Continuous conveying device for production of heavy oil cleaning agent
By designing a continuous conveying device for the production of heavy oil and dirty cleaning agents, the problems of dumping, wear and stagnation during the conveying process in the prior art are solved, compatibility and precise braking of containers of different specifications are achieved, and production efficiency and processing accuracy are improved.
Patent Information
- Application Number
- CN202411776923.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-05
- Publication Date
- 2025-03-07
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
The existing conveying devices for the production of heavy oil and dirty cleaning agents are prone to dumping or wear on the outer wall of the container during the transportation process, and will stagnate in a specific process, resulting in a decrease in production efficiency, and the cost of installing automatic loading equipment is high, resulting in manual delivery of the container and labor-consuming.
A continuous conveying device for the production of heavy oil and dirty cleaning agents is designed, including a first conveyor and a second conveyor. The container spacing is adjusted by adjusting the plate and cylinder system to achieve compatibility with containers of different specifications, and the intermittent rotating structure composed of a push plate and a four-stroke dial ensures that the container is transferred accurately and accurately.
The device can steadily transport heavy oil and dirty cleaning agent containers of different specifications, avoiding the problem of poor conveying caused by differences in container specifications, improving the accuracy and stability of high-precision processing processes, reducing manual operations, improving production efficiency, reducing the number of start and stops of the equipment, and extending the service life of the equipment.
Smart Images

Figure CN119568708A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of heavy oil pollution cleaning agent production, in particular to a continuous conveying device for heavy oil pollution cleaning agent production. Background Art
[0002] Heavy oil cleaning agent is a cleaning product specially used to remove heavy oil stains. Its molecular structure has both hydrophilic and lipophilic ends. When the cleaning agent contacts the oil stains, the lipophilic end will adhere to the oil stain particles, while the hydrophilic end faces the water phase. Common surfactants such as non-ionic surfactants can stably play the role of emulsification and decontamination during the cleaning process because they are not affected by the hardness of water. Anionic surfactants have good decontamination ability and foaming properties, which can help remove oil stains from the surface of objects. Heavy oil cleaning agents are often used in many fields such as industry, commercial kitchens, transportation, etc.
[0003] The conveying device for heavy oil cleaning agent production refers to various types of containers used to carry and transfer semi-finished or finished products of heavy oil cleaning agents in the heavy oil cleaning agent production process. The main function of these conveying containers is to ensure the safe and efficient transportation of heavy oil cleaning agents between different stages of production, such as filling, packaging, storage, and other links.
[0004] However, at present, 1. Most of the conveying devices are mainly based on metal conveying plates or roller structures when conveying containers for storing liquids, and fixed plates are used at both ends to clamp the containers. First of all, whether it is a metal container or a non-metallic container, this conveying method has a small friction coefficient, and it is easy to tip over or wear the outer wall of the container during the conveying process; 2. Secondly, some equipment is mostly for small storage containers, so its fixed plates cannot adjust the spacing according to the container, and the containers are tightly fitted together. This leads to the need for the conveying equipment to pause at a specific process point during a certain process. Frequent start and stop can easily cause damage to the conveying equipment itself, and will also significantly reduce the production speed; 3. For some small and medium-sized production enterprises, the cost of installing automatic loading equipment is relatively high. In order to control production costs, they will choose to manually deliver containers one by one and stack them flat on the conveying equipment, which consumes manpower and cannot meet people's usage needs well. Summary of the invention
[0005] In view of the shortcomings of the prior art, the present invention provides a continuous conveying device for the production of heavy oil cleaning agents, which solves the problems raised in the above background technology, such as easy tipping over or wear of the outer wall of the container during the conveying process, stagnation in specific processes, inability to convey continuously, reduced production efficiency, and labor-intensive tasks of placing containers one by one and stacking them on the conveying equipment.
[0006] To achieve the above objectives, the present invention is implemented through the following technical solutions: a continuous conveying device for heavy oil cleaning agent production, comprising a first conveyor and a second conveyor, one end of the first conveyor is connected to the second conveyor through a docking platform, one end of the first conveyor is fittedly connected to a feeder, both ends of the tops of the first conveyor and the second conveyor are slidably connected to limit side plates, both ends of the outer walls of the first conveyor and the second conveyor are fixedly connected to a first cylinder, the power output ends of the first cylinder are connected to the limit side plates on the corresponding side by bolts, one end of the outer walls of the first conveyor and the second conveyor are connected to the second cylinder by bolts, the power output end of the second cylinder is fixedly connected to a brake plate, and both ends of the top of one side of the feeder are fixedly connected to a feed base plate, The top two ends of the other side of the feeder are fixedly connected to a support seat, the support seats are penetrated and threadedly connected with a first screw, the shaft heads of the first screws are rotatably connected with an adjusting plate, the adjusting plate is rotatably connected to the feed base plate through a baffle, the first conveyor, the second conveyor and the feeder are composed of rollers and conveyor belts, the conveyor belts are covered on the outside of the rollers, and one side of the outer walls of the first conveyor, the second conveyor and the feeder are rotatably connected with a sprocket assembly, the top of the connecting platform is rotatably connected with a push plate, the inside of the connecting platform is respectively rotatably connected with a wheel disc and a four-pronged dial, a connecting head is fixedly connected at the axis center of the top of the four-pronged dial, the connecting head penetrates the connecting platform and is plugged and connected to the axis rod at the axis center of the push plate, and the connecting head penetrates the connecting platform and is rotatably connected to its surface.
[0007] Optionally, the rollers inside the first conveyor, the second conveyor and the feeder are distributed at equal distances and rollingly connected to the inner wall of the conveyor belt, and the specifications of the rollers in the middle are larger than the specifications of the rollers at the head and tail ends.
[0008] Optionally, the sprocket assembly consists of two sprockets and chains meshed on the outside of the sprockets, and the two sets of sprockets are fixedly connected to the shaft heads of one end of the rollers at the head and tail ends of the first conveyor, the second conveyor and the feeder respectively, and the conveyor belt inside the feeder is higher than the conveyor belt inside the first conveyor, and the conveyor belt inside the first conveyor is wider than the conveyor belt inside the second conveyor, and the adjustment plate is located at the connection between the first conveyor and the feeder.
[0009] Optionally, the adjustment plate is arc-shaped and symmetrically distributed, and the adjustment plate is fixedly connected to one end of the baffle, and the other end of the baffle is rotatably connected to the feed base plate. At the same time, the baffle is in an eight-shaped shape and fits the conveyor belt surface of the inner wall of the feeder. The baffles form relative movement through the first screw at one end of the adjustment plate.
[0010] Optionally, the bottom of the brake plate is fitted to the top of the corresponding limiting side plate, and the brake plate forms a horizontal transmission structure through the second cylinder, and the brake plate is in a U-shape, and a visual sensor is fixedly connected to the top of the second cylinder.
[0011] Optionally, the end of the connecting platform corresponding to the first conveyor and the second conveyor is in a C-shaped structure, and the conveyor belts between the inner walls of the first conveyor and the second conveyor are rollingly connected in the C-shaped structure area, and the surface of the connecting platform and the conveyor belts between the inner walls of the first conveyor and the second conveyor are located at the same horizontal position.
[0012] Optionally, the axis of the push plate is perpendicular to the line connecting the midpoints of the inner conveyor belts of the first conveyor and the second conveyor, and four groups of arc-shaped grooves are provided at equal angles on the outer wall of the push plate, and the shaft rod at the bottom of the push plate is inserted into the grooves corresponding to the connecting head, and at the same time, through holes for bolt connection are provided on one side of the outer wall of the push plate and the connecting head.
[0013] Optionally, an arc-shaped slot is opened at one end of the wheel disc, and a protrusion is fixed to the slot through a connecting rod, and the four-pronged dial is in a four-cornered planetary shape, and the four-pronged dial has strip-shaped slots at equiangular angles for slidingly connecting the protrusions. The protrusion at one end of the wheel disc moves in a circular motion, and the four-pronged dial and the push plate above it form an intermittent rotating structure through the wheel disc.
[0014] Optionally, one end of the first conveyor and the second conveyor outer wall that are in contact with each other is fixedly connected to an irregular base, and a second screw is passed through and threadedly connected to the top of the irregular base, and the shaft head of the second screw is rotatably connected to a guide plate, and the guide plate is arc-shaped and located at the connection point between the first conveyor and the second conveyor.
[0015] Optionally, the surfaces of the guide plate and the limiting side plate are both rollingly connected with long strip rollers.
[0016] The present invention provides a continuous conveying device for producing heavy oil cleaning agent, which has the following beneficial effects:
[0017] The continuous conveying device for the production of heavy oil cleaning agent can change the spacing between the adjustment plates by the first screw at one end of the adjustment plate, and can adjust the spacing corresponding to containers of different specifications. At the same time, the first cylinder can adjust the spacing between the limit side plates, thereby ensuring compatibility with containers of various specifications. Whether it is a large or small size of heavy oil cleaning agent container, it can be stably placed and orderly conveyed on the equipment, avoiding the problem of poor conveying due to differences in container specifications.
[0018] The continuous conveying device for producing heavy oil stain cleaning agents has a brake plate in a U shape and forms a horizontal transmission structure with the second cylinder. A vision sensor is provided at the top of the second cylinder. When the container reaches the processing point corresponding to the external processing equipment, the vision sensor feeds back the information to the control body. The control body instructs the second cylinder to drive the brake plate to move, so that the container is accurately braked and fixed at the position required for processing. The U-shaped structure can also isolate adjacent containers to prevent interference with processing operations, greatly improving the processing accuracy and stability of high-precision processing procedures such as quantitative filling and precise labeling.
[0019] The continuous conveying device for producing heavy oil stain cleaning agents has C-shaped structures at both ends of the connecting platform, ensuring the stable effectiveness of the transition of the container from the first conveyor to the connecting platform and then to the second conveyor, realizing a seamless docking transition, which helps to improve the efficiency of continuous production. The push plate is composed of an intermittent rotation structure formed by a wheel disc and a four-way dial, which can accurately control the angle and timing of each 90° rotation, and turn the container from the first conveyor to the second conveyor accurately, ensuring the accuracy and continuity of the transfer of the container between different conveyors, enabling the container to flow between various processes in a stable and orderly rhythm. Moreover, its detachable structure means that it can be customized and replaced according to the specific specifications and shapes of the containers in actual use. At the same time, the intermittent rotation of the push plate rearranges the originally closely arranged containers, creating a more convenient interval for grasping between them. This greatly improves the operation convenience of the packing personnel, reduces the grasping time, and improves the packing efficiency.
[0020] In the continuous conveying device for producing heavy oil stain cleaning agents, the internal rollers of the first conveyor, the second conveyor and the feeding machine can effectively resist the deformation of the conveyor belt caused by the weight of the container; the surface of the conveyor belt has a certain roughness, which can provide good friction to prevent the container from sliding, especially ensuring the stability of the container during the transition in different areas. In addition, the guide plate is arc-shaped and cooperates with the push plate to form a specific movement path, avoiding the container from deviating from the correct movement trajectory due to factors such as its own inertia and the difference in the width of the conveyor belt, ensuring the accuracy of the transfer of the container between different conveyors and making the entire conveying process more stable and reliable.
[0021] In the continuous conveying device for producing heavy oil stain cleaning agents, long strip rollers are rotatably connected to the surfaces of the guide plate and the limit side plate. When the brake plate keeps the container in the processing area relatively stable, the conveyor belt can continue to drive, and the workpieces at the front end can continue to be conveyed forward orderly by means of the driving conveyor belt and the roller structures on both sides of the limit side plate, avoiding the stagnation of the front-end container and reducing the start-stop times of the entire conveying equipment. This not only maintains the continuity of production, improves production efficiency, but also reduces the energy consumption and wear caused by frequent start-stop of the equipment, and extends the service life of the equipment. Description of the Drawings
[0022] Figure 1It is a schematic diagram of the main structure of the invention;
[0023] Figure 2 It is a schematic diagram of the cross-sectional structure of the first conveyor and the feeder in the invention;
[0024] Figure 3 It is a schematic diagram of the structure of the feeder in the invention;
[0025] Figure 4 It is a schematic diagram of the structure of the second conveyor in the invention;
[0026] Figure 5 It is a schematic diagram of the internal structure of the docking station in the invention;
[0027] Figure 6 It is a schematic diagram of the bottom structure of the four-pronged dial in the invention;
[0028] Figure 7 It is a schematic diagram of the top view of the push plate structure in the invention.
[0029] In the figure: 1. first conveyor; 2. second conveyor; 3. connecting table; 4. feeder; 5. limiting side plate; 6. first cylinder; 7. second cylinder; 8. brake plate; 9. feed base plate; 10. support seat; 11. first screw; 12. adjustment plate; 13. baffle; 14. roller; 15. conveyor belt; 16. sprocket assembly; 17. push plate; 18. wheel plate; 19. four-pronged dial; 20. connector; 21. irregular base; 22. second screw; 23. guide plate. DETAILED DESCRIPTION
[0030] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments.
[0031] In the description of the present invention, unless otherwise specified, "plurality" means two or more than two; the orientations or positional relationships indicated by the terms "upper", "lower", "left", "right", "inner", "outer", "front end", "rear end", "head", "tail", etc. are based on the orientations or positional relationships shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operate in a specific orientation, and therefore cannot be understood as limiting the present invention. In addition, the terms "first", "second", "third", etc. are only used for descriptive purposes and cannot be understood as indicating or implying relative importance.
[0032] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "connected" and "connection" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0033] See also Figures 1 to 7 The present invention provides a technical solution: a continuous conveying device for producing heavy oil cleaning agents, comprising a first conveyor 1 and a second conveyor 2, one end of the first conveyor 1 is connected to the second conveyor 2 through a connecting platform 3, one end of the first conveyor 1 is fittedly connected to a feeder 4, both ends of the tops of the first conveyor 1 and the second conveyor 2 are slidably connected to a limiting side plate 5, both ends of the outer walls of the first conveyor 1 and the second conveyor 2 are fixedly connected to a first cylinder 6, the power output end of the first cylinder 6 is connected to the limiting side plate 5 on the corresponding side by bolts, one end of the outer walls of the first conveyor 1 and the second conveyor 2 are connected to a second cylinder 7 by bolts, the power output end of the second cylinder 7 is fixedly connected to a brake plate 8, both ends of the top on one side of the feeder 4 are fixedly connected to a feed base plate 9, and both ends of the top on the other side of the feeder 4 are fixedly connected There is a support seat 10, and the support seat 10 is penetrated and threadedly connected with a first screw 11, the shaft head of the first screw 11 is rotatably connected with an adjusting plate 12, and the adjusting plate 12 is rotatably connected to the feed base plate 9 through a baffle 13. The first conveyor 1, the second conveyor 2 and the feeder 4 are composed of rollers 14 and conveyor belts 15, and the conveyor belts 15 are covered on the outside of the rollers 14. One side of the outer wall of the first conveyor 1, the second conveyor 2 and the feeder 4 is rotatably connected with a sprocket assembly 16, the top of the connecting platform 3 is rotatably connected with a push plate 17, and the inside of the connecting platform 3 is rotatably connected with a wheel disc 18 and a four-pronged dial 19, and a connector 20 is fixedly connected to the axis center of the top of the four-pronged dial 19, the connector 20 penetrates the connecting platform 3 and is plugged and connected with the axis rod at the axis center of the push plate 17, and the connector 20 penetrates the connecting platform 3 and is rotatably connected to its surface.
[0034] In this embodiment, Figure 2As shown, the rollers 14 inside the first conveyor 1, the second conveyor 2 and the feeder 4 are equidistantly distributed and rollingly connected to the inner wall of the conveyor belt 15, and the rollers 14 in the middle are larger than the rollers 14 at the head and tail ends. Since the container is placed on the conveyor belt 15, the middle part of the conveyor belt 15 will have a greater deformation tendency due to the weight of the container. The larger-sized middle rollers 14 can provide stronger support and effectively resist this deformation. The surface of the conveyor belt 15 usually has a certain degree of roughness, which can provide better friction than smooth metal conveyor plates or rollers, especially when there is a transition between different areas. This friction is crucial to preventing the container from sliding during transportation.
[0035] In this embodiment, Figure 2 and Figure 3 As shown, the sprocket assembly 16 consists of two sprockets and chains meshed on the outside of the sprockets, and the two sets of sprockets are fixedly connected to the shaft heads of one end of the rollers 14 at the head and tail ends of the first conveyor 1, the second conveyor 2 and the feeder 4 respectively, and the conveyor belt 15 inside the feeder 4 is higher than the conveyor belt 15 inside the first conveyor 1, and the conveyor belt 15 inside the first conveyor 1 is wider than the conveyor belt 15 inside the second conveyor 2, and the adjustment plate 12 is located at the connection between the first conveyor 1 and the feeder 4; the conveyor belt 15 inside the feeder 4 is higher than the conveyor belt 15 inside the first conveyor 1, and this height difference is beneficial for the container to enter the first conveyor 1 from the feeder 4, and the conveyor belt 15 inside the feeder 4 is wider, which provides a more spacious operating space for placing containers.
[0036] In this embodiment, Figure 3 As shown, the adjustment plate 12 is arc-shaped and symmetrically distributed, and the adjustment plate 12 is fixedly connected to one end of the baffle 13, and the other end of the baffle 13 is rotatably connected to the feed substrate 9. At the same time, the baffle 13 is in an eight-shaped shape and fits the surface of the conveyor belt 15 on the inner wall of the feeder 4. The baffles 13 are in relative motion through the first screw 11 at one end of the adjustment plate 12; the spacing between the adjustment plates 12 is changed by the first screw 11 at one end of the adjustment plate 12, and the spacing can be adjusted according to the specifications of the container. Since the baffle 13 is fixedly connected to the adjustment plate 12, when the spacing between the adjustment plates 12 changes, The channel width between the baffles 13 also changes accordingly. When the containers are transmitted forward with the conveyor belt 15, containers of different specifications will be constrained and guided by the baffles 13, so that the containers can be transported to the first conveyor 1 one by one in an orderly manner according to the set spacing. The structure of the adjustment plate 12 and the baffle 13 enables the containers to be automatically sorted and transported to the first conveyor 1 in an orderly manner in the feeder 4, so that the containers can only be arranged in sequence and passed through, ensuring that the containers can be transported to the first conveyor 1 one by one in an orderly manner while passing through, which avoids the pauses and discontinuities that may occur when the containers are placed in stages manually.
[0037] In this embodiment, Figure 1 and Figure 4 As shown, the bottom of the brake plate 8 fits against the top of the corresponding limit side plate 5, and the brake plate 8 forms a horizontal transmission structure through the second cylinder 7. The brake plate 8 is in a U shape, and a vision sensor is fixedly connected to the top of the second cylinder 7. For processes that require high-precision machining operations, such as quantitative filling of heavy oil stain cleaning agents and precise labeling, this method of precise positioning and stable fixing of the container can greatly improve the machining accuracy. The brake plate 8 and the second cylinder 7 are fixed to the outside of the first conveyor 1 and the second conveyor 2 by bolts, and their positions can be adjusted according to the specific machining points of the equipment, which can be conveniently adjusted. The vision sensor can monitor the position information of the container on the conveyor belt 15 in real time. When the container reaches the machining point corresponding to the external machining equipment, the second cylinder 7 drives the brake plate 8 to move, thereby realizing the braking of the container in this area and allowing the container to accurately stop at the position required for machining. After the U-shaped brake plate 8 extends into the machining area and clamps the container, the container in the clamped area can be fixed within a relative interval, and adjacent containers are separated by the brake plate 8, without interfering with the ongoing machining operation.
[0038] In this embodiment, as Figure 5 shown, both ends of the connection platform 3 corresponding to the first conveyor 1 and the second conveyor 2 are in a C-shaped structure, and the conveyor belts 15 between the inner walls of the first conveyor 1 and the second conveyor 2 are all rotatably connected within this C-shaped structure area, and the surface of the connection platform 3 and the conveyor belts 15 between the inner walls of the first conveyor 1 and the second conveyor 2 are at the same horizontal position; the C-shaped structures at both ends of the connection platform 3, combined with the structure at the same horizontal position, can reduce the distance between it and the conveyor belt 15 at the corresponding end, thereby ensuring the stable and effective conveyance, enabling the container to achieve a smooth transition effect, and further enabling a seamless docking transition, which helps to improve the efficiency of continuous production.
[0039] In this embodiment, as Figure 5 、 Figure 6 and Figure 7As shown, the axis of the push plate 17 is perpendicular to the line connecting the midpoints of the conveyor belts 15 inside the first conveyor 1 and the second conveyor 2, and the outer wall of the push plate 17 is provided with four groups of arc-shaped notches at equal angles, and the shaft rod at the bottom of the push plate 17 is inserted into the notches corresponding to the connector 20, and at the same time, the push plate 17 and the outer wall of the connector 20 are provided with through holes for connection by bolts; in order to improve efficiency during processing, most of the current containers are closely arranged when they are discharged at the tail end of the conveying equipment. For the packing personnel at the workstation, since there is not enough spacing between the containers, it is difficult for the packing personnel to smoothly insert their hands between the containers for grabbing, which will cause the packing personnel to spend more time adjusting the grabbing posture and position, thereby reducing the packing efficiency. The speed of the container is 200,000, but after being processed by the push plate 17, the container enters the groove on the surface of the push plate 17 to achieve a certain degree of separation. The rotation of the push plate 17 drives the container to rotate 90 degrees to the surface of the second conveyor 2, so that the originally closely arranged containers are rearranged in this process, and the axis of the push plate 17 is perpendicular to the line connecting the midpoints of the conveyor belts 15 inside the first conveyor 1 and the second conveyor 2, which ensures the accuracy of container flipping and ensures that the container can be accurately flipped from the first conveyor 1 to the second conveyor 2 and maintain a stable posture. At the same time, the push plate 17 is connected to the driving end through the connector 20, which is a detachable structure, which means that in actual use, the size or shape of the groove on its surface can be customized according to the actual specifications or shape of the workpiece.
[0040] In this embodiment, Figure 5 and Figure 6 As shown, an arc-shaped notch is provided at one end of the wheel disc 18, and a protrusion is fixed to the notch through a connecting rod, and the four-pronged dial 19 is in a four-cornered planetary shape, and at the same time, the four-pronged dial 19 is provided with a strip-shaped groove for slidingly connecting the protrusion at an equiangular angle, and the protrusion at one end of the wheel disc 18 moves in a circular motion, and the four-pronged dial 19 and the push plate 17 above it form an intermittent rotating structure through the wheel disc 18; the wheel disc 18 is driven to rotate by a servo motor, and the protrusion on its surface is fixed at the arc-shaped notch through a connecting rod, and interacts with the strip-shaped groove on the surface of the four-pronged dial 19 during the circular motion. When the protrusion enters the strip-shaped groove, it pushes the four-pronged dial 19 to rotate, and then the protrusion The push plate 17 is rotated 90 degrees at a time by the four-pronged dial 19, and the push plate 17 is rotated 90 degrees at a time by the four-pronged dial 19.
[0041] In this embodiment, Figure 1 and Figure 7 As shown, an irregular base 21 is fixedly connected to one end of the outer wall of the first conveyor 1 and the second conveyor 2, and a second screw 22 is passed through and threadedly connected to the top of the irregular base 21, and the shaft head of the second screw 22 is rotatably connected to a guide plate 23, and the guide plate 23 is arc-shaped and located at the mutual connection between the first conveyor 1 and the second conveyor 2; since the frames outside the first conveyor 1 and the second conveyor 2 are right-angled sides, and the widths of the conveyor belts 15 inside the two are different, when the push plate 17 drives the container to rotate, the container is prone to path deviation, the guide plate 23 is arc-shaped and forms a specific movement path with the push plate 17, when the container moves with the push plate 17, When the disk 17 rotates, the guide plate 23 can restrain and guide the container, so that the container can be smoothly transferred from the first conveyor 1 to the second conveyor 2 along the set accurate path, avoiding the container from deviating from the correct motion trajectory due to its own inertia, the width difference of the conveyor belt 15 and other factors, thereby ensuring the accuracy of the transfer of containers between different conveyors. Compared with most conveying equipment that has a structure for fixing containers that cannot be adjusted, the position of the limit side plate 5 and the guide plate 23 in the device can be adjusted by the first cylinder 6 and the second screw 22 respectively, and adjusted to a more appropriate spacing to ensure that the containers can be stably placed and can be continuously and effectively transported without squeezing each other.
[0042] In this embodiment, Figure 1 and Figure 7 As shown, the surfaces of the guide plate 23 and the limiting side plate 5 are both rollingly connected with long rollers; in general conveying equipment, when conveying to a specific processing position requires pausing the conveying to ensure that the objects in the processing area are stationary, the workpiece that has completed processing at the front end will also stagnate. In this case, the brake plate 8 is combined with the roller structure on the surface of the guide plate 23 and the limiting side plate 5. When the brake plate 8 keeps the container in the processing area relatively stable, the conveyor belt 15 can continue to transmit, and the workpiece at the front end can continue to be transported forward in an orderly manner with the help of the transmitted conveyor belt 15 and the roller structure on both sides of the limiting side plate 5. This is because the roller structure can provide rolling support for the front end container while the brake plate 8 brakes the container in the processing area, so that the container can continue to move forward by relying on the friction of the rollers without relying on the overall movement of the conveyor belt 15. Compared with traditional equipment that frequently starts and stops to ensure the operation of the processing area, this design avoids the stagnation of the front end container, maintains the continuity of production, and reduces the number of starts and stops of the entire conveying equipment.
[0043] In summary, for the continuous conveying device used in the production of heavy oil stain cleaning agents, when in use, the staff place the heavy oil stain cleaning agent container on the conveyor belt 15 of the feeding machine 4. The width of the conveyor belt 15 in this area is relatively wide, providing a spacious placement space for the container and facilitating subsequent transitions. First, the adjusting plate 12 and the limiting side plate 5 are adjusted according to the specifications of the container. By rotating the first screw rods 11 at both ends, the position of the adjusting plate 12 can be changed. During adjustment, it is necessary to ensure that the positions of the adjusting plates 12 at both ends are relatively consistent. The distance between the limiting side plates 5 inside the first conveyor 1 and the second conveyor 2 can be adjusted by the first cylinder 6. To ensure the smooth passage of the container through the adjusting plate 12 and the limiting side plate 5, the distance between them should be greater than the actual specifications of the container when adjusting the distance. While the distance between the adjusting plates 12 changes, it will correspondingly drive the baffle 13 to displace, changing the width of the channel between the baffles 13. After starting the power supply, through the sprocket assembly 16, the conveyor belt 15 drives. When the container moves forward along the surface of the conveyor belt 15, it is restricted and guided by the八字-shaped baffles 13 and passes through the space between the adjusting plates 12 one by one in an orderly manner according to the set spacing and is conveyed to the first conveyor 1, avoiding the pauses and discontinuities that may occur in the manual staged placement. The container enters the first conveyor 1. The limiting side plates 5 at both ends of the first conveyor 1 and the second conveyor 2 and the roller structure on their surfaces ensure that the containers are stably placed and do not squeeze each other during the conveying process while smoothly driving and continuously conveying. The container moves with the conveyor belt 15 of the first conveyor 1 to the connection with the connection table 3. The internal disk 18 of the connection table 3 rotates driven by the servo motor. The convex blocks on its surface are fixed at the arc-shaped notch through the connecting rod and perform circular motion, interacting with the strip-shaped dial groove on the surface of the four-way dial 19. When the convex block enters the strip-shaped dial groove, it pushes the four-way dial 19 to rotate. Then the convex block slides out, and so on to achieve the intermittent rotation of the four-way dial 19, thereby driving the push plate 17 connected to it to achieve an intermittent 90° rotation. When the container is conveyed on the first conveyor 1 to the position corresponding to the push plate 17, the push plate 17 rotates 90° according to the set rhythm and accurately transfers the container into the arc-shaped notch on the surface of the push plate 17. The container rotates 90° on the push plate 17 to the surface of the second conveyor 2 and contacts the guide plate 23 on one side and the roller structure on the machine surface during the rotation process, guiding the container to the surface of the second conveyor 2 under a specific movement path. And because braking plates 8 are provided on the surfaces of the first conveyor 1 and the second conveyor 2, when reaching a specific processing point, the visual sensor at the top of the second cylinder 7 real-time monitors the position information of the container on the conveyor belt 15 and feeds it back to the external control body. When the container reaches the processing point corresponding to the external processing equipment, the control body issues an instruction to the second cylinder 7 to drive the U-shaped braking plate 8 to move, realizing the braking of the container in this area and making the container accurately stop at the position required for processing. The U-shaped braking plate 8 can keep the container in the clamped area fixed within a relative interval, and adjacent containers are separated by the braking plate 8.It will not interfere with the ongoing processing operations. At the same time, adjacent containers are separated by the brake plate 8 to ensure that they will not interfere with the ongoing processing operations. The containers whose front ends are not in the processing area can continue to move forward stably along the established conveying path without being affected by the processing in the area, thanks to the rollers on the surface of the limiting side plate 5 and the continuously running conveyor belt 15. The roller structure provides low-resistance rolling support for the front container, so that when the brake plate 8 brakes the container in the processing area, the container can still rely on the friction between itself and the rollers and the power of the conveyor belt 15 to smoothly advance to the subsequent process, thereby ensuring the continuity and efficiency of the entire conveying production line, avoiding the stagnation of the entire line due to local processing, greatly improving production efficiency and reducing production energy consumption. The conveying device can be used for the transfer of filling and labeling processes or the transfer of detection and packaging processes, which can effectively improve production efficiency and reduce production delays caused by poor container status or conveying stagnation during the transfer process.
[0044] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes according to the technical scheme and inventive concept of the present invention within the technical scope disclosed by the present invention, which should be covered by the protection scope of the present invention.
Claims
1. A continuous conveying device for producing a heavy oil cleaning agent, comprising a first conveyor (1) and a second conveyor (2), characterized in that: One end of the first conveyor (1) is connected to the second conveyor (2) through a connecting platform (3); one end of the first conveyor (1) is fittedly connected to a feeder (4); both ends of the top of the first conveyor (1) and the second conveyor (2) are slidably connected to a limiting side plate (5); both ends of the outer walls of the first conveyor (1) and the second conveyor (2) are fixedly connected to a first cylinder (6); the power output end of the first cylinder (6) is connected to the limiting side plate (5) on the corresponding side via bolts; one end of the outer walls of the first conveyor (1) and the second conveyor (2) is connected to a second cylinder (7) via bolts; the power output end of the second cylinder (7) is fixedly connected to a brake plate (8); both ends of the top of one side of the feeder (4) are fixedly connected to a feed base plate (9); both ends of the top of the other side of the feeder (4) are fixedly connected to a support seat (10); and the support seat (10) is penetrated and threadedly connected with a first screw (11). The shaft head of the first screw rod (11) is rotatably connected to an adjustment plate (12), and the adjustment plate (12) is rotatably connected to the feed base plate (9) via a baffle (13). The first conveyor (1), the second conveyor (2) and the feeder (4) are all composed of rollers (14) and conveyor belts (15), and the conveyor belts (15) are covered on the outside of the rollers (14). One side of the outer wall of the first conveyor (1), the second conveyor (2) and the feeder (4) is rotatably connected to the feeder base plate (9). A sprocket assembly (16) is connected, the top of the connection platform (3) is rotatably connected to a push plate (17), the interior of the connection platform (3) is rotatably connected to a wheel disc (18) and a four-pronged dial (19), the top of the four-pronged dial (19) is fixedly connected to a connector (20) at the axis center, the connector (20) passes through the connection platform (3) and is plugged and connected to the shaft rod at the axis center of the push plate (17), the connector (20) passes through the connection platform (3) and is rotatably connected to its surface.
2. The continuous conveying device for producing heavy oil cleaning agent according to claim 1 is characterized in that: The rollers (14) inside the first conveyor (1), the second conveyor (2) and the feeder (4) are distributed at equal distances and are rollingly connected to the inner wall of the conveyor belt (15), and the specifications of the rollers (14) in the middle are larger than those of the rollers (14) at the front and rear ends.
3. The continuous conveying device for producing heavy oil cleaning agent according to claim 1 is characterized in that: The sprocket assembly (16) is composed of two sprockets and chains meshed on the outside of the sprockets, and the two groups of sprockets are fixedly connected to the shaft heads of one end of the rollers (14) at the head and tail ends of the first conveyor (1), the second conveyor (2) and the feeder (4), respectively, and the conveyor belt (15) inside the feeder (4) is higher than the conveyor belt (15) inside the first conveyor (1), and the conveyor belt (15) inside the first conveyor (1) is wider than the conveyor belt (15) inside the second conveyor (2), and the adjustment plate (12) is located at the connection between the first conveyor (1) and the feeder (4).
4. The continuous conveying device for producing heavy oil cleaning agent according to claim 1 is characterized in that: The adjustment plate (12) is arc-shaped and symmetrically distributed, and the adjustment plate (12) is fixedly connected to one end of the baffle plate (13), and the other end of the baffle plate (13) is rotatably connected to the feed base plate (9). At the same time, the baffle plate (13) is in an "eight" shape and fits the surface of the conveyor belt (15) on the inner wall of the feeder (4). The baffle plates (13) are in relative motion through the first screw (11) at one end of the adjustment plate (12).
5. The continuous conveying device for producing heavy oil cleaning agent according to claim 1 is characterized in that: The bottom of the brake plate (8) is fitted to the top of the corresponding limiting side plate (5), and the brake plate (8) forms a horizontal transmission structure through the second cylinder (7), and the brake plate (8) is in a U-shape, and a visual sensor is fixedly connected to the top of the second cylinder (7).
6. The continuous conveying device for producing heavy oil cleaning agent according to claim 1 is characterized by: The ends of the connection platform (3) corresponding to the first conveyor (1) and the second conveyor (2) are both in a C-shaped structure, and the conveyor belts (15) between the inner walls of the first conveyor (1) and the second conveyor (2) are both rollingly connected in the C-shaped structure area, and the surface of the connection platform (3) and the conveyor belts (15) between the inner walls of the first conveyor (1) and the second conveyor (2) are located at the same horizontal position.
7. The continuous conveying device for producing heavy oil cleaning agent according to claim 1 is characterized by: The axis of the push plate (17) is perpendicular to the line connecting the midpoints of the conveyor belts (15) inside the first conveyor (1) and the second conveyor (2), and the outer wall of the push plate (17) is provided with four groups of arc-shaped notches at equal angles, and the shaft rod at the bottom of the push plate (17) is inserted into the corresponding notches of the connector (20), and at the same time, through holes for bolt connection are provided on one side of the outer wall of the push plate (17) and the connector (20).
8. The continuous conveying device for producing heavy oil cleaning agent according to claim 1 is characterized by: An arc-shaped notch is provided at one end of the wheel disc (18), and a protrusion is fixed to the notch through a connecting rod, and the four-pronged dial (19) is in a four-cornered planetary shape, and the four-pronged dial (19) is provided with a strip-shaped groove for slidingly connecting the protrusion at an equiangular angle, the protrusion at one end of the wheel disc (18) moves in a circular motion, and the four-pronged dial (19) and the push plate (17) above it form an intermittent rotating structure through the wheel disc (18).
9. The continuous conveying device for producing heavy oil cleaning agent according to claim 1, characterized in that: An irregular base (21) is fixedly connected to one end of the outer walls of the first conveyor (1) and the second conveyor (2) where they are in contact, and a second screw rod (22) passes through the top of the irregular base (21) and is threadedly connected thereto, and a guide plate (23) is rotatably connected to the shaft head of the second screw rod (22), and the guide plate (23) is arc-shaped and is located at the place where the first conveyor (1) and the second conveyor (2) are connected to each other.
10. The continuous conveying device for producing heavy oil cleaning agent according to claim 9, characterized in that: The surfaces of the guide plate (23) and the limiting side plate (5) are both rollingly connected with long strip rollers.
Citation Information
Patent Citations
Ingredient adding device for canned fish production
CN115893286A
Comprehensive inspection equipment for antiskid glass bottles
CN117282683A
Bottle arranging mechanism of beer bottle stacking machine
CN212333760U
Glass bottle positioning and separating device
CN214731934U
Full-automatic bottle unscrambler
CN215158766U
Cited By
Full-automatic knurling detection wobble plate machine
CN120774221A
Full-automatic knurling detection and tray placing machine
CN120774221B