Energy-saving spiral-flow type all-directional spraying burner for decomposing furnace
By designing an energy-saving cyclone-type all-round spray burner for decomposition furnaces, the problems of uneven combustion and inconvenient maintenance of existing burners are solved, and the effects of all-round uniform combustion of fuel and energy saving and consumption reduction are achieved.
Patent Information
- Application Number
- CN202411955868.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-28
- Publication Date
- 2025-03-07
AI Technical Summary
The existing burners are unevenly burned during use and have poor combustion effects, resulting in waste of fuel, inconvenient maintenance, and time-consuming and labor-consuming.
An energy-saving cyclone-type all-round spray burner for decomposition furnaces is designed, including the furnace body, installation and maintenance mechanism, ignition mechanism and rapid interception mechanism. Through structures such as the shunt fan, the shunt plate and the inclined shunt port, the uniform mixing and all-round spraying of fuel and air is achieved, ensuring that the fuel is fully burned, and it has the function of quickly cutting off fuel or air, which is convenient for maintenance.
The fuel is fully uniformly and uniformly burned, which avoids local high temperatures inside the furnace body, improves fuel effect and product yield, reduces fuel consumption, and achieves the effect of energy saving, consumption reduction, cost-effectiveness, and improves the safety of the device's use and maintenance convenience.
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Figure CN119573053A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of burners, in particular to an energy-saving swirl-type omnidirectional spraying burner for a decomposition furnace. Background Art
[0002] The calciner is a key equipment in the cement production process. It is mainly used for the decomposition of calcium carbonate (the main component of limestone). The calciner has various shapes, such as cylindrical and elliptical. Its outer shell is generally made of steel plate, and there is a refractory lining inside for heat insulation and protection of the furnace structure. The main function of the burner is to mix and ignite the fuel and oxidant (usually air) so that the fuel burns in a controlled state, thereby generating heat; At present, some existing burners are not only not burning evenly, but also have poor combustion effects, which leads to fuel waste. At the same time, they are not convenient, time-consuming and labor-intensive to maintain in the later stage. Summary of the invention
[0003] The purpose of the present invention is to provide an energy-saving swirl-type all-round spraying burner for a decomposition furnace, so as to solve the problem raised in the above background technology that some of the existing burners are not only not uniform in combustion, but also have poor combustion effect, which leads to fuel waste, and is also very inconvenient, time-consuming and labor-intensive during later maintenance. The present solution is not only convenient for users to carry out inspection and maintenance work, but also can quickly cut off air or fuel, thereby improving the safety of its use. At the same time, the present device can also ensure the all-round spraying and combustion of fuel without dead ends, avoiding local high temperature inside the furnace body, thereby improving fuel effect and product yield, and can also effectively reduce fuel consumption, thereby achieving the effect of energy saving, consumption reduction, cost reduction and efficiency improvement.
[0004] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: an energy-saving swirl-type omnidirectional spraying burner for a decomposition furnace, comprising a furnace body, an installation and maintenance mechanism, an ignition mechanism and a rapid cut-off mechanism, wherein the middle and upper part of the furnace body is connected to a second pipe through the installation and maintenance mechanism, and one end of the second pipe is located inside the furnace body, one end of the second pipe is connected to a first refractory pipe through bolts, one end of the first refractory pipe is fixedly connected to the second refractory pipe, the inner wall of the first refractory pipe is evenly fixedly connected with anchors, and the middle part of the anchors is fixedly connected to the outer wall of the second pipe, one end of the second pipe is connected to a third pipe, and the surface of the third pipe fits the inner wall of the second refractory pipe. A fourth pipe is arranged inside the second pipe, one end of the second pipe is connected to the fourth pipe by a bolt, one end of the fourth pipe is connected to the first pipe, and the bottom end of the first pipe is fixedly connected to the bottom end of the third pipe, a diverter fan is fixedly connected to the inner wall of the bottom end of the first pipe, a first diverter port is evenly provided at the bottom end of the first pipe, and the first diverter ports are respectively located at the top of one side of the diverter fan blade, a second diverter port is evenly provided at the bottom end of the third pipe, and the second diverter ports are respectively corresponding to the first diverter ports, a diverter plate is evenly fixedly connected between the first pipe and the third pipe, and both ends are respectively located at the bottom ends of the first diverter port and the second diverter port.
[0005] Preferably, there is a gap between the third pipe and the first pipe, there is a gap between the second pipe and the fourth pipe, the diverter plate has six groups, the first diverter port, the diverter plate and the second diverter port are all inclined, and the inclination angle is the same, so that the fuel and air mixture can be evenly sprayed, so that the fuel can be fully burned in all directions, the anchors are all V-shaped, and the two adjacent groups of anchors are perpendicular to each other, the second pipe and the first refractory pipe can be connected by the anchors, and the above-mentioned distributed anchors can resist static loads, thermal stress, mechanical vibration or rotation.
[0006] Preferably, the installation and maintenance mechanism includes a mounting plate, a bracket, a closing plate, a stabilizing block, a sliding rod, a push plate, a first electric push rod, a motor, a threaded rod, a receiving threaded sleeve and a latch, the middle and upper part of the furnace body is connected to the mounting plate by bolts, one side of the mounting plate is fixedly connected to the bracket, one side of the mounting plate is connected to the closing plate by bolts, and the closing plate and the mounting plate are both arc-shaped and compatible with the surface of the furnace body, the middle part of the closing plate is fixedly connected to the second pipe, the bottom end of the closing plate is fixedly connected to the stabilizing block, and the bottom end of the closing plate A sliding rod is symmetrically slidably connected, and the sliding rods are fixedly connected to the bracket, a push plate is fixedly connected to the middle part of the stabilizing block, a first electric push rod is provided on the inner wall of the top of the stabilizing block, and the output end of the first electric push rod is fixedly connected to the push plate, a motor is provided at one end of the bracket, a threaded rod is fixedly connected to the output end of the motor, and one end of the threaded rod is connected to the bracket through a bearing, one end of the threaded rod is connected to a receiving threaded sleeve through a threaded connection, and both ends of the push plate are fixedly connected with pins, which is convenient for users to inspect and maintain the device.
[0007] Preferably, the control ends of the first electric push rod and the motor are electrically connected to an external power source through an external switch, so as to facilitate the operation of the device.
[0008] Preferably, the bottom end of the stabilizing block is provided with a buckle groove matched with the receiving threaded sleeve, and the bottom ends of the latches all pass through the stabilizing block and are slidably connected with the receiving threaded sleeve, so as to facilitate the limiting of the stabilizing block and the receiving threaded sleeve.
[0009] Preferably, the ignition mechanism includes a refractory base, a receiving groove, an ignition seat, an igniter, a first spring, a groove, a connecting groove, a connecting rod, a lower pressure plate and a second electric push rod, the bottom end of the third pipe is fixedly connected to the refractory base, the top of the refractory base is evenly provided with receiving grooves, and the receiving grooves are respectively corresponding to the second diversion ports, the inside of the receiving grooves are slidably connected to the ignition seat, the top of the ignition seat is provided with two groups of igniters, the bottom end of the ignition seat is symmetrically fixedly connected to the first spring, and the bottom ends of the first springs are respectively fixedly connected to the inner wall of the receiving groove, the refractory base A groove is provided in the middle of the seat, and connecting grooves are evenly provided inside the refractory base, and both ends of the connecting grooves are respectively connected to the receiving groove and the groove, the inside of the connecting groove is connected to a connecting rod through a rotating shaft, and one end of the connecting rod is connected to the ignition seat through a rotating shaft, and the other end of the connecting rod extends to the inside of the groove, and a lower pressure plate is slidably connected to the inside of the groove, and a second electric push rod is provided on the inner wall of the top of the groove, and the output end of the second electric push rod is fixedly connected to the lower pressure plate, and one end of the connecting rod is slidably connected to the bottom of the lower pressure plate, so that users can perform ignition work conveniently.
[0010] Preferably, the control ends of the igniter and the second electric push rod are both electrically connected to an external power source through an external switch, so as to facilitate the operation of the device.
[0011] Preferably, the quick shut-off mechanism includes a sixth pipeline, a valve body, a sealing buffer, a sealing plate, a fixing sleeve, a fixing ring, a second spring, a transmission groove, a transmission rod, a pull rope, a worm gear, a worm, a slide groove, a slider and a handle; one end of the second pipeline is connected to the sixth pipeline, one end of the sixth pipeline and the second pipeline are both connected to the valve body by bolts, the interior of the valve body is symmetrically fixedly connected with a sealing buffer, the interior of the valve body is symmetrically provided with sealing plates, and one end of the sealing plates are respectively fitted with the sealing buffer, the middle part of the valve body is fixedly connected with a fixing sleeve, and both ends of the fixing sleeve are respectively slidably connected to the middle part of the sealing plate, the interior of the fixing sleeve is symmetrically fixedly connected with a fixing ring, and the ends of the fixing ring that are away from each other are both fixedly connected with A second spring, and one end of the second spring is fixedly connected to the middle part of the sealing plate, a transmission groove is provided at the top of the valve body, a transmission rod is connected to the inside of the valve body through a bearing, and the top of the transmission rod is located inside the transmission groove, a pull rope is fixedly connected to the middle part of the sealing plate, and one end of the pull rope passes through the second spring and the fixing ring and is fixedly connected to the transmission rod, a worm gear is fixedly connected to the top of the transmission rod, a worm is arranged inside the transmission groove, and one end of the worm extends to the outside of the valve body, sliding grooves are symmetrically provided on the inner wall of the transmission groove, and sliders are slidably connected to the inner wall of the sliding grooves, and the sliders are connected to the two ends of the worm through bearings, and a handle is fixedly connected to one end of the worm, so that users can quickly cut off air or fuel.
[0012] Preferably, the worm wheels are respectively meshed with the worm, which facilitates transmission, and the sizes of the slide grooves are respectively matched with the sizes of the slider, which facilitates limiting and sliding.
[0013] Compared with the prior art, the present invention has the following beneficial effects: When the user is using the device for combustion, the user turns the handle, and the handle rotates the transmission rod through the worm and worm wheel, and the pull rope is wound through the transmission rod, so that the sealing plate is no longer in contact with the sealing buffer. At the same time, the second spring can be compressed through the sealing plate. At this time, the fuel or air passes through between the sealing plate and the valve body, thereby realizing the supply of fuel or air. When the user needs to cut off the fuel or air, at this time, he only needs to lift the handle and the worm, so that the worm wheel and the worm are no longer engaged. At this time, under the action of the second spring, the sealing plate pulls the pull rope to reset, so that the transmission rod and the worm wheel rotate in the opposite direction until one side of the sealing plate is tightly fitted with the sealing buffer. At this time, the fuel or air can be cut off instantly, which can effectively avoid accidents and thus improve safety. The fuel enters the interior of the first pipeline through the fourth pipeline, and the air enters between the third pipeline and the first pipeline through the second pipeline and the fourth pipeline. The fuel is discharged outwardly at an angle under the action of the diverter fan blades and the first diverter port. The fuel can be fully mixed with the air between the third pipeline and the first pipeline when passing through the diverter plate and the second diverter port. The fully mixed fuel and air can be discharged through the diverter plate and the second diverter port. At the same time, the fuel and air mixture discharged from different second diverter ports can be ignited by the igniter. At this time, the flame sprayed by the device is in a swirl shape. The fuel and air mixture can be evenly sprayed through the evenly distributed diverter plates and the second diverter ports, so that the fuel can be fully burned in all directions, avoiding local high pressure inside the furnace body. Temperature, by improving the diffusion mode of the fuel and air mixture, not only can the combustion speed be accelerated, but also the burnout rate can be improved, and at the same time, the fuel consumption can be effectively reduced, thereby achieving the effect of energy saving, consumption reduction, cost reduction and efficiency improvement. Before the fuel and air mixture is sprayed out through the second diversion port, the igniter starts working until it is ignited. After the ignition is completed, the user controls the output end of the second electric push rod to shorten. At this time, the second electric push rod drives the lower pressure plate to move up, and the ignition seat moves downward under the action of the first spring. The ignition seat drives the igniter to move down until the igniter is completely inside the receiving groove. At this time, the connecting rod is in a horizontal state. Retracting the igniter can prevent it from being burned by flames for a long time, thereby increasing its service life. When the user needs to perform inspection and maintenance, the user first The bolts between the closing plate and the mounting plate are removed, and then the user controls the motor to work. The motor can move the stabilizing block, the closing plate, the second pipe and the fourth pipe to the side away from the furnace body through the threaded rod and the receiving threaded sleeve. At this time, the stabilizing block slides on the top of the sliding rod. The stability of the movement of the closing plate, the second pipe and the fourth pipe is improved by the stabilizing block and the sliding rod. When the receiving threaded sleeve and the closing plate move to one side of the motor, the user controls the movement of the push plate through the first electric push rod so that the bottom end of the latch is no longer inside the receiving threaded sleeve. At this time, the user can remove the closing plate, the second pipe and the fourth pipe, thereby facilitating the user to inspect and maintain the third pipe, the first pipe and the refractory base. After the user has completed the inspection and maintenance, put them into the top of the bracket.Make the slide rod inside the stabilizing block, and also make the receiving threaded sleeve inside the buckle groove at the bottom end of the stabilizing block. Then the user inserts the pin into the receiving threaded sleeve through the first electric push rod to complete the limit work. The user resets the closing plate, the second pipe and the fourth pipe through the motor and the threaded rod, and finally tightens them with bolts. This device is not only convenient for users to carry out inspection and maintenance, but also can quickly cut off the air or fuel, thereby improving its safety of use. At the same time, this device can also ensure the spraying and combustion of fuel in all directions without dead ends, avoiding local high temperature inside the furnace body, thereby improving the fuel effect and product yield, and at the same time can effectively reduce fuel consumption, thereby achieving the effect of energy saving, consumption reduction, cost reduction and efficiency improvement. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] Figure 1 It is a three-dimensional schematic diagram of the present invention; Figure 2 It is a cross-sectional perspective schematic diagram of the present invention; Figure 3 is a three-dimensional schematic diagram of the bracket and the anchor member in the present invention; Figure 4 It is a cross-sectional stereoscopic schematic diagram of the installation maintenance mechanism in the present invention; Figure 5 It is a cross-sectional stereoscopic schematic diagram of the anchor member and the first pipe in the present invention; Figure 6 It is a cross-sectional stereoscopic schematic diagram of the ignition mechanism in the present invention; Figure 7 It is a first cross-sectional stereoscopic schematic diagram of the rapid flow cut-off mechanism in the present invention; Figure 8 It is a second cross-sectional stereoscopic schematic diagram of the rapid flow cut-off mechanism in the present invention.
[0015] In the figure: 1, furnace body; 2, handle; 3, mounting plate; 4, bracket; 5, closing plate; 6, stabilizing block; 7, slide bar; 8, push plate; 9, first electric push rod; 10, motor; 11, threaded rod; 12, receiving thread sleeve; 13, latch; 14, second pipeline; 15, first refractory pipe; 16, second refractory pipe; 17, anchor; 18, third pipeline; 19, fourth pipeline; 20, first pipeline; 21, splitter fan; 22, first splitter port; 23, splitter plate; 24, second splitter port Mouth; 25, refractory base; 26, receiving groove; 27, ignition seat; 28, igniter; 29, first spring; 30, groove; 31, connecting groove; 32, connecting rod; 33, lower pressure plate; 34, second electric push rod; 35, sixth pipeline; 36, valve body; 37, sealing buffer; 38, sealing plate; 39, fixing sleeve; 40, fixing ring; 41, second spring; 42, transmission groove; 43, transmission rod; 44, pull rope; 45, worm gear; 46, worm; 47, slide groove; 48, slider. DETAILED DESCRIPTION
[0016] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0017] See also Figure 1-Figure 8 , an embodiment provided by the present invention: An energy-saving swirl-type omnidirectional spray burner for a decomposition furnace comprises a furnace body 1, an installation and maintenance mechanism, an ignition mechanism and a rapid cut-off mechanism. The middle and upper part of the furnace body 1 is connected to a second pipe 14 through the installation and maintenance mechanism, and one end of the second pipe 14 is located inside the furnace body 1. One end of the second pipe 14 is connected to a first refractory pipe 15 through bolts, and one end of the first refractory pipe 15 is fixedly connected to a second refractory pipe 16. An anchor 17 is evenly fixedly connected to the inner wall of the first refractory pipe 15, and the middle part of the anchor 17 is fixedly connected to the outer wall of the second pipe 14. One end of the second pipe 14 is connected to a third pipe 18, and the surface of the third pipe 18 is in contact with the inner wall of the second refractory pipe 16. A fourth pipe 18 is arranged inside the second pipe 14. Pipeline 19, one end of the second pipeline 14 is connected to the fourth pipeline 19 by bolts, one end of the fourth pipeline 19 is connected to the first pipeline 20, and the bottom end of the first pipeline 20 is fixedly connected to the bottom end of the third pipeline 18, and the inner wall of the bottom end of the first pipeline 20 is fixedly connected to the diverter fan 21, the bottom end of the first pipeline 20 is evenly provided with a first diverter port 22, and the first diverter ports 22 are respectively located at the top of one side of the blade of the diverter fan 21, the bottom end of the third pipeline 18 is evenly provided with a second diverter port 24, and the second diverter ports 24 are respectively corresponding to the first diverter port 22, and a diverter plate 23 is evenly fixedly connected between the first pipeline 20 and the third pipeline 18, and both ends are respectively located at the bottom ends of the first diverter port 22 and the second diverter port 24; See also Figure 2-Figure 4In this embodiment, the installation and maintenance mechanism includes a mounting plate 3, a bracket 4, a closing plate 5, a stabilizing block 6, a sliding rod 7, a push plate 8, a first electric push rod 9, a motor 10, a threaded rod 11, a receiving threaded sleeve 12 and a latch 13. The middle and upper part of the furnace body 1 is connected with the mounting plate 3 by bolts, one side of the mounting plate 3 is fixedly connected with the bracket 4, one side of the mounting plate 3 is connected with the closing plate 5 by bolts, and the closing plate 5 and the mounting plate 3 are both arc-shaped and matched with the surface of the furnace body 1. The middle part of the closing plate 5 is fixedly connected with the second pipe 14, the bottom end of the closing plate 5 is fixedly connected with the stabilizing block 6, the bottom end of the closing plate 5 is symmetrically slidably connected with the sliding rod 7, and the sliding rod 7 is symmetrically slidably connected with the bracket 4. The bracket 4 is fixedly connected, the middle part of the stabilizing block 6 is fixedly connected with a push plate 8, the inner wall of the top of the stabilizing block 6 is provided with a first electric push rod 9, and the output end of the first electric push rod 9 is fixedly connected with the push plate 8, one end of the bracket 4 is provided with a motor 10, the output end of the motor 10 is fixedly connected with a threaded rod 11, and one end of the threaded rod 11 is connected to the bracket 4 through a bearing, one end of the threaded rod 11 is connected with a receiving threaded sleeve 12 through a thread, and both ends of the push plate 8 are fixedly connected with a latch 13. When the user needs to perform maintenance, the user first removes the bolts between the closing plate 5 and the mounting plate 3, and then the user controls the motor 10 to work, and the output end of the motor 10 drives The threaded rod 11 rotates, and the rotating threaded rod 11 can make the receiving threaded sleeve 12 and drive the stabilizing block 6, the closing plate 5, the second pipe 14 and the fourth pipe 19 to move to the side away from the furnace body 1. At this time, the stabilizing block 6 slides on the top of the sliding rod 7, and the stabilizing block 6 and the sliding rod 7 improve the stability of the movement of the closing plate 5, the second pipe 14 and the fourth pipe 19. When the receiving threaded sleeve 12 and the closing plate 5 move to one side of the motor 10, the user controls the push plate 8 to move through the first electric push rod 9, so that the bottom end of the pin 13 is no longer inside the receiving threaded sleeve 12. At this time, the user can move the closing plate 5, the second pipe 14 and the fourth pipe 19 is removed, so that it is convenient for the user to carry out maintenance work on the third pipeline 18, the first pipeline 20 and the refractory base 25. After the user completes the maintenance, put it into the top of the bracket 4, so that the slide bar 7 is inside the stable block 6, and the receiving threaded sleeve 12 is also inside the buckle groove at the bottom end of the stable block 6. Then the user inserts the pin 13 into the receiving threaded sleeve 12 through the first electric push rod 9, so as to complete the limit work. The user resets the closing plate 5, the second pipeline 14 and the fourth pipeline 19 through the motor 10 and the threaded rod 11, and finally tightens them with bolts, which is convenient for the user to carry out maintenance and repair of the device; See also Figure 5 and Figure 6In this embodiment, the ignition mechanism includes a refractory base 25, a receiving groove 26, an ignition seat 27, an igniter 28, a first spring 29, a groove 30, a connecting groove 31, a connecting rod 32, a lower pressure plate 33 and a second electric push rod 34. The bottom end of the third pipe 18 is fixedly connected to the refractory base 25, and the top of the refractory base 25 is evenly provided with receiving grooves 26, and the receiving grooves 26 are respectively corresponding to the second diversion port 24, and the inside of the receiving grooves 26 is slidably connected to the ignition seat 27, and the top of the ignition seat 27 is provided with two sets of igniters 28, and the bottom of the ignition seat 27 The first spring 29 is symmetrically fixedly connected, and the bottom ends of the first spring 29 are fixedly connected to the inner wall of the receiving groove 26, respectively. A groove 30 is opened in the middle of the refractory base 25, and a connecting groove 31 is evenly opened inside the refractory base 25, and both ends of the connecting groove 31 are respectively connected to the receiving groove 26 and the groove 30, and the interior of the connecting groove 31 is connected to a connecting rod 32 through a rotating shaft, and one end of the connecting rod 32 is connected to the ignition seat 27 through a rotating shaft, and the other end of the connecting rod 32 extends to the interior of the groove 30, and the interior of the groove 30 is slidably connected to a downward pressing The inner wall of the top of the groove 30 is provided with a second electric push rod 34, and the output end of the second electric push rod 34 is fixedly connected to the lower pressure plate 33, and one end of the connecting rod 32 is slidably connected to the bottom of the lower pressure plate 33. Before the fuel and air mixture is sprayed out through the second diverter port 24, the igniter 28 starts to work until it is ignited. After the ignition is completed, the user controls the output end of the second electric push rod 34 to shorten. At this time, the second electric push rod 34 drives the lower pressure plate 33 to move up, and at the same time, the ignition seat 27 moves downward under the action of the rebound force of the first spring 29 itself, and the ignition The ignition seat 27 drives the igniter 28 and one end of the connecting rod 32 to move downward, and at the same time, the other end of the connecting rod 32 is tightly fitted with the bottom end of the lower pressure plate 33. When the igniter 28 is completely inside the receiving groove 26, the connecting rod 32 is in a horizontal state. Retracting the igniter 28 can prevent it from being burned by the flame for a long time, thereby increasing its service life. When the user needs to ignite next time, the user controls the output end of the second electric push rod 34 to extend, and the ignition seat 27 and the igniter 28 can be pushed out to the position of the second diversion port 24, so as to facilitate the user to perform the ignition work; See also Figure 1 , Figure 7 and Figure 8In this embodiment, the quick shutoff mechanism includes a sixth pipeline 35, a valve body 36, a sealing buffer 37, a sealing plate 38, a fixing sleeve 39, a fixing ring 40, a second spring 41, a transmission groove 42, a transmission rod 43, a pull rope 44, a worm gear 45, a worm 46, a slide groove 47, a slider 48 and a handle 2. One end of the second pipeline 14 is connected to the sixth pipeline 35, and one end of the sixth pipeline 35 and the second pipeline 14 are both connected to the valve body 36 by bolts. The sealing buffer 37 is symmetrically fixedly connected inside the valve body 36, and the sealing plates 38 are symmetrically arranged inside the valve body 36, and one end of the sealing plates 38 is respectively fitted with the sealing buffer 37. The middle part of the valve body 36 is fixedly connected to the fixing sleeve 39, and the fixing sleeve The two ends of the valve body 36 are respectively slidably connected to the middle of the sealing plate 38, the interior of the fixed sleeve 39 is symmetrically fixedly connected with a fixing ring 40, the ends of the fixing ring 40 that are far away from each other are fixedly connected with a second spring 41, and one end of the second spring 41 is respectively fixedly connected to the middle of the sealing plate 38, a transmission groove 42 is opened at the top of the valve body 36, a transmission rod 43 is connected to the inside of the valve body 36 through a bearing, and the top of the transmission rod 43 is located inside the transmission groove 42, a pull rope 44 is fixedly connected to the middle of the sealing plate 38, and one end of the pull rope 44 passes through the second spring 41 and the fixing ring 40 and is fixedly connected to the transmission rod 43, a worm gear 45 is fixedly connected to the top of the transmission rod 43, and a worm gear 45 is arranged inside the transmission groove 42. Rod 46, and one end of the worm 46 extends to the outside of the valve body 36, the inner wall of the transmission groove 42 is symmetrically provided with a slide groove 47, the inner wall of the slide groove 47 is slidably connected with a slider 48, and the slider 48 is connected to the two ends of the worm 46 through a bearing, and one end of the worm 46 is fixedly connected with a handle 2. The user rotates the handle 2, and the handle 2 drives the worm 46 to rotate, and the rotating worm 46 drives the worm wheel 45 to rotate, and the worm wheel 45 drives the transmission rod 43 to rotate, and the pull rope 44 is wound through the transmission rod 43, and the sealing plate 38 is pulled close to the transmission rod 43 by the pull rope 44, so that the sealing plate 38 is no longer in contact with the sealing buffer 37, and the second spring 41 can be compressed by the sealing plate 38. At this time, the fuel or The air passes through the sealing plate 38 and the valve body 36, thereby realizing the supply of fuel or air. The worm wheel 45 and the worm 46 can also achieve self-locking, thereby ensuring the continuous flow of air or gas. When the user needs to cut off the fuel or air, at this time, it is only necessary to lift the handle 2 and the worm 46 so that the worm wheel 45 and the worm 46 are no longer meshed. At this time, under the action of the second spring 41, the sealing plate 38 pulls the pull rope 44 to reset, so that the transmission rod 43 and the worm wheel 45 rotate in the opposite direction until one side of the sealing plate 38 is tightly fitted with the sealing buffer 37. At this time, the fuel or air can be cut off instantly, which can effectively avoid accidents, thereby improving safety and facilitating users to quickly cut off the air or fuel. It should be noted that there is a gap between the third pipe 18 and the first pipe 20, there is a gap between the second pipe 14 and the fourth pipe 19, there are six groups of diverter plates 23, the first diverter port 22, the diverter plate 23 and the second diverter port 24 are all inclined, and the inclination angle is the same, which can spray the fuel and air mixture evenly, so that the fuel can be fully burned in all directions, the anchors 17 are all V-shaped, and the two adjacent groups of anchors 17 are perpendicular to each other, and the second pipe 14 and the first refractory pipe 15 can be connected by the anchors 17, and the above-mentioned distribution of the anchors 17 can resist static loads, thermal stresses, and mechanical vibrations. Or rotate, the control ends of the first electric push rod 9 and the motor 10 are electrically connected to the external power supply through an external switch, which is convenient for the operation of the device. The bottom end of the stabilizing block 6 is provided with a buckle groove matched with the receiving threaded sleeve 12, and the bottom ends of the latches 13 pass through the stabilizing block 6 and are slidably connected with the receiving threaded sleeve 12, which is convenient for limiting the stabilizing block 6 and the receiving threaded sleeve 12. The control ends of the igniter 28 and the second electric push rod 34 are electrically connected to the external power supply through an external switch, which is convenient for the operation of the device. The worm gears 45 are respectively meshed with the worm 46 for convenient transmission. The sizes of the slide grooves 47 are respectively matched with the sizes of the sliders 48 for convenient limiting and sliding.
[0018] When the user uses the device for combustion, the user rotates the handle 2, and the handle 2 drives the worm 46 to rotate, and the rotating worm 46 drives the worm wheel 45 to rotate, and the worm wheel 45 drives the transmission rod 43 to rotate, and the pull rope 44 is wound through the transmission rod 43, and the sealing plate 38 is pulled close to the transmission rod 43 by the pull rope 44, so that the sealing plate 38 is no longer in contact with the sealing buffer 37. At the same time, the second spring 41 can be compressed by the sealing plate 38. At this time, the fuel or air passes through between the sealing plate 38 and the valve body 36, thereby realizing the supply of fuel or air. The worm wheel 45 and the worm 46 can also complete self-locking, so as to ensure that the air or gas continues to flow. When the user needs to cut off the fuel or air, at this time, only the handle 2 and the worm 46 need to be turned up The worm gear 45 and the worm 46 are no longer meshed. At this time, the sealing plate 38 pulls the pull rope 44 to reset under the action of the second spring 41, so that the transmission rod 43 and the worm gear 45 rotate in the opposite direction until one side of the sealing plate 38 is tightly fitted with the sealing buffer 37. At this time, the fuel or air can be cut off instantly, which can effectively avoid accidents and thus improve safety. The fuel enters the interior of the first pipeline 20 through the fourth pipeline 19, and the air enters between the third pipeline 18 and the first pipeline 20 through the second pipeline 14 and the fourth pipeline 19. The fuel is discharged outwardly at an angle under the action of the blades of the diverter fan 21 and the first diverter port 22. When the fuel passes through the diverter plate 23 and the second diverter port 24, it can be connected with the air between the third pipeline 18 and the first pipeline 20 The fully mixed fuel and air can be discharged through the diverter plate 23 and the second diverter port 24, and the fuel and air mixture discharged from the different second diverter ports 24 can be ignited by the igniter 28. At this time, the flame sprayed out by the device is in a swirl shape, and the fuel and air mixture can be evenly sprayed through the evenly distributed diverter plate 23 and the second diverter port 24, so that the fuel can be fully burned in all directions, avoiding local high temperature inside the furnace body 1. By improving the diffusion mode of the fuel and air mixture, not only the combustion speed can be accelerated, but also the burnout rate can be improved, and at the same time, the fuel consumption can be effectively reduced, thereby achieving the effect of energy saving, consumption reduction, cost reduction and efficiency improvement. Before the fuel and air mixture is sprayed out through the second diverter port 24, the ignition The igniter 28 starts to work until it is ignited. After the ignition is completed, the user controls the output end of the second electric push rod 34 to shorten. At this time, the second electric push rod 34 drives the lower pressure plate 33 to move upward. At the same time, the ignition seat 27 moves downward under the action of the first spring 29's own resilience. The ignition seat 27 drives the igniter 28 and one end of the connecting rod 32 to move downward. At the same time, the other end of the connecting rod 32 is tightly fitted with the bottom end of the lower pressure plate 33. When the igniter 28 is completely inside the receiving groove 26, the connecting rod 32 is in a horizontal state. Retracting the igniter 28 can prevent it from being burned by flames for a long time, thereby increasing its service life. When the user needs to perform maintenance, the user first removes the bolts between the closing plate 5 and the mounting plate 3, and then the user controls the motor 10 to work.The output end of the motor 10 drives the threaded rod 11 to rotate, and the rotating threaded rod 11 can make the receiving threaded sleeve 12 and drive the stabilizing block 6, the closing plate 5, the second pipe 14 and the fourth pipe 19 to move to the side away from the furnace body 1. At this time, the stabilizing block 6 slides on the top of the sliding rod 7, and the stability of the movement of the closing plate 5, the second pipe 14 and the fourth pipe 19 is improved by the stabilizing block 6 and the sliding rod 7. When the receiving threaded sleeve 12 and the closing plate 5 move to one side of the motor 10, the user controls the movement of the push plate 8 through the first electric push rod 9, so that the bottom end of the latch 13 is no longer inside the receiving threaded sleeve 12. At this time, the user can remove the closing plate 5, the second pipe 14 and the fourth pipe 19, so as to facilitate the user to inspect and maintain the third pipe 18, the first pipe 20 and the refractory base 25. After the user completes the inspection and maintenance, Put it into the top of the bracket 4 so that the slide bar 7 is inside the stabilizing block 6, and the receiving threaded sleeve 12 is also inside the buckle groove at the bottom end of the stabilizing block 6. Then the user inserts the pin 13 into the receiving threaded sleeve 12 through the first electric push rod 9 to complete the limit work. The user resets the closing plate 5, the second pipe 14 and the fourth pipe 19 through the motor 10 and the threaded rod 11, and finally tightens it with bolts. This device is not only convenient for users to carry out inspection and maintenance work, but also can quickly cut off the air or fuel, thereby improving its safety of use. At the same time, this device can also ensure that the fuel is sprayed and burned in all directions without dead ends, avoiding local high temperature inside the furnace body 1, thereby improving the fuel effect and product yield, and at the same time can effectively reduce fuel consumption, thereby achieving the effect of energy saving, consumption reduction, cost reduction and efficiency improvement.
[0019] It will be apparent to those skilled in the art that the invention is not limited to the details of the exemplary embodiments described above and that the invention can be implemented in other specific forms without departing from the spirit or essential features of the invention. Therefore, the embodiments should be considered exemplary and non-limiting in all respects, and the scope of the invention is defined by the appended claims rather than the foregoing description, and it is intended that all variations falling within the meaning and scope of the equivalent elements of the claims be included in the invention. Any reference numeral in a claim should not be considered as limiting the claim to which it relates.
Claims
1. An energy-saving swirl-type omnidirectional spray burner for a decomposition furnace, characterized in that: The invention comprises a furnace body (1), an installation and maintenance mechanism, an ignition mechanism and a rapid cut-off mechanism, wherein the middle and upper part of the furnace body (1) is connected to a second pipe (14) through the installation and maintenance mechanism, and one end of the second pipe (14) is located inside the furnace body (1), one end of the second pipe (14) is connected to a first refractory pipe (15) through bolts, one end of the first refractory pipe (15) is fixedly connected to a second refractory pipe (16), an inner wall of the first refractory pipe (15) is evenly fixedly connected to an anchor (17), and the middle part of the anchor (17) is fixedly connected to the outer wall of the second pipe (14), one end of the second pipe (14) is connected to a third pipe (18), and the surface of the third pipe (18) is in contact with the inner wall of the second refractory pipe (16), a fourth pipe (19) is arranged inside the second pipe (14), and the second pipe (1 One end of the fourth pipe (19) is connected to the first pipe (20) by a bolt, one end of the fourth pipe (19) is connected to the first pipe (20), and the bottom end of the first pipe (20) is fixedly connected to the bottom end of the third pipe (18), the inner wall of the bottom end of the first pipe (20) is fixedly connected to a diverter fan (21), the bottom end of the first pipe (20) is uniformly provided with a first diverter port (22), and the first diverter port (22) is respectively located at the top of one side of the blade of the diverter fan (21), the bottom end of the third pipe (18) is uniformly provided with a second diverter port (24), and the second diverter port (24) is respectively corresponding to the first diverter port (22), a diverter plate (23) is uniformly fixedly connected between the first pipe (20) and the third pipe (18), and both ends are respectively located at the bottom ends of the first diverter port (22) and the second diverter port (24).
2. The energy-saving swirl-type omnidirectional spray burner for a decomposition furnace according to claim 1, characterized in that: There is a gap between the third pipe (18) and the first pipe (20), there is a gap between the second pipe (14) and the fourth pipe (19), there are six groups of the diverter plates (23), the first diverter port (22), the diverter plates (23) and the second diverter port (24) are all inclined and have the same inclination angle, the anchors (17) are all V-shaped, and two adjacent groups of anchors (17) are perpendicular to each other.
3. The energy-saving swirl-type omnidirectional spray burner for a decomposition furnace according to claim 1, characterized in that: The installation and maintenance mechanism comprises a mounting plate (3), a bracket (4), a closing plate (5), a stabilizing block (6), a sliding rod (7), a push plate (8), a first electric push rod (9), a motor (10), a threaded rod (11), a receiving threaded sleeve (12) and a latch (13); the middle and upper part of the furnace body (1) is connected to the mounting plate (3) by bolts; one side of the mounting plate (3) is fixedly connected to the bracket (4); one side of the mounting plate (3) is connected to the closing plate (5) by bolts; and both the closing plate (5) and the mounting plate (3) are arc-shaped and compatible with the surface of the furnace body (1); the middle part of the closing plate (5) is fixedly connected to the second pipe (14); the bottom end of the closing plate (5) is fixedly connected to the stabilizing block ( 6), the bottom end of the closing plate (5) is symmetrically slidably connected to a slide rod (7), and the slide rods (7) are fixedly connected to the bracket (4), the middle part of the stabilizing block (6) is fixedly connected to a push plate (8), the inner wall of the top end of the stabilizing block (6) is provided with a first electric push rod (9), and the output end of the first electric push rod (9) is fixedly connected to the push plate (8), one end of the bracket (4) is provided with a motor (10), the output end of the motor (10) is fixedly connected to a threaded rod (11), and one end of the threaded rod (11) is connected to the bracket (4) through a bearing, one end of the threaded rod (11) is threadedly connected to a receiving threaded sleeve (12), and both ends of the push plate (8) are fixedly connected to a latch (13).
4. The energy-saving swirl-type omnidirectional spray burner for a decomposition furnace according to claim 3, characterized in that: The control ends of the first electric push rod (9) and the motor (10) are both electrically connected to an external power source via an external switch.
5. The energy-saving swirl-type omnidirectional spray burner for a decomposition furnace according to claim 3, characterized in that: The bottom end of the stabilizing block (6) is provided with a buckle groove matched with the receiving threaded sleeve (12), and the bottom end of the latch pin (13) passes through the stabilizing block (6) and is slidably connected to the receiving threaded sleeve (12).
6. The energy-saving swirl-type omnidirectional spray burner for a decomposition furnace according to claim 1, characterized in that: The ignition mechanism comprises a refractory base (25), a receiving groove (26), an ignition seat (27), an igniter (28), a first spring (29), a groove (30), a connecting groove (31), a connecting rod (32), a lower pressure plate (33) and a second electric push rod (34); the bottom end of the third pipe (18) is fixedly connected to the refractory base (25); the top end of the refractory base (25) is evenly provided with receiving grooves (26), and the receiving grooves (26) are respectively corresponding to the second diversion ports (24); the inside of the receiving grooves (26) is slidably connected to the ignition seat (27); the top end of the ignition seat (27) is provided with two groups of igniters (28); the bottom end of the ignition seat (27) is symmetrically fixedly connected to the first spring (29), and the bottom ends of the first springs (29) are respectively fixedly connected to the inner wall of the receiving groove (26). The refractory base (25) is fixedly connected, a groove (30) is provided in the middle of the refractory base (25), connecting grooves (31) are evenly provided inside the refractory base (25), and both ends of the connecting groove (31) are respectively connected to the receiving groove (26) and the groove (30), the inside of the connecting groove (31) is connected to a connecting rod (32) via a rotating shaft, and one end of the connecting rod (32) is connected to the ignition seat (27) via a rotating shaft, and the other end of the connecting rod (32) extends to the inside of the groove (30), and the inside of the groove (30) is slidably connected to a lower pressure plate (33), and a second electric push rod (34) is provided on the inner wall of the top end of the groove (30), and the output end of the second electric push rod (34) is fixedly connected to the lower pressure plate (33), and one end of the connecting rod (32) is slidably connected to the bottom of the lower pressure plate (33).
7. The energy-saving swirl-type omnidirectional spray burner for a decomposition furnace according to claim 6, characterized in that: The control ends of the igniter (28) and the second electric push rod (34) are both electrically connected to an external power source via an external switch.
8. The energy-saving swirl-type omnidirectional spray burner for a decomposition furnace according to claim 1, characterized in that: The quick shutoff mechanism comprises a sixth pipeline (35), a valve body (36), a sealing buffer (37), a sealing plate (38), a fixing sleeve (39), a fixing ring (40), a second spring (41), a transmission groove (42), a transmission rod (43), a pull rope (44), a worm gear (45), a worm (46), a sliding groove (47), a sliding block (48) and a handle (2); one end of the second pipeline (14) is connected to the sixth pipeline (35); one end of the sixth pipeline (35) and one end of the second pipeline (14) are both connected by bolts. A valve body (36) is connected, a sealing buffer (37) is symmetrically fixedly connected to the interior of the valve body (36), a sealing plate (38) is symmetrically arranged inside the valve body (36), and one end of the sealing plate (38) is respectively in contact with the sealing buffer (37), a fixing sleeve (39) is fixedly connected to the middle of the valve body (36), and both ends of the fixing sleeve (39) are respectively slidably connected to the middle of the sealing plate (38), and a fixing ring (40) is symmetrically fixedly connected to the interior of the fixing sleeve (39), and the fixing ring (40) The ends of the valve bodies (36) that are away from each other are fixedly connected to a second spring (41), and one end of the second spring (41) is fixedly connected to the middle of the sealing plate (38). A transmission groove (42) is provided at the top of the valve body (36). A transmission rod (43) is connected to the inside of the valve body (36) via a bearing, and the top of the transmission rod (43) is located inside the transmission groove (42). A pull rope (44) is fixedly connected to the middle of the sealing plate (38), and one end of the pull rope (44) passes through the second spring (41) and the fixing ring (40). ) is fixedly connected to a transmission rod (43), the top end of the transmission rod (43) is fixedly connected to a worm wheel (45), a worm (46) is arranged inside the transmission groove (42), and one end of the worm (46) extends to the outside of the valve body (36), the inner wall of the transmission groove (42) is symmetrically provided with sliding grooves (47), the inner walls of the sliding grooves (47) are all slidably connected to sliders (48), and the sliders (48) are connected to both ends of the worm (46) through bearings, and one end of the worm (46) is fixedly connected to a handle (2).
9. The energy-saving swirl-type omnidirectional spray burner for a decomposition furnace according to claim 8, characterized in that: The worm wheels (45) are respectively meshed with the worms (46), and the sizes of the slide grooves (47) are respectively matched with the sizes of the slide blocks (48).
Citation Information
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