Numerical control turning machine tool for fastener machining
Through magnetic adsorption and vibration cleaning methods, the problem of metal chips on the surface of the tool holder column during turning processing is solved, and the effect of efficient cleaning and extending service life is achieved.
Patent Information
- Application Number
- CN202510057885.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-14
- Publication Date
- 2025-03-18
AI Technical Summary
During the turning process, the metal chips on the surface of the tool holder column are easily stuck by lubricating oil, resulting in friction and wear when the tool holder moves. The existing cleaning methods are easily contaminated, and the cleaning effect is poor, and the metal chips have oil pollution that affect recycling.
The metal chips on the surface of the knife frame column are cleaned by magnetic adsorption, and the metal chips are adsorbed onto the magnetic synchronization belt through a square electromagnet to prevent the cleaning components from directly contacting the knife frame column. The oil stains are washed away with the treatment liquid sprayed from the nozzle. The transmission rod is used to drive the elliptical wheel to rotate for vibration cleaning to improve the cleaning effect.
It effectively avoids wear on the surface of the knife frame column, extends the service life, improves the cleaning effect, reduces oil pollution, and is conducive to the recycling of metal chips.
Smart Images

Figure CN119634759A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of turning processing, in particular to a numerically controlled turning machine tool for processing fasteners. Background Art
[0002] Fasteners are a type of mechanical parts used for fastening and connection and are extremely widely used, such as bolts, nuts, washers, rivets, etc. These are metal fasteners, and turning machines are required during the processing and manufacturing process. Turning is an important metal processing method that uses a rotating turning tool to cut the workpiece to achieve the required shape, size and surface accuracy.
[0003] A tool holder column is usually set inside a turning machine tool. The tool holder column is used to support and stabilize the tool holder and allow it to move within a certain range in order to change the position of the tool. The tool holder column is usually thick and smooth, and the tool holder slides on the surface of the tool holder column. Therefore, the surface of the tool holder column is coated with lubricating oil, but these lubricating oils are often sticky. The metal chips generated during the turning process fall on the top and side of the tool holder column and are easily stuck to the lubricating oil. If these metal chips are pushed to move during the movement of the tool holder, friction is generated, which can easily wear the surface of the tool holder column. Long-term use can easily make the surface of the tool holder column become bumpy, so the surface of the tool holder column needs to be cleaned. At present, some mechanical equipment such as machine tools have been equipped with cleaning functions, such as brushes, brushes or push plates, to clean the surface of the rails or tool holder columns. However, the cleaning components are in direct contact with the tool holder columns and are easily contaminated by lubricating oil, which reduces the cleaning effect. In addition, the cleaning components need to use rotation, movement and other methods to push the metal chips on the surface of the tool holder column away. The metal chips will move slightly on the surface of the tool holder column under the push of the cleaning components, and will easily cause friction with the surface of the tool holder column. In addition, the cleaned metal chips often carry oil stains, which adhere to the metal chips, reducing the recovery value of the metal chips and making recycling inconvenient. Summary of the invention
[0004] The object of the present invention is to provide a CNC turning machine for fastener processing, which can clean metal chips on the surface of a tool holder column by magnetic adsorption, and the parts used for cleaning do not contact the tool holder column to avoid large-area contamination.
[0005] To achieve the above-mentioned object, the present invention provides the following technical solution: A CNC turning machine tool for fastener processing, comprising a housing, a tool holder column body, a tool seat body and a chuck, and also comprising:
[0006] A cover shell bolted to the surface of the knife seat body, a plurality of auxiliary rollers are rotatably connected to the inner side of the cover shell, a magnetic synchronous belt is also arranged on the inner side of the cover shell, a fixing plate is bolted to the side of the knife seat body close to the cover shell, and a square electromagnet is bolted to the surface of the fixing plate;
[0007] A fixing frame bolted to the bottom of the knife seat body, a driving motor is also bolted to the bottom of the knife seat body, a transmission rod is fixed to the output shaft of the driving motor, and the transmission rod passes through the fixing frame and is rotatably connected to the penetration point, and a first rotating rod is also rotatably connected to one side of the cover shell, and the first rotating rod is connected to the transmission rod through a belt drive;
[0008] A cleaning box is fixed to the other side of the surface of the knife seat body, the interior of the cleaning box is also rotatably connected to a second rotating rod, and one end of the second rotating rod extends to the outside of the cleaning box and is connected to the transmission rod through a belt drive, and the surfaces of the first rotating rod and the second rotating rod are both bolted with rollers, and the rollers are in contact with the inner wall of the magnetic synchronous belt;
[0009] A liquid storage tank and a storage box bolted to the inside of the housing, the liquid storage tank and the storage box are communicated with each other, and a filter screen is arranged inside the liquid storage tank;
[0010] A liquid spraying mechanism for delivering a treatment liquid into the cleaning box;
[0011] A reflux mechanism for refluxing the treatment liquid inside the cleaning box;
[0012] A material discharging control mechanism controls the filter screen plate to discharge material.
[0013] Preferably, the liquid spraying mechanism includes a pump body, a delivery pipe and a first solenoid valve, the pump body is bolted to the bottom of the inner wall of the casing, the delivery pipe is communicated with the liquid outlet end of the pump body through a three-way interface, the liquid inlet end of the pump body is communicated with the liquid storage tank through a pipeline, the first solenoid valve is installed on the surface of the delivery pipe, the end of the delivery pipe away from the pump body is connected to a vertical cylinder, the side above the surface of the vertical cylinder is connected to a first hose, a U-shaped tube is penetrated inside the cleaning box, the surface of the U-shaped tube is connected to a nozzle, the inner wall of the cleaning box is also bolted with a scraper in contact with the magnetic synchronous belt, and the end of the first hose away from the vertical cylinder is communicated with the U-shaped tube.
[0014] Preferably, the nozzles are in two groups and are arranged vertically, with the upper nozzles tilted upward and the lower nozzles tilted downward.
[0015] Preferably, the connection between the first hose and the vertical cylinder is above the surface of the vertical cylinder.
[0016] Preferably, the liquid outlet end of the pump body is also connected to a liquid discharge pipe via a three-way interface, and a second solenoid valve is installed on the surface of the liquid discharge pipe.
[0017] Preferably, the discharging control mechanism includes a first rotating shaft, a first gear and a first rack, the first rotating shaft is rotatably connected to the storage box, and one end of the first rotating shaft extends to the outside of the storage box, the first gear is bolted to the surface of the first rotating shaft and meshes with the first rack, the discharging control mechanism also includes a vertical rod, the bottom end of the vertical rod extends to the inside of the vertical cylinder and is bolted to a piston, the piston is slidably connected to the inner wall of the vertical cylinder, the top end of the vertical rod is bolted to a fixed plate, the top of the storage box is also bolted to an upper plate, the bottom of the upper plate is fixed with a second spring, the other end of the second spring is fixed to the fixed plate, and the fixed plate is meshed with the first rack The gear train is connected to the gear of the control wheel, and the gear train is connected to the gear of the control wheel. The gear train is connected to the gear of the control wheel by a thread connecting the gears of the control wheel. The gear train is connected to the gear of the control wheel by a thread connecting the gears of the control wheel. The gear train is connected to the gear of the control wheel by a thread connecting the gears of the control wheel.
[0018] Preferably, the reflux mechanism comprises a second hose, a transverse tube and a fixing ring, one end of the second hose is communicated with the bottom of the cleaning box, the other end of the second hose is communicated with the transverse tube, the fixing ring is bolted to the surface of the transverse tube, a rotating column is welded on one side of the fixing ring, a connecting plate is also bolted to the surface of the fixing frame, and the rotating column is rotatably connected to the connecting plate, the reflux mechanism also comprises an elliptical wheel bolted to the surface of the transmission rod, the surface of the fixing frame is also bolted to a sliding sleeve, the inner wall of the sliding sleeve is slidably provided with a sliding rod, the top of the sliding rod is bolted to a walking wheel, the top of the sliding sleeve is fixed with a first spring, the top of the first spring is in contact with the bottom of the walking wheel, the bottom end of the sliding rod is also bolted to a frame plate, the surface of the transverse tube close to the frame plate is welded with a connecting column, and the connecting column is slidably connected to the inner wall of the frame plate, the end of the transverse tube away from the second hose is communicated with a third hose, and the other end of the third hose is communicated with the vertical cylinder.
[0019] Preferably, a collecting box is slidably connected to the lower part of the interior of the storage box, and a rotating plate is rotatably connected to the surface of the storage box.
[0020] Preferably, the top of the liquid storage tank is also connected to a liquid inlet, and a sealing cover is provided on the surface of the liquid inlet.
[0021] Preferably, the cover is in a semi-enclosed form on the surface of the tool holder column body, and the direction of the magnetic synchronous belt is the same as the shape of the cover.
[0022] Compared with the prior art, the present invention has the following beneficial effects:
[0023] 1. The present invention turns on the square electromagnet, and when the tool holder body moves, the metal chips on the top and side of the tool holder column body are adsorbed on the surface of the magnetic synchronous belt, so as to avoid the magnetic synchronous belt, a cleaning component, from being directly in contact with the tool holder column body and being contaminated over a large area. In the process of adsorbing the metal chips, the metal chips will not be allowed to move slightly on the surface of the tool holder column body, so that it is not easy to cause wear to the tool holder column body, thereby extending the service life of the tool holder column body. After the turning work is completed, the square electromagnet is turned off to allow the magnetic synchronous belt to use its own suction to adsorb the metal chips, and at the same time, the pump body and the driving motor are turned on. The driving motor drives the roller to rotate through the transmission rod, the first rotating rod and the second rotating rod, so that the magnetic synchronous belt drives the metal chips into the cleaning box, and the treatment liquid sprayed by the scraper and the nozzle is used to wash away a small amount of oil and metal chips on the surface of the magnetic synchronous belt, so as to prevent the magnetic synchronous belt from being contaminated by a small amount of oil carried on the surface of the metal chips.
[0024] 2. The present invention drives the elliptical wheel to rotate through the transmission rod, and combines the cooperation of the slide rod, the walking wheel and the first spring to make the transverse tube swing up and down, so that the treatment liquid and the metal chips can fully contact when flowing inside the transverse tube, thereby realizing vibration cleaning, improving the cleaning effect of the metal chips, reducing the oil stains in the recovered metal chips, and facilitating the subsequent recovery work.
[0025] 3. The present invention uses the pump body to make the liquid flowing inside the vertical cylinder drive the piston to rise during the liquid supply process, and drives the vertical rod, the fixed plate, and the first rack to rise, cooperate with the first gear and the first rotating shaft, and make the through holes on the surface of the blocking plate align with the vertical cylinder to maintain the passage, and make the filter screen plate horizontal inside the liquid storage tank to filter and intercept the metal chips that flow back through the third hose, so that the metal chips no longer follow the circulation. At the same time, after the cleaning is completed, the pump body stops supplying liquid, and the vertical cylinder lacks the pressure from the liquid. Under the action of the second spring, the fixed plate, the first rack and the piston are lowered, thereby driving the filter screen plate to flip and turn upside down inside the storage box, and discharge the metal chips into the collection box. After the cleaning work is completed, the metal chips on the surface of the filter screen plate can also be discharged in time, which is convenient for subsequent recovery. At the same time, the upper blocking plate also follows to disconnect the passage inside the vertical cylinder to prevent some residual liquid and metal chips from flowing back when the filter screen plate is flipped and discharged. BRIEF DESCRIPTION OF THE DRAWINGS
[0026] Figure 1 It is a structural schematic diagram of the present invention;
[0027] Figure 2 It is a structural schematic diagram of another side viewing angle in the present invention;
[0028] Figure 3It is a schematic diagram of the peripheral structure of the tool holder column body and the tool holder body in the present invention;
[0029] Figure 4 It is a schematic diagram of another side perspective of the local structure of the present invention;
[0030] Figure 5 It is a schematic diagram of the local structure after the cover shell is removed in the present invention;
[0031] Figure 6 is a cross-sectional view of the cleaning box in the present invention;
[0032] Figure 7 It is a schematic diagram of the structure of the fixing frame and its surface in the present invention;
[0033] Figure 8 It is a structural schematic diagram of the liquid spraying mechanism and the material discharging control mechanism in the present invention;
[0034] Fig. 9 It is a schematic diagram of the structure of the U-shaped tube and the nozzle in the present invention;
[0035] Fig.10 It is a schematic diagram of the internal and external structures of the liquid storage tank and the storage tank in the present invention;
[0036] Fig.11 It is a cross-sectional view of the vertical tube in the present invention;
[0037] Fig.12 is a cross-sectional view of a liquid storage tank and a storage tank in the present invention;
[0038] Fig.13 It is a schematic diagram of the cross-sectional structure of the vertical tube and the horizontal box in the present invention;
[0039] Fig.14 It is a schematic diagram of the surface structure of the vertical tube and the horizontal box in the present invention.
[0040] In the figure: 1, casing; 2, tool holder column body; 3, tool holder body; 4, chuck; 5, cover; 6, magnetic synchronous belt; 7, auxiliary roller; 8, square electromagnet; 9, fixed plate; 10, fixed frame; 11, driving motor; 12, transmission rod; 13, first rotating rod; 14, rotating roller; 15, second rotating rod; 16, partition; 17, cleaning box; 18, spray mechanism; 181, pump body; 182, delivery pipe; 183, first electromagnetic valve; 184, vertical cylinder; 185, first hose; 186, U-shaped pipe; 187, scraper; 188, nozzle; 189, discharge pipe; 1810, second electromagnetic valve; 19, liquid storage tank; 20, storage tank; 21, filter screen; 22, reflux mechanism; 221, second hose; 222, horizontal pipe; 223, Fixed ring; 224, rotating column; 225, connecting plate; 226, elliptical wheel; 227, walking wheel; 228, first spring; 229, sliding sleeve; 2210, sliding rod; 2211, frame plate; 2212, connecting column; 2213, third hose; 23, discharge control mechanism; 231, first rotating shaft; 232, first gear; 233, first rack; 234, piston; 235, vertical rod; 236, fixed plate; 237, second spring; 238, upper plate; 239, second rotating shaft; 2310, second gear; 2311, second rack; 2312, fixing rod; 2313, vertical cylinder; 2314, horizontal box; 2315, blocking plate; 2316, through hole; 24, collecting box; 25, rotating plate; 26, liquid inlet; 28, sealing cover. DETAILED DESCRIPTION
[0041] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0042] See also Figure 1-14A CNC turning machine for fastener processing includes a machine housing 1, a tool holder column body 2, a tool base body 3 and a chuck 4. The tool base body 3 is slidably connected to the surface of the tool holder column body 2. The tool holder column body 2 can slide along the surface of the tool holder column body 2 and is controlled by a servo motor plus a lead screw. These are all prior arts and will not be described in detail here. The chuck 4 is used to fix the parts to be turned. The machine also includes a liquid spraying mechanism 18, a reflux mechanism 22 and a discharge control mechanism 23. A cover shell 5 is bolted to the surface of the tool holder body 3. The cover shell 5 is in a semi-enclosed form on the surface of the tool holder column body 2. A plurality of auxiliary rollers 7 are rotatably connected to the inner side of the cover shell 5. The other side of the auxiliary roller 7 The end is rotatably connected to the tool holder body 3, and a magnetic synchronous belt 6 is also arranged on the inner side of the cover shell 5. The magnetic synchronous belt 6 adopts a new type of polymer magnetic auxiliary agent, which has the characteristics of strong magnetism and high metal adsorption force, and the magnetism is not easy to disappear. The direction of the magnetic synchronous belt 6 is roughly the same as the shape of the cover shell 5. A fixing plate 9 is bolted to the side of the tool holder body 3 close to the cover shell 5, and a square electromagnet 8 is bolted to the surface of the fixing plate 9. There are multiple electromagnets located above the tool holder column body 2, and they are close to the inner wall of the magnetic synchronous belt 6. There is one electromagnet on each side of the tool holder column body 2, and the direction of the square electromagnet 8 on the upper side faces downward, and the directions of the square electromagnets 8 on both sides face the sides of the tool holder column body 2. A fixing frame 10 is bolted to the bottom of the seat body 3, and a driving motor 11 is also bolted to the bottom of the knife seat body 3. A transmission rod 12 is fixed to the output shaft of the driving motor 11, and the transmission rod 12 passes through the fixing frame 10 and is rotatably connected to the penetration point thereof. A first rotating rod 13 is also rotatably connected to one side of the cover shell 5, and one end of the first rotating rod 13 is also rotatably connected to the knife seat body 3. The first rotating rod 13 and the transmission rod 12 are connected through a belt drive. A cleaning box 17 is fixed to the other side of the surface of the knife seat body 3. A notch is provided at the top of the cleaning box 17 for the magnetic synchronous belt 6 to enter. A partition 16 is also bolted to the inside of the cleaning box 17, and an auxiliary roller 7 is also provided inside the cleaning box 17. This part The auxiliary roller 7 is rotatably connected to the partition 16. There are two groups of partitions 16, so as to prevent debris from entering the inner side of the magnetic synchronous belt 6 during the cleaning operation inside the cleaning box 17. The second rotating rod 15 is also rotatably connected inside the cleaning box 17, and one end of the second rotating rod 15 extends to the outer side of the cleaning box 17 and is connected to the transmission rod 12 through a belt drive. The surfaces of the first rotating rod 13 and the second rotating rod 15 are both bolted with a rotating roller 14, and the rotating roller 14 is in contact with the inner wall of the magnetic synchronous belt 6. The auxiliary roller 7 and the rotating roller 14 are both rubber rollers to prevent them from being sucked by the magnetic synchronous belt 6 and unable to rotate smoothly. The second rotating rod 15 also penetrates the fixed frame 10 and is rotatably connected to the penetration point thereof;
[0043] The liquid storage tank 19 and the storage tank 20 are bolted to the inside of the housing 1 . The liquid storage tank 19 and the storage tank 20 are communicated with each other. A filter screen plate 21 is arranged inside the liquid storage tank 19 .
[0044] During operation, the tool holder body 3 moves along the tool holder column body 2, and the machine tool starts turning the workpiece, and the generated metal chips fall on the surface of the tool holder column body 2. Since there is lubricating oil on the surface of the tool holder column body 2, some chips adhere to the side of the tool holder column body 2, but not the bottom. During the movement of the tool holder body 3, the square electromagnet 8 is turned on, which generates a strong magnetic field, passes through the magnetic synchronous belt 6, and generates a strong suction force, so that the metal chips on the surface of the tool holder column body 2 are adsorbed on the surface of the magnetic synchronous belt 6, and the metal chips fly out of the surface of the tool holder column body 2, so that the metal chips fall off the surface of the tool holder column body 2 and avoid direct contact with the tool holder column body 2, which not only prevents scratches caused by pushing the chips during the cleaning process, but also can avoid the magnetic synchronous belt 6 The surface of the tool holder 3 is stained with a lot of oil, and only a small amount of oil on the surface of the metal chips is adsorbed on the surface of the magnetic synchronous belt 6 along with the metal chips themselves. The surface of the magnetic synchronous belt 6 close to the top of the tool holder column body 2 and the two sides of the magnetic synchronous belt 6 close to the tool holder column body 2 are all adsorbed with metal chips under the action of the square electromagnet 8. After the processing is completed, the square electromagnet 8 is turned off, and the magnetic synchronous belt 6 firmly adsorbs the metal chips on the surface by its own adsorption force. The tool holder body 3 is reset to a position away from the chuck 4, and then the drive motor 11 is turned on. The output shaft of the drive motor 11 drives the transmission rod 12 to rotate. The transmission rod 12 drives the first rotating rod 13 and the second rotating rod 15 to rotate through the belt, so that the two sets of rollers 14 rotate synchronously, which makes the rollers 14 rotate clockwise (with a rotation speed of 200 rpm). Figure 6 Perspective mainly), thereby driving the magnetic synchronous belt 6 to run, and driving the metal chips adsorbed on the surface to move toward the inside of the cleaning box 17.
[0045] The liquid spraying mechanism 18 comprises a pump body 181, a delivery pipe 182 and a first solenoid valve 183. The pump body 181 is bolted to the bottom of the inner wall of the casing 1. The delivery pipe 182 is communicated with the liquid outlet end of the pump body 181 through a three-way interface. The liquid inlet end of the pump body 181 is communicated with the liquid storage tank 19 through a pipeline. The top of the liquid storage tank 19 is also connected with a liquid inlet 26. The surface of the liquid inlet 26 is provided with a sealing cover 28. The sealing cover 28 adopts a threaded inner wall and a threaded connection with the surface of the liquid inlet 26, so that the sealing cover 28 can be opened or closed. Adding heavy oil cleaning agent as a treatment liquid to the inside of the liquid storage tank 19 through the liquid inlet 26 can effectively remove oil stains on the metal surface and the surface of the conveyor belt. The added liquid level does not exceed the height of the filter screen plate 21. The first solenoid valve 183 is installed on the surface of the delivery pipe 182. A solenoid valve 183 is used to control the opening and closing of the delivery pipe 182. The end of the delivery pipe 182 away from the pump body 181 is connected to a vertical cylinder 184, and the vertical cylinder 184 is fixed to the storage box 20. The side above the surface of the vertical cylinder 184 is connected to a first hose 185. A U-shaped tube 186 is provided inside the cleaning box 17. The surface of the U-shaped tube 186 is connected to a nozzle 188. The number of the nozzles 188 is two groups and they are arranged up and down. The inner wall of the cleaning box 17 is also bolted to a scraper 187 that contacts the magnetic synchronous belt 6. The upper nozzle 188 is tilted upward and aligned with the part of the scraper 187 that contacts the magnetic synchronous belt 6. The lower nozzle 188 is tilted downward and aligned with the surface below the magnetic synchronous belt 6. The end of the first hose 185 away from the vertical cylinder 184 is connected to the U-shaped tube 186.
[0046] The material discharging control mechanism 23 includes a first rotating shaft 231, a first gear 232 and a first rack 233. The first rotating shaft 231 is rotatably connected to the storage box 20, and one end of the first rotating shaft 231 extends to the outside of the storage box 20. The first gear 232 is bolted to the surface of the first rotating shaft 231 and meshes with the first rack 233. The material discharging control mechanism 23 also includes a vertical rod 235. The bottom end of the vertical rod 235 extends to the inside of the vertical cylinder 184 and is bolted with a piston 234. The piston 234 is slidably connected to the inner wall of the vertical cylinder 184. The vertical rod 235 is slidably connected to the inner wall of the top inlet and outlet of the vertical cylinder 184. The top of the vertical rod 235 is bolted with a fixed plate 236. An upper plate 238 is also bolted to the top of the storage box 20, and a second spring 237 is fixed to the bottom of the upper plate 238. The other end of the second spring 237 is fixed to the fixed plate 236. The connection between the first hose 185 and the vertical cylinder 184 is above the surface of the vertical cylinder 184. Under the reaction force of the second spring 237, the fixed plate 236, the vertical rod 235 and the piston 234 are subjected to a downward reaction force. Before the liquid enters the vertical cylinder 184, the position of the piston 234 is lower than the connection between the first hose 185 and the vertical cylinder 184. The fixed plate 236 and the first rack 233 are bolted to each other, and the first rotating shaft 231 and the filter screen plate 21 are bolted to each other.
[0047] When the magnetic synchronous belt 6 drives the adsorbed metal to move to the inside of the cleaning box 17, the pump body 181 and the first solenoid valve 183 are opened, which allows the treatment liquid in the liquid storage tank 19 to enter the inside of the vertical cylinder 184 through the delivery pipe 182. Under the subsequent squeezing of the treatment liquid, the piston 234 moves upward, and drives the vertical rod 235 and the fixed plate 236 to rise, so that the second spring 237 is in a compressed state. At the same time, the position of the piston 234 is higher than the connection between the first hose 185 and the vertical cylinder 184, so that the treatment liquid can enter the first hose 185, and the fixed plate 236 can drive the first rack 233 to rise, and drive the first gear 232 to rotate counterclockwise (with Fig.10The first rotating shaft 231 rotates counterclockwise, driving the filter screen plate 21 to lie horizontally inside the liquid storage tank 19 to filter the refluxed liquid. A horizontal box 2314 is provided on the top of the liquid storage tank 19. A vertical cylinder 2313 is provided on the surface of the horizontal box 2314 and is connected to the inside. The vertical cylinder 2313 is connected to the inside of the liquid storage tank 19. A second rotating shaft 239 is fixed to the top of the liquid storage tank 19 through a bearing seat. The second rotating shaft 239 is connected to the first rotating shaft 231 through a belt drive, which enables the first rotating shaft 231 to drive the second rotating shaft 239 to rotate during rotation. A second gear 2310 is bolted to the surface of the second rotating shaft 239. A blocking plate 2315 is slidably connected to the inner wall of the horizontal box 2314. A through hole 2316 is provided on the surface of the blocking plate 2315. One side of the surface of the blocking plate 2315 is also It is bolted with a fixing rod 2312, and one end of the fixing rod 2312 away from the sealing plate 2315 is bolted with a second rack 2311, and the second rack 2311 is meshed with the second gear 2310, so that the second rotating shaft 239 drives the second gear 2310 to rotate, and the second rack 2311 can drive the sealing plate 2315 to move; in the process of the first rotating shaft 231 driving the filter screen plate 21 to rotate toward the inside of the liquid storage tank 19, the first rotating shaft 231 drives the second rotating shaft 239 to rotate through the belt, and the second rotating shaft 239 and the second gear 2310 rotate in the counterclockwise direction, thereby driving the second rack 2311, the fixing rod 2312 and the sealing plate 2315 to move together, and the sealing plate 2315 slides toward the deep inside of the horizontal box 2314, so that the through hole 2316 and the vertical cylinder 2313 are aligned with each other to maintain the passage.
[0048] After the treatment liquid passes through the first hose 185 and the U-shaped tube 186, the treatment liquid is sprayed from the nozzle 188 onto the surface of the magnetic synchronous belt 6 to wash away the metal chips adsorbed by the magnetic synchronous belt 6. At the same time, the treatment liquid can also remove a small amount of oil stains on the surface of the magnetic synchronous belt 6 or the metal chips. If some metal chips cannot be washed away by the treatment liquid sprayed from the lower row of nozzles 188, the upper scraper 187 intercepts the metal chips and prevents them from continuing to move with the magnetic synchronous belt 6. At the same time, the treatment liquid sprayed from the upper nozzle 188 is in the contact part between the scraper 187 and the magnetic synchronous belt 6, so it is easy to wash away the metal chips. Then the metal chips and the treatment liquid flow to the bottom of the cleaning box 17.
[0049] The reflux mechanism 22 includes a second hose 221, a transverse tube 222 and a fixing ring 223. One end of the second hose 221 is interconnected with the bottom of the cleaning box 17, and the other end of the second hose 221 is interconnected with the transverse tube 222. The fixing ring 223 is bolted to the surface of the transverse tube 222. A rotating column 224 is welded on one side of the fixing ring 223. A connecting plate 225 is also bolted to the surface of the fixing frame 10, and the rotating column 224 is rotatably connected to the connecting plate 225, which enables the transverse tube 222 to rotate. The reflux mechanism 22 also includes an elliptical wheel 226 bolted to the surface of the transmission rod 12. A sliding sleeve 229 is also bolted to the surface of the fixing frame 10. A sliding rod 2210 is slidably provided on the inner wall of the sliding sleeve 229. A walking wheel 2210 is bolted to the top of the sliding rod 2210. 27, a first spring 228 is fixed to the top of the sliding sleeve 229, the top of the first spring 228 is in contact with the bottom of the walking wheel 227, the first spring 228 is a compression spring, the first spring 228 is sleeved on the surface of the sliding rod 2210, the first spring 228 applies an upward reaction force to the walking wheel 227, so that the walking wheel 227 fits on the surface of the elliptical wheel 226, the bottom end of the sliding rod 2210 is also bolted to a frame plate 2211, a connecting column 2212 is welded on the surface of the transverse tube 222 close to the frame plate 2211, and the connecting column 2212 is slidably connected to the inner wall of the frame plate 2211, and the end of the transverse tube 222 away from the second hose 221 is connected to the third hose 2213, and the other end of the third hose 2213 is connected to the vertical cylinder 231 3 are interconnected. When the magnetic synchronous belt 6 continues to run and drives the metal chips into the cleaning box 17 and is washed down by the treatment liquid, the metal chips and the treatment liquid flow to the bottom of the cleaning box 17 and enter the transverse tube 222 through the second hose 221. At the same time, the transmission rod 12 can drive the elliptical wheel 226 to rotate. When the long radius end of the elliptical wheel 226 contacts the walking wheel 227, it can make the walking wheel 227 and the sliding rod 2210 descend, and make the first spring 228 in a compressed state. The sliding rod 2210 drives the frame plate 2211 to descend, and the frame plate 2211 drives the connecting column 2212 and one end of the transverse tube 222 to descend. The rotation center of the transverse tube 222 is the rotating column 224. At the same time, the short radius end of the elliptical wheel 226 contacts the connecting column 224. When the running wheels 227 contact each other, the running wheels 227 and the sliding rod 2210 rise, and drive the frame plate 2211 to rise, and drive the connecting column 2212 and one end of the horizontal tube 222 to rise, so that the end of the horizontal tube 222 close to the third hose 2213 is repeatedly lifted and lowered, shaking the treatment liquid and metal chips passing inside, realizing vibration cleaning, so that the treatment liquid can fully rinse the metal chips in the reflux process, and improve the cleaning effect. After that, the treatment liquid and metal chips pass through the third hose 2213, the vertical cylinder 2313 and the through hole 2316 and enter the interior of the liquid storage tank 19. The filter screen plate 21 is horizontally placed inside the liquid storage tank 19, and the treatment liquid and metal chips fall on the surface of the filter screen plate 21, and the filter screen plate 21 intercepts the metal chips.The treated liquid can pass through the filter screen 21 and return to the lower part of the liquid storage tank 19. The drive motor 11 is continuously turned on to allow the device to flush, recycle, and filter the metal chips adsorbed on the surface of the magnetic synchronous belt 6, and reuse the treated liquid.
[0050] After the cleaning is completed, the pump body 181 and the drive motor 11 are turned off. At this time, the pump body 181 no longer supplies liquid, and there is no more flowing liquid in the vertical cylinder 184 to push the piston 234. Under the reaction force of the second spring 237, the fixed plate 236, the vertical rod 235 and the piston 234 are lowered, thereby driving the first rack 233 to descend together. The piston 234 descends to a height lower than the connection between the first hose 185 and the vertical cylinder 184. The first rack 233 descends, which can drive the first gear 232 and the first rotating shaft 231 to rotate clockwise (with a rotation speed of 0.045 W). Fig.10 The filter screen 21 rotates toward the inside of the storage box 20 until it is inverted inside the storage box 20, and uses the inertia force during the rotation to throw out the metal chips, which fall downward. The lower part of the storage box 20 is slidably connected to the collection box 24, and the metal chips fall into the collection box 24, so that the metal chips are separated from the circulation of the treatment liquid. At this time, the metal chips have been cleaned and degreased, which is convenient for the staff to take for recycling. At the same time, the first rotating shaft 231 can drive the second rotating shaft 239 and the second gear 2310 to rotate in the clockwise direction during the clockwise rotation, and drive the blocking plate 2315 to rotate horizontally through the second rack 2311. The outside of the box 2314 moves so that the through hole 2316 is misaligned with the vertical cylinder 2313, disconnecting the passage and preventing the residual liquid and metal chips in the third hose 2213 and the horizontal tube 222 from flowing back into the storage box 20 during the pouring process of the filter screen plate 21. These residual metal chips can be left until the next cleaning operation is carried out and discharged. The surface of the storage box 20 is also rotatably connected to a rotating plate 25. When the rotating plate 25 rotates to the bottom, it blocks the collection box 24 to prevent it from being easily taken out. After the work is completed, the rotating plate 25 is rotated upward to release the obstruction to the collection box 24, and then the collection box 24 is taken out to recycle the metal chips inside.
[0051] The liquid outlet end of the pump body 181 is also connected to a drain pipe 189 through a three-way interface. The three-way interface here is respectively connected to the delivery pipe 182, the liquid outlet end of the pump body 181 and the drain pipe 189. A second solenoid valve 1810 is installed on the surface of the drain pipe 189. If the processing liquid inside the liquid storage tank 19 needs to be replaced, just close the first solenoid valve 183 and open the second solenoid valve 1810, then open the pump body 181, and place a container above the liquid storage tank 19 and below the end of the drain pipe 189. The internal processing liquid is discharged from the liquid storage tank 19 through the drain pipe 189 and enters the container. The container is taken out of the casing 1 to discharge the processing liquid, and then the sealing cover 28 is opened, and new processing liquid is added through the liquid inlet 26, and then the sealing cover 28 is covered; the surface of the tool holder column body 2 away from the chuck 4 is blocked by the large-volume tool holder body 3 during the turning process, and metal chips generally do not fall on the other side.
[0052] The present invention achieves the adsorption of metal chips during the entire cleaning process, and washes, vibrates, cleans, recycles, filters the metal chips adsorbed on the surface of the magnetic synchronous belt (6), and reuses the treatment liquid. At the same time, after the cleaning work is completed, the metal chips on the surface of the filter screen plate (21) can be discharged in time, which is convenient for subsequent recycling and has diversified functions.
[0053] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device. In the absence of further restrictions, the elements defined by the sentence "comprise a ..." do not exclude the existence of other identical elements in the process, method, article or device including the elements.
[0054] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A CNC turning machine tool for fastener processing, comprising a housing (1), a tool post body (2), a tool holder body (3) and a chuck (4), characterized in that: Also includes: A cover shell (5) is bolted to the surface of the knife seat body (3), a plurality of auxiliary rollers (7) are rotatably connected to the inner side of the cover shell (5), a magnetic synchronous belt (6) is also arranged on the inner side of the cover shell (5), a fixing plate (9) is bolted to the side of the knife seat body (3) close to the cover shell (5), and a square electromagnet (8) is bolted to the surface of the fixing plate (9); A fixing frame (10) is bolted to the bottom of the knife seat body (3), and a driving motor (11) is also bolted to the bottom of the knife seat body (3). A transmission rod (12) is fixed to the output shaft of the driving motor (11), and the transmission rod (12) passes through the fixing frame (10) and is rotatably connected to the penetration point. A first rotating rod (13) is also rotatably connected to one side of the cover shell (5), and the first rotating rod (13) is connected to the transmission rod (12) through a belt drive. A cleaning box (17) is fixed to the other side of the surface of the knife seat body (3), and the cleaning box (17) is also rotatably connected to a second rotating rod (15), and one end of the second rotating rod (15) extends to the outside of the cleaning box (17) and is connected to the transmission rod (12) through a belt drive, and the surfaces of the first rotating rod (13) and the second rotating rod (15) are both bolted with a roller (14), and the roller (14) is in contact with the inner wall of the magnetic synchronous belt (6); A liquid storage tank (19) and a storage tank (20) are bolted to the inside of the housing (1), the liquid storage tank (19) and the storage tank (20) are in communication with each other, and a filter screen (21) is provided inside the liquid storage tank (19); a liquid spraying mechanism (18) for conveying treatment liquid into the cleaning box (17); A reflux mechanism (22) for refluxing the treatment liquid inside the cleaning box (17); A material discharge control mechanism (23) controls the filter screen plate (21) to discharge material.
2. A CNC turning machine tool for fastener processing according to claim 1, characterized in that: The liquid spraying mechanism (18) comprises a pump body (181), a delivery pipe (182) and a first solenoid valve (183); the pump body (181) is bolted to the bottom of the inner wall of the housing (1); the delivery pipe (182) is connected to the liquid outlet of the pump body (181) through a three-way interface; the liquid inlet of the pump body (181) is connected to the liquid storage tank (19) through a pipeline; the first solenoid valve (183) is installed on the surface of the delivery pipe (182); the delivery pipe (182) is far away from the pump body (181). One end of the cleaning box (17) is connected to a vertical cylinder (184), and a first hose (185) is connected to the side above the surface of the vertical cylinder (184). A U-shaped tube (186) is provided inside the cleaning box (17), and a nozzle (188) is provided on the surface of the U-shaped tube (186). A scraper (187) in contact with the magnetic synchronous belt (6) is bolted to the inner wall of the cleaning box (17), and one end of the first hose (185) away from the vertical cylinder (184) is connected to the U-shaped tube (186).
3. A CNC turning machine tool for fastener processing according to claim 2, characterized in that: The nozzles (188) are provided in two groups in an upper and lower arrangement, wherein the upper nozzles (188) are tilted upward, and the lower nozzles (188) are tilted downward.
4. A CNC turning machine tool for fastener processing according to claim 2, characterized in that: The connection point between the first hose (185) and the vertical tube (184) is above the surface of the vertical tube (184).
5. The CNC turning machine tool for fastener processing according to claim 2, characterized in that: The liquid outlet end of the pump body (181) is also connected to a liquid discharge pipe (189) via a three-way interface, and a second solenoid valve (1810) is installed on the surface of the liquid discharge pipe (189).
6. A CNC turning machine tool for fastener processing according to claim 2, characterized in that: The material discharging control mechanism (23) comprises a first rotating shaft (231), a first gear (232) and a first rack (233); the first rotating shaft (231) is rotatably connected to the storage box (20), and one end of the first rotating shaft (231) extends to the outside of the storage box (20); the first gear (232) is bolted to the surface of the first rotating shaft (231) and meshes with the first rack (233); the material discharging control mechanism (23) also comprises a vertical rod (235); the bottom end of the vertical rod (235) extends to the outside of the storage box (20); The vertical rod (235) extends into the interior of the vertical cylinder (184) and is bolted with a piston (234), the piston (234) is slidably connected to the inner wall of the vertical cylinder (184), the top of the vertical rod (235) is bolted with a fixed plate (236), the top of the storage box (20) is also bolted with an upper plate (238), the bottom of the upper plate (238) is fixed with a second spring (237), the other end of the second spring (237) is fixed to the fixed plate (236), and the fixed plate (236) is bolted to the first rack (233) The first rotating shaft (231) and the filter screen plate (21) are bolted to each other, a transverse box (2314) is arranged on the top of the liquid storage tank (19), a vertical cylinder (2313) is arranged on the surface of the transverse box (2314) and the interiors thereof are communicated, the vertical cylinder (2313) and the interior of the liquid storage tank (19) are communicated with each other, a second rotating shaft (239) is fixed to the top of the liquid storage tank (19) via a bearing seat, the second rotating shaft (239) is connected to the first rotating shaft (231) via a belt drive, and the second rotating shaft (239) is connected to the first rotating shaft (231) via a belt drive. A second gear (2310) is also bolted to the surface of the shaft (239); a blocking plate (2315) is slidably connected to the inner wall of the transverse box (2314); a through hole (2316) is penetrated through the surface of the blocking plate (2315); a fixing rod (2312) is also bolted to one side of the surface of the blocking plate (2315); a second rack (2311) is bolted to one end of the fixing rod (2312) away from the blocking plate (2315), and the second rack (2311) and the second gear (2310) are meshed with each other.
7. A CNC turning machine tool for fastener processing according to claim 6, characterized in that: The reflux mechanism (22) comprises a second hose (221), a transverse tube (222) and a fixing ring (223); one end of the second hose (221) is in communication with the bottom of the cleaning box (17); the other end of the second hose (221) is in communication with the transverse tube (222); the fixing ring (223) is bolted to the surface of the transverse tube (222); a rotating column (224) is welded to one side of the fixing ring (223); a connecting plate (225) is bolted to the surface of the fixing frame (10); and the rotating column (224) is rotatably connected to the connecting plate (225); the reflux mechanism (22) further comprises an elliptical wheel (226) bolted to the surface of the transmission rod (12); a sliding sleeve (229) is bolted to the surface of the fixing frame (10); A sliding rod (2210) is slidably arranged on the inner wall of the sliding rod (229), and a walking wheel (227) is bolted to the top of the sliding rod (2210). A first spring (228) is fixed to the top of the sliding sleeve (229), and the top of the first spring (228) is in contact with the bottom of the walking wheel (227). A frame plate (2211) is also bolted to the bottom of the sliding rod (2210). A connecting column (2212) is welded to the surface of the transverse tube (222) close to the frame plate (2211), and the connecting column (2212) is slidably connected to the inner wall of the frame plate (2211). A third hose (2213) is arranged at one end of the transverse tube (222) away from the second hose (221), and the other end of the third hose (2213) is connected to the vertical tube (2313).
8. The CNC turning machine tool for fastener processing according to claim 1, characterized in that: A collecting box (24) is slidably connected to the lower part of the storage box (20), and a rotating plate (25) is rotatably connected to the surface of the storage box (20).
9. The CNC turning machine tool for fastener processing according to claim 1, characterized in that: The top of the liquid storage tank (19) is also connected to a liquid inlet (26), and a sealing cover (28) is provided on the surface of the liquid inlet (26).
10. The CNC turning machine tool for fastener processing according to claim 1, characterized in that: The cover shell (5) is in a semi-enclosed form on the surface of the tool holder column body (2), and the direction of the magnetic synchronous belt (6) is the same as the shape of the cover shell (5).
Citation Information
Cited By
Turning device for machining metal shaft parts
CN120133555A
Cooling, cutting and chip collecting device for lightweight materials of new energy automobiles
CN120287106A
Metal pipeline end turning rounding device and machining method thereof
CN120460753A
A device for turning the end of a metal pipe into a round shape and a processing method thereof
CN120460753B
Multifunctional double-spindle tool arranging machine
CN120828320A