Multi-stage continuous ore crusher
By designing a multi-stage continuous ore crusher, using a two-stage crusher silo and multiple crushing blocks and rotating blocks, the problems of unsatisfactory crushing effect and high motor energy consumption are solved, and more thorough crushing and more efficient energy utilization are achieved.
Patent Information
- Application Number
- CN202411936422.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-26
- Publication Date
- 2025-03-21
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
The existing ore crusher is not ideal in terms of crushing effect, and the motor power is large and energy-saving, which increases motor cost and resource waste.
A multi-stage continuous ore crusher is designed, adopting a two-stage crushing bin structure. The crushing bin is equipped with a rotating crushing roller and a crushing plate. Through the cooperation of multiple crushing blocks and rotating blocks, the ore is hit and crushed, and the crushing effect is improved.
It achieves more thorough crushing of ores, reduces motor energy consumption, improves crushing efficiency and effect, and avoids sputtering of crushed objects.
Smart Images

Figure CN119657270A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of ore crushing, in particular to a multi-stage continuous ore crusher. Background Art
[0002] Ore is usually composed of a variety of minerals. Crushing can separate useful minerals from gangue minerals as much as possible, providing a good material basis for subsequent mineral processing operations (such as flotation, gravity separation, magnetic separation, etc.). It improves the recovery rate and concentrate grade of mineral processing, and the volume of the crushed ore is reduced, which is convenient for transportation and storage.
[0003] There are many different types of ore crushers on the market, the most common of which is the hammer crusher. The motor drives the rotor to rotate at high speed, and the material is impacted, sheared and torn by the high-speed rotating hammer head, causing the material to be crushed. However, when the hammer crusher only uses one crushing chamber for crushing, the crushing effect is not ideal, so additional crushing chambers are added to crush the ore continuously for multiple times.
[0004] Multi-stage crushers can crush ore more thoroughly, but the ore is crushed by crushing rollers in multiple crushing bins. The hammer head is fixedly installed on the outer surface of the crushing roller. The force of the impact is determined by the rotation speed driven by the motor. If you want to crush it more thoroughly, you need a more powerful motor, which is not energy-saving and increases the cost of the motor and wastes resources. Summary of the invention
[0005] The object of the present invention is to provide a multi-stage continuous ore crusher to solve the problems raised in the above background technology.
[0006] To achieve the above-mentioned object, the present invention provides a multi-stage continuous ore crusher, comprising a crusher housing, a base is installed at the bottom of the crusher housing, a driving motor 1 and a driving motor 2 are arranged on the top of the base, a crushing bin 1 and a crushing bin 2 are arranged inside the crusher housing, a crushing roller 1 is rotatably installed inside the crushing bin 1, a crushing rod 1 is fixedly installed on the outer surface of the crushing roller 1, a plurality of crushing blocks are fixedly installed on the outer surface of the crushing rod 1, the crushing rod 1 is used to crush the ore, and the crushing blocks can increase the contact points with the outer surface of the ore;
[0007] A second crushing roller is rotatably installed inside the second crushing bin, and a rolling disc is sleeved on the outer surface of the second crushing roller. A plurality of rolling discs are arranged on the outer surface of the second crushing roller, and the plurality of rolling discs can crush the ore. A second crushing rod fixedly installed on the outer surface of the second crushing roller is arranged in the middle of the plurality of rolling discs. A rotating block is rotatably installed on the side wall of the second crushing rod, and the second crushing roller drives the rotating block on the second crushing rod to rotate, so that the rotating block hits and crushes the ore into small particles.
[0008] A feed port and a discharge port are respectively provided at the top and bottom of the crusher shell. An automatic closing component is provided inside the feed port. The automatic closing component can be closed after the ore enters the crusher shell to avoid splashing of the crushed ore.
[0009] As a further improvement of the present technical solution, the drive motor 1 and the drive motor 2 are respectively arranged on both sides of the pulverizer housing, one side of the pulverizing roller 1 passes through the pulverizer housing and is connected to the drive motor 1 via a track, and one side of the pulverizing roller 2 passes through the pulverizer housing and is connected to the drive motor 2 via a track, and the drive motor 1 and the drive motor 2 are used to drive the pulverizing roller 1 and the pulverizing roller 2 to rotate.
[0010] As a further improvement of the present technical solution, the crushing bin one is arranged below the feed port to crush the large pieces of ore falling from the feed port, the crushing bin two is arranged below the crushing bin one to further crush the small pieces of ore crushed in the crushing bin one, and the discharge port is arranged below the crushing bin two to discharge the crushed ore.
[0011] As a further improvement of the present technical solution, the automatic closing component includes an arc groove opened on the inner wall of the feed port, and there are two arc grooves, which are respectively opened on both sides of the inner wall of the feed port, a sliding block is slidably installed inside the arc groove, a reset spring is installed at the bottom of the sliding block, and the bottom of the reset spring is installed at the bottom of the inner wall of the arc groove, and a closing plate is fixedly installed on the outer wall of the sliding block, and the closing plate is arranged in the middle of the two arc grooves, and can be automatically reset and closed after opening and closing the sliding block and the reset spring.
[0012] As a further improvement of the technical solution, two closing plates are provided, and the two closing plates are symmetrically distributed inside the feed port, and the middle of the two closing plates can be opened downward to put the ore in.
[0013] As a further improvement of the technical solution, crushing plates are fixedly installed on the inner walls of the crushing bin one and the crushing bin two, and the crushing plates cooperate with the rolling disc to crush the ore.
[0014] As a further improvement of the technical solution, a leakage port is provided on the top of the base, and the leakage port is arranged below the discharge port to cooperate with the discharge port to collect and process the crushed ore.
[0015] Compared with the prior art, the present invention has the following beneficial effects:
[0016] 1. In the multi-stage continuous ore crusher, when crushing the ore, start the driving motor 1 and the driving motor 2 to drive the crushing roller 1 and the crushing roller 2 to rotate, put the ore into the crusher shell from the feed port, make the ore enter the crushing bin 1, and the crushing rod 1 on the outer surface of the crushing roller 1 rotates to crush the ore. The crushing block installed at the head end of the crushing rod 1 can increase the collision point with the ore, and the ore crushing effect is better. The ore after preliminary crushing enters the crushing bin 2. The high-speed rotating crushing rod 2 and the rotating block can hit the entering ore into particle blocks, and hit the ore between the crushing plate and the rolling plate on the inner wall of the crushing bin 2. The rolling plate rolls and crushes the ore into powder particles again, so as to achieve the effect of hitting, rolling and crushing the ore, making the ore crushing more thorough. The crushing rod 2 drives the rotating block to rotate further, which can greatly increase the impact force of the rotating block on the ore, the impact force is greater, the energy consumption of the motor is saved, and the crushing effect is better.
[0017] 2. In the multi-stage continuous ore crusher, when the ore is put into the crusher casing, after the ore is put into the feed port, the two closing plates are pressed downward to open and close, and the ore falls into the crushing bin. The closing plate is reset by the reset spring and the feed port is closed again, so as to achieve the effect of automatically closing the feed port and avoiding the splashing of the crushed ore debris. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 It is a schematic diagram of the overall structure of the present invention;
[0019] Figure 2 This is a schematic diagram of the structure of the crushing bin 1 and the crushing bin 2 of the present invention;
[0020] Figure 3 It is a schematic diagram of the structure of a crushing roller of the present invention;
[0021] Figure 4 It is a schematic diagram of the structure of the second crushing roller of the present invention;
[0022] Figure 5 For the present invention Figure 2 The enlarged structural diagram at A in the middle;
[0023] Figure 6 It is a schematic diagram of the closed plate structure of the present invention;
[0024] Figure 7 It is a schematic diagram of the base structure of the present invention.
[0025] The meaning of each number in the figure is:
[0026] 1. Crusher housing; 11. Crushing chamber 1; 12. Crushing chamber 2; 13. Feeding port; 14. Discharging port;
[0027] 2. Base; 21. Driving motor 1; 22. Driving motor 2;
[0028] 3. A crushing roller; 31. A crushing rod; 32. A crushing block;
[0029] 4. Crushing roller 2; 41. Rolling plate; 42. Crushing rod 2; 43. Rotating block;
[0030] 5. Automatic closing assembly; 501. arc groove; 502. sliding block; 503. return spring; 504. closing plate;
[0031] 6. Crushing plate;
[0032] 7. Leakage. DETAILED DESCRIPTION
[0033] The following will be combined with the accompanying drawings in the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0034] Example
[0035] See also Figure 1-Figure 7 As shown, the purpose of this embodiment is to provide a multi-stage continuous ore crusher, including a crusher shell 1, a base 2 is installed at the bottom of the crusher shell 1, a driving motor 21 and a driving motor 22 are arranged on the top of the base 2, a crushing bin 11 and a crushing bin 12 are arranged inside the crushing shell 1, a crushing roller 3 is rotatably installed inside the crushing bin 11, a crushing rod 31 is fixedly installed on the outer surface of the crushing roller 3, and a plurality of crushing blocks 32 are fixedly installed on the outer surface of the crushing rod 31, the crushing rod 31 is used to crush the ore, and the crushing blocks 32 can increase the contact points with the outer surface of the ore.
[0036] By energizing the driving motor 1 21 and the driving motor 2 22, the crushing rollers 1 3 and 2 4 in the crushing bin 1 1 and the crushing bin 2 12 are driven to rotate respectively, so that the ore can be crushed in multiple stages. The crushing rod 1 31 installed on the outer surface of the crushing roller 2 4 can rotate together with the crushing roller 3 to crush the ore. The outer surface of the head of the crushing rod 1 31 is provided with a plurality of protruding crushing blocks 32, which can increase the impact points of the crushing rod 1 31 on the ore, so as to improve the ore crushing efficiency. The two motors drive the two crushing bins to work respectively, so as to improve the ore crushing effect.
[0037] A feed port 13 and a discharge port 14 are respectively provided at the top and bottom of the crusher housing 1. An automatic closing component 5 is provided inside the feed port 13. The automatic closing component 5 can be closed after the ore enters the crusher housing 1 to avoid splashing of the crushed ore.
[0038] When the crusher is crushing, the crushed ore will have debris splashing, causing damage to the workers. The automatic closing component 5 can automatically close the feed port 13 after the ore is put into the crusher to avoid the ore splashing.
[0039] First of all, considering the problem that when the ore is crushed, there will still be blocky ore inside after it is crushed by the crushing roller, Figure 2-Figure 5 , the internal structure of the crushing bin 12 is disclosed, the crushing bin 12 is rotatably installed with a crushing roller 4, the outer surface of the crushing roller 4 is sleeved with a rolling disc 41, and a plurality of rolling discs 41 are arranged on the outer surface of the crushing roller 4, and the plurality of rolling discs 41 can crush and crush the ore, and a crushing rod 42 fixedly installed on the outer surface of the crushing roller 4 is arranged in the middle of the plurality of rolling discs 41, and a rotating block 43 is rotatably installed on the side wall of the crushing rod 42, and the crushing roller 4 drives the rotating block 43 on the crushing rod 42 to rotate, so that the rotating block 43 hits and crushes the ore into small particles;
[0040] The inner walls of the crushing bin 1 1 and the crushing bin 2 12 are fixedly mounted with crushing plates 6 , which cooperate with the rolling disc 41 to crush the ore.
[0041] The crushing bin 12 can further crush the small pieces of ore that fall after being crushed by the crushing bin 11. The driving motor 22 drives the crushing roller 4 to rotate. The crushing roller 4 drives the crushing rod 42 and the rotating block 43 installed on the outer surface to rotate, so as to hit and crush the fallen ore, and make the ore after hitting splash onto the inner wall of the crushing bin 12. The ore is further crushed and crushed by the crushing plate 41, and the ore is crushed more thoroughly. The crushing rod 42 drives the rotating block 43 to further rotate, which can greatly increase the impact force of the rotating block 43 on the ore, and the impact force is greater, which greatly reduces the situation where block ore is mixed in the ore after crushing. There is no need to crush the crushed ore again, which improves the crushing effect and is more energy-saving and efficient.
[0042] It should be noted that the crushing plate 6 installed on the inner wall of crushing bin 11 and crushing bin 2 12 can cooperate with crushing roller 1 3 and crushing roller for crushing, and the crushing plate 41 can cooperate with the crushing plate 6 to crush the ore between the crushing plate 6 and the crushing plate 41, and the crushing plate 6 can also increase the crushing effect and protect the inner wall of the crusher.
[0043] Secondly, considering how the drive motor is connected to the pulverizer to make the pulverizer work, show Figure 1 and Figure 2 The driving motor 1 21 and the driving motor 2 22 are respectively arranged on both sides of the pulverizer shell 1, one side of the crushing roller 3 penetrates the pulverizer shell 1 and is connected to the driving motor 1 21 through a crawler belt, and one side of the crushing roller 2 4 penetrates the pulverizer shell 1 and is connected to the driving motor 2 22 through a crawler belt. The driving motor 1 21 and the driving motor 2 22 are used to drive the crushing roller 1 3 and the crushing roller 2 4 to rotate.
[0044] The crushing bin 11 is arranged below the feed port 13 to crush the large pieces of ore falling from the feed port 13. The crushing bin 2 12 is arranged below the crushing bin 11 to further crush the small pieces of ore crushed by the crushing bin 11. The discharge port 14 is arranged below the crushing bin 12 to discharge the crushed ore. The top of the base 2 is provided with a leakage port 7, which is arranged below the discharge port 14 to collect and process the crushed ore in cooperation with the discharge port 14.
[0045] By installing and placing the driving motor 1 21 and the driving motor 2 22 on both sides of the crusher shell 1 on the top of the base 2, the driving motor 1 21 can be connected to the crushing roller 1 3 through the track from the front, and the driving motor 2 22 can be connected to the crushing roller 2 4 through the universal track from the back, so that the crushing roller 1 3 and the crushing roller 2 4 can rotate more smoothly. The ore fed from the feed port 13 enters the interior of the crushing bin 1 1 for crushing, and then enters the interior of the crushing bin 2 12 for further crushing. The crushed ore is discharged and collected by the discharge port 14 at the bottom of the crushing bin 2 12 and the leakage port 7 on the base 2.
[0046] Finally, considering how the automatic closing assembly 5 closes the feed opening 13, Figure 6 , the specific structure of the automatic closing component 5 is disclosed, the automatic closing component 5 includes an arc groove 501 opened on the inner wall of the feed port 13, there are two arc grooves 501, the two arc grooves 501 are respectively opened on both sides of the inner wall of the feed port 13, a sliding block 502 is slidably installed inside the arc groove 501, a reset spring 503 is installed at the bottom of the sliding block 502, the bottom of the reset spring 503 is installed at the bottom of the inner wall of the arc groove 501, a closing plate 504 is fixedly installed on the outer wall of the sliding block 502, the closing plate 504 is set in the middle of the two arc grooves 501, and can be automatically reset and closed after opening and closing by the sliding block 502 and the reset spring 503.
[0047] Two closing plates 504 are provided, and the two closing plates 504 are symmetrically distributed inside the feed port 13. The middle of the two closing plates 504 can be opened downward to put the ore in.
[0048] By opening two arc grooves 501 on both sides of the inner wall of the feed port 13, the reset spring 503 and the sliding block 502 can be installed inside the arc groove 501, so that the reset spring 503 can reset the sliding block 502 sliding downward, and a closing plate 504 is fixedly installed between the two sliding blocks 502, and two closing plates 504 are symmetrically distributed. After the ore is put into the feed port 13, the two closing plates 504 are pressed downward to open and close. After the ore falls into the crushing bin 11, the closing plate 504 is reset by the reset spring 503, and the feed port 13 is closed again, so as to achieve the effect of automatically closing the feed port 13 and avoiding the splashing of debris from the crushed ore.
[0049] In summary, the working principle of this solution is as follows:
[0050] When the ore is crushed, the driving motor 1 21 and the driving motor 2 22 are started to drive the crushing roller 1 3 and the crushing roller 2 4 to rotate, and the ore is put into the crusher housing 1 from the feed port 13, so that the ore enters the crushing bin 11, and the crushing rod 31 on the outer surface of the crushing roller 3 rotates to crush the ore. The crushing block 32 installed at the head end of the crushing rod 31 can increase the collision point with the ore, which has a better crushing effect on the ore. The ore after preliminary crushing enters the crushing bin 12 and rotates at high speed. The movable crushing rod 42 and the rotating block 43 can beat the incoming ore into granular blocks, and beat the ore between the crushing plate 6 and the rolling plate 41 on the inner wall of the crushing bin 12, and the rolling plate 41 will crush the ore into powder particles again, so as to achieve the effect of hitting, rolling and crushing the ore, making the ore crushing more thorough. The crushing rod 42 drives the rotating block 43 to rotate further, which can greatly increase the impact force of the rotating block 43 on the ore, the impact force is greater, the energy consumption of the motor is saved, and the crushing effect is better;
[0051] When the ore is put into the crusher housing 1, after the ore is put into the feed port 13, the two closing plates 504 are squeezed downward to open and close, and the ore falls into the crushing bin 11. The closing plate 504 is reset by the reset spring 503, and the feed port 13 is closed again, so as to achieve the effect of automatically closing the feed port 13 and avoiding the splashing of the crushed ore debris.
[0052] The above shows and describes the basic principles, main features and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited by the above embodiments. The above embodiments and descriptions are only preferred examples of the present invention and are not intended to limit the present invention. Without departing from the spirit and scope of the present invention, the present invention may have various changes and improvements, which fall within the scope of the present invention. The scope of protection of the present invention is defined by the attached claims and their equivalents.
Claims
1. A multi-stage continuous ore crusher, comprising a crusher housing (1), a base (2) being installed at the bottom of the crusher housing (1), a drive motor 1 (21) and a drive motor 2 (22) being arranged at the top of the base (2), characterized in that: The crusher housing (1) is provided with a crushing bin 1 (11) and a crushing bin 2 (12) inside. A crushing roller 1 (3) is rotatably mounted inside the crushing bin 1 (11). A crushing rod 1 (31) is fixedly mounted on the outer surface of the crushing roller 1 (3). A plurality of crushing blocks (32) are fixedly mounted on the outer surface of the crushing rod 1 (31). The crushing rod 1 (31) is used to crush ore. The crushing blocks (32) can increase the contact points for collision with the outer surface of the ore. A second crushing roller (4) is rotatably mounted inside the second crushing bin (12), and a rolling disc (41) is sleeved on the outer surface of the second crushing roller (4). A plurality of the rolling discs (41) are arranged on the outer surface of the second crushing roller (4). The plurality of the rolling discs (41) can crush and crush the ore. A second crushing rod (42) fixedly mounted on the outer surface of the second crushing roller (4) is arranged in the middle of the plurality of the rolling discs (41). A rotating block (43) is rotatably mounted on the side wall of the second crushing rod (42). The second crushing roller (4) drives the rotating block (43) on the second crushing rod (42) to rotate, so that the rotating block (43) hits and crushes the ore into small particles. The top and bottom of the crusher housing (1) are respectively provided with a feed port (13) and a discharge port (14), and an automatic closing component (5) is arranged inside the feed port (13). The automatic closing component (5) can be closed after the ore enters the crusher housing (1) to prevent the crushed ore from splashing.
2. The multi-stage continuous ore crusher according to claim 1, characterized in that: The driving motor 1 (21) and the driving motor 2 (22) are respectively arranged on both sides of the pulverizer housing (1); one side of the pulverizing roller 1 (3) passes through the pulverizer housing (1) and is connected to the driving motor 1 (21) via a crawler belt; one side of the pulverizing roller 2 (4) passes through the pulverizer housing (1) and is connected to the driving motor 2 (22) via a crawler belt; the driving motor 1 (21) and the driving motor 2 (22) are used to drive the pulverizing roller 1 (3) and the pulverizing roller 2 (4) to rotate.
3. The multi-stage continuous ore crusher according to claim 1, characterized in that: The crushing bin one (11) is arranged below the feed port (13) to crush large pieces of ore falling from the feed port (13); the crushing bin two (12) is arranged below the crushing bin one (11) to further crush small pieces of ore crushed by the crushing bin one (11); and the discharge port (14) is arranged below the crushing bin two (12) to discharge the crushed ore.
4. The multi-stage continuous ore crusher according to claim 1, characterized in that: The automatic closing component (5) includes an arc-shaped groove (501) opened on the inner wall of the feed port (13), and there are two arc-shaped grooves (501), which are respectively opened on both sides of the inner wall of the feed port (13). A sliding block (502) is slidably installed inside the arc-shaped groove (501), and a reset spring (503) is installed at the bottom of the sliding block (502). The bottom of the reset spring (503) is installed at the bottom of the inner wall of the arc-shaped groove (501). A closing plate (504) is fixedly installed on the outer wall of the sliding block (502), and the closing plate (504) is set in the middle of the two arc-shaped grooves (501), and can be automatically reset and closed after being opened and closed by the sliding block (502) and the reset spring (503).
5. The multi-stage continuous ore crusher according to claim 4, characterized in that: There are two closing plates (504), which are symmetrically distributed inside the feed port (13). The middle of the two closing plates (504) can be opened downward to put the ore in.
6. The multi-stage continuous ore crusher according to claim 1, characterized in that: The inner walls of the first crushing bin (11) and the second crushing bin (12) are fixedly mounted with crushing plates (6), and the crushing plates (6) cooperate with the rolling disc (41) to crush the ore.
7. The multi-stage continuous ore crusher according to claim 1, characterized in that: A leakage port (7) is provided on the top of the base (2), and the leakage port (7) is arranged below the discharge port (14) and cooperates with the discharge port (14) to collect and process the crushed ore.