Production equipment and preparation method of ganoderma lucidum tea easy to dissolve, free of boiling and good in palatability
Through precise crushing and mixing steps, combined with the design of Ganoderma tea production equipment, the problems of low crushing efficiency and unstable product quality in the existing technology are solved, and the rapid dissolution, good taste and high-quality production of Ganoderma tea are achieved.
Patent Information
- Application Number
- CN202411892267.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-20
- Publication Date
- 2025-03-21
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
In the existing Ganoderma tea production technology, the crushing process is inefficient, making it difficult to ensure the uniformity of the particles, affecting the solubility and taste of Ganoderma tea, and the preparation method lacks precise control, resulting in unstable product quality.
A method and production equipment for Ganoderma lucidum tea that is easy to soluble, free to cook and has good palatability, including Ganoderma lucidum cutting, frying, crushing, making soft materials, granulation, drying and packaging. Through the precise crushing and mixing process, the high quality and stability of Ganoderma lucidum tea is ensured.
It realizes the rapid dissolution and good taste of Ganoderma tea, improves production efficiency and material utilization, ensures the stability and standardization of product quality, and is suitable for a modern fast-paced lifestyle.
Smart Images

Figure CN119655343A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of food processing, in particular to a production device for ganoderma lucidum tea which is easily soluble and free of boiling and has good palatability and a preparation method thereof. Background Art
[0002] As people pay more and more attention to health and wellness, Ganoderma lucidum tea has attracted wide attention due to its unique health benefits. However, there are some problems with the existing Ganoderma lucidum tea production technology. Traditional production equipment is inefficient in the crushing process, making it difficult to ensure the uniformity of particles, which affects the solubility and taste of Ganoderma lucidum tea. At the same time, the preparation method lacks precise control, resulting in unstable product quality, making it difficult to meet consumers' demand for high-quality Ganoderma lucidum tea.
[0003] Therefore, we propose a production device and a preparation method of Ganoderma lucidum tea which is easy to dissolve and does not require boiling and has good palatability to solve the above problems. Summary of the invention
[0004] The purpose of the present invention is to solve the problems in the prior art and to propose a production device and a preparation method of ganoderma lucidum tea which is easily soluble and does not require boiling and has good palatability.
[0005] In order to achieve the above object, the present invention adopts the following technical solutions:
[0006] A method for preparing ganoderma lucidum tea which is easily soluble and does not require boiling and has good palatability comprises the following steps:
[0007] S1. Ganoderma lucidum cutting: Cut the selected Ganoderma lucidum material into small particles using a combination knife on a slicer;
[0008] S2, frying; put the chopped Ganoderma lucidum into the barrel of the frying machine, set the temperature to 160 ° C and start frying. After the temperature rises to 160 ° C, keep frying for 1 hour. When there is a burnt aroma, start cooling. When the barrel temperature drops to 60 ° C, start unloading;
[0009] S3, crushing; the fried materials are transferred into the crushing equipment for crushing, and the materials are discharged and bagged after the crushing is completed;
[0010] S4. Making soft materials: Put the crushed materials into a trough mixer, add clean water accounting for 25% of the total amount of the materials through a precise metering device, and intelligently stir while adding clean water. The stirring speed and strength can be automatically adjusted according to the state of the materials to ensure that the clean water and the materials are fully mixed. After the addition is completed, mix for another 10 minutes, and use a time controller to ensure the accuracy of the mixing time to make high-quality soft materials;
[0011] S5, granulation: the prepared soft material is put on a granulator to form granules with a length of 3-7mm and a diameter of 4mm. The granulator is equipped with a size monitoring device to monitor the size of the granules in real time to ensure that the granule size meets the standard requirements;
[0012] S6, drying particles; evenly spread the ganoderma lucidum powder particles on the drying tray, set the temperature to 60°C, ensure the temperature is stable through the intelligent temperature sensor and control system, dry for 12 hours, and automatically discharge the material after the moisture content is accurately controlled at about 6%, thereby improving the drying efficiency and product quality;
[0013] S7, packaging; the dried materials are transferred to the packaging room, and the materials are loaded into the hopper of the tea bag machine. The material weight parameters of 38-7g and the time parameters of dropping, processing, bagging, and bagging are set. The machine is started to obtain the Ganoderma Lucidum triangle package single-prescription tea;
[0014] S8. Quality inspection: Carry out quality inspection on the prepared Ganoderma Lucidum triangular package single-ingredient tea, including appearance inspection, particle size measurement, moisture content review, etc., to ensure that the product meets the quality standards.
[0015] A ganoderma tea production device that is easy to dissolve and does not require boiling and has good palatability, comprising a machine body, a material receiving seat is installed in the machine body, a material discharge pipe is connected to the side wall of the material receiving seat, and the material discharge pipe penetrates the side wall of the machine body and extends outward, a material blocking cover is installed in the machine body, a material inlet pipe and a material return pipe are connected to the upper end of the machine body, and the lower ends of the material inlet pipe and the material return pipe penetrate the material blocking cover and extend downward, and a material separation net is installed on the lower end surface of the material return pipe, a material screening frame is installed in the machine body, and the material screening frame is slidably connected to the material receiving seat;
[0016] A rotating shaft is installed on the inner top wall of the body, and the lower end of the rotating shaft passes through the material blocking cover and is installed with a rotating frame, an abrasive assembly is installed on the rotating frame, an upper mounting shaft and a lower mounting shaft are arranged in parallel on the body, the upper mounting shaft and the rotating shaft are linked by a bevel gear assembly, the upper mounting shaft and the lower mounting shaft are linked by a synchronization assembly, a motor is installed on the inner bottom wall of the body, and the lower mounting shaft is connected to the output shaft of the motor;
[0017] A material shaking mechanism is installed on the lower installation shaft and is connected with the material screening frame.
[0018] In the above-mentioned easily soluble, no-cooking and good palatable Ganoderma lucidum tea production equipment, the synchronization component includes a synchronization wheel one and a synchronization wheel two, and the synchronization wheel one is installed on the lower mounting shaft, and the synchronization wheel two is installed on the upper mounting shaft, and a synchronization belt is installed on the synchronization wheel one and the synchronization wheel two together, an equipment cavity is installed on the side wall of the body, and the synchronization component is located in the equipment cavity.
[0019] In the above-mentioned easily soluble, no-cooking and good palatable Ganoderma lucidum tea production equipment, the bevel gear assembly is located between the machine body and the material blocking cover, the bevel gear assembly includes a main bevel gear, and the main bevel gear is located on the upper mounting shaft, and a slave bevel gear is installed on the rotating shaft, and the slave bevel gear is meshed with the main bevel gear.
[0020] In the above-mentioned easily soluble, no-cooking and good palatable Ganoderma lucidum tea production equipment, the machine body includes a cylindrical cavity, and the discharge pipe is located on the cylindrical cavity, an inverted cone cavity is installed on the cylindrical cavity, and the inner diameter of the upper end surface of the inverted cone cavity is larger than the inner diameter of the lower end surface of the inverted cone cavity, a frustum cavity is provided on the inverted cone cavity, and the inner diameter of the upper end surface of the frustum cavity is smaller than the inner diameter of the lower end surface of the frustum cavity, an annular groove is opened on the inner side wall of the cylindrical cavity, and the screening rack is located in the annular groove.
[0021] In the above-mentioned easily soluble, no-cooking and good palatable Ganoderma lucidum tea production equipment, the abrasive assembly includes an abrasive seat, and the abrasive seat is located on the inner wall of the inverted cone cavity, a plurality of grinding rollers are symmetrically installed on the rotating frame, and the grinding rollers drive the side walls to cooperate with the inner side of the abrasive seat to grind, a planetary gear frame is installed on the inner wall of the body, and a driven gear is coaxially installed on each of the grinding rollers, and each driven gear is meshed with the planetary gear frame.
[0022] In the above-mentioned easily soluble, no-cooking and good palatable Ganoderma lucidum tea production equipment, the material receiving seat includes a material receiving cylinder, and the material receiving cylinder is fixedly connected to the inner wall of the machine body, the middle part of the material receiving cylinder has a raised sliding platform, the sliding platform is provided with a mounting cylinder, and the screening frame is slidably connected to the mounting cylinder, a plurality of limiting holes are symmetrically opened on the mounting cylinder, each of the limiting holes is installed with a material blocking belt, and the material blocking belt is installed on the screening frame.
[0023] In the above-mentioned easily soluble, no-cooking, and good palatability ganoderma tea production equipment, the screening frame includes a central round seat and a fastening ring, and the fastening ring is in contact with the inner side wall of the body, a plurality of shock springs are installed between the fastening ring and the inner wall of the annular groove, and a screening net is installed between the central round seat and the fastening ring;
[0024] The central circular seat is symmetrically provided with a plurality of arc-shaped holes, and the mounting tube is slidably connected in the arc-shaped holes.
[0025] In the above-mentioned easily soluble, no-cooking and good palatable Ganoderma lucidum tea production equipment, the material vibration mechanism includes a cam, and the cam is installed on the lower mounting shaft, the cam is rotatably connected to a connecting rod, the connecting rod is rotatably connected to a limit seat, the limit seat is slidably connected in the center circle seat, the limit seat and the center circle seat are jointly installed with a locking frame, and a reset spring is jointly installed between the locking frame and the limit seat.
[0026] In the above-mentioned easily soluble, no-cooking and palatable Ganoderma lucidum tea production equipment, a movable cavity is opened in the limit seat, and the lower end of the locking frame is slidably connected in the movable cavity, and a reset spring is installed between the inner top wall of the movable cavity and the locking frame, and the reset spring is located in the movable cavity.
[0027] Compared with the prior art, the present invention has the following beneficial effects:
[0028] 1. Through precise crushing steps, the Ganoderma lucidum material is crushed into appropriate particle size, so that the prepared Ganoderma lucidum tea can be quickly dissolved when brewed, without the need for long-term boiling, which is convenient for consumers to drink and adapts to the modern fast-paced lifestyle.
[0029] 2. Through precise crushing steps, the Ganoderma lucidum material is crushed into appropriate particle size, so that the prepared Ganoderma lucidum tea can be quickly dissolved when brewed, without the need for long-term boiling, which is convenient for consumers to drink and adapts to the modern fast-paced lifestyle.
[0030] 3. The grinding roller in the abrasive assembly cooperates with the abrasive seat to grind the material under the drive of the rotating frame. At the same time, the driven gear on the grinding roller meshes with the planetary gear frame, so that the grinding roller can rotate while revolving, which greatly improves the efficiency and effect of the grinding and can quickly crush the Ganoderma lucidum material to the required particle size.
[0031] 4. The screening frame consists of a central round seat, a fastening ring and a screening net. The vibration mechanism on the lower mounting shaft can make the screening frame vibrate. The vibration spring between the fastening ring and the inner wall of the annular groove further enhances the vibration effect, ensuring that the material can be fully screened on the screening net, so that small particles that meet the requirements can pass through the screening net smoothly, ensuring the accuracy of the product particle size.
[0032] 5. After the return pipe at the upper end of the machine body is connected to the fan, when the material passing through the screen is discharged, the fan can drive the large particles that have not passed through the screen upward away from the screen, and send them back to the grinding roller and the abrasive seat for re-crushing, which improves the utilization rate of the material and reduces waste.
[0033] In summary, the present invention can achieve efficient crushing, accurate screening and recycling, improve production efficiency and material utilization. The preparation method makes Ganoderma lucidum tea easy to dissolve and free of boiling, good palatability, stable quality and standardized production, while ensuring health and safety, providing consumers with high-quality drinks. BRIEF DESCRIPTION OF THE DRAWINGS
[0034] Figure 1 This is a visual diagram of the production equipment of the ganoderma lucidum tea which is easy to dissolve and does not require boiling and has good palatability proposed by the present invention;
[0035] Figure 2 for Figure 1 Schematic diagram of the structure of the machine body in a cutaway state;
[0036] Figure 3 The invention provides a ganoderma lucidum tea production device which is easy to dissolve and does not require boiling and has good palatability;
[0037] Figure 4 This is an enlarged view of the structure of the bevel gear assembly in the ganoderma lucidum tea production equipment which is easy to dissolve and does not require boiling and has good palatability proposed by the present invention;
[0038] Figure 5 This is a direct view of the body of a ganoderma lucidum tea production device proposed by the present invention, which is easily soluble and does not require boiling and has good palatability;
[0039] Figure 6 This is a schematic diagram of the structure of the shock material structure in the production equipment of the ganoderma lucidum tea which is easily soluble and does not require boiling and has good palatability proposed by the present invention;
[0040] Figure 7 This is a visual diagram of a screening rack in a ganoderma lucidum tea production device that is easily soluble, does not require boiling, and has good palatability, as proposed by the present invention;
[0041] Figure 8 for Figure 7 Intuitive diagram of cross-section state;
[0042] Fig. 9 The present invention provides a direct view of a material receiving seat in a production device for the easily soluble, boil-free and palatable Ganoderma lucidum tea.
[0043] In the figure: 1 body, 101 cylinder cavity, 102 inverted cone cavity, 103 truncated cone cavity, 104 annular groove, 2 discharge pipe, 3 equipment cavity, 4 return pipe, 5 feed pipe, 6 receiving seat, 601 receiving barrel, 602 sliding table, 603 mounting barrel, 604 limiting hole, 7 synchronous wheel 1, 8 synchronous belt, 9 synchronous wheel 2, 10 material blocking cover, 11 from bevel gear, 12 main bevel gear, 13 planetary gear frame, 14 rotating frame, 15 driven gear, 16 screening frame, 1601 fastening ring, 1602 screening net, 1603 center round seat, 1604 arc hole, 17 shock spring, 18 motor, 19 cam, 20 grinding roller, 21 locking frame, 22 reset spring, 23 rotating shaft, 24 material blocking belt, 25 connecting rod, 26 limiting seat, 27 frying seat, 28 barrel, 29 protective cover, 30 lifting frame. DETAILED DESCRIPTION
[0044] The following examples are for illustrative purposes only and are not intended to limit the scope of the present invention.
[0045] Example
[0046] A method for preparing ganoderma lucidum tea which is easily soluble and does not require boiling and has good palatability comprises the following steps:
[0047] S1. Ganoderma lucidum cutting: Cut the selected Ganoderma lucidum material into small particles using a combination knife on a slicer;
[0048] S2, frying; put the chopped Ganoderma lucidum into the barrel of the frying machine, set the temperature to 160 ° C and start frying. After the temperature rises to 160 ° C, keep frying for 1 hour. When there is a burnt aroma, start cooling. When the barrel temperature drops to 60 ° C, start unloading;
[0049] S3, crushing; the fried materials are transferred into the crushing equipment for crushing, and the materials are discharged and bagged after the crushing is completed;
[0050] S4. Making soft materials: Put the crushed materials into a trough mixer, add clean water accounting for 25% of the total amount of the materials through a precise metering device, and intelligently stir while adding clean water. The stirring speed and strength can be automatically adjusted according to the state of the materials to ensure that the clean water and the materials are fully mixed. After the addition is completed, mix for another 10 minutes, and use a time controller to ensure the accuracy of the mixing time to make high-quality soft materials;
[0051] S5, granulation: the prepared soft material is put on a granulator to form granules with a length of 3-7mm and a diameter of 4mm. The granulator is equipped with a size monitoring device to monitor the size of the granules in real time to ensure that the granule size meets the standard requirements;
[0052] S6, drying particles; evenly spread the ganoderma lucidum powder particles on the drying tray, set the temperature to 60°C, ensure the temperature is stable through the intelligent temperature sensor and control system, dry for 12 hours, and automatically discharge the material after the moisture content is accurately controlled at about 6%, thereby improving the drying efficiency and product quality;
[0053] S7, packaging; the dried materials are transferred to the packaging room, and the materials are loaded into the hopper of the tea bag machine. The material weight parameters of 38-7g and the time parameters of dropping, processing, bagging, and bagging are set. The machine is started to obtain the Ganoderma Lucidum triangle package single-prescription tea;
[0054] S8. Quality inspection: Carry out quality inspection on the prepared Ganoderma Lucidum triangular package single-ingredient tea, including appearance inspection, particle size measurement, moisture content review, etc., to ensure that the product meets the quality standards.
[0055] Reference Figure 1-9 , a production device for easily soluble, boil-free and palatable ganoderma tea, including a frame 31, a power input device (such as a motor) on the frame 31 drives a body 1 to rotate, a frying seat 27 is installed on the body 1 through a locking screw, a material barrel 28 is installed in the frying seat 27, a heating pipe is provided in the frying seat 27, and the heating pipe is arranged around the material barrel 28, the lower end of the material barrel 28 is connected with a connecting pipe, a lifting frame 30 is installed on the upper surface of the frying seat 27 through a cylinder, and a protective cover 29 is installed on the lifting frame 30, the body 1 includes a cylindrical cavity 101, an inverted cone cavity 102 is installed on the cylindrical cavity 101, the inner diameter of the upper end face of the inverted cone cavity 102 is larger than the inner diameter of the lower end face of the inverted cone cavity 102, a truncated cone cavity 103 is provided on the inverted cone cavity 102, the inner diameter of the upper end face of the truncated cone cavity 103 is smaller than the inner diameter of the lower end face of the truncated cone cavity 103, and an annular groove 104 is opened on the inner side wall of the cylindrical cavity 101.
[0056] A material receiving seat 6 is installed in the body 1, and a discharge pipe 2 is connected to the side wall of the material receiving seat 6. The discharge pipe 2 is located on the cylinder cavity 101, and the discharge pipe 2 passes through the side wall of the body 1 and extends outward. The material receiving seat 6 includes a material receiving cylinder 601, and the material receiving cylinder 601 is fixedly connected to the inner wall of the body 1. A sliding platform 602 is raised in the middle of the material receiving cylinder 601, and a mounting cylinder 603 is provided on the sliding platform 602. The screening frame 16 is slidably connected to the mounting cylinder 603, and a plurality of limiting holes 604 are symmetrically opened on the mounting cylinder 603, and a material blocking belt 24 is installed on each limiting hole 604.
[0057] A material blocking cover 10 is installed in the machine body 1, and the upper end of the machine body 1 is connected with a feed pipe 5 and a return pipe 4. The lower ends of the feed pipe 5 and the return pipe 4 pass through the material blocking cover 10 and extend downward. A material separation net is installed on the lower end surface of the return pipe 4 to prevent the material from entering the return pipe 4 during the return process. The lower end of the connecting pipe is inserted in the feed pipe 5, and a valve is installed on the feed pipe 5. A screening frame 16 is installed in the machine body 1, and a material blocking belt 24 is installed on the screening frame 16. The screening frame 16 is located in the annular groove 104. The screening frame 16 is slidably connected with the material receiving seat 6, the screening frame 16 includes a central circular seat 1603 and a fastening ring 1601, the fastening ring 1601 contacts the inner wall of the body 1, a plurality of shock springs 17 are installed between the fastening ring 1601 and the inner wall of the annular groove 104, a screening net 1602 is installed between the central circular seat 1603 and the fastening ring 1601, a plurality of arc holes 1604 are symmetrically opened on the central circular seat 1603, and the mounting cylinder 603 is slidably connected in the arc hole 1604.
[0058] A rotating shaft is installed on the inner top wall of the body 1, and the lower end of the rotating shaft passes through the material blocking cover 10 and is installed with a rotating frame 14, and an abrasive assembly is installed on the rotating frame 14, and the abrasive assembly includes an abrasive seat, and the abrasive seat is located on the inner wall of the inverted cone cavity 102. A plurality of grinding rollers 20 are symmetrically installed on the rotating frame 14, and the grinding rollers 20 drive the side walls to cooperate with the inner side of the abrasive seat to grind the materials. A planetary gear frame 13 is installed on the inner wall of the body 1, and a driven gear 15 is coaxially installed on each grinding roller 20, and each driven gear 15 is meshed with the planetary gear frame 13.
[0059] An upper mounting shaft and a lower mounting shaft are arranged in parallel on the machine body 1. The upper mounting shaft and the rotating shaft 23 are linked through a bevel gear assembly. The bevel gear assembly is located between the machine body 1 and the material blocking cover 10. The bevel gear assembly includes a main bevel gear 12, which is located on the upper mounting shaft. A slave bevel gear 11 is installed on the rotating shaft 23, and the slave bevel gear 11 is meshed with the main bevel gear 12.
[0060] The upper mounting shaft and the lower mounting shaft are linked by a synchronization component, which includes a synchronization wheel 1 7 and a synchronization wheel 2 9. The synchronization wheel 1 7 is installed on the lower mounting shaft, and the synchronization wheel 2 9 is installed on the upper mounting shaft. A synchronization belt 8 is installed on the synchronization wheel 1 7 and the synchronization wheel 2 9. An equipment cavity 3 is installed on the side wall of the body 1, and the synchronization component is located in the equipment cavity 3.
[0061] A motor 18 is installed on the inner bottom wall of the body 1, and the lower mounting shaft is connected to the output shaft of the motor 18. A material vibration mechanism is installed on the lower mounting shaft and is connected to the screening frame 16. The material vibration mechanism includes a cam 19, which is mounted on the lower mounting shaft. A connecting rod 25 is rotatably connected to the cam 19, and a limiting seat 26 is rotatably connected to the connecting rod 25. The limiting seat 26 is slidably connected in the center circular seat 1603. A locking frame 21 is jointly installed on the limiting seat 26 and the center circular seat 1603, and a reset spring 22 is jointly installed between the locking frame 21 and the limiting seat 26. An active cavity is opened in the limiting seat 26, and the lower end of the locking frame 21 is slidably connected in the active cavity. The reset spring 22 is installed between the inner top wall of the active cavity and the locking frame 21, and the reset spring 22 is located in the active cavity.
[0062] The material to be fried is placed in the barrel 28, and then the heater and the power input device are turned on. The heater provides the temperature requirement for the barrel 28, and the power input device drives the body 1 to rotate back and forth to ensure that the material inside the barrel 28 is heated evenly. It is worth mentioning that during the frying process, the lifting frame 30 is driven to move by the cylinder to ensure that the protective cover 29 is covered on the upper end of the barrel 28 to prevent the material from being scattered from the inside of the barrel 28.
[0063] After being fried, the Ganoderma lucidum material enters the machine body 1 from the feed pipe 5. The lower end of the feed pipe 5 passes through the material blocking cover 10 and extends downward. After the material enters the machine body 1, under the action of gravity, some larger particles of the material fall to the abrasive component; the rotating shaft 23 drives the rotating frame 14 to rotate under power transmission, and the grinding roller 20 on the rotating frame 14 rotates accordingly. The side wall of the grinding roller 20 cooperates with the abrasive seat installed on the inner wall of the inverted cone cavity 102 to grind. At the same time, a planetary gear frame 13 is installed on the inner wall of the machine body 1, and the driven gear 15 coaxially installed on each grinding roller 20 is meshed with the planetary gear frame 13, so that the grinding roller 20 can rotate while revolving around the rotating shaft, thereby improving the abrasive effect. After the abrasive treatment, the material particles become smaller.
[0064] When the lower mounting shaft rotates, it drives the vibration mechanism to work, and the cam 19 in the vibration mechanism rotates, pushing the limit seat 26 to slide in the center circular seat 1603 through the connecting rod 25. The limit seat 26 and the center circular seat 1603 are jointly installed with a locking frame 21, and a reset spring 22 is installed between the locking frame 21 and the limit seat 26. Under the action of the cam 19, the limit seat 26 continuously reciprocates, and the reset spring 22 causes the screening frame 16 to vibrate. The screening frame 16 includes a center circular seat 1603, a fastening ring 1601 and a screening net 1602. The fastening ring 1601 contacts the inner side wall of the body 1. A number of vibration springs 17 are jointly installed between the fastening ring 1601 and the inner wall of the annular groove 104, further enhancing the vibration effect of the screening frame 16. Under the action of vibration, small particles that meet the requirements fall onto the material receiving seat 6 through the screening net 1602.
[0065] The material receiving seat 6 includes a material receiving cylinder 601, a sliding platform 602 and an installation cylinder 603. The small particle materials after screening fall onto the material receiving cylinder 601, are guided by the sliding platform 602, and can be discharged and bagged through the discharge pipe 2. A plurality of limiting holes 604 are symmetrically opened on the installation cylinder 603, and each limiting hole 604 is installed with a material blocking belt 24. The material blocking belt 24 is installed on the screening frame 16, which plays a certain role in limiting and stabilizing the screening frame 16.
[0066] During reuse, the return pipe 4 is connected to the fan, and the fan is turned on after the material has passed through the screening net 1602. The fan drives the large particles on the screening net 1602 that have not passed through the screening material to move upward away from the screening net 1602, and move them again to between the grinding roller 20 and the abrasive seat for re-crushing, thereby improving the crushing effect and utilization rate of the material and ensuring that the particle size of the final product meets the requirements.
[0067] In the process of preparing ganoderma lucidum tea, the production equipment is mainly used for the crushing link of step S3. The fried ganoderma lucidum material is transferred into the machine body 1, and after the processes of grinding and screening, the material is crushed to the required particle size. After the crushing is completed, the material is discharged and bagged, providing a high-quality material basis for the subsequent steps of making soft materials, granulation, drying particles, packaging and quality inspection.
[0068] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes according to the technical scheme and inventive concept of the present invention within the technical scope disclosed by the present invention, which should be covered by the protection scope of the present invention.
Claims
1. A method for preparing a ganoderma lucidum tea which is easily soluble and does not require boiling and has good palatability, characterized in that: The following steps are involved: S1. Ganoderma lucidum cutting: Cut the selected Ganoderma lucidum material into small particles using a combination knife on a slicer; S2, frying; put the chopped Ganoderma lucidum into the barrel of the frying machine, set the temperature to 160 ° C and start frying. After the temperature rises to 160 ° C, keep frying for 1 hour. When there is a burnt aroma, start cooling. When the barrel temperature drops to 60 ° C, start unloading; S3, crushing: the fried materials are transferred into the crushing equipment for crushing, and the materials are discharged and bagged after the crushing is completed; S4. Making soft materials: Put the crushed materials into a trough mixer, add clean water accounting for 25% of the total amount of the materials through a precise metering device, and intelligently stir while adding clean water. The stirring speed and strength can be automatically adjusted according to the state of the materials to ensure that the clean water and the materials are fully mixed. After the addition is completed, mix for another 10 minutes, and use a time controller to ensure the accuracy of the mixing time to make high-quality soft materials; S5, granulation: the prepared soft material is put on a granulator to form granules with a length of 3-7mm and a diameter of 4mm. The granulator is equipped with a size monitoring device to monitor the size of the granules in real time to ensure that the granule size meets the standard requirements; S6, drying particles; evenly spread the ganoderma lucidum powder particles on the drying tray, set the temperature to 60°C, ensure the temperature is stable through the intelligent temperature sensor and control system, dry for 12 hours, and automatically discharge the material after the moisture content is accurately controlled at about 6%, thereby improving the drying efficiency and product quality; S7, packaging; the dried materials are transferred to the packaging room, and the materials are loaded into the hopper of the tea bag machine. The material weight parameters of 38-7g and the time parameters of dropping, processing, bagging, and bagging are set. The machine is started to obtain the Ganoderma Lucidum triangle package single-prescription tea; S8. Quality inspection: Carry out quality inspection on the prepared Ganoderma Lucidum triangular package single-ingredient tea, including appearance inspection, particle size measurement, moisture content review, etc., to ensure that the product meets the quality standards.
2. A device for producing ganoderma lucidum tea which is easily soluble and does not require boiling and has good palatability, comprising a material receiving seat (6), a material discharge pipe (2) is connected to the side wall of the material receiving seat (6), and the material discharge pipe (2) penetrates the side wall of a machine body (1) and extends outward, a material blocking cover (10) is installed in the machine body (1), a material inlet pipe (5) and a material return pipe (4) are connected to the upper end of the machine body (1), and a material separation net is installed on the lower end surface of the material return pipe (4), and a material screening frame (16) is installed in the machine body (1); A rotating shaft is installed on the inner top wall of the machine body (1), the lower end of the rotating shaft passes through the material blocking cover (10) and is installed with a rotating frame (14), an abrasive assembly is installed on the rotating frame (14), an upper mounting shaft and a lower mounting shaft are arranged in parallel on the machine body (1), the upper mounting shaft and the rotating shaft (23) are linked by a bevel gear assembly, the upper mounting shaft and the lower mounting shaft are linked by a synchronization assembly, a motor (18) is installed on the inner bottom wall of the machine body (1), and the lower mounting shaft is connected to the output shaft of the motor (18); A material shaking mechanism is installed on the lower installation shaft and is connected to a material screening frame (16).
3. The production equipment of the easily soluble, boil-free and palatable Ganoderma lucidum tea according to claim 2 is characterized in that: The synchronous assembly comprises a synchronous wheel 1 (7) and a synchronous wheel 2 (9), wherein the synchronous wheel 1 (7) is mounted on a lower mounting shaft, and the synchronous wheel 2 (9) is mounted on an upper mounting shaft, and a synchronous belt (8) is mounted on the synchronous wheel 1 (7) and the synchronous wheel 2 (9).
4. The production equipment of the easily soluble, boil-free and palatable Ganoderma lucidum tea according to claim 2 is characterized in that: The bevel gear assembly comprises a main bevel gear (12), and the main bevel gear (12) is located on the upper mounting shaft. A slave bevel gear (11) is mounted on the rotating shaft (23), and the slave bevel gear (11) is meshed with the main bevel gear (12).
5. The production equipment of the easily soluble, boil-free and palatable Ganoderma lucidum tea according to claim 2 is characterized in that: The machine body (1) comprises a cylindrical cavity (101), and the discharge pipe (2) is located on the cylindrical cavity (101); an inverted cone cavity (102) is installed on the cylindrical cavity (101), and the inner diameter of the upper end surface of the inverted cone cavity (102) is larger than the inner diameter of the lower end surface of the inverted cone cavity (102); a truncated cone cavity (103) is provided on the inverted cone cavity (102), and the inner diameter of the upper end surface of the truncated cone cavity (103) is smaller than the inner diameter of the lower end surface of the truncated cone cavity (103); an annular groove (104) is provided on the inner side wall of the cylindrical cavity (101), and a screening frame (16) is located in the annular groove (104).
6. The equipment for producing the easily soluble, boil-free and palatable Ganoderma lucidum tea according to claim 5, characterized in that: The abrasive assembly comprises an abrasive seat, and the abrasive seat is located on the inner side wall of the inverted cone cavity (102); a plurality of grinding rollers (20) are symmetrically mounted on the rotating frame (14), and the grinding rollers (20) drive the side walls to cooperate with the inner side of the abrasive seat to grind; a planetary gear frame (13) is mounted on the inner side wall of the machine body (1); a driven gear (15) is coaxially mounted on each of the grinding rollers (20), and each driven gear (15) is meshed with the planetary gear frame (13).
7. The equipment for producing the easily soluble, boil-free and palatable Ganoderma lucidum tea according to claim 6, characterized in that: The material receiving seat (6) includes a material receiving cylinder (601), and the material receiving cylinder (601) is fixedly connected to the inner wall of the machine body (1), a sliding platform (602) is raised in the middle of the material receiving cylinder (601), a mounting cylinder (603) is provided on the sliding platform (602), and the screening frame (16) is slidably connected to the mounting cylinder (603), and a plurality of limiting holes (604) are symmetrically opened on the mounting cylinder (603), and a material blocking belt (24) is installed on each of the limiting holes (604).
8. The equipment for producing the easily soluble, boil-free and palatable Ganoderma lucidum tea according to claim 7, characterized in that: The screening frame (16) comprises a central circular seat (1603) and a fastening ring (1601), a plurality of shock springs (17) are installed between the fastening ring (1601) and the inner wall of the annular groove (104), and a screening net (1602) is installed between the central circular seat (1603) and the fastening ring (1601); The central circular seat (1603) is symmetrically provided with a plurality of arc-shaped holes (1604).
9. The equipment for producing the easily soluble, boil-free and palatable Ganoderma lucidum tea according to claim 8, characterized in that: The vibration mechanism comprises a cam (19), and the cam (19) is mounted on a lower mounting shaft, the cam (19) is rotatably connected to a connecting rod (25), the connecting rod (25) is rotatably connected to a limit seat (26), the limit seat (26) is slidably connected in a central circular seat (1603), a locking frame (21) is commonly mounted on the limit seat (26) and the central circular seat (1603), and a return spring (22) is commonly mounted between the locking frame (21) and the limit seat (26).
10. The equipment for producing the easily soluble, boil-free and palatable Ganoderma lucidum tea according to claim 9, characterized in that: An active cavity is provided in the limiting seat (26), and the lower end of the locking frame (21) is slidably connected in the active cavity, and the return spring (22) is located in the active cavity.