Towel bleaching caustic soda flake dosage optimization control device
By designing an optimized control device for the dosage of caustic soda flakes in towel bleaching, the problems of weighing difficulties and safety hazards caused by the irregular shape of caustic soda flakes were solved. This enabled the rapid crushing and quantitative discharge of caustic soda flakes, improving the efficiency and safety of towel bleaching agent preparation.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- JIANGSU CARNATIONS DYEING
- Filing Date
- 2025-05-06
- Publication Date
- 2026-04-10
AI Technical Summary
During the towel bleaching process, the caustic soda flakes are irregular in shape and vary significantly in size, making it difficult for workers to quickly and accurately weigh the appropriate amount of caustic soda flakes, and manual operation poses safety hazards.
A device for optimizing and controlling the dosage of caustic soda flakes for bleaching towels was designed, including a crushing tank, a crushing unit, and a metering unit. The caustic soda flakes are crushed by the crushing tank, and the caustic soda flakes are quickly and quantitatively discharged by the vibrating part and the metering part, so as to avoid blockage and safety hazards.
This technology enables rapid pulverization and precise quantification of caustic soda flakes, improving the efficiency and safety of bleaching agent preparation and reducing operational risks for workers.
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Figure CN224100823U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to towel bleaching technical field especially, relates to a kind of towel bleaching caustic soda dosage optimization control device. BACKGROUND
[0002] Caustic soda, chemical name is sodium hydroxide, also called caustic soda, caustic soda, caustic soda, caustic soda, it is a kind of strong corrosive strong base, widely used in industry, food and agriculture and multiple fields, in industry, sodium hydroxide is mainly used in neutralization, hydrolysis and polymerization and other reaction processes, also used to prepare certain polymers and chemicals, in addition, sodium hydroxide also has wide application in metal cleaning and oil stain removal, it can effectively dissolve oil and fat substances, play the effect of decontamination and deodorization.
[0003] In towel bleaching process, caustic soda is a kind of commonly used auxiliary agent, mainly used to realize the bleaching effect of towel, caustic soda usually presents as sheet or block, in laundry room and other work scenes involving towel bleaching, caustic soda needs to be manually weighed to prepare bleaching agent, but caustic soda form is extremely irregular, size difference is significant, which makes it difficult for workers to quickly and accurately weigh appropriate amount of caustic soda to prepare bleaching agent, and it is difficult to make the total amount of caustic soda quickly meet the standard requirement of preparing bleaching agent, more importantly, caustic soda is corrosive, when workers try to manually select or crush caustic soda to adjust the amount of caustic soda, there is great safety hazard, therefore, a kind of towel bleaching caustic soda dosage optimization control device is proposed. SUMMARY
[0004] This section aims to outline some aspects of the embodiments of the utility model and briefly introduce some preferred embodiments. Some simplifications or omissions may be made in this section and the abstract of the specification and the utility model name to avoid obscuring the purpose of this section, the abstract of the specification and the utility model name, and such simplifications or omissions cannot be used to limit the scope of the utility model.
[0005] In view of the above problems existing in the prior art, the utility model is proposed.
[0006] Therefore, the utility model aims to provide a kind of towel bleaching caustic soda dosage optimization control device, it is applicable to solve the problem that caustic soda form is regular, and size difference is significant, which makes it difficult for workers to quickly and accurately weigh appropriate amount of caustic soda to prepare bleaching agent, and caustic soda is corrosive, when workers try to manually select or crush caustic soda to adjust the amount of caustic soda, there is safety hazard.
[0007] To solve the above technical problems, the utility model provides the following technical scheme: a kind of towel bleaching caustic soda dosage optimization control device, comprising:
[0008] The top of the pulverizing tank is fixedly communicated with a feeding pipe, the pipe wall of the feeding pipe is sleeved with a valve, and the bottom of the pulverizing tank is provided with a supporting frame.
[0009] The pulverizing unit is arranged on the pulverizing tank, and comprises a pulverizing part and a vibrating part.
[0010] The quantitative unit is arranged below the pulverizing tank, and comprises a discharging part and a quantitative part arranged in the discharging part.
[0011] As a preferred scheme of the towel bleaching caustic soda dosage optimization control device, the pulverizing unit comprises a servo motor fixedly installed on the top of the pulverizing tank.
[0012] As a preferred scheme of the towel bleaching caustic soda dosage optimization control device, the bottom of the pulverizing tank is tapered and converges downward, and the blades of the pulverizing rod are obliquely distributed and matched with the bottom of the pulverizing tank.
[0013] As a preferred scheme of the towel bleaching caustic soda dosage optimization control device, the vibrating part comprises a fixed plate fixedly connected to the lower surface of the pulverizing tank.
[0014] As a preferred scheme of the towel bleaching caustic soda dosage optimization control device, the discharging part comprises a straight pipe fixedly communicated with the bottom of the pulverizing tank.
[0015] As a preferred scheme of the towel bleaching caustic soda dosage optimization control device, the quantitative part comprises a straight rod sealingly slidingly penetrating the discharging pipe.
[0016] As a preferred scheme of the towel bleaching caustic soda dosage optimization control device, the top of the discharging plug and the sealing plug is tapered and upwardly raised, and the bottom of the storage barrel is tapered and converges downward.
[0017] As a preferred scheme of the towel bleaching piece alkali dosage optimization control device, the driving assembly comprises a support plate fixedly connected to the support frame, the limiting pipe penetrates through the support plate, the bottom of the support plate is fixedly connected with an electric telescopic rod, and the output end of the electric telescopic rod is fixedly connected with a connecting plate together with the bottom end of the straight rod.
[0018] The utility model discloses the beneficial effect has: in the towel bleaching before, through the smashing unit can smash piece alkali, not only convenient subsequent accurate ration, and the smashed piece alkali can be dissolved with water quickly, convenient subsequent deployment, and the standard dosage piece alkali can be obtained to worker with the ration unit, so that bleaching agent is quickly deployed, thereby improve the efficiency and accuracy of bleaching agent deployment. BRIEF DESCRIPTION OF DRAWINGS
[0019] In order to more clearly illustrate the technical scheme of the embodiment of the utility model, the following will be briefly introduced to the drawing needed to be used in the embodiment description, obviously, the drawing in the following description only some embodiments of the utility model, for the ordinary skilled person in the art, under the premise of not paying the creative labor, still can obtain other drawings according to these drawings. Wherein:
[0020] Figure 1 The whole structure schematic diagram of the towel bleaching piece alkali dosage optimization control device is provided for the utility model;
[0021] Figure 2 The cutting schematic diagram of the smashing jar is provided for the utility model;
[0022] Figure 3 The structure schematic diagram of the ration unit is provided for the utility model;
[0023] Figure 4 The cutting schematic diagram of the straight pipe and the storage barrel is provided for the utility model. BRIEF DESCRIPTION OF DRAWINGS
[0025] 100, smashing jar;101, feed pipe;102, support frame;
[0026] 200, smashing unit;201, smashing part;201a, servo motor;201b, smashing rod;202, vibration part;202a, fixed plate;202b, vibration motor;
[0027] 300, ration unit;301, discharge part;301a, straight pipe;301b, storage barrel;301c, limiting pipe;301d, discharge pipe;302, ration part;302a, straight rod;302b, discharge plug;302c, sealing plug;303, driving assembly;303a, support plate;303b, electric telescopic rod;303c, connecting plate. DETAILED DESCRIPTION
[0028] In order to make the above objectives, characteristics and advantages of the present application more apparent, concrete embodiments of the present application will be described in detail below with reference to the accompanying drawings.
[0029] In the following description, a large number of specific details are set forth in order to facilitate a thorough understanding of the present application, but the present application can also be implemented in other manners different from the description, and those skilled in the art can make similar generalizations without departing from the spirit and scope of the present application, so the present application is not limited to the specific embodiments disclosed below.
[0030] Secondly, the "one embodiment" or "embodiment" referred to herein means that a specific feature, structure or characteristic can be included in at least one implementation of the present application. In different places in this specification, "in one embodiment" does not mean the same embodiment, nor does it mean an embodiment that is separate or selectively excluded from other embodiments.
[0031] Thirdly, the present application is described in detail in conjunction with the schematic diagram, and in the detailed description of the embodiments of the present application, the cross-sectional view of the device structure is partially enlarged without the general proportion for the convenience of description, and the schematic diagram is only an example, which should not limit the scope of protection of the present application. In addition, the three-dimensional spatial dimensions of length, width and depth should be included in actual manufacture.
[0032] Embodiment 1
[0033] Reference Figure 1 - Figure 4 For the first embodiment of the present application, a towel bleaching sheet alkali dosage optimization control device is provided, which can crush and quantitatively discharge sheet alkali, so as to facilitate workers to quickly obtain standard dosage of sheet alkali, which comprises: a crushing tank 100, a crushing unit 200 and a quantitative unit 300;
[0034] The top of the crushing tank 100 is fixedly connected with a feeding pipe 101, the pipe wall of the feeding pipe 101 is sleeved with a valve, and the bottom of the crushing tank 100 is provided with a support frame 102;
[0035] The crushing unit 200 is arranged on the crushing tank 100, and the crushing unit 200 comprises a crushing part 201 and a vibrating part 202, the crushing part 201 is used for crushing the sheet alkali, and the vibrating part 202 is used for vibrating the crushing tank 100 to quickly discharge the crushed sheet alkali;
[0036] The quantitative unit 300 is arranged below the crushing tank 100, the quantitative unit 300 comprises a discharging part 301 and a quantitative part 302 arranged in the discharging part 301, the discharging part 301 is used for discharging the crushed flake caustic soda, the quantitative part 302 is used for cooperating with the discharging part 301 to discharge the quantitative flake caustic soda, and the quantitative unit 300 further comprises a driving assembly 303 used for driving the quantitative part 302 to move.
[0037] The flake caustic soda is put into the crushing tank 100 through the feeding pipe 101, then the valve of the feeding pipe 101 is closed to prevent the flake caustic soda powder from floating out of the feeding pipe 101 during the crushing process, then the flake caustic soda in the crushing tank 100 is crushed through the crushing part 201, after the crushing is completed, the flake caustic soda is put into the discharging part 301, the crushing tank 100 is vibrated through the vibrating part 202 to prevent the crushing tank 100 from being blocked during the discharging process, after the flake caustic soda is put into the discharging part 301, the quantitative part 302 is driven to move in the discharging part 301 through the driving assembly 303 to complete the quantitative operation of the flake caustic soda in the discharging part 301, then the standard amount of flake caustic soda is discharged through the discharging part 301, so that the manual weighing of workers can be optimized, and the standard amount of flake caustic soda can be obtained at any time, so that the workers can quickly prepare the bleaching agent used for towels, and the flake caustic soda is supplemented into the crushing tank 100 when the discharge amount is obviously less.
[0038] Embodiment 2
[0039] With reference to Figure 1 And Figure 2 The second embodiment of the utility model is different from the previous embodiment, the crushing unit 200 comprises a servo motor 201a fixedly installed at the top of the crushing tank 100, and the output end of the servo motor 201a penetrates through the crushing tank 100 and is fixedly connected with a crushing rod 201b.
[0040] The servo motor 201a is used for driving the crushing rod 201b to rotate, after the flake caustic soda is put into the crushing tank 100, the flake caustic soda in the form of sheet or block is crushed through the high-speed rotating crushing rod 201b, so that the subsequent quantitative operation is facilitated, and the crushed flake caustic soda can be quickly dissolved in water, so that the subsequent bleaching agent is prepared.
[0041] It should be noted that the bottom of the crushing tank 100 is conical and converges downward, so as to facilitate the discharge of the crushed flake caustic soda, and the blades of the crushing rod 201b are inclined and matched with the bottom of the crushing tank 100.
[0042] The blades at the bottom of the crushing rod 201b can be in an inclined posture to crush the flake caustic soda in the conical space at the bottom of the crushing tank 100, and the crushed flake caustic soda automatically flows to the center of the conical bottom of the crushing tank 100, so that the flake caustic soda is quickly discharged, and dead angles are avoided to be left in the crushing tank 100.
[0043] Specifically, the vibrating part 202 includes a fixed plate 202a fixedly connected to the lower surface of the crushing tank 100, and a vibrating motor 202b fixedly installed on one side of the fixed plate 202a.
[0044] During the discharging process of the crushing tank 100, the vibrating motor 202b is started to vibrate the crushing tank 100, so that the flake caustic soda in the crushing tank 100 is in a state of motion, thereby avoiding the flake caustic soda from being blocked during the discharging process. The vibrating motor 202b is a general standard part or a component known to those skilled in the art, and its structure and principle will not be described in detail.
[0045] Embodiment 3
[0046] With reference to Figure 1 - Figure 4 For the third embodiment of the utility model, different from the previous embodiment, the discharging part 301 includes a straight pipe 301a fixedly connected to the bottom of the crushing tank 100, the bottom of the straight pipe 301a is fixedly connected with a storage barrel 301b, the bottom of the storage barrel 301b is fixedly connected with a limiting pipe 301c, and the bottom of the limiting pipe 301c is fixedly connected with a discharging pipe 301d.
[0047] Before the flake caustic soda is added into the crushing tank 100, the opening at the top of the straight pipe 301a is blocked by the quantifying part 302, when the crushing tank 100 is discharged, the quantifying part 302 is moved by the driving assembly 303 so as not to block the straight pipe 301a, at this time, the quantifying part 302 blocks the opening at the top of the limiting pipe 301c, so that the flake caustic soda passes through the straight pipe 301a and flows into the storage barrel 301b, at this time, the flake caustic soda stored in the storage barrel 301b is a standard amount, then the driving assembly 303 moves the quantifying part 302 to block the straight pipe 301a, and no longer blocks the limiting pipe 301c, then the flake caustic soda in the storage barrel 301b is discharged through the discharging pipe 301d.
[0048] The quantifying part 302 includes a straight rod 302a slidingly penetrating the discharging pipe 301d, the rod wall of the straight rod 302a is sleeved with a discharging plug 302b located in the storage barrel 301b, the top end of the straight rod 302a is fixedly connected with a sealing plug 302c, and the sealing plug 302c is slidingly arranged in the straight pipe 301a.
[0049] The driving assembly 303 is used to drive the straight rod 302a to move up and down. Before the tablet caustic is added into the crushing tank 100, the sealing plug 302c seals the opening at the top of the straight pipe 301a, so that the tablet caustic in the crushing tank 100 cannot flow into the straight pipe 301a. At this time, the discharge plug 302b is located in the storage barrel 301b and does not contact the limiting pipe 301c. When it is necessary to discharge the tablet caustic in the crushing tank 100, the driving assembly 303 drives the straight rod 302a to descend. At this time, the discharge plug 302b descends into the limiting pipe 301c to seal the opening at the top of the limiting pipe 301c. At the same time, the sealing plug 302c descends into the storage barrel 301b, so that the tablet caustic flows through the straight pipe 301a and flows into the storage barrel 301b.
[0050] Then the driving assembly 303 drives the straight rod 302a to ascend. At this time, the sealing plug 302c ascends into the straight pipe 301a and seals the straight pipe 301a. At the same time, the discharge plug 302b ascends into the storage barrel 301b, so that the tablet caustic in the storage barrel 301b flows into the limiting pipe 301c and is discharged through the discharge pipe 301d. In this way, the tablet caustic of a standard amount can be obtained at a time. By repeating the above operation, the tablet caustic of a standard amount can be obtained multiple times, so that workers can subsequently adjust the proportion of bleaching agents.
[0051] Specifically, the top of the discharge plug 302b and the sealing plug 302c is conical and upwardly protrudes to prevent the tablet caustic from remaining on the discharge plug 302b and the sealing plug 302c. The bottom of the storage barrel 301b is conical and downwardly converges.
[0052] The top of the discharge plug 302b and the sealing plug 302c is conical and upwardly protrudes from the center, so that the tablet caustic falling on the top of the discharge plug 302b and the sealing plug 302c can automatically slide off. The storage barrel 301b is conical to prevent the tablet caustic from remaining in the storage barrel 301b. When the tablet caustic flows into the storage barrel 301b through the straight pipe 301a, the tablet caustic can be vibrated by the vibration generated by the vibration motor 202b, so as to uniformly fill the internal space of the storage barrel 301b. The excess tablet caustic in the straight pipe 301a is pushed into the crushing tank 100 when the sealing plug 302c ascends.
[0053] Embodiment 4
[0054] With reference to Figure 1 and Figure 3 The fourth embodiment of the utility model is different from the above embodiment in that the driving assembly 303 comprises a support plate 303a fixedly connected to the support frame 102, the limiting pipe 301c penetrates through the support plate 303a, the bottom of the support plate 303a is fixedly connected with an electric telescopic rod 303b, and the output end of the electric telescopic rod 303b is fixedly connected with a connecting plate 303c at the bottom end of the straight rod 302a.
[0055] The electric telescopic rod 303b is used to drive the connecting plate 303c to lift, so as to drive the straight rod 302a to lift through the connecting plate 303c, so as to control the quantitative part 302 to complete the quantitative feeding operation with the discharging part 301.
[0056] In use, the flake caustic is put into the crushing tank 100 through the feeding pipe 101, then the valve of the feeding pipe 101 is closed, then the servo motor 201a drives the crushing rod 201b to rotate to crush the flake caustic, after the crushing is completed, the electric telescopic rod 303b drives the straight rod 302a to descend through the connecting plate 303c, so that the discharging plug 302b descends into the limiting pipe 301c to block the opening at the top of the limiting pipe 301c, at the same time, the sealing plug 302c descends into the storage barrel 301b, so that the flake caustic flows into the storage barrel 301b through the straight pipe 301a, then the vibration motor 202b generates vibration and acts on the crushing tank 100 to avoid the flake caustic being blocked in the straight pipe 301a, and the flake caustic can be uniformly filled in the internal space of the storage barrel 301b by vibration;
[0057] When the storage barrel 301b is filled, the electric telescopic rod 303b drives the straight rod 302a to ascend through the connecting plate 303c, at this time, the sealing plug 302c ascends into the straight pipe 301a and blocks the straight pipe 301a, at the same time, the discharging plug 302b ascends into the storage barrel 301b, so that the flake caustic in the storage barrel 301b flows into the limiting pipe 301c and is discharged through the discharging pipe 301d, so that the flake caustic of a standard amount can be obtained, and the quantitative feeding operation of the quantitative part 302 with the discharging part 301 can be repeated to obtain the flake caustic of a standard amount for subsequent workers to mix the towel bleaching agent according to the proportion.
[0058] It should be noted that the above embodiments are only used to illustrate the technical solutions of the present application, not to limit it, although the present application has been described in detail with reference to the preferred embodiments, those skilled in the art should understand that the technical solutions of the present application can be modified or replaced by equivalent, without departing from the spirit and scope of the technical solutions of the present application, which should be covered in the scope of the claims of the present application.
Claims
1. A device for optimizing the dosage of caustic soda in the bleaching of towel sheets, characterized in that, The application relates to a tablet crushing device. The tablet crushing device comprises a crushing tank (100), a feeding pipe (101) fixedly communicated with the top of the crushing tank (100), a valve arranged on the pipe wall of the feeding pipe (101), and a support frame (102) arranged at the bottom of the crushing tank (100). The tablet crushing device further comprises a crushing unit (200) arranged on the crushing tank (100), a quantitative unit (300) arranged below the crushing tank (100), and a driving assembly (303) arranged on the quantitative unit (300). The crushing unit (200) comprises a servo motor (201a) fixedly installed on the top of the crushing tank (100), and a crushing rod (201b) fixedly connected to the output end of the servo motor (201a) and penetrating through the crushing tank (100).
2. A device for optimizing the dosage of caustic soda in the bleaching of terry towelling according to claim 1, characterized in that: The bottom of the crushing tank (100) is tapered and converges downward, and the blades of the crushing rod (201b) are obliquely distributed and matched with the bottom of the crushing tank (100).
3. A device for optimizing the dosage of caustic soda in the bleaching of terry towelling according to claim 2, characterized in that: The vibrating unit (202) comprises a fixed plate (202a) fixedly connected to the lower surface of the crushing tank (100), and a vibrating motor (202b) fixedly installed on one side of the fixed plate (202a).
4. A device for optimizing the dosage of caustic soda in the bleaching of terry towelling according to claim 3, characterized in that: The discharging unit (301) comprises a straight pipe (301a) fixedly communicated with the bottom of the crushing tank (100), a storage barrel (301b) fixedly connected to the bottom of the straight pipe (301a), a limiting pipe (301c) fixedly communicated with the bottom of the storage barrel (301b), and a discharging pipe (301d) fixedly communicated with the bottom of the limiting pipe (301c).
5. A device for optimizing the dosage of caustic soda in the bleaching of towel according to claim 4, characterized in that: The quantitative unit (302) comprises a straight rod (302a) sealingly slidingly penetrating through the discharging pipe (301d), a discharging plug (302b) arranged in the storage barrel (301b) and sleeved on the rod wall of the straight rod (302a), and a sealing plug (302c) fixedly connected to the top end of the straight rod (302a) and slidingly arranged in the straight pipe (301a).
6. A device for optimizing the dosage of caustic soda in the bleaching of towel according to claim 5, characterized in that: The top of the discharging plug (302b) and the sealing plug (302c) is tapered and rises upward, and the bottom of the storage barrel (301b) is tapered and converges downward.
7. A device for optimizing the dosage of caustic soda in the bleaching of towel according to claim 6, characterized in that: 8. A device for optimizing the dosage of caustic soda in the bleaching of towel according to claim 6, characterized in that: The driving assembly (303) comprises a support plate (303a) fixedly connected to the support frame (102), the limiting pipe (301c) penetrates through the support plate (303a), the bottom of the support plate (303a) is fixedly connected with an electric telescopic rod (303b), and the output end of the electric telescopic rod (303b) is fixedly connected with a connecting plate (303c) in common with the bottom end of the straight rod (302a).