height adjustment structure 5 is realized by utilizing the rotation connection between the upper connecting rod 505, the lower connecting rod 509 and the upper connecting plate connecting pin 508 and the lower connecting plate connecting pin 507. At the same time, the rotation connection of the two groups of lower support plates 901 and the upper support plate 902 is utilized to cooperate with the sliding of the slide 904 to realize the horizontal extension function of the telescopic support plate. Finally, the cylinder 3 and the clamp 2 are used to realize the clamping function of the workpiece.

[0046] The above shows and describes the basic principles, main features and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited to the above embodiments. The above embodiments and descriptions are only for explaining the principles of the present invention. The present invention may be subject to various changes and improvements without departing from the spirit and scope of the present invention. These changes and improvements fall within the scope of the present invention to be protected. The scope of protection of the present invention is defined by the attached claims and their equivalents.

Claims

1. A universal milling pneumatic clamp, comprising a clamp body (1), a cylinder (3), a clamping claw (2), a connecting plate (4), a height adjustment structure (5), a horizontal adjustment structure (6), an "I"-shaped slide groove (7), a pull rod (8), and a telescopic support plate (9). The characteristics are: The cylinder (1), the clamping jaws (2), the connecting plate (4), the height adjustment structure (5), and the horizontal adjustment structure (6) are mounted on the clamping body (1); the connecting plate (4) is used to connect the height adjustment structure (5) and the telescopic support plate (9); the "I"-shaped guide rail (7) is used to connect a machine tool; and the pull rod (8) is mounted on the horizontal adjustment structure (6).

2. A universal milling pneumatic clamp as claimed in claim 1, characterized in that: The clamp body (1) is composed of a vertical "T"-shaped slide rail (102), a horizontal "T"-shaped slide rail (103), an "I"-shaped guide rail (7), a cylinder connection hole (101) and a fastening threaded hole (104); the vertical "T"-shaped slide rail (102) is used to connect to the connecting plate "T"-shaped guide rail (402); the horizontal "T"-shaped slide rail (103) is used to connect to the horizontal adjustment structure "T"-shaped guide rail (605); and the fastening threaded hole (104) is used to fix the position of the clamp body (1) on the machine tool.

3. A universal milling pneumatic clamp as claimed in claim 1, characterized in that: The clamping jaw (2) is directly coaxially connected to the cylinder (3), and a sealing ring (201) is installed at the end of the clamping jaw (2). The extension and retraction distance of the clamping jaw (2) can be controlled by the cylinder (3), and the clamping angle of the clamping jaw (2) can also be adjusted manually.

4. A universal milling pneumatic clamp as claimed in claim 1, characterized in that: The cylinder (3) is composed of an air inlet (302) and an air outlet (301).

5. A universal milling pneumatic clamp as claimed in claim 1, characterized in that: The connecting plate (4) is composed of a connecting hole III (401), a connecting plate "T"-shaped guide rail (402), a connecting plate surface "T"-shaped slide rail (403), and a connecting plate lower "T"-shaped slide rail (404); the connecting hole III (401) is used to connect the telescopic support plate (9); the connecting plate "T"-shaped guide rail (402) is used to connect the vertical "T"-shaped slide rail (102); and the connecting plate surface "T"-shaped slide rail (403) is used to connect the slide table (904).

6. A universal milling pneumatic clamp as claimed in claim 1, characterized in that: The height adjustment structure (5) is composed of an upper connecting plate "T"-shaped guide rail (501), an upper connecting plate fastening threaded hole (502), a connecting hole II (503), a lower connecting plate plane guide rail (504), an upper connecting rod (505), a connecting pin (506), a lower connecting plate connecting pin (507), an upper connecting plate connecting pin (508), a lower connecting rod (509), an upper connecting plate (510), and a lower connecting plate (511); the upper connecting plate "T"-shaped guide rail (501) is used to connect to the lower connecting plate "T"-shaped slide rail (404); The upper connecting plate fastening threaded hole (502) is used for positioning the upper connecting plate; the connecting hole II (503) is used for connecting the lower connecting plate (511) and the horizontal adjustment structure (6); the lower connecting plate plane guide rail (504) is slidably connected to the lower connecting plate connecting pin (507); the upper hole of the upper connecting rod (505) is rotatably connected to the upper connecting pin (508), and the lower hole is rotatably connected to the connecting pin (506); the upper hole of the lower connecting rod (509) is rotatably connected to the connecting pin (506), and the lower hole is rotatably connected to the lower connecting plate connecting pin (507).

7. A universal milling pneumatic clamp as claimed in claim 1, characterized in that: The horizontal adjustment structure (6) is composed of a horizontal plane guide rail (601), a pull rod opening (602), a connection hole I (603), a pull rod fastening threaded hole (604), and a horizontal adjustment structure "T"-shaped guide rail (605); the horizontal plane guide rail (601) and the connecting pin (506) in the height adjustment structure (5) are in sliding contact; the pull rod opening (602) is an outlet for the pull rod (8); the connection hole I (603) is used to connect the horizontal adjustment structure (6) and the height adjustment structure (5); and the pull rod fastening threaded hole (604) is used to position the pull rod (8).

8. A universal milling pneumatic clamp as claimed in claim 1, characterized in that: The telescopic support plate (9) is composed of a lower support plate (901), an upper support plate (902), a connection hole IV (903), and a slide table (904). The telescopic support plate (9) realizes a telescopic function by rotating and connecting two sets of lower support plates (901) and upper support plates (902).

9. A universal milling pneumatic clamp as claimed in claim 6, characterized in that: The connecting pin (506) is composed of a connecting column (5062), a connecting cap (5061), and a pull rod groove (5063); the connecting column (5062) and the connecting cap (5061) are connected by threads; and the pull rod groove (5063) is used for installing a pull rod (8).

10. A universal milling pneumatic clamp as claimed in claim 8, characterized in that: A slide "T"-shaped guide rail (9041) is provided at the lower part of the slide (904).

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