Special equipment for automatic series arrangement of capacitors

By designing special equipment for automatic series of capacitors, using mechanical grippers, CCD detection and positioning modules, and clamping cylinders, the problems of numerous capacitor series of capacitors and position deviations in the prior art are solved, and efficient and accurate series of capacitors are achieved.

CN119568720AInactive Publication Date: 2025-03-07SUZHOU SONGCON ELECTRONICS TECH
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Patent Information

Application Number
CN202411852347.9
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-12-16
Publication Date
2025-03-07
Estimated Expiration
Not applicable · inactive patent

AI Technical Summary

Technical Problem

There are many processes in the series of capacitors, which may lead to position deviations, and the driving methods of the capacitor rack and conveyor belt are independent, affecting the accuracy.

Method used

Design a special equipment for automatic series-row capacitors, including capacitor conveying mechanism, positioning rotary table, series-rowing mechanism and rack conveying mechanism. Through mechanical grasping hands, CCD detection and positioning modules, clamping cylinders and flip parts and other components, the precise positioning and series-rowing of capacitors are achieved.

Benefits of technology

The efficiency and accuracy of capacitor series rows are improved, the operation steps are saved, the position deviation is reduced, and the accurate plug-in of the positive and negative electrodes of the capacitor is achieved.

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Abstract

The invention discloses special equipment for automatic series arrangement of capacitors, which is characterized in that a centralized track is arranged on one side, close to a capacitor conveying mechanism, above a rack, a series arrangement mechanism is arranged on one side, far away from the capacitor conveying mechanism, above the rack, and two groups of framed bent conveying mechanisms are symmetrically arranged above the rack; a capacitor framed bent is installed above the framed bent conveying mechanism, a positioning rotating table is arranged above the machine frame, a CCD detecting and positioning module used for positioning the positive electrode and the negative electrode of a capacitor is arranged on the side face of the positioning rotating table, and a mechanical grabbing hand used for grabbing the capacitor is further arranged on the machine frame. The lifting part is arranged on the base, the overturning part and the clamping air cylinder are arranged on the lifting part, the clamping air cylinder can overturn by 180 degrees in the process of clamping the capacitors and translating the capacitors, then the capacitors can be smoothly arranged on the capacitor row frame in series, and compared with the existing action of clamping and stringing again after overturning, one beat is saved, and the stringing efficiency is improved.
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Description

Technical Field

[0001] The present invention relates to the technical field of capacitor production, and in particular to a special device for automatic series connection of capacitors. Background Art

[0002] During the production process of capacitors, aging tests need to be performed on them. The capacitors need to be inserted into the capacitor racks first, and then the capacitor racks filled with capacitors are removed and placed in special equipment for capacitor aging. At present, when capacitors are connected in series, the capacitors are generally placed on top of the conveyor belt. After the conveyor belt transports them to the designated position, the robot grabs them and places them on the positioning mechanism so that the positive and negative poles on the capacitors are in the required position. Then, the flipping mechanism is used to flip them 180 degrees and place them on the platform. Then, the grabbing mechanism is used again to grab the capacitors and plug them into the capacitor racks. During the above operation, there are many overall processes, and the capacitor racks can only be plugged in and connected in series after they are moved to the designated position. The two are driven independently, which may cause certain position deviations. To this end, we have designed a special device for automatic capacitor connection. Summary of the invention

[0003] The invention provides a special device for automatic series connection of capacitors to solve the above problems.

[0004] In order to achieve the above object, the present invention adopts the following technical solutions: A special device for automatically stringing capacitors, including a capacitor conveying mechanism, a frame is arranged on the left side of the capacitor conveying mechanism, a centralized track is arranged above the frame close to the capacitor conveying mechanism, and the other end of the centralized track is placed above the capacitor conveying mechanism, a stringing mechanism is arranged above the frame away from the capacitor conveying mechanism, two groups of rack conveying mechanisms are symmetrically arranged above the frame, a capacitor rack is installed above the rack conveying mechanism, a positioning rotating table is arranged above the frame, a CCD detection positioning module for positioning the positive and negative poles of the capacitor is arranged on the side of the positioning rotating table, and a mechanical grabber for grabbing the capacitor is also arranged on the frame.

[0005] Furthermore, the capacitor conveying mechanism includes a conveyor belt arranged on the side of the frame, a truss is installed above the conveyor belt, and two groups of transmission belts are symmetrically and obliquely arranged below the truss, and the two groups of transmission belts are distributed in an eight-shaped shape, and the two groups of transmission belts are close to each other and close to the centralized track on one side; The capacitor is placed above the conveyor belt, which rotates toward the centralized track, and the inner sides of the two sets of conveyor belts also rotate toward the centralized track, so that the capacitor can move toward the centralized track. When the capacitor contacts the conveyor belt, it will move along the conveyor belt toward the centralized track, so that the capacitor can be arranged in sequence in the centralized track, where the width of the centralized track is suitable for one capacitor.

[0006] Furthermore, the positioning rotating table comprises an electric rotating table fixed on the top of the frame, a fixed card plate is installed on the table top of the electric rotating table, and a fixed card slot matching the outer diameter of the capacitor is opened on the fixed card plate; A rubber pad is also provided in the fixed card slot, and the capacitor placed in the fixed card slot can be pressed by the rubber pad to prevent its position from shifting during rotation. The capacitor at the left end of the centralized track is grabbed by the mechanical grabber and placed in the fixed card slot. After that, the CCD detection and positioning module will observe the position of the positive and negative electrodes on the capacitor, and the electric rotating table will rotate it, so that the positive and negative electrodes of the deflected capacitor are in the required position. When the capacitor is subsequently plugged into the top of the capacitor rack, the positive and negative poles of the capacitor can be accurately plugged into the positive and negative poles of the capacitor rack. The CCD detection and positioning module is a CCD vision module.

[0007] Further, the tandem mechanism comprises two groups of base plates symmetrically fixed above the frame, a moving screw is rotatably installed between the two groups of base plates, and a flip guide is fixed between the two groups of base plates, two groups of translation parts are movably arranged on the moving screw, a lifting part is slidably arranged on one side of the translation part close to the positioning rotating table, a flip part is rotatably installed on the lifting part, the flip part is movably connected with the flip guide, and a clamping cylinder is installed on the flip part, and a capacitor clamp is installed on the clamping claw of the clamping cylinder; After the capacitor is positioned above the positioning rotating table, the translation part makes the capacitor clamping claw above the capacitor, and then the lifting part drives the flipping part and the clamping cylinder to move downward, the clamping cylinder grabs the capacitor through the capacitor clamping plate, and moves upward under the action of the lifting part, and then the translation part moves to the top of the capacitor rack, and during the translation process, the flipping part will make the clamping cylinder flip 180 degrees as a whole, and then the lifting part makes the capacitor drop and plug it into the capacitor rack, and then move up again, grab and string again; When one of the capacitor clamps is in the middle and is ready to grab a capacitor, the capacitor clamps of the other group grab the capacitor and are located above the corresponding capacitor rack. The two groups perform alternately, thereby improving the efficiency of string arrangement.

[0008] Furthermore, the translation member includes a translation plate slidably arranged, a moving screw seat is arranged on the translation plate, the moving screw seat is connected to a moving lead screw, a moving guide rod is further arranged between the two groups of the base plates, the translation plate is slidably connected to the moving guide rod through a guide block, one end of the moving lead screw is connected to an external driving motor, the driving motor can rotate forward and reverse, the rotation of the driving motor can cause the moving lead screw to rotate, and then the translation plate can move forward and backward under the action of the moving lead screw; The lifting member includes two sets of lifting rails symmetrically arranged on the translation plate, the lifting rails are provided with a lifting plate that slides up and down through a slider, a lifting cylinder is installed on the top of the translation plate, and a push rod of the lifting cylinder is connected to the lifting plate. The lifting cylinder can make the lifting plate move up and down along the lifting rails, thereby facilitating the grabbing of the capacitor.

[0009] Furthermore, the flip member comprises a flip plate rotatably mounted on the lifting plate through a bearing, a linkage rod is mounted on the side of the flip plate away from the clamping cylinder through an axle pin, a rolling wheel is rotatably mounted on the other end of the linkage rod through an axle pin, and a lifting notch is opened on the translation plate; The linkage rods and rolling wheels in the two groups of flip parts are oriented in opposite directions, that is, the rolling wheel on the rear side is designed to face backward relative to the flip disk, while the rolling wheel on the front side is designed to face forward relative to the flip disk. The setting of the lifting notch facilitates the rotation of the linkage rod and does not interfere with its deflection. The flip guide plate is provided with a flip guide hole, the flip guide hole includes two sets of lifting rails 1 arranged vertically, the two sets of lifting rails 1 are connected by a translation rail, two sets of symmetrically distributed flip rails are arranged on the translation rail, and a lifting rail 2 is arranged below one side of the two sets of flip rails close to each other, and the rolling wheel of the flip member is rolled and placed in the flip guide hole; In the initial state, the two rolling wheels of the two groups of flipping parts are respectively placed in the middle lifting track 2 and the rear lifting track 1, and the clamping cylinder and the capacitor clamping plate in the middle are in the state shown in the figure. When the lifting part moves upward, the flipping part will move upward accordingly. At this time, the rolling wheels are restricted by the lifting track 2 and cannot be deflected, so that the position of the flipping part is fixed and will not rotate, thereby facilitating the up and down movement of the flipping part; When the lifting member rises to its position, the rolling wheel is above the second lifting track, and then the lifting member moves together with the translation member. During the translation process, the rolling wheel will move along the flip track. Each flip track includes two sets of symmetrically arranged slopes and a highest point. When the rolling wheel moves on one of the slopes, the flip plate will deflect with its axis as the rotation axis. When the scroll wheel is at the highest point, the flip disk rotates ninety degrees. Then, when the scroll wheel moves along another slope, the flip disk rotates ninety degrees again, so that the entire flip disk rotates one hundred and eighty degrees. The capacitor clamped on the capacitor clamp will be flipped one hundred and eighty degrees, so that the positive and negative ends face downwards, which is convenient for series connection.

[0010] Further, the rack conveying mechanism includes a conveying track fixed on the frame, a conveying plate is slidably arranged on the conveying track, the capacitor rack is clamped on the conveying plate, an intermittent piece is fixed on the outward side of the conveying plate, a support rod is fixed between the two groups of substrates, a driving piece is rotatably arranged on the support rod through a bearing seat, the lower end of the driving piece is connected to an intermittent conveying piece, and the intermittent conveying piece is connected to the intermittent piece; A driving rack is fixed on the outward side of the translation plate, and the driving rack is connected to the driving member. When the translation plate moves, the driving rack will contact the driving member, so that the driving member drives the intermittent conveying member to move, and then the driving member and the conveying plate move accordingly, ensuring that the capacitor rack is directly above the clamped capacitor to facilitate series connection.

[0011] Furthermore, the intermittent member includes an advancing plate fixed on the outer side of the conveying plate, and a plurality of linearly distributed triangular blocks are arranged above the advancing plate. The inclined surface of one side of the triangular block is designed to form a reverse inclined surface, and the other side thereof is designed at a right angle to form a pushing surface. The entire triangular block is a right-angled trapezoidal structure, and the reverse inclined surface is used for the reverse movement of the intermittent conveying member, and will not cause the advancing plate to move. When the intermittent conveying member moves toward the side away from the conveyor belt, the intermittent conveying member can contact the pushing surface and cause it to move toward the side away from the conveyor belt. The intermittent conveyor comprises a reciprocating track fixed on the frame, a reciprocating rack is slidably arranged above the reciprocating track through a reciprocating slider, a push plate is vertically arranged above the reciprocating rack, a lifting hole is opened on the push plate, a push pin is slidably arranged in the lifting hole, and one end of the push pin away from the push plate is movably placed on the triangular block of the forward plate; When the reciprocating slider moves toward one side of the conveyor belt, the push pin can slide upward along the reverse slope and move into the rear triangular block. When it moves away from the conveyor belt, the push pin can push the push surface of the triangular block to move, so that the entire conveyor plate moves forward a unit distance, and then the capacitor rack on the conveyor plate moves forward a position, so that the vacant position of the capacitor rack is directly below the capacitor to be series-connected, which is convenient for subsequent series connection; The driving member includes a driving shaft rotatably mounted on the support rod through a bearing seat, a driving gear for meshing with a driving rack is mounted on the upper end of the driving shaft, and a transmission gear is mounted on the lower end of the driving shaft. The transmission gear is meshed with a reciprocating rack, and when the driving rack moves outward with the translation plate, the driving rack can mesh with the driving gear, thereby causing the corresponding driving gear to rotate.

[0012] Further, a plurality of linearly distributed positioning grooves are provided at the lower end of the forward plate, a positioning member is provided on the frame, and the positioning member includes a guide column fixed on the frame, a lifting block is sleeved on the upper and lower parts of the guide column, a lifting spring is sleeved on the guide column, and the upper and lower ends of the lifting spring are respectively abutted against the lifting block and the frame, and a positioning column for being plugged into the positioning groove is provided above the lifting block; The upper surface of the lifting block is designed with an inclined surface on the side close to the reciprocating slider to form a downward pressing inclined surface, and a downward pressing block is arranged on the side of the reciprocating slider close to the lifting block, and the side of the downward pressing block close to the downward pressing inclined surface is designed with an arc-shaped structure; When the reciprocating slider moves backward, the pressing block can be pressed on top of the lifting block, thereby making the lifting block and the positioning column move downward. The positioning column releases the restriction on the positioning slot, and the forward plate can move normally. After the reciprocating slider moves forward by one unit, it is disengaged from the lifting block, and the positioning column can abut the lower surface of the forward plate until the forward plate is in the desired position. At this time, the positioning column is inserted into the positioning slot, thereby completing the positioning of the capacitor rack so that it will not be offset and can be accurately placed directly below the capacitor to be plugged in.

[0013] Beneficial effects of the present invention: 1. By arranging a lifting member on the translation member, and arranging a flip member and a clamping cylinder on the lifting member, the clamping cylinder will flip 180 degrees during the process of clamping the capacitor and translating, and then it can be smoothly placed on the capacitor rack in series. Compared with the existing flipping and then clamping and stringing action, it saves one beat and improves the efficiency of stringing; 2. Two groups of translation parts, lifting parts, flip parts and clamping cylinders are set synchronously. When one group of mechanisms is clamping and taking materials, the other group can perform serial operation. The two groups of mechanisms are operated alternately, which improves the efficiency of serial operation. 3. By setting up a rack conveying mechanism, and connecting the driving member in the rack conveying mechanism with the translation member in the series arrangement mechanism through a driving rack, when the translation member approaches the capacitor rack, the intermittent conveying member can retreat a certain distance. When the series arrangement of capacitors is completed and the capacitor rack is away from the capacitor rack, the entire capacitor rack can move forward one unit, so that the vacant position of the capacitor rack is directly below the capacitor to be series-arranged, which is convenient for subsequent series arrangement and improves the accuracy of series arrangement. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 This is a front view of a special device for automatic series connection of capacitors proposed by the present invention; Figure 2 for Figure 1 A schematic diagram of the structure of the capacitor transmission mechanism; Figure 3 for Figure 1 Structural diagram of the middle stringing mechanism and rack conveying mechanism; Figure 4 for Figure 3 The front and rear isometric drawings of the Figure 5 for Figure 3 Structural schematic diagram of the lifting parts, translation parts and flipping parts in the tandem mechanism; Figure 6 for Figure 5 The front and rear isometric drawings of the Figure 7 for Figure 5 Schematic diagram of the structure of the middle turning part and the clamping cylinder; Figure 8 for Figure 4 A schematic diagram of the structure of the middle flip guide plate; Fig. 9 for Figure 3 Structural diagram of the middle rack conveying mechanism; Fig.10 for Fig. 9 A partial enlarged schematic diagram; Fig.11 for Fig.10 Schematic diagram of the bottom structure; Fig.12 for Fig.11 Front view of .

[0015] Numbers in the figure: 1, capacitor conveying mechanism; 11, conveyor belt; 12, truss; 13, transmission belt; 2, centralized track; 3, CCD detection and positioning module; 4, mechanical gripper; 5, positioning rotary table; 51, fixed card plate; 6, serial mechanism; 61, flip guide plate; 611, translation track; 612, lifting track one; 613, flip track; 614, lifting track two; 62, moving lead screw; 621, moving guide rod; 63, translation member; 631, translation plate; 632, moving screw seat; 633, lifting gap; 64, lifting member; 641, lifting cylinder; 642, lifting slide rail; 643, lifting plate; 65, driving rack; 66, clamping cylinder; 661, capacitor clamp plate; 67, flip member; 671, Flip plate; 672, linkage rod; 673, rolling wheel; 7, rack conveying mechanism; 71, conveying plate; 711, conveying track; 72, intermittent member; 721, forward plate; 722, triangular block; 723, reverse slope; 724, pushing surface; 725, positioning groove; 73, intermittent conveying member; 731, reciprocating rack; 732, reciprocating slider; 733, reciprocating track; 734, pushing plate; 735, lifting hole; 736, pushing pin; 74, driving member; 741, driving gear; 742, driving shaft; 743, transmission gear; 75, positioning member; 751, positioning column; 752, lifting block; 753, guide column; 754, lifting spring; 755, pressing block; 756, pressing slope; 8, capacitor rack. DETAILED DESCRIPTION

[0016] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments.

[0017] Example See also Figure 1-Figure 12 A special device for automatic stringing of capacitors comprises a capacitor conveying mechanism 1, a rack is arranged on the left side of the capacitor conveying mechanism 1, a centralized track 2 is arranged on the upper side of the rack close to the capacitor conveying mechanism 1, and the other end of the centralized track 2 is placed above the capacitor conveying mechanism 1, a stringing mechanism 6 is arranged on the upper side of the rack away from the capacitor conveying mechanism 1, two groups of rack conveying mechanisms 7 are symmetrically arranged above the rack, a capacitor rack 8 is installed above the rack conveying mechanism 7, a positioning rotating table 5 is arranged above the rack, a CCD detection positioning module 3 for positioning the positive and negative poles of the capacitor is arranged on the side of the positioning rotating table 5, and a mechanical grabber 4 for grabbing the capacitor is also arranged on the rack.

[0018] The capacitor conveying mechanism 1 includes a conveyor belt 11 arranged on the side of the frame, a truss 12 is installed above the conveyor belt 11, and two groups of transmission belts 13 are symmetrically and obliquely arranged below the truss 12. The two groups of transmission belts 13 are distributed in an eight-shaped shape, and the two groups of transmission belts 13 are close to each other and close to the centralized track 2 near the side of the centralized track 2. The centralized track 2 includes two flat plates and a bottom plate, the bottom plate is in contact with the conveyor belt 11, and the two flat plates are in contact with the two transmission belts 13 respectively. The capacitor is placed above the conveyor belt 11, and the conveyor belt 11 rotates toward the centralized track 2, and the two groups of transmission belts 13 also rotate toward the centralized track 2 on the inner side, so that the capacitor can move toward the centralized track 2. When the capacitor contacts the transmission belt 13, it will move along the transmission belt 13 toward the centralized track 2, so that the capacitor can be arranged in sequence in the centralized track 2, wherein the width of the centralized track 2 is suitable for one capacitor.

[0019] The positioning rotating table 5 includes an electric rotating table fixed on the top of the frame, and a fixed card plate 51 is installed on the table top of the electric rotating table. The fixed card plate 51 is provided with a fixed card slot matching the outer diameter of the capacitor, and a rubber pad is also provided in the fixed card slot. The capacitor placed in the fixed card slot can be pressed by the rubber pad to prevent it from shifting in position during rotation. The capacitor at the left end of the concentrated track 2 is grabbed by the mechanical gripper 4 and placed in the fixed card slot. After that, the CCD detection and positioning module 3 will observe the position of the positive and negative poles on the capacitor, and the electric rotating table rotates it, so that the positive and negative poles of the deflected capacitor are in the required position. When the capacitor is subsequently plugged into the top of the capacitor rack 8, the positive and negative poles of the capacitor can be accurately plugged into the positive and negative poles of the capacitor rack 8. The CCD detection and positioning module 3 is a CCD vision module.

[0020] The tandem mechanism 6 includes two groups of base plates symmetrically fixed on the top of the frame, a moving lead screw 62 is rotatably installed between the two groups of base plates, and a flip guide plate 61 is fixed between the two groups of base plates, two groups of translation members 63 are movably arranged on the moving lead screw 62, and a lifting member 64 is slidably arranged on the translation member 63 close to the side of the positioning rotating table 5, and a flip member 67 is rotatably installed on the lifting member 64, and the flip member 67 is movably connected with the flip guide plate 61, and a clamping cylinder 66 is installed on the flip member 67, and a capacitor clamping plate 661 is installed on the clamping claw of the clamping cylinder 66, and the capacitor is positioned at the positioning After being positioned above the rotating table 5, the translation member 63 makes the capacitor clamping claw be above the capacitor, and then the lifting member 64 drives the flip member 67 and the clamping cylinder 66 to move downward, and the clamping cylinder 66 grabs the capacitor through the capacitor clamping plate 661 and moves upward under the action of the lifting member 64, and then the translation member 63 is translated to the top of the capacitor rack 8, and in the translation process, the flip member 67 will make the clamping cylinder 66 turn over 180 degrees as a whole, and then the lifting member 64 makes the capacitor drop and plug it into the capacitor rack 8, and then move upward again or, grab and string again; When one of the capacitor clamps 661 is in the middle and is ready to grab a capacitor, the other group of capacitor clamps 661 grabs the capacitor and is above the corresponding capacitor rack 8. The two groups work alternately, thereby improving the efficiency of string arrangement.

[0021] The translation member 63 includes a translation plate 631 which is slidably provided, a moving screw seat 632 is provided on the translation plate 631, the moving screw seat 632 is connected to the moving lead screw 62, a moving guide rod 621 is further provided between the two sets of base plates, the translation plate 631 is slidably connected to the moving guide rod 621 through a guide block, one end of the moving lead screw 62 is connected to an external driving motor, the driving motor can rotate forward and reverse, the rotation of the driving motor can make the moving lead screw 62 rotate, and then the translation plate 631 can move forward and backward under the action of the moving lead screw 62; The lifting member 64 includes two sets of lifting rails 642 symmetrically arranged on the translation plate 631. The lifting rails 642 are provided with a lifting plate 643 that slides up and down through a slider. A lifting cylinder 641 is installed on the top of the translation plate 631. The push rod of the lifting cylinder 641 is connected to the lifting plate 643. The lifting cylinder 641 can make the lifting plate 643 move up and down along the lifting rails 642, thereby facilitating the grabbing of the capacitor.

[0022] The flip member 67 includes a flip plate 671 rotatably mounted on the lifting plate 643 through a bearing, a linkage rod 672 is mounted on the flip plate 671 away from the clamping cylinder 66 through an axle pin, and a rolling wheel 673 is rotatably mounted on the other end of the linkage rod 672 through an axle pin, and a lifting notch 633 is provided on the translation plate 631. The linkage rods 672 and the rolling wheels 673 in the two sets of flip members 67 are oriented in opposite directions, that is, the rolling wheel 673 on the rear side is designed to face backward relative to the flip plate 671 (such as Figure 7 As shown), the rolling wheel 673 on the front side is designed to face forward relative to the flip plate 671, and the setting of the lifting notch 633 facilitates the rotation of the linkage rod 672 without interfering with its deflection; The flip guide plate 61 is provided with a flip guide hole, which includes two sets of vertically arranged lifting rails 1 612, the two sets of lifting rails 1 612 are connected by a translation rail 611, and two sets of symmetrically distributed flip rails 613 are arranged on the translation rail 611, and the two sets of flip rails 613 are close to each other and a lifting rail 2 614 is arranged below one side, and the rolling wheels 673 of the flip member 67 are rolled and placed in the flip guide hole. In the initial state, the two rolling wheels 673 of the two sets of flip members 67 are respectively placed in the middle lifting rail 2 614 and the rear lifting rail 1 612, and the clamping cylinder 66 and the capacitor clamping plate 661 in the middle are in Figure 5In the state shown, when the lifting member 64 moves upward, the flip member 67 will move upward accordingly. At this time, the rolling wheel 673 is restricted by the lifting track 614 and cannot be deflected, so that the position of the flip member 67 is fixed and will not rotate, thereby facilitating the up and down movement of the flip member 67. When the lifting member 64 rises to its position, the rolling wheel 673 is above the lifting track 614, and then the lifting member 64 is translated together with the translation member 63. During the translation process, the rolling wheel 673 will move along the flip track 613. Each flip track 613 includes two groups of symmetrically arranged slopes and a highest point. When the rolling wheel 673 moves on one of the slopes, the flip disk 671 will deflect with its axis as the rotation axis. When the rolling wheel 673 is at the highest point, the flip disk 671 rotates ninety degrees. Then, when the rolling wheel 673 moves along the other slope, the flip disk 671 rotates ninety degrees again, thereby causing the entire flip disk 671 to rotate one hundred and eighty degrees. The capacitor clamped on the capacitor clamp 661 will be flipped one hundred and eighty degrees, so that the positive and negative ends face downward, which is convenient for series connection.

[0023] The rack conveying mechanism 7 includes a conveying track 711 fixed on the frame, a conveying plate 71 is slidably provided on the conveying track 711, the capacitor rack 8 is clamped on the conveying plate 71, an intermittent member 72 is fixed on the outer side of the conveying plate 71, a support rod is fixed between the two groups of substrates, a driving member 74 is rotatably provided on the support rod through a bearing seat, the lower end of the driving member 74 is connected to an intermittent conveying member 73, the intermittent conveying member 73 is connected to the intermittent member 72, a positioning notch is provided above the conveying plate 71, a positioning protrusion is provided at the lower end of the capacitor rack 8, and the positioning protrusion is clamped in the positioning notch, so as to facilitate the placement and removal of the capacitor rack 8; A driving rack 65 is fixed on the outward side of the translation plate 631, and the driving rack 65 is connected to the driving member 74. When the translation plate 631 moves, the driving rack 65 will contact the driving member 74, so that the driving member 74 drives the intermittent conveying member 73 to move, and then the driving member 74 and the conveying plate 71 move accordingly, ensuring that the capacitor rack 8 is directly above the clamped capacitor to facilitate series connection.

[0024] The intermittent member 72 includes an advancing plate 721 fixed to the outer side of the conveying plate 71, and a plurality of linearly distributed triangular blocks 722 are arranged above the advancing plate 721. The surface of one side of the triangular block 722 is designed with an inclined surface to form a reverse inclined surface 723, and the other side thereof is designed at a right angle to form a pushing surface 724. The entire triangular block 722 is a right-angled trapezoidal structure, and its reverse inclined surface 723 is used for the reverse movement of the intermittent conveying member 73, and will not move the advancing plate 721. When the intermittent conveying member 73 moves toward the side away from the conveyor belt 11, the intermittent conveying member 73 can contact the pushing surface 724 and move it toward the side away from the conveyor belt 11. The intermittent conveyor 73 includes a reciprocating rail 733 fixed on the frame, a reciprocating rack 731 is slidably arranged above the reciprocating rail 733 through a reciprocating slider 732, a push plate 734 is vertically arranged above the reciprocating rack 731, a lifting hole 735 is opened on the push plate 734, a push pin 736 is slidably arranged in the lifting hole 735, and the push pin 736 is movably arranged at one end away from the push plate 734 on the triangular block 722 of the forward plate 721, and the reciprocating slider 732 moves toward the conveyor belt 1 When the conveyor plate 71 moves to one side, the push pin 736 can slide upward along the reverse slope 723 and move into the rear triangular block 722. When the conveyor plate 71 moves away from the conveyor belt 11, the push pin 736 can push the push surface 724 of the triangular block 722 to move, so that the entire conveyor plate 71 moves forward by a unit distance, and then the capacitor rack 8 on the conveyor plate 71 moves forward by one position, so that the vacant position of the capacitor rack 8 is directly below the capacitor to be serially connected, which is convenient for subsequent serial connection. The driving member 74 includes a driving shaft 742 rotatably mounted on the support rod through a bearing seat, a driving gear 741 for meshing with the driving rack 65 is mounted on the upper end of the driving shaft 742, and a transmission gear 743 is mounted on the lower end of the driving shaft 742. The transmission gear 743 is meshed with the reciprocating rack 731. When the driving rack 65 moves outward with the translation plate 631, the driving rack 65 can mesh with the driving gear 741, thereby causing the corresponding driving gear 741 to rotate (in Fig.10 As shown in the figure, for example, the driving gear 741 rotates counterclockwise at this time, and the reciprocating rack 731 will move backward a unit distance. At this time, the position of the entire capacitor rack 8 will not change. After the capacitor is plugged into the top of the capacitor rack 8, the translation plate 631 moves toward the middle again. At this time, the reciprocating rack 731 moves forward under the action of the driving rack 65, and the entire capacitor rack 8 moves forward a unit distance.

[0025] A plurality of linearly distributed positioning grooves 725 are provided at the lower end of the forward plate 721, and a positioning member 75 is provided on the frame. The positioning member 75 includes a guide column 753 fixed on the frame, and a lifting block 752 is sleeved on the upper and lower parts of the guide column 753. The lifting block 752 is in sliding contact with the side of the reciprocating track 733 to prevent it from deflecting. A lifting spring 754 is sleeved on the guide column 753, and the upper and lower ends of the lifting spring 754 are respectively abutted against the lifting block 752 and the frame, and a positioning column 751 for plugging into the positioning groove 725 is provided above the lifting block 752; The upper surface of the lifting block 752 is designed with an inclined surface near the reciprocating slider 732 to form a downward pressing inclined surface 756. The reciprocating slider 732 is provided with a downward pressing block 755 on the side near the lifting block 752. The downward pressing block 755 is designed with an arc-shaped structure on the side near the downward pressing inclined surface 756. The upper surface of the lifting block 752 has a flat surface at one end, and the flat surface is connected to the downward pressing inclined surface 756. When the reciprocating slider 732 moves backward, the downward pressing block 755 can be pressed on the top of the lifting block 752, thereby causing the lifting block 752 and the positioning column 751 to move downward, and the positioning column 751 releases the restriction on the positioning slot 725, and the forward plate 721 can The positioning column 751 is inserted into the positioning groove 725, thereby completing the positioning of the capacitor rack 8 so that it will not be offset in position and can be accurately placed directly below the capacitor to be plugged in.

[0026] Working principle: In actual use, multiple capacitors are placed above the conveyor belt 11. The capacitors will move to the left on the conveyor belt 11. When they touch the two sets of transmission belts 13, they will move along the transmission belts 13 to the middle of the two sets of transmission belts, and then be arranged and distributed in sequence in the centralized track 2. Then the mechanical gripper 4 will grab a capacitor and place it in the fixed card slot, and then the CCD detection and positioning module 3 will observe the position of the positive and negative electrodes on the capacitor, and the electric rotating table will rotate it, so that the positive and negative electrodes of the deflected capacitor are in the required position; Then the clamping cylinder 66 moves downward together with the lifting member 64. After moving to the desired position, the capacitor clamping plate 661 of the clamping cylinder 66 will clamp the capacitor and move up again under the action of the lifting member 64. At this time, the rolling wheel 673 of the flip member 67 is placed in the lifting track 2 614, and the rolling wheel 673 of the other group of flip members 67 is placed in the corresponding lifting track 1 612. After rising to the desired position, the driving motor makes the moving screw 62 rotate, and the two groups of translation members 63 will move forward as a whole. When the translation member 63 moves forward, the rolling wheel 673 will also move along the flip track 613 and the translation track 611. When the rolling wheel 673 moves on one of the slopes in the flip track 613, the flip disk 671 will deflect with its axis as the rotation axis. When the rolling wheel 673 is at the highest point, the flip disk 671 rotates ninety degrees. Then, when the rolling wheel 673 moves along another slope, the flip disk 671 rotates ninety degrees again, so that the entire flip disk 671 rotates one hundred and eighty degrees. The capacitor clamped on the capacitor clamping plate 661 will be flipped one hundred and eighty degrees, so that the positive and negative ends face downward, and then continue to move along the translation track 611. When it moves to the top of the corresponding capacitor rack 8, the rolling wheel 673 in the flip member 67 is in the corresponding lifting track 1 612, and the other group of translation members 63 is in the middle, and the rolling wheel 673 in this group is in the lifting track 2 614, and then it moves down again, and the two groups of clamping cylinders 66 respectively connect the capacitors in series and clamp the capacitors, and then rise again - move in the opposite direction - descend - clamp the capacitors, connect the capacitors in series, and so on alternately reciprocate; When the translation member 63 is moving, the driving rack 65 on the translation plate 631 will mesh with the driving gear 741 and make it rotate. When the translation plate 631 approaches the driving gear 741, the driving gear 741 rotates counterclockwise. When the translation plate 631 is away from the moving gear, the driving gear 741 rotates clockwise. When the driving gear 741 rotates counterclockwise, the reciprocating rack 731 will move backward by a unit distance. At this time, the position of the entire capacitor rack 8 will not change. After the capacitor is plugged into the top of the capacitor rack 8, the translation plate 631 moves toward the middle again. At this time, the reciprocating rack 731 moves forward under the action of the driving rack 65, and the entire capacitor rack 8 moves forward by a unit distance. When the reciprocating rack 731 moves backward, the pressing block 755 can be pressed against the lifting block 752, so that the lifting block 752 and the positioning column 751 move downward, and the positioning column 751 releases the restriction on the positioning slot 725, so that the forward plate 721 can move normally, and after the reciprocating slider 732 moves forward by one unit, it is separated from the contact with the lifting block 752, and the positioning column 751 can abut against the lower surface of the forward plate 721 until the forward plate 721 is in the desired position. At this time, the positioning column 751 is inserted into the positioning slot 725, thereby completing the positioning of the capacitor rack 8, so that it will not be offset in position and can be accurately placed directly below the capacitor to be inserted; By arranging a lifting member 64 on the translation member 63, and arranging a flip member 67 and a clamping cylinder 66 on the lifting member 64, the clamping cylinder 66 will flip 180 degrees during the process of clamping the capacitor and translating, and then the capacitor can be smoothly placed on the capacitor rack 8 in series. Compared with the existing flipping and then clamping and placing in series action, it saves one beat and improves the efficiency of placing in series. Two groups of translation parts 63, lifting parts 64, flipping parts 67 and clamping cylinders 66 are synchronously arranged. When one group of mechanisms is clamping and taking materials, the other group can perform serial operation. The two groups of mechanisms are operated alternately, which improves the efficiency of serial operation. By setting up a rack conveying mechanism 7, and connecting the driving member 74 in the rack conveying mechanism 7 to the translation member 63 in the string arrangement mechanism 6 through the driving rack 65, when the translation member 63 is close to the capacitor rack 8, the intermittent conveying member 73 can retreat a certain distance, and when the capacitors are away from the capacitor rack 8 after the string arrangement is completed, the entire capacitor rack 8 can move forward one unit, so that the vacant position of the capacitor rack 8 is directly below the capacitor to be stringed, which is convenient for subsequent stringing and improves the accuracy of stringing.

[0027] In the description of the present invention, it is to be understood that the terms “center”, “longitudinal”, “lateral”, “length”, “width”, “thickness”, “up”, “down”, “front”, “back”, “left”, “right”, “vertical”, “horizontal”, “top”, “bottom”, “inside”, “outside”, “clockwise”, “counterclockwise”, etc., indicating orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present invention.

[0028] In addition, the terms "first" and "second" are used for descriptive purposes only and should not be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of the features. In the description of the present invention, the meaning of "plurality" is two or more, unless otherwise clearly and specifically defined.

[0029] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes according to the technical scheme and inventive concept of the present invention within the technical scope disclosed by the present invention, which should be covered by the protection scope of the present invention.

Claims

1. A special device for automatic series connection of capacitors, characterized in that: The invention comprises a capacitor conveying mechanism (1), wherein a frame is arranged on the left side of the capacitor conveying mechanism (1), a centralized track (2) is arranged on the upper side of the frame close to the capacitor conveying mechanism (1), and the other end of the centralized track (2) is placed above the capacitor conveying mechanism (1), a series arrangement mechanism (6) is arranged on the upper side of the frame away from the capacitor conveying mechanism (1), two groups of rack conveying mechanisms (7) are symmetrically arranged above the frame, a capacitor rack (8) is installed above the rack conveying mechanism (7), a positioning rotating platform (5) is arranged above the frame, a CCD detection positioning module (3) for positioning the positive and negative electrodes of the capacitor is arranged on the side of the positioning rotating platform (5), and a mechanical grasping hand (4) for grasping the capacitor is also arranged on the frame.

2. The automatic capacitor series connection device according to claim 1 is characterized in that: The capacitor conveying mechanism (1) comprises a conveyor belt (11) arranged on the side of a frame, a truss (12) is installed above the conveyor belt (11), and two groups of transmission belts (13) are symmetrically and obliquely arranged below the truss (12), the two groups of transmission belts (13) are distributed in an eight-shaped shape, and the two groups of transmission belts (13) are close to each other and close to the concentrated track (2) on one side close to the concentrated track (2).

3. The automatic capacitor series connection device according to claim 1 is characterized in that: The positioning rotating table (5) comprises an electric rotating table fixed on the top of a frame, a fixed card plate (51) is installed on the table top of the electric rotating table, and a fixed card slot matching the outer diameter of the capacitor is provided on the fixed card plate (51).

4. The automatic capacitor series connection device according to claim 1 is characterized in that: The tandem mechanism (6) comprises two groups of base plates symmetrically fixed above the frame, a movable lead screw (62) is rotatably mounted between the two groups of base plates, and a flip guide plate (61) is fixed between the two groups of base plates, two groups of translation members (63) are movably mounted on the movable lead screw (62), a lifting member (64) is slidably mounted up and down on one side of the translation member (63) close to the positioning rotary table (5), a flip member (67) is rotatably mounted on the lifting member (64), the flip member (67) is movably connected to the flip guide plate (61), a clamping cylinder (66) is mounted on the flip member (67), and a capacitor clamping plate (661) is mounted on the clamping claw of the clamping cylinder (66).

5. The automatic capacitor series connection device according to claim 4 is characterized in that: The translation member (63) comprises a translation plate (631) which is slidably arranged, a moving screw seat (632) is arranged on the translation plate (631), the moving screw seat (632) is connected to the moving lead screw (62), a moving guide rod (621) is also arranged between the two groups of base plates, and the translation plate (631) is slidably connected to the moving guide rod (621) via a guide block; The lifting member (64) comprises two sets of lifting rails (642) symmetrically arranged on the translation plate (631); the lifting rails (642) are provided with a lifting plate (643) which slides up and down via a slider; a lifting cylinder (641) is installed at the top of the translation plate (631); and a push rod of the lifting cylinder (641) is connected to the lifting plate (643).

6. The automatic capacitor series connection device according to claim 5 is characterized in that: The flip member (67) comprises a flip plate (671) rotatably mounted on the lifting plate (643) via a bearing, a linkage rod (672) being mounted via an axle pin on the side of the flip plate (671) away from the clamping cylinder (66), a rolling wheel (673) being rotatably mounted on the other end of the linkage rod (672) via an axle pin, and a lifting notch (633) being provided on the translation plate (631); The flip guide plate (61) is provided with a flip guide hole, the flip guide hole comprising two groups of vertically arranged lifting rails (612), the two groups of lifting rails (612) being connected via a translation rail (611), two groups of symmetrically distributed flip tracks (613) being provided on the translation rail (611), and a lifting rail (614) being provided below one side of the two groups of flip tracks (613) close to each other, and the rolling wheel (673) of the flip member (67) rollingly placed in the flip guide hole.

7. The automatic capacitor series connection device according to claim 4 is characterized in that: The rack conveying mechanism (7) comprises a conveying track (711) fixed on the frame, a conveying plate (71) is slidably arranged on the conveying track (711), the capacitor rack (8) is clamped on the conveying plate (71), an intermittent member (72) is fixed on the outward side of the conveying plate (71), a support rod is fixed between the two groups of base plates, a driving member (74) is rotatably arranged on the support rod through a bearing seat, the lower end of the driving member (74) is connected to an intermittent conveying member (73), and the intermittent conveying member (73) is connected to the intermittent member (72); A driving rack (65) is fixed on the outward side of the translation plate (631), and the driving rack (65) is connected to the driving member (74).

8. The automatic capacitor series connection device according to claim 7 is characterized in that: The intermittent member (72) comprises an advancing plate (721) fixed on the outside of the conveying plate (71), and a plurality of linearly distributed triangular blocks (722) are arranged above the advancing plate (721), wherein a surface of one side of the triangular block (722) is designed with an inclined surface to form a reverse inclined surface (723), and a right-angled surface of the other side thereof forms a pushing surface (724); The intermittent conveying member (73) comprises a reciprocating rail (733) fixed on a frame, a reciprocating rack (731) is slidably arranged above the reciprocating rail (733) via a reciprocating slider (732), a pushing plate (734) is vertically arranged above the reciprocating rack (731), a lifting hole (735) is provided on the pushing plate (734), a pushing pin (736) is slidably arranged in the lifting hole (735), and one end of the pushing pin (736) away from the pushing plate (734) is movably placed on the triangular block (722) of the advancing plate (721); The driving member (74) comprises a driving shaft (742) rotatably mounted on the support rod via a bearing seat, a driving gear (741) for meshing with the driving rack (65) being mounted on the upper end of the driving shaft (742), and a transmission gear (743) being meshingly connected with the reciprocating rack (731) being mounted on the lower end of the driving shaft (742).

9. The automatic capacitor series connection device according to claim 8, characterized in that: A plurality of linearly distributed positioning grooves (725) are provided at the lower end of the forward plate (721); a positioning member (75) is provided on the frame; the positioning member (75) comprises a guide column (753) fixed on the frame; a lifting block (753) is sleeved on the upper and lower parts of the guide column (753); a lifting spring (754) is sleeved on the guide column (753); upper and lower ends of the lifting spring (754) are respectively abutted against the lifting block (752) and the frame; a positioning column (751) for plugging into the positioning groove (725) is provided above the lifting block (752); The upper surface of the lifting block (752) is designed with an inclined surface on the side close to the reciprocating slider (732) to form a downward pressing inclined surface (756), and the reciprocating slider (732) is provided with a downward pressing block (755) on the side close to the lifting block (752), and the downward pressing block (755) is designed with an arc-shaped structure on the side close to the downward pressing inclined surface (756).

Citation Information

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