Automatic spraying dust removal device for coal mine

By designing an automated coal mine spray dust removal device, the nozzle swings back and forth with a motor-driven worm gear mechanism, the existing spray dust removal device has solved the problems of poor dust reduction and insufficient portability, and achieved more efficient dust removal and convenient on-site application.

CN119616575AInactive Publication Date: 2025-03-14魏景龙
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Patent Information

Application Number
CN202510114540.0
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-01-24
Publication Date
2025-03-14
Estimated Expiration
Not applicable · inactive patent

AI Technical Summary

Technical Problem

The existing spray dust removal device cannot swing back and forth during the spraying process, the dust reduction effect is poor, and the portability is insufficient.

Method used

An automated spray dust removal device for coal mines is designed, including a base, a swing spray mechanism and a disassembly and assembly mechanism. The motor drives the worm gear to rotate through the worm, causing the stainless steel pipe and the nozzle to swing back and forth, thereby achieving automated spray dust removal. At the same time, the device is designed to facilitate disassembly and assembly and transportation.

Benefits of technology

The device improves dust removal through an automatic back and forth spray, and through a portable design, it makes the device easier to move and install between different coal mine sites.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention discloses an automatic spraying dust removal device for a coal mine. The automatic spraying dust removal device comprises a base, a swinging spraying mechanism and a dismounting mechanism, the swing spraying mechanism comprises a plate body detachably connected to the top of the base, the top of the plate body is fixedly connected with a support and a supporting seat, a motor is fixedly installed on the supporting seat, an output shaft of the motor is fixedly connected with a worm, the outer side of the worm is connected with a worm gear in a meshed mode, and the worm gear is fixedly connected with the support. One side of the worm gear is rotationally connected with the bracket through a rotating shaft, and one side of the worm gear is fixedly connected with a connecting plate; according to the automatic spraying dust removal device for the coal mine, the swing spraying mechanism and the disassembly and assembly mechanism are arranged on the base, after a motor drives a worm gear to rotate through a worm, a connecting arm can drive a stainless steel pipe to swing back and forth through a movable block, and therefore a hollow shell can drive a spray head to conduct swing type spraying dust removal; and the swinging spraying mechanism is also convenient to disassemble and assemble on the base, so that the spraying dust removal device is convenient to transport and carry.
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Description

Technical Field

[0001] The invention relates to the technical field of mining dust removal, in particular to an automatic spray dust removal device for coal mines. Background Art

[0002] As we all know, it is the area where humans mine coal resources in coal-rich mining areas, which is generally divided into underground coal mines and open-pit coal mines. When the coal seam is far from the surface, it is generally chosen to dig tunnels underground to mine coal, which is an underground coal mine. When the coal seam is very close to the surface, it is generally chosen to directly strip the surface soil layer to mine coal, which is an open-pit coal mine. Most of China's coal mines are underground coal mines. The scope of coal mines includes a large area above and below the ground and related facilities. Coal mines are reasonable spaces excavated by humans when digging geological layers rich in coal, usually including tunnels, shafts, and mining faces. Coal is the most important solid fuel and a type of combustible organic rock. It is formed by lush plants growing in a certain geological age, gradually accumulating into thick layers in a suitable geological environment, and buried in water or mud, and formed by natural coalification over a long geological period; there are many types of coal mining methods, and the coal mining methods used by the world's major coal-producing countries are generally divided into two categories: wall type and column type. These two different types of coal mining methods are very different in terms of coal mining systems and mining processes. According to different mining geological and technical conditions, different coal mining systems and mining processes can be combined to form a variety of coal mining methods. For example, under different geological and technical conditions, longwall mining, pillar mining or other coal mining methods can be used, and longwall and pillar mining methods are very different in terms of coal mining systems and mining processes. Therefore, it can be considered that coal mining methods are composed of two parts: coal mining process and mining tunnel layout.

[0003] During the coal mining process, dust composed of ore particles and other powdery materials will be generated. The large amount of dust generated will cause potential harm to the surrounding environment and human body. Therefore, it cannot be discharged directly into the atmosphere and must undergo dust removal treatment.

[0004] The existing technology usually adopts the method of spray dust reduction to settle the dust generated during coal mining, but the existing spray dust removal device is usually fixed in one direction to spray, and does not have the function of swinging back and forth during the spraying process to improve the dust reduction effect, and the existing spray dust removal device also needs to be improved in portability; therefore, an automated spray dust removal device for coal mines is proposed. Summary of the invention

[0005] The purpose of the present invention is to provide an automatic spray dust removal device for coal mines to solve the problems raised in the above background technology.

[0006] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: an automatic spray dust removal device for coal mines, comprising: a base, a swing spray mechanism and a disassembly and assembly mechanism;

[0007] The swing spray mechanism comprises a plate body detachably connected to the top of the base, the top of the plate body is respectively fixedly connected to a bracket and a support seat, a motor is fixedly installed on the support seat, the output shaft of the motor is fixedly connected to a worm, the outer side of the worm is meshingly connected to a worm wheel, one side of the worm wheel is rotatably connected to the bracket through a rotating shaft, one side of the worm wheel is fixedly connected to a connecting plate, one side of the connecting plate is rotatably connected to a connecting arm, one side of the connecting arm is rotatably connected to a movable block, a stainless steel pipe is fixedly embedded in the interior of the movable block, the stainless steel pipe is rotatably connected to the interior of the bracket, one end of the stainless steel pipe is connected to a hollow shell, and one side of the hollow shell is evenly connected to a spray head;

[0008] The disassembly and assembly mechanism includes a support block fixedly connected to the top of the base and a slot symmetrically opened on the plate body, the support block is internally rotatably connected with a bidirectional screw rod, one end of the bidirectional screw rod is fixedly connected to a main shaft, one end of the main shaft is fixedly connected to a stop block, a torsion spring is mounted on the main shaft, the two ends of the torsion spring are respectively fixedly connected to the support block and the stop block, sliders are threadedly mounted on the two opposite threads of the bidirectional screw rod, one side of the slider is fixedly connected with an insert block for inserting into the slot, the slider is internally slidably connected with a rod body, and one end of the rod body is fixedly connected to the support block.

[0009] By adopting the above technical solution, the motor can drive the worm to rotate clockwise after starting, so that the worm wheel can rotate under the action of the worm, and then the connecting arm can drive the movable block to rotate under the action of the connecting plate, so that the movable block can drive the stainless steel pipe to swing back and forth inside the bracket, so that the hollow shell can drive the nozzle to swing back and forth under the action of the stainless steel pipe to perform spray dust removal work; in addition, when the plate body is placed on the base, the main shaft can be loosened so that the main shaft can drive the bidirectional lead screw to rotate counterclockwise under the resetting action of the torsion spring, so that the two sliders can move closer to each other on the rod body, and then the plug block can be inserted into the slot to fix the plate body, and after rotating the main shaft clockwise, the two sliders can move away from each other, so that after the plug block is moved out of the slot, the swinging spray mechanism can be easily disassembled.

[0010] Preferably, a baffle is fixedly connected to the top of the base, one side of the baffle is fixedly connected to the rod body, and the inside of the baffle is rotatably connected to the bidirectional screw rod through a bearing.

[0011] By adopting the above technical solution, it is possible to facilitate supporting the rod body and also to reduce the rotation load of the bidirectional screw rod.

[0012] Preferably, a water pump is fixedly installed on the top of the base, the water inlet of the water pump is connected to a water tank through a water inlet pipe, the water tank is fixedly connected to the top of the base, and the water outlet of the water pump is connected to a stainless steel pipe through a water outlet hose.

[0013] By adopting the above technical solution, after the water pump is started, water can be pumped from the water tank through the water inlet pipe, and the water can be transported to the stainless steel pipe and the hollow shell through the water outlet hose without affecting the normal rotation of the stainless steel pipe.

[0014] Preferably, the top of the water tank is connected to a water injection pipe, and the top thread of the water injection pipe is sleeved with a threaded cover.

[0015] By adopting the above technical solution, it is convenient to fill water into and seal the water tank.

[0016] Preferably, universal wheels are evenly and fixedly mounted on the bottom of the base.

[0017] By adopting the above technical solution, the base can be easily moved.

[0018] Preferably, a first handle is fixedly connected to the top of the base.

[0019] By adopting the above technical solution, the base can be easily pushed.

[0020] Preferably, a second handle is fixedly connected to one side of the stopper.

[0021] By adopting the above technical solution, the main shaft can be easily rotated through the stopper.

[0022] Preferably, a battery for supplying power to the motor and the water pump is fixedly embedded inside the base.

[0023] By adopting the above technical solution, the device does not need to be connected to an external power supply when in use.

[0024] In summary, the present application includes at least one of the following beneficial technical effects:

[0025] The automatic spray dust removal device for coal mines is provided with a swinging spray mechanism and a disassembly and assembly mechanism on the base respectively, so that after the motor drives the worm gear to rotate through the worm, the connecting arm can drive the stainless steel pipe to swing back and forth through the movable block, so that the hollow shell can drive the nozzle to perform swinging spray dust reduction, and the swinging spray mechanism is also easy to disassemble and assemble on the base, so that the spray dust removal device is easy to transport and carry; through the above settings, the spray dust removal device for coal mines has the function of automatically swinging the spray back and forth when in use, and also effectively improves the portability of the spray dust removal device. BRIEF DESCRIPTION OF THE DRAWINGS

[0026] Figure 1 It is a structural schematic diagram of the coal mine automatic spray dust removal device of the present invention;

[0027] Figure 2 It is an enlarged schematic diagram of area A of the structural schematic diagram of the coal mine automatic spray dust removal device of the present invention;

[0028] Figure 3 It is a structural schematic diagram of the swing spray mechanism in the coal mine automatic spray dust removal device of the present invention;

[0029] Figure 4 It is an enlarged schematic diagram of area B of the structural schematic diagram of the swing spray mechanism in the coal mine automatic spray dust removal device of the present invention;

[0030] Figure 5 It is a structural schematic diagram of the disassembly and assembly mechanism of the coal mine automatic spray dust removal device of the present invention;

[0031] Figure 6 It is an enlarged schematic diagram of area C of the structural schematic diagram of the disassembly and assembly mechanism in the coal mine automatic spray dust removal device of the present invention.

[0032] In the figure: 1. base; 10. universal wheel; 11. first handle; 2. swing spray mechanism; 20. plate; 21. bracket; 22. support seat; 23. motor; 24. worm; 25. worm wheel; 26. connecting plate; 27. connecting arm; 28. movable block; 29. ​​stainless steel pipe; 201. hollow shell; 202. nozzle; 203. rotating shaft; 204. water tank; 205. water pump; 206. water inlet pipe; 207. water outlet hose; 208. water injection pipe; 209. threaded cover; 3. disassembly and assembly mechanism; 30. slot; 31. plug block; 32. slider; 33. two-way screw rod; 34. rod body; 35. main shaft; 36. torsion spring; 37. support block; 38. stop block; 39. second handle; 301. baffle. DETAILED DESCRIPTION

[0033] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0034] See also Figure 1-Figure 6 , the present invention provides a technical solution: an automatic spray dust removal device for coal mines, comprising: a base 1, a swing spray mechanism 2 and a disassembly and assembly mechanism 3;

[0035] Firstly, in order to enable the motor 23 to drive the worm 24 to rotate clockwise after starting, so that the worm wheel 25 can rotate under the action of the worm 24, and then the connecting arm 27 can drive the movable block 28 to rotate under the action of the connecting plate 26, so that the movable block 28 can drive the stainless steel pipe 29 to swing back and forth inside the bracket 21, so that the hollow shell 201 can drive the nozzle 202 to swing back and forth under the action of the stainless steel pipe 29 to perform spray dust removal work; the swinging spray mechanism 2 includes a plate body 20 detachably connected to the top of the base 1, the top of the plate body 20 is respectively fixedly connected to the bracket 21 and the support seat 22, the motor 23 is fixedly installed on the support seat 22, the output shaft of the motor 23 is fixedly connected to the worm 24, the outer side of the worm 24 is meshingly connected to the worm wheel 25, one side of the worm wheel 25 is rotatably connected to the bracket 21 through the rotating shaft 203, and one side of the worm wheel 25 is fixedly connected to the connecting plate 2 6. A connecting arm 27 is rotatably connected to one side of the connecting plate 26, and a movable block 28 is rotatably connected to one side of the connecting arm 27. A stainless steel pipe 29 is fixedly embedded inside the movable block 28. The stainless steel pipe 29 is rotatably connected to the inside of the bracket 21. One end of the stainless steel pipe 29 is connected to the hollow shell 201, and one side of the hollow shell 201 is evenly connected to the nozzle 202. In order to enable the water pump 205 to pump water from the water tank 204 through the water inlet pipe 206 after starting, and to transport water to the stainless steel pipe 29 and the hollow shell 201 through the water outlet hose 207, and not affecting the normal rotation of the stainless steel pipe 29, a water pump 205 is fixedly installed on the top of the base 1, and the water inlet of the water pump 205 is connected to the water tank 204 through the water inlet pipe 206. The water tank 204 is fixedly connected to the top of the base 1, and the water outlet of the water pump 205 is connected to the stainless steel pipe 29 through the water outlet hose 207.

[0036] Secondly, when the plate body 20 is placed on the base 1, the main shaft 35 can be loosened so that the main shaft 35 drives the bidirectional screw rod 33 to rotate counterclockwise under the reset action of the torsion spring 36, so that the two sliders 32 can move closer to each other on the rod body 34, and then the plug block 31 is inserted into the slot 30 to fix the plate body 20, and after the main shaft 35 is rotated clockwise, the two sliders 32 can be moved away from each other, so that the plug block 31 can be moved out of the slot 30 to facilitate the disassembly of the swing spray mechanism 2; the disassembly and assembly mechanism 3 includes a support block 37 fixedly connected to the top of the base 1 and a slot 30 symmetrically opened on the plate body 20, and the internal rotation of the support block 37 is connected to the bidirectional screw rod 33, one end of the bidirectional screw rod 33 is fixed A main shaft 35 is connected, one end of the main shaft 35 is fixedly connected to a stopper 38, a torsion spring 36 is sleeved on the main shaft 35, and the two ends of the torsion spring 36 are respectively fixedly connected to the support block 37 and the stopper 38, and the two opposite threads of the two-way screw rod 33 are threadedly sleeved with sliders 32, one side of the slider 32 is fixedly connected to an insert block 31 for inserting into the slot 30, and the inside of the slider 32 is slidably connected to a rod body 34, and one end of the rod body 34 is fixedly connected to the support block 37; in order to facilitate the support of the rod body 34 and to facilitate the reduction of the rotation load of the two-way screw rod 33, a baffle 301 is fixedly connected to the top of the base 1, one side of the baffle 301 is fixedly connected to the rod body 34, and the inside of the baffle 301 is rotatably connected to the two-way screw rod 33 through a bearing;

[0037] Again, in order to facilitate the filling and sealing of the water tank 204, the top of the water tank 204 is connected to a water filling pipe 208, and the top thread of the water filling pipe 208 is threadedly sleeved with a threaded cover 209; in order to facilitate the movement of the base 1, the bottom of the base 1 is evenly and fixedly installed with universal wheels 10; in order to facilitate the pushing of the base 1, the top of the base 1 is fixedly connected with a first handle 11; in order to facilitate the rotation of the main shaft 35 by the stopper 38, a second handle 39 is fixedly connected to one side of the stopper 38; in order to facilitate the use of the device without connecting to an external power supply, a battery for powering the motor 23 and the water pump 205 is fixedly embedded inside the base 1.

[0038] According to the above technical scheme, the working steps of this scheme are summarized and sorted out: when in use, after the motor 23 is started, it can drive the worm 24 to rotate clockwise, so that the worm wheel 25 can rotate under the action of the worm 24, and then the connecting arm 27 can drive the movable block 28 to rotate under the action of the connecting plate 26, so that the movable block 28 can drive the stainless steel pipe 29 to swing back and forth inside the bracket 21, so that the hollow shell 201 can drive the nozzle 202 to swing back and forth under the action of the stainless steel pipe 29 to perform spray dust removal work; in addition, when the plate body 20 is placed on the base 1, the main shaft 35 can be loosened so that the main shaft 35 drives the bidirectional screw 33 to rotate counterclockwise under the reset action of the torsion spring 36, so that the two sliders 32 can move closer to each other on the rod body 34, so that the plug block 31 can be inserted into the slot 30 to fix the plate body 20, and after the main shaft 35 is rotated clockwise, the two sliders 32 can be moved away from each other, so that the plug block 31 can be moved out of the slot 30 to facilitate the disassembly of the swing spray mechanism 2.

[0039] In summary: the present coal mine automatic spray dust removal device arranges a swinging spray mechanism 2 and a disassembly and assembly mechanism 3 on the base 1 respectively, so that after the motor 23 drives the worm gear 25 to rotate through the worm 24, the connecting arm 27 can drive the stainless steel pipe 29 to swing back and forth through the movable block 28, so that the hollow shell 201 can drive the nozzle 202 to perform swinging spray dust reduction, and the swinging spray mechanism 2 is also easy to be disassembled and assembled on the base 1, so as to facilitate the transportation and carrying of the spray dust removal device.

[0040] Parts not involved in the present invention are the same as the prior art or can be implemented by the prior art. Although the embodiments of the present invention have been shown and described, it is understood by those skilled in the art that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A coal mine automatic spray dust removal device, characterized in that: include: A base (1), a swing spray mechanism (2) and a disassembly and assembly mechanism (3); The swing spray mechanism (2) comprises a plate body (20) detachably connected to the top of the base (1); the top of the plate body (20) is respectively fixedly connected to a bracket (21) and a support seat (22); a motor (23) is fixedly mounted on the support seat (22); an output shaft of the motor (23) is fixedly connected to a worm (24); the outer side of the worm (24) is meshingly connected to a worm wheel (25); one side of the worm wheel (25) is rotatably connected to the bracket (21) via a rotating shaft (203); and the worm wheel (25) is rotatably connected to the bracket (21) via a rotating shaft (203). A connecting plate (26) is fixedly connected to one side of the connecting plate (26), a connecting arm (27) is rotatably connected to one side of the connecting arm (27), a movable block (28) is rotatably connected to one side of the connecting arm (27), a stainless steel pipe (29) is fixedly embedded inside the movable block (28), the stainless steel pipe (29) is rotatably connected to the inside of the bracket (21), one end of the stainless steel pipe (29) is connected to a hollow shell (201), and one side of the hollow shell (201) is evenly connected to a nozzle (202); The disassembly and assembly mechanism (3) comprises a support block (37) fixedly connected to the top of the base (1) and a slot (30) symmetrically opened on the plate body (20); a bidirectional screw rod (33) is rotatably connected inside the support block (37); one end of the bidirectional screw rod (33) is fixedly connected to a main shaft (35); one end of the main shaft (35) is fixedly connected to a stopper (38); a torsion spring (36) is sleeved on the main shaft (35); two ends of the torsion spring (36) are respectively fixedly connected to the support block (37) and the stopper (38); two opposite threads of the bidirectional screw rod (33) are threadedly sleeved with sliders (32); one side of the slider (32) is fixedly connected to an insert block (31) for inserting into the slot (30); a rod body (34) is slidably connected inside the slider (32); one end of the rod body (34) is fixedly connected to the support block (37).

2. The coal mine automatic spray dust removal device according to claim 1, characterized in that: A baffle (301) is fixedly connected to the top of the base (1), one side of the baffle (301) is fixedly connected to the rod body (34), and the interior of the baffle (301) is rotatably connected to the bidirectional screw rod (33) via a bearing.

3. The coal mine automatic spray dust removal device according to claim 2 is characterized in that: A water pump (205) is fixedly mounted on the top of the base (1); a water inlet of the water pump (205) is connected to a water tank (204) via a water inlet pipe (206); the water tank (204) is fixedly connected to the top of the base (1); and a water outlet of the water pump (205) is connected to a stainless steel pipe (29) via a water outlet hose (207).

4. The coal mine automatic spray dust removal device according to claim 3 is characterized in that: The top of the water tank (204) is connected to a water injection pipe (208), and the top of the water injection pipe (208) is threadedly sleeved with a threaded cover (209).

5. The coal mine automatic spray dust removal device according to claim 3 is characterized by: Universal wheels (10) are evenly and fixedly mounted on the bottom of the base (1).

6. The coal mine automatic spray dust removal device according to claim 5, characterized in that: A first handle (11) is fixedly connected to the top of the base (1).

7. The coal mine automatic spray dust removal device according to claim 1, characterized in that: A second handle (39) is fixedly connected to one side of the stopper (38).

8. The coal mine automatic spray dust removal device according to claim 6, characterized in that: A storage battery for supplying power to the motor (23) and the water pump (205) is fixedly embedded inside the base (1).

Citation Information

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