Food production raw material processing device

By designing a combined filter mesh and dynamic cleaning system installed with interlaced steel wire, the problem of easy clogging of traditional filter mesh is solved, and efficient and stable raw material cleaning and water purification are achieved.

CN119657561AInactive Publication Date: 2025-03-21QINGHAI SAIQI FOOD CO LTD
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Patent Information

Application Number
CN202411733491.0
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-11-29
Publication Date
2025-03-21
Estimated Expiration
Not applicable · inactive patent

AI Technical Summary

Technical Problem

The traditional combined filter design has problems such as low filtration efficiency and easy blockage, especially when dealing with large amounts of raw materials, which leads to reduced rinsing efficiency and deterioration of water quality.

Method used

A combined filter mesh structure consisting of two single mesh combinations is designed. The steel frame adopts interlaced steel wire installation, combined with rotary mounted cleaning rollers and agitating components to achieve dynamic filtration and cleaning.

Benefits of technology

It significantly improves the filtration effect, enhances the strength and stability of the combined filter mesh, extends the service life, reduces maintenance costs, and ensures the clean and safe water quality of raw materials during rinsing.

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Abstract

The invention discloses a food production raw material processing device which comprises a supporting frame and a rinsing tank, the rinsing tank is installed at the top end of the supporting frame, a containing cavity is formed in the rinsing tank, a filtering assembly is arranged in the rinsing tank and comprises a rotating rod rotationally installed in the rinsing tank, a first motor is installed on the outer surface of the rinsing tank, and a second motor is installed on the outer surface of the first motor. According to the food production raw material processing device, a combined filter screen structure formed by combining two single screens is adopted, so that the filtering area is increased, the filtering effect is improved, the filtering effect is improved, and the food production raw material processing device has the advantages that the food production raw material processing device is convenient to use and high in practicability. And the steel frame is installed through the staggered steel wires, so that the strength and the stability of the combined type filter screen are effectively enhanced, the combined type filter screen is not prone to deformation or damage in the long-time and high-strength use process, and the continuity and the high efficiency of filtering are guaranteed.
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Description

Technical Field

[0001] The invention relates to the field of food production, and in particular to a device for processing raw materials for food production. Background Art

[0002] In the food production process, the cleaning of raw materials is an important part of ensuring product quality and safety. Rinsing, as a key step in the impurity removal process, is essential for removing dust, debris and other impurities attached to the surface of raw materials.

[0003] Traditional rinsing methods often rely on water flushing and static sedimentation, but these methods are limited in removing floating impurities and it is difficult to ensure efficient and continuous cleaning effects. Although combined filters have been used in the prior art to screen impurities, traditional combined filter designs often have low filtering efficiency and easy clogging. Especially when processing a large amount of raw materials, the combined filter will soon be covered with impurities, which not only affects the rinsing efficiency, but also may cause water quality deterioration due to the accumulation of impurities, thereby affecting the quality of the raw materials. Summary of the invention

[0004] The object of the present invention is to provide a food production raw material processing device to solve the problems of low filtering efficiency and easy clogging in the traditional combined filter screen design mentioned in the above background technology.

[0005] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: a food production raw material processing device, comprising a support frame and a rinsing tank, wherein the rinsing tank is installed at the top of the support frame, and a accommodating cavity is arranged inside the rinsing tank, a filtering assembly is arranged inside the rinsing tank, and the filtering assembly comprises a rotating rod rotatably installed inside the rinsing tank, a first motor is installed on the outer surface of the rinsing tank, and the output shaft of the first motor is installed on one end of the rotating rod, a rinsing assembly is installed inside the rotating rod, the rinsing assembly comprises two outer frames installed inside the rotating rod, a first single net and a second single net are respectively installed inside the two outer frames, steel frames are installed inside the first single net and the second single net, and the two groups of steel frames are installed with staggered steel wires.

[0006] As a preferred technical solution of the present invention, a sealing assembly is provided on the surface of the outer frame, and the sealing assembly includes a sealing gasket installed on the surface of the outer frame, and a plurality of air-permeable pores are provided on the surface of the sealing gasket, a cavity is provided inside the rotating rod, and the cavity is connected with the gap inside the sealing gasket through a through hole, and a cylinder connected with the cavity is installed on the outer surface of the rinsing tank, and activated crushed carbon is installed inside the cylinder.

[0007] As a preferred technical solution of the present invention, a cleaning assembly is provided inside the rinsing tank, and the cleaning assembly includes a limiting rod installed on the inner wall of the rinsing tank, a fixing rod is slidably installed on the outer surface of the limiting rod, a cleaning roller is rotatably installed on the outer surface of the fixing rod, and rotating plates are rotatably installed at both ends of the rotating rod, and an elastic rope is connected between the rotating plate and the fixed rod.

[0008] As a preferred technical solution of the present invention, a plurality of friction pads are installed on the outer surface of the cleaning roller, the cross-section of the friction pads is arc-shaped, a support plate is installed on the outer surface of the fixing rod, and a scraper is installed on the surface of the support plate close to the friction pads.

[0009] As a preferred technical solution of the present invention, a stirring assembly is provided inside the rinsing tank, and the stirring assembly includes a groove arranged at the bottom of the rinsing tank, a stirring rod is rotatably installed inside the groove, and the outer surface of the stirring rod is installed with staggered stirring blades, and a second motor is installed on the outer surface of the rinsing tank, and the output shaft of the second motor is connected to the stirring rod.

[0010] As a preferred technical solution of the present invention, a heating assembly is arranged inside the stirring rod, and the heating assembly includes a heat-conducting rod arranged inside the stirring rod, a heater is installed on the outer surface of the rinsing tank, and the heat output end of the heater is connected to the heat-conducting rod, a heat storage box is installed on the outer surface of the rinsing tank, a piston is arranged inside the heat storage box, and a heat discharge hole is opened on one side of the heat storage box, an annular groove is opened at one end of the stirring rod close to the heat-conducting rod, and a heat transfer pipe is installed between the annular groove and the heat storage box.

[0011] As a preferred technical solution of the present invention, a feed hopper is connected to the feed end of the rinsing tank, and a debris removal funnel is installed at the discharge end of the rinsing tank. The cross-section of the debris removal funnel is arc-shaped.

[0012] Compared with the prior art, the present invention has the following beneficial effects:

[0013] 1. The present invention significantly improves the filtering effect through the improved filter component design. Specifically, the combined filter structure formed by combining two single nets not only increases the filtering area, but also effectively enhances the strength and stability of the combined filter by installing the steel frame with staggered steel wires, so that the combined filter is not easy to deform or damage during long-term and high-intensity use, thereby ensuring the continuity and high efficiency of the filtration. At the same time, the staggered arrangement of the steel frame also increases the contact area between impurities and the combined filter, improves the efficiency of capturing impurities, and thus realizes the precise screening of floating impurities on the surface of the rinse tank. In addition, during the rotation of the combined filter, the cleaning roller driven by the elastic rope continuously moves on its surface, which effectively removes impurities attached to the combined filter, extends the service life of the combined filter, and reduces maintenance costs.

[0014] 2. The present invention achieves sealing protection for the combined filter screen by installing a sealing gasket on the surface of the outer frame and opening a cavity inside the rotating rod to communicate with the gap inside the sealing gasket, preventing moisture and impurities from entering the rotating rod during the rinsing process, thereby ensuring the stable operation of the equipment. At the same time, the activated carbon installed inside the cylinder can further purify the water quality, remove odors and harmful substances in the water, and ensure the cleanliness and safety of the water quality of the raw materials during the rinsing process.

[0015] 3. The present invention achieves full stirring of the raw materials in the rinsing tank through the stirring rod driven by the second motor and the staggered stirring blades, promotes full contact and mixing between the water flow and the raw materials, and accelerates the separation and removal of impurities. At the same time, the heating component inside the stirring rod can provide a suitable temperature during the rinsing process, which helps to soften the stains and impurities on the surface of the raw materials and improve the rinsing efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 It is a schematic diagram of the structure of the rinsing tank of the present invention;

[0017] Figure 2 It is a schematic diagram of the side structure of the rinsing tank of the present invention;

[0018] Figure 3 It is a schematic diagram of the internal structure of the rinsing tank of the present invention;

[0019] Figure 4 It is a schematic diagram of the structure of the rinsing component of the present invention;

[0020] Figure 5 It is a schematic diagram of the outer frame structure of the present invention;

[0021] Figure 6 It is a schematic diagram of the cylinder structure of the present invention;

[0022] Figure 7It is a schematic diagram of the structure of the cleaning component of the present invention;

[0023] Figure 8 For the present invention Figure 7 Schematic diagram of the structure at A in FIG.

[0024] Fig. 9 It is a schematic diagram of the stirring rod structure of the present invention.

[0025] In the figure: 1, support frame; 2, rinsing tank; 3, filter assembly; 31, first motor; 32, rotating rod; 33, rinsing assembly; 331, first single net; 332, steel frame; 333, sealing assembly; 3331, sealing gasket; 3332, cavity; 3333, through hole; 3334, cylinder; 334, outer frame; 335, second single net; 34, cleaning assembly; 341, limiting rod; 342, fixing rod; 343 , cleaning roller; 344, friction pad; 345, scraper; 346, support plate; 347, elastic rope; 348, turn plate; 4, stirring assembly; 41, second motor; 42, groove; 43, stirring rod; 44, stirring blade; 45, heating assembly; 451, heat conducting rod; 452, annular groove; 453, heat transfer pipe; 454, heat storage box; 455, piston; 456, heater; 5, feed hopper; 6, debris removal funnel. DETAILED DESCRIPTION

[0026] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0027] Reference to "embodiments" herein means that a particular feature, structure, or characteristic described in conjunction with the embodiments may be included in at least one embodiment of the present application. The appearance of the phrase "embodiments" in various locations in the specification does not necessarily refer to the same embodiment, nor is it an independent or alternative embodiment that is mutually exclusive with other embodiments. It is explicitly and implicitly understood by those skilled in the art that the embodiments described herein may be combined with other embodiments.

[0028] See also Figure 1-9 A food production raw material processing device provided in an embodiment of the present application includes a support frame 1 and a rinsing tank 2. The rinsing tank 2 is installed at the top of the support frame 1, and a accommodating cavity is provided inside the rinsing tank 2.

[0029] Among them, the rinsing tank 2, as a part of the pretreatment link, can perform preliminary cleaning and sorting of the raw materials to prepare for the subsequent processing steps; the stains and impurities on the surface of the raw materials after cleaning in the rinsing tank 2 are effectively removed, which can not only improve the appearance quality of the product, but also avoid these unclean substances from contaminating the product during subsequent processing, thereby ensuring the hygiene, safety and stable quality of the final product.

[0030] In the technical solution of the embodiment of the present application, a filter assembly 3 is provided inside the rinsing tank 2, and the filter assembly 3 includes a rotating rod 32 rotatably installed inside the rinsing tank 2. A first motor 31 is installed on the outer surface of the rinsing tank 2, and the output shaft of the first motor 31 is installed on one end of the rotating rod 32, and a rinsing assembly 33 is installed inside the rotating rod 32.

[0031] Among them, the rotating rod 32 rotates continuously under the drive of the first motor 31, driving the rinsing component 33 installed inside it to rotate together. Compared with static filtration, this dynamic filtration method can more effectively capture and scrape away floating impurities in the rinsing tank 2, avoiding the deposition and accumulation of impurities at the bottom of the rinsing tank 2.

[0032] In the technical solution of the embodiment of the present application, the rinsing component 33 includes two outer frames 334 installed inside the rotating rod 32, and the first single net 331 and the second single net 335 are respectively installed inside the two outer frames 334. The first single net 331 and the second single net 335 are both installed with steel frames 332, and the two groups of steel frames 332 are installed using staggered steel wires.

[0033] Among them, the combined filter screen structure formed by combining the first single net 331 and the second single net 335 not only increases the filtering area, but also effectively enhances the strength and stability of the combined filter screen by installing the steel frame 332 with staggered steel wires. This design makes the combined filter screen less likely to deform or be damaged during long-term, high-intensity use, ensuring the continuity and efficiency of filtration. At the same time, the staggered arrangement of the steel frame 332 also increases the contact area between impurities and the combined filter screen, improves the efficiency of capturing impurities, and thus achieves accurate screening of floating impurities on the surface of the rinsing tank 2.

[0034] In other embodiments, a sealing assembly 333 is provided on the surface of the outer frame 334, and the sealing assembly 333 includes a sealing gasket 3331 installed on the surface of the outer frame 334, and a plurality of air-permeable pores are provided on the surface of the sealing gasket 3331. A cavity 3332 is provided inside the rotating rod 32, and the cavity 3332 is connected with the gap inside the sealing gasket 3331 through the through hole 3333. A cylinder 3334 connected with the cavity 3332 is installed on the outer surface of the rinsing tank 2, and activated crushed carbon is installed inside the cylinder 3334.

[0035] Among them, by arranging the sealing assembly 333 on the surface of the outer frame 334, especially installing the sealing gasket 3331, the stability and firmness of the combined filter net are significantly enhanced, which not only prevents the combined filter net from loosening or displacement during use, but also ensures that the combined filter net can always fit closely to the corresponding part of the rinsing tank 2, thereby effectively improving the filtering effect; the multiple air-permeable pores opened on the surface of the sealing gasket 3331 not only allow air and water to pass smoothly, but also achieve a more detailed filtering effect without affecting the filtering efficiency. At the same time, these air-permeable pores are connected with the cavity 3332 inside the rotating rod 32 and the activated carbon fragments in the cylinder 3334, forming a set of efficient filtering system; the activated carbon fragments installed inside the cylinder 3334, as an efficient adsorption material, can adsorb and remove impurities, odors and harmful gases in the water, which not only improves the purity of the water quality, but also helps to reduce the emission of water vapor and harmful gases, thereby protecting the surrounding environment from pollution.

[0036] In other embodiments, a cleaning assembly 34 is provided inside the rinse tank 2, and the cleaning assembly 34 includes a limiting rod 341 installed on the inner wall of the rinse tank 2, a fixing rod 342 is slidably installed on the outer surface of the limiting rod 341, a cleaning roller 343 is rotatably installed on the outer surface of the fixing rod 342, and a rotating plate 348 is rotatably installed at both ends of the rotating rod 32, and an elastic rope 347 is connected between the rotating plate 348 and the fixing rod 342.

[0037] Among them, when the combined filter net composed of two single nets rotates, the combined filter net can drive the cleaning roller 343 to scrape the surface of the combined filter net after flipping. At this time, the cleaning roller 343 is limited and slid by the limiting rod 341, so as to clean the combined filter net, and the cleaning roller 343 can be reset by the elastic rope 347 to realize repeated use of the cleaning roller 343.

[0038] In other embodiments, a plurality of friction pads 344 are installed on the outer surface of the cleaning roller 343 , the cross-section of the friction pads 344 is arc-shaped, a support plate 346 is installed on the outer surface of the fixing rod 342 , and a scraper 345 is installed on the surface of the support plate 346 close to the friction pads 344 .

[0039] The circular arc design of the friction pad 344 can fit the surface of the combined filter closely. When the cleaning roller 343 rotates, the friction pad 344 performs a vibration-like scraping action on the surface of the combined filter by virtue of its material and shape. This vibration not only helps to loosen and remove stubborn impurities attached to the combined filter, but also improves the cleaning efficiency, ensuring that the combined filter always remains unobstructed; the scraper 345 is installed on the support plate 346, close to the surface of the friction pad 344. When the friction pad 344 performs vibration scraping on the combined filter, some impurities may adhere to the surface of the friction pad 344. At this time, the scraper 345 can easily scrape off these adhered impurities by virtue of its sharp edge and appropriate angle, ensuring that the friction pad 344 always remains clean, thereby continuously playing an efficient cleaning role.

[0040] In other embodiments, a stirring assembly 4 is provided inside the rinsing tank 2, and the stirring assembly 4 includes a groove 42 arranged at the bottom of the rinsing tank 2, a stirring rod 43 is rotatably installed inside the groove 42, and the outer surface of the stirring rod 43 is installed with staggered stirring blades 44, and a second motor 41 is installed on the outer surface of the rinsing tank 2, and the output shaft of the second motor 41 is connected to the stirring rod 43.

[0041] Among them, the stirring rod 43 driven by the second motor 41 and the staggered stirring blades 44 achieve full stirring of the raw materials inside the rinsing tank 2, promote full contact and mixing of the water flow and the raw materials, and accelerate the separation and removal of impurities.

[0042] In other embodiments, a heating assembly 45 is disposed inside the stirring rod 43, and the heating assembly 45 includes a heat-conducting rod 451 disposed inside the stirring rod 43. A heater 456 is installed on the outer surface of the rinsing tank 2, and the heat energy output end of the heater 456 is connected to the heat-conducting rod 451.

[0043] The heat conducting rod 451 can be heated by the heater 456, and the heat conducting rod 451 can provide a suitable temperature during the rinsing process, and cooperate with the stirring rod 43 to help soften the stains and impurities on the surface of the raw materials, thereby improving the rinsing efficiency.

[0044] In other embodiments, a heat storage box 454 is installed on the outer surface of the rinsing tank 2, a piston 455 is arranged inside the heat storage box 454, and a heat exhaust hole is opened on one side of the heat storage box 454. An annular groove 452 is opened at one end of the stirring rod 43 close to the heat conducting rod 451, and a heat transfer pipe 453 is installed between the annular groove 452 and the heat storage box 454.

[0045] Among them, by providing a heat storage box 454, the excess heat flow emitted by the heat conductive rod 451 can be discharged, avoiding excessive heat flow into the rinsing tank 2 and affecting the quality of the actual product. At the same time, the excess heat flow can be discharged to achieve heat recovery.

[0046] In other embodiments, a feed hopper 5 is connected to the feed end of the rinsing tank 2, and a debris removal funnel 6 is installed at the discharge end of the rinsing tank 2. The cross section of the debris removal funnel 6 is arc-shaped.

[0047] Among them, when the raw materials are put into the feed hopper 5, due to the effect of gravity, the raw materials will slide downward along the inclined surface of the feed hopper 5 and finally enter the rinsing tank 2; after the raw materials are rinsed, the impurities will be moved to the discharge end along with the filtering effect of the water flow and the combined filter net. Due to the arc-shaped design of the impurity removal funnel 6, the impurities will be guided and buffered to a certain extent when sliding through the impurity removal funnel 6, so as to smoothly leave the rinsing tank 2; further, a discharge channel is opened at one end of the rinsing tank 2, and the cleaned raw materials can be discharged through the discharge channel.

[0048] The above are only specific embodiments of the present invention, but the technical features of the present invention are not limited thereto. Any simple changes, equivalent replacements or modifications made based on the present invention to solve basically the same technical problems and achieve basically the same technical effects are all included in the protection scope of the present invention.

Claims

1. A food production raw material processing device, comprising a support frame (1) and a rinsing tank (2), characterized in that: The rinsing tank (2) is installed on the top of the support frame (1), and a receiving cavity is provided inside the rinsing tank (2); A filter assembly (3) is arranged inside the rinsing tank (2), and the filter assembly (3) comprises a rotating rod (32) rotatably mounted inside the rinsing tank (2); a first motor (31) is mounted on the outer surface of the rinsing tank (2), and an output shaft of the first motor (31) is mounted on one end of the rotating rod (32); a rinsing assembly (33) is mounted inside the rotating rod (32); The rinsing assembly (33) comprises two outer frames (334) installed inside the rotating rod (32), a first single net (331) and a second single net (335) are installed inside the two outer frames (334) respectively, and steel frames (332) are installed inside the first single net (331) and the second single net (335), and the two sets of steel frames (332) are installed using staggered steel wires.

2. A food production raw material processing device according to claim 1, characterized in that: A sealing assembly (333) is provided on the surface of the outer frame (334), and the sealing assembly (333) includes a sealing gasket (3331) installed on the surface of the outer frame (334), and a plurality of air-permeable pores are provided on the surface of the sealing gasket (3331). A cavity (3332) is provided inside the rotating rod (32), and the cavity (3332) is connected to the gap inside the sealing gasket (3331) through the through hole (3333). A cylinder (3334) connected to the cavity (3332) is installed on the outer surface of the rinsing tank (2), and activated carbon chips are installed inside the cylinder (3334).

3. A food production raw material processing device according to claim 1, characterized in that: A cleaning assembly (34) is arranged inside the rinsing tank (2), and the cleaning assembly (34) comprises a limiting rod (341) mounted on the inner wall of the rinsing tank (2), a fixing rod (342) is slidably mounted on the outer surface of the limiting rod (341), a cleaning roller (343) is rotatably mounted on the outer surface of the fixing rod (342), rotating plates (348) are rotatably mounted on both ends of the rotating rod (32), and an elastic rope (347) is connected between the rotating plate (348) and the fixing rod (342).

4. A food production raw material processing device according to claim 3, characterized in that: A plurality of friction pads (344) are installed on the outer surface of the cleaning roller (343), and the cross-section of the friction pads (344) is arc-shaped. A support plate (346) is installed on the outer surface of the fixing rod (342), and a scraper (345) is installed on the surface of the support plate (346) close to the friction pads (344).

5. A food production raw material processing device according to claim 1, characterized in that: The interior of the rinsing tank (2) is provided with a stirring assembly (4), the stirring assembly (4) comprising a groove (42) arranged at the bottom of the rinsing tank (2), a stirring rod (43) is rotatably mounted inside the groove (42), the outer surface of the stirring rod (43) is provided with staggered stirring blades (44), the outer surface of the rinsing tank (2) is provided with a second motor (41), and the output shaft of the second motor (41) is connected to the stirring rod (43).

6. A food production raw material processing device according to claim 5, characterized in that: A heating assembly (45) is arranged inside the stirring rod (43), and the heating assembly (45) comprises a heat-conducting rod (451) arranged inside the stirring rod (43); a heater (456) is installed on the outer surface of the rinsing tank (2), and a heat energy output end of the heater (456) is connected to the heat-conducting rod (451); A heat storage box (454) is installed on the outer surface of the rinsing tank (2), a piston (455) is arranged inside the heat storage box (454), and a heat discharge hole is opened on one side of the heat storage box (454), an annular groove (452) is opened at one end of the stirring rod (43) close to the heat conducting rod (451), and a heat transfer pipe (453) is installed between the annular groove (452) and the heat storage box (454).

7. A food production raw material processing device according to claim 1, characterized in that: The feed end of the rinsing tank (2) is connected to a feed hopper (5), and the discharge end of the rinsing tank (2) is equipped with a debris removal funnel (6), and the cross section of the debris removal funnel (6) is arc-shaped.