Crab weight sorting machine

By designing a crab weight sorting machine including conveyor belts, turntables, limit plates, weighing sensors and control systems, the problems of low efficiency and low accuracy of traditional sorting methods are solved, and efficient and accurate automated sorting is achieved.

CN119632078APending Publication Date: 2025-03-18ANHUI ZUITUOHU FOOD CO LTD
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Patent Information

Application Number
CN202411964509.8
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-12-30
Publication Date
2025-03-18

AI Technical Summary

Technical Problem

Traditional crab weight sorting methods are inefficient and have low accuracy, making it difficult to meet the needs of modern food processing industries for efficient and precise sorting.

Method used

A crab weight sorting machine including a conveyor belt, turntable, limit plate, weighing sensor and control system is designed to realize the orderly transmission and precise sorting of crabs through automated transmission and weighing processes.

Benefits of technology

It improves the efficiency and accuracy of crab sorting, reduces labor costs, reduces manual intervention, realizes automated sorting, and meets the needs of large-scale production.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention relates to the technical field of crab sorting, in particular to a crab weight sorting machine which comprises a first conveying belt, a square plate is fixed to one side of the first conveying belt, a rotating disc is rotatably inserted into the top end of the square plate, a first motor is installed at the bottom end of the rotating disc, and a fixing plate is fixed to the top end of the first conveying belt. A first limiting plate and a second limiting plate are fixed to the two ends of one side of the first conveying belt correspondingly. A ball screw is movably arranged at the top end of the connecting plate through a limiting plate, and the surface of the ball screw is rotationally sleeved with a lantern ring through threads. According to the crab sorting device, through cooperative use of the rotating disc, the fixing plate, the first limiting plate, the second limiting plate, the square plate and the first motor, the purpose of sequentially conveying crabs in sequence can be achieved, the weighing sensor can complete the sorting task more quickly and accurately, subsequent sorting work is facilitated, and the device works continuously and stably.
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Description

Technical Field

[0001] The invention relates to the technical field of crab sorting, in particular to a crab weight sorting machine. Background Art

[0002] As a high-value aquatic product, crabs are widely used in the catering and food processing industries. As the market's requirements for crab quality continue to increase, crab weight grading has become an important link in ensuring product value and market competitiveness. Traditional crab weight sorting mainly relies on manual operation, which is not only inefficient and labor-intensive, but also easily affected by human factors, resulting in low sorting accuracy and difficulty in meeting the modern food processing industry's demand for efficient and accurate sorting.

[0003] Most of the existing crab weight sorting machines have difficulty in arranging crabs in order, which affects the efficiency of weight sorting and detection. At the same time, some crabs need to be weighed and sorted one by one during sorting, which requires a lot of labor and time and is inconvenient to use.

[0004] Therefore, we proposed a crab weight sorting machine to solve the above problems. Summary of the invention

[0005] The object of the present invention is to provide a crab weight sorting machine to solve the problems raised in the above background technology.

[0006] To achieve the above object, the present invention provides the following technical solution: a crab weight sorting machine, comprising a first conveyor belt,

[0007] A square plate is fixed on one side of the first conveyor belt, and a turntable is rotatably inserted at the top of the square plate, a first motor is installed at the bottom of the turntable, a fixing plate is fixed on the top of the first conveyor belt, a first limit plate and a second limit plate are respectively fixed at both ends of one side of the first conveyor belt, a second conveyor belt is installed on the other side of the first limit plate and the second limit plate, and a third conveyor belt and a fourth conveyor belt are respectively installed on both sides of the second conveyor belt, a weighing sensor is installed in the middle of the second conveyor belt, and a transmission sensor is installed on one side of the weighing sensor;

[0008] A connecting plate is commonly fixed to the top ends of the third conveyor belt and the fourth conveyor belt, and an arc groove is opened at the top end of the connecting plate, a connecting rod is movably inserted in the arc groove, and a movable plate is fixed to the bottom end of the connecting rod, a ball screw is movably provided at the top end of the connecting plate through a limit plate, and a ring is provided on the surface of the ball screw through a threaded rotating sleeve, a second motor is installed on one side of the ball screw, and a controller is installed on one side of the second motor.

[0009] Preferably, circular grooves are provided on the surface of the turntable, and the circular grooves are distributed in a surrounding manner and at equal intervals, so that a large number of crabs can be transported in sequence, thereby improving the orderliness of the transportation.

[0010] Preferably, a slide groove is provided at the top of the connecting plate, and the other end of the connecting rod is slidably inserted in the slide groove, thereby reducing the displacement of the connecting rod after long-term use and limiting the reverse direction of movement of the connecting rod, thereby reducing the number of frequent inspections and repairs.

[0011] Preferably, the fixed plate is arranged in an inclined shape, one side of the fixed plate is fixedly connected to the surface of the first conveyor belt, and the other end of the fixed plate is located close to the turntable, thereby reducing the time for manual sorting and improving automation and convenience.

[0012] Preferably, the first limiting plate and the second limiting plate are symmetrically arranged, and both sides of the first limiting plate and the second limiting plate are fixedly connected to both sides of the first conveyor belt and the second conveyor belt respectively, and one side of the first limiting plate and the second limiting plate is located above the second conveyor belt, and the inner sides of the first limiting plate and the second limiting plate are both arranged to be arc-shaped, and the diameter of the arc is larger than the diameter of the turntable, so that crabs can be stably conveyed in the turntable, reducing the possibility of crabs falling and entering the dead corner of conveying, and improving the reliability of conveying.

[0013] Preferably, the first limiting plate is arranged on one side of the turntable, and the length of the first limiting plate is greater than the diameter of the turntable, so as to reduce the scattering of crabs as the turntable rotates and increase the accuracy of the turntable transmission.

[0014] Preferably, the second limiting plate is arranged on the other side of the turntable surface, an arc groove is opened on the inner side of the second limiting plate, one side of the second limiting plate extends to the middle of the second conveyor belt, and the length of the second limiting plate is greater than the length of the first limiting plate, so that the crabs can be stably conveyed to the middle position of the second conveyor belt, which is convenient for subsequent weighing and centering transmission.

[0015] Preferably, the movable plate is located in the middle above the second conveyor belt, and a gap is left between the bottom end of the movable plate and the top end of the second conveyor belt, so as to protect the surface of the second conveyor belt, reduce the occurrence of scratches, and extend the service life.

[0016] Preferably, one end of the collar is fixedly inserted into one end of the connecting rod, so that the connecting rod and the movable plate can sort the crabs as required, which is convenient for sorting crabs of different weights and can better carry out subsequent processing.

[0017] The present invention provides a crab weight sorting machine, which has the following beneficial effects:

[0018] Through the coordinated use of the turntable, the fixed plate, the first limit plate, the second limit plate, the square plate and the first motor, the purpose of sequentially conveying crabs can be achieved, so that the weighing sensor can complete the sorting task more quickly and accurately, which is convenient for subsequent sorting work, allowing the device to work continuously and stably, meeting the needs of large-scale production, improving the sorting efficiency, reducing labor costs, and reducing manual intervention, so that the device can complete more sorting tasks in a shorter time, thereby saving time and labor costs.

[0019] By using the connecting plate, weighing sensor, transmission sensor, controller, moving plate and collar in coordination, the purpose of automatically sorting crabs of different weights can be achieved, the demand for labor can be reduced, and automation can be realized. Inaccurate weighing or improper sorting due to factors such as fatigue and lack of concentration during manual work can be avoided, and errors caused by human factors can be reduced. Each crab can be accurately classified according to its actual weight, so that the weight range of crabs in each category is uniform, which helps to maintain product quality standards, and can also greatly increase the sorting speed, shorten processing time, and make sorting more convenient. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.

[0021] Figure 1 It is a schematic diagram of a three-dimensional front view of the structure of the present invention;

[0022] Figure 2 It is a schematic front view of a local structure of the present invention;

[0023] Figure 3 It is a schematic diagram of the partial structure explosion of the present invention;

[0024] Figure 4 It is a schematic front view of a local structure of the present invention;

[0025] Figure 5 It is a schematic front view of the structure of the movable plate of the present invention;

[0026] Figure 6 It is a schematic front view of the structure of the connecting rod of the present invention;

[0027] Figure 7 It is a schematic front view of the structure of the arc groove of the present invention;

[0028] Figure 8It is a schematic diagram of the weight transmission process of the present invention.

[0029] In the figure: 1. first conveyor belt; 2. second conveyor belt; 3. third conveyor belt; 4. fourth conveyor belt; 5. turntable; 6. connecting plate; 7. fixing plate; 8. first limit plate; 9. weighing sensor; 10. transmission sensor; 11. second limit plate; 12. square plate; 13. first motor; 14. second motor; 15. controller; 16. connecting rod; 17. ball screw; 18. moving plate; 19. slide groove; 20. arc groove; 21. collar. DETAILED DESCRIPTION

[0030] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0031] According to the attached Figure 3 As shown, a square plate 12 is fixed to one side of the first conveyor belt 1, and a turntable 5 is rotatably inserted at the top of the square plate 12, and a first motor 13 is installed at the bottom of the turntable 5. Circular grooves are opened on the surface of the turntable 5, and the circular grooves are equidistantly distributed in a surrounding manner. When in use, the output end of the first motor 13 drives the turntable 5 to rotate, so that multiple groups of crabs enter the circular grooves of the turntable 5. As the turntable 5 rotates, the crabs rotate, so that the crabs can be conveyed in sequence without manual sorting and weighing one by one.

[0032] According to the attached Figure 2 As shown, a fixing plate 7 is fixed to the top of the first conveyor belt 1, and the fixing plate 7 is arranged to be inclined. One side of the fixing plate 7 is fixedly connected to the surface of the first conveyor belt 1, and the other end of the fixing plate 7 is located close to the turntable 5, so that a large number of crabs can be concentrated in the middle of the first conveyor belt 1 and the fixing plate 7. The gap between the first conveyor belt 1 and the fixing plate 7 is adapted to the length of the crabs, so that the crabs can be gathered and collected, and the position of the crab transmission is limited, so that they can smoothly enter the circular groove of the turntable 5.

[0033] According to the attached Figure 3As shown, a first limiting plate 8 and a second limiting plate 11 are fixed to both ends of one side of the first conveyor belt 1, respectively. The first limiting plate 8 and the second limiting plate 11 are symmetrically arranged. Both sides of the first limiting plate 8 and the second limiting plate 11 are fixedly connected to both sides of the first conveyor belt 1 and the second conveyor belt 2, respectively. One side of the first limiting plate 8 and the second limiting plate 11 are located above the second conveyor belt 2. The inner sides of the first limiting plate 8 and the second limiting plate 11 are both arranged in an arc shape, and the diameter of the arc is greater than the diameter of the turntable 5. The first limiting plate 8 is arranged on one side of the turntable 5, and the length of the first limiting plate 8 is greater than the diameter of the turntable 5. diameter, the second limiting plate 11 is arranged on the other side of the surface of the turntable 5, an arc groove is opened on the inner side of the second limiting plate 11, one side of the second limiting plate 11 extends to the middle of the second conveyor belt 2, the length of the second limiting plate 11 is greater than the length of the first limiting plate 8, the first limiting plate 8 and the second limiting plate 11 are respectively arranged on both sides of the surface of the turntable 5, so that the crabs can be stably placed in the circular groove of the turntable 5, reducing the occurrence of crabs falling when the turntable 5 rotates, and guiding the transmission position of the crabs so that the crabs can be conveyed to a suitable position so that the crabs can be weighed in the center.

[0034] According to the attached Figure 2 As shown, a second conveyor belt 2 is installed on the other side of the first limit plate 8 and the second limit plate 11, and a third conveyor belt 3 and a fourth conveyor belt 4 are installed on both sides of the second conveyor belt 2, a weighing sensor 9 is installed in the middle of the second conveyor belt 2, and a transmission sensor 10 is installed on one side of the weighing sensor 9, a second motor 14 is installed on one side of the ball screw 17, and a controller 15 is installed on one side of the second motor 14, the first conveyor belt 1 and the second conveyor belt 2 are close to each other and work in coordination with each other, the weighing sensor 9 is a laser sensor, which can fully measure the crabs on the conveyor belt by emitting a laser beam. Cross-sectional scanning can obtain the outline and height information of the crab by measuring the reflection or scattering of the laser beam. In combination with the speed of the conveyor belt and the frequency of the laser scanning, the volume of the area occupied by the crab on the conveyor belt can be calculated. The transmission sensor 10 transmits the data detected by the weighing sensor 9 to the data terminal, which then records the data and transmits the data to the controller 15 to control the second motor 14. The data terminal classifies the weight into three levels according to the preset value, namely moderate, large and small weight categories, and transmits the data to the second motor 14 and the controller 15.

[0035] The laser port of the weighing sensor 9 is installed at the top of the second conveyor belt 2, and the main body of the weighing sensor 9 is installed in the middle of the second conveyor belt 2. The weighing sensor 9 does not need to be in direct contact with the crab, avoiding interference and errors caused by contact. The laser scanning imaging technology has high precision and high resolution, and can accurately capture the outline and height information of the crab, which is convenient for real-time scanning and calculation of the weight of the crab, and can meet the needs of fast and continuous weighing.

[0036] According to the attached Figure 7 As shown, the top of the third conveyor belt 3 and the fourth conveyor belt 4 are commonly fixed with a connecting plate 6, and the top of the connecting plate 6 is provided with an arc groove 20, a connecting rod 16 is movably inserted in the arc groove 20, and a movable plate 18 is fixed to the bottom end of the connecting rod 16, a ball screw 17 is movably provided at the top of the connecting plate 6 through a limit plate, and a collar 21 is provided on the surface of the ball screw 17 through a threaded rotation sleeve, one end of the collar 21 is fixedly inserted with one end of the connecting rod 16, a slide groove 19 is provided at the top of the connecting plate 6, and a sliding groove 19 is inserted in the slide groove 19. The other end of the connecting rod 16 is provided, and the output end of the second motor 14 is fixedly connected to the ball screw 17. When the ball screw 17 rotates, the collar 21 drives the connecting rod 16 to move left and right. The two sides of the connecting rod 16 slide in the slide groove 19 and the arc groove 20. One side of the slide groove 19 penetrates the arc groove 20 to drive the moving plate 18 to move, thereby realizing effective classification. The moderate ones pass through the middle of the moving plate 18 to continue to be transmitted, the smaller ones are transmitted through the third conveyor belt 3, and the larger ones are transmitted through the fourth conveyor belt 4.

[0037] According to the attached Figure 5 As shown, the movable plate 18 is located in the middle above the second conveyor belt 2, and a gap is left between the bottom end of the movable plate 18 and the top end of the second conveyor belt 2, so that the movable plate 18 and the second conveyor belt 2 can work with each other without being affected, and can also accurately push the crabs to reduce friction and collision.

[0038] The first conveyor belt 1, the second conveyor belt 2, the third conveyor belt 3, the fourth conveyor belt 4, the weighing sensor 9, the transmission sensor 10, the first motor 13, the second motor 14 and the controller 15 used in the present application are products that can be directly purchased on the market, and their principles and connection methods are existing technologies well known to those skilled in the art, so they will not be repeated here.

[0039] Working principle: When in use, put the whole device in a suitable position, and use an external power supply to provide power for the device. First, the crabs are placed in the first conveyor belt 1 for transmission, and gather along the upper surface of the fixed plate 7 to the middle of the fixed plate 7 and the first conveyor belt 1. Following the transmission direction of the first conveyor belt 1 and the rotation of the turntable 5, they are moved to the corresponding circular grooves of the turntable 5 in turn, and then they are successively transmitted to the top of the second conveyor belt 2 with the rotation of the turntable 5, and are weighed by the weighing sensor 9 and transmitted by the transmission sensor 10. Then, the transmission sensor 10 performs a data transmission on the data. The data is analyzed and transmitted to the terminal, and the terminal transmits the analyzed data to the controller 15, so that the second motor 14 rotates. The second motor 14 rotates clockwise, counterclockwise or not according to the instruction, so that the ball screw 17 rotates differently, so that the ring 21 and the connecting rod 16 remain stationary or move left and right. Finally, the connecting rod 16 drives the moving plate 18 to remain stationary or move left and right, and the heavier and lighter crabs are pushed left and right through the moving plate 18 to the fourth conveyor belt 4 and the third conveyor belt 3 for transmission, and the medium-sized crabs continue to be transmitted through the moving plate 18.

[0040] The above is the entire working principle of the present invention.

[0041] Finally, a few points should be explained: First, in the description of this application, it should be noted that, unless otherwise specified and limited, the terms "installed", "connected", and "connected" should be understood in a broad sense, which may refer to mechanical connection or electrical connection, or internal communication between two components, or direct connection. "upper", "lower", "left", "right", etc. are only used to indicate relative positional relationships. When the absolute position of the object being described changes, the relative positional relationship may change;

[0042] Secondly: In the drawings of the embodiments disclosed in the present invention, only the structures related to the embodiments disclosed in the present invention are involved, and other structures can refer to the general design. In the absence of conflict, the same embodiment and different embodiments of the present invention can be combined with each other;

[0043] Finally: The above are only preferred embodiments of the present invention and are not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. A crab weight sorting machine, comprising a first conveyor belt (1), characterized in that: A square plate (12) is fixed on one side of the first conveyor belt (1), and a turntable (5) is rotatably inserted at the top of the square plate (12), and a first motor (13) is installed at the bottom of the turntable (5); a fixed plate (7) is fixed on the top of the first conveyor belt (1); a first limit plate (8) and a second limit plate (11) are respectively fixed at both ends of one side of the first conveyor belt (1); a second conveyor belt (2) is installed on the other side of the first limit plate (8) and the second limit plate (11), and a third conveyor belt (3) and a fourth conveyor belt (4) are respectively installed on both sides of the second conveyor belt (2); a weighing sensor (9) is installed in the middle of the second conveyor belt (2), and a transmission sensor (10) is installed on one side of the weighing sensor (9); A connecting plate (6) is fixed to the top ends of the third conveyor belt (3) and the fourth conveyor belt (4), and an arc groove (20) is provided at the top end of the connecting plate (6), a connecting rod (16) is movably inserted in the arc groove (20), and a movable plate (18) is fixed to the bottom end of the connecting rod (16), a ball screw (17) is movably provided at the top end of the connecting plate (6) through a limit plate, and a collar (21) is provided on the surface of the ball screw (17) through a threaded rotation sleeve, a second motor (14) is installed on one side of the ball screw (17), and a controller (15) is installed on one side of the second motor (14).

2. A crab weight sorting machine according to claim 1, characterized in that: The surface of the rotating disk (5) is provided with circular grooves, and the circular grooves are distributed in a surrounding manner and at equal intervals.

3. A crab weight sorting machine according to claim 1, characterized in that: A sliding groove (19) is provided at the top end of the connecting plate (6), and the other end of the connecting rod (16) is slidably inserted into the sliding groove (19).

4. A crab weight sorting machine according to claim 1, characterized in that: The fixed plate (7) is arranged in an inclined shape, one side of the fixed plate (7) is fixedly connected to the surface of the first conveyor belt (1), and the other end of the fixed plate (7) is located close to the turntable (5).

5. A crab weight sorting machine according to claim 1, characterized in that: The first limiting plate (8) and the second limiting plate (11) are symmetrically arranged, and the two sides of the first limiting plate (8) and the second limiting plate (11) are respectively fixedly connected to the two sides of the first conveyor belt (1) and the second conveyor belt (2), and one side of the first limiting plate (8) and the second limiting plate (11) is located above the second conveyor belt (2), and the inner sides of the first limiting plate (8) and the second limiting plate (11) are both arranged to be arc-shaped, and the diameter of the arc is greater than the diameter of the turntable (5).

6. A crab weight sorting machine according to claim 1, characterized in that: The first limiting plate (8) is arranged on one side of the rotating disk (5), and the length of the first limiting plate (8) is greater than the diameter of the rotating disk (5).

7. A crab weight sorting machine according to claim 1, characterized in that: The second limiting plate (11) is arranged on the other side of the surface of the turntable (5), an arc-shaped groove is provided on the inner side of the second limiting plate (11), one side of the second limiting plate (11) extends to the middle of the second conveyor belt (2), and the length of the second limiting plate (11) is greater than the length of the first limiting plate (8).

8. A crab weight sorting machine according to claim 1, characterized in that: The movable plate (18) is located in the middle above the second conveyor belt (2), and a gap is left between the bottom end of the movable plate (18) and the top end of the second conveyor belt (2).

9. A crab weight sorting machine according to claim 1, characterized in that: One end of the collar (21) is fixedly inserted into one end of the connecting rod (16).