Stamping die clamp for main cover
By designing the main cover die clamp, the coupling of the telescopic rod and actuator is used to automatically remove the batch edges and gates of the main bearing cover, solving the problems of low efficiency and danger of manual polishing in the existing technology, achieving an efficient and safe production process, and improving the yield rate.
Patent Information
- Application Number
- CN202411857051.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-17
- Publication Date
- 2025-03-21
AI Technical Summary
In the prior art, the removal of edge batch edges and gates of the main bearing cover requires manual grinding, which is inefficient, dangerous and easy to overgrind, reducing the product yield.
A main cover die clamp is designed to remove the batch front and gate by the combination of the telescopic rod and the actuator, and to automatically collect waste through the coordination of the guide sleeve and the collection box to reduce manual participation.
Improve production efficiency, reduce dust generation, protect the environment, improve yield, and reduce the risk of manual participation.
Smart Images

Figure CN119657852A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the field of forming dies, and in particular to a main cover punching die fixture. Background Art
[0002] The main bearing cap is an important part of machinery or engine, mainly used to protect and seal the main bearing to ensure the normal operation of the lubrication system. Its main functions include: sealing: prevent lubricating oil leakage and maintain the oil level in the lubrication system; support: provide support for the main shaft to ensure its stable operation; installation: easy to install and disassemble, convenient for maintenance and inspection. The main bearing cap is usually made of metal materials, such as cast iron or aluminum alloy, to withstand high temperature and high pressure environment. It is generally cast in production. After molding, the edge of the main cap has a burr and a gate. Currently, manual grinding is generally used, which is time-consuming and has low production efficiency. At the same time, there is dust during the grinding process, which is harmful to the operator's body and pollutes the environment. In addition, manual grinding is easy to over-grind, and the product is scrapped after over-grinding, which reduces the product yield. Summary of the invention
[0003] In order to solve the technical problem of low manual operation efficiency, the present invention provides a main cover punching die fixture.
[0004] The present invention is implemented by the following technical scheme: a main cover die fixture, comprising: a base box, an auxiliary mechanism is arranged in the base box; a conduction box, which is fixedly connected to one side of the base box, a telescopic rod 1 is connected to the top of the conduction box, the movable end of the telescopic rod 1 is connected to the support box, and a connecting mechanism is arranged in the conduction box and the support box; a trigger box, one side of which is connected to a support sleeve connected to the support box, and a trigger mechanism is connected to the trigger box; an actuator, which is connected to the auxiliary mechanism and the trigger mechanism.
[0005] As a further improvement of the above scheme, the auxiliary mechanism includes: a collecting box, which is fixedly connected to the bottom of the base box, and a plurality of guide sleeves are fixedly connected to the collecting box, and the top of the guide sleeve is fixedly connected to the base box; a conductive sleeve, which is slidably sleeved with the base box, and the upper end of the conductive sleeve is fixedly connected to the conductive sleeve, and a stabilizing plate is connected to the conductive sleeve, and the lower mounting plate is connected to the stabilizing plate; a conducting ring, which is fixedly connected to the collecting box, the conducting ring is connected to a telescopic sleeve fixedly connected to the collecting box, a support sleeve fixedly connected to the collecting box is arranged in the conducting ring, the movable end of the support sleeve is fixedly connected to the conductive sleeve, and one side of the conducting ring is connected to a connecting pipe connected to the connecting mechanism.
[0006] As a further improvement of the above solution, a cleaning door is provided on one side of the collection box, a cleaning cover matching the cleaning door is provided on one side of the base box, and a plurality of limit rods located in the conduction circle are fixedly connected to the collection box.
[0007] As a further improvement of the above scheme, the connecting mechanism includes: a conducting sleeve, in which the middle rotating sleeve is connected with an air duct, one end of the connecting tube is connected to the conducting sleeve, and the top of the air duct is connected to a hose connected to the support sleeve; a replenishing box, which is fixedly connected in the support box, and one end of the replenishing box is connected to a pressurizing tube connected to the support sleeve; a high-pressure pump, which is fixedly connected in the conduction box, and the output end of the high-pressure pump is connected to a pressure control tube, and one end of the pressure control tube is connected to the air duct.
[0008] As a further improvement of the above scheme, a rotating sleeve is rotatably connected to the conduction box, one end of the telescopic rod is connected to the rotating sleeve, a microcontroller is fixedly connected in the conduction box, and an auxiliary sleeve is rotatably connected to the top of the airway tube.
[0009] As a further improvement of the above scheme, the trigger mechanism includes: an embedding groove, which is integrally formed with the trigger box, a plurality of telescopic rods 2 are fixedly connected to one side of the embedding groove, the movable end of the telescopic rods 2 is fixedly connected to an upper mounting plate, and a trigger block is fixedly connected to the upper mounting plate; a trigger rod, which is slidably sleeved with the embedding groove, a volume box located in the base box is slidably sleeved on the outer side of the trigger rod, the volume box is fixedly connected to the embedding groove, one end of the support sleeve is connected to the volume box, and the top of the trigger rod is fixedly connected to a push plate slidably sleeved with the volume box.
[0010] As a further improvement of the above solution, a detection rod is fixedly connected in the trigger box, and a plurality of springs connected to the volume box are fixedly connected to one side of the push plate.
[0011] As a further improvement of the above solution, a plurality of mounting holes are arranged on the upper mounting plate, a mounting groove is arranged on the lower mounting plate, and the bottom of the mounting groove is connected to an auxiliary hole connected to the conductive sleeve.
[0012] As a further improvement of the above scheme, the actuator includes: a top plate, the lower side of the top plate is connected to an upper template, the lower side of the upper template is connected to an intermediate plate, a cutter head is arranged in the intermediate plate, a cutter head connecting plate connected to the intermediate plate is fixedly connected to the cutter head, a support column is connected to the lower side of the intermediate plate, the other end of the support column is connected to the lower template, a clamp matching the cutter head is fixedly connected to the lower template, and the lower side of the lower template is fixedly connected to a bottom plate, wherein the top plate is connected to the upper mounting plate, and the bottom plate is connected to the lower mounting plate.
[0013] As a further improvement of the above solution, a plurality of threaded holes are provided on the top plate and the bottom plate, and a stamping groove is provided on the lower template.
[0014] Compared with the prior art, the present invention has the following beneficial effects:
[0015] 1. The position of the actuator can be adjusted by extending and retracting the telescopic rod 1 and the telescopic rod 2. At the same time, different lower mounting plates and upper mounting plates limit different actuators, and different specifications of actuators can be installed, thereby realizing the installation, disassembly and position adjustment of various actuators as a whole, adapting to different processing needs. In addition, the telescopic sleeve generates periodic impacts during work, causing the conductive sleeve to vibrate, and cooperates with the guide sleeve and the collection box to collect waste, which is convenient for the removal and collection of waste, thereby reducing manual participation, facilitating the overall work, and reducing the overall risk factor of workers.
[0016] 2. Through the cooperation of multiple mechanisms of the actuator, the impact is used to flush away the batch front and the gate, reducing manual participation, improving production efficiency, saving costs, reducing dust generation, protecting the environment, and at the same time, the overall specifications are consistent, thereby improving the overall yield rate. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 It is a side structural diagram of the present invention;
[0018] Figure 2 It is the main structural diagram of the present invention;
[0019] Figure 3 It is a partial main view structure diagram of the present invention;
[0020] Figure 4 It is a partial front cross-sectional schematic diagram of the present invention;
[0021] Figure 5 It is a partial top view schematic diagram of the present invention;
[0022] Figure 6 The structure diagram of the trigger mechanism;
[0023] Figure 7 The schematic diagram of the trigger mechanism is the main cross-sectional view
[0024] Figure 8 It is the structural diagram of the connected mechanism;
[0025] Fig. 9 It is the structure diagram of the actuator;
[0026] Fig.10 This is the fixture structure diagram;
[0027] Fig.11 It is the tool structure diagram;
[0028] Fig.12 This is the structural diagram of the cutter head connecting plate.
[0029] Description of main symbols:
[0030] 01. Base box; 02. Conducting box; 13. Conducting sleeve; 04. Telescopic rod 1; 05. Support box; 06. Trigger box; 07. Upper mounting plate; 08. Actuator; 09. Lower mounting plate; 11. Stabilizing plate; 12. Mounting slot; 13. Conducting sleeve; 14. Guide sleeve; 15. Collecting box; 16. Embedding slot; 17. Pushing plate; 18. Volume box; 19. Support sleeve; 20. Telescopic rod 2; 21. Trigger block; 22. Trigger rod; 23. Refill box; 24. Hose; 25. Rotating sleeve; 26. Microcontroller; 27. Conducting sleeve; 28. Air duct; 29. Connecting pipe; 30. High-pressure pump; 32. Telescopic sleeve; 33. Conducting ring; 34. Support sleeve; 40. Top plate; 41. Upper template; 42. Middle plate; 43. Clamp; 44. Cutting head; 45. Support column; 46. Lower template; 47. Bottom plate; 48. Cutting head connecting plate; 49. Positioning rod. DETAILED DESCRIPTION
[0031] The present invention is further described below in conjunction with the accompanying drawings and specific implementation methods. It should be noted that, under the premise of no conflict, the various embodiments or technical features described below can be arbitrarily combined to form a new embodiment.
[0032] Example:
[0033] Please combine Figure 1-Figure 12 ,
[0034] A main cover punching die fixture, comprising:
[0035] Base box 01, inside of which auxiliary mechanism is arranged, base box 01 is used as a basic support member for support, and the auxiliary mechanism is installed with actuator 08, and at the same time, the cut debris is collected;
[0036] The conduction box 02 is fixedly connected to one side of the base box 01. The top of the conduction box 02 is connected to a telescopic rod 04. The movable end of the telescopic rod 04 is connected to the support box 05. A connecting mechanism is provided inside the conduction box 02 and the support box 05. The conduction box 02 is supported on the side and cooperates with the telescopic rod 04 to adjust the position of the support box 05.
[0037] The trigger box 06 has a support sleeve 19 connected to the support box 05 on one side, and a trigger mechanism is connected to the trigger box 06. The trigger box 06 limits the upper part of the actuator 08, and when working, the trigger mechanism performs certain actions to achieve subsequent demoulding.
[0038] The actuator 08 is connected with the auxiliary mechanism and the trigger mechanism. The actuator 08 cooperates with different main covers to achieve one-time removal.
[0039] The auxiliary mechanism includes: a collection box 15, which is fixedly connected to the bottom of the base box 01, and a plurality of guide sleeves 14 are fixedly connected to the collection box 15, and the top of the guide sleeve 14 is fixedly connected to the base box 01. The collection box 15 supports the guide sleeve 14 and collects and stores the debris;
[0040] The conductive sleeve 13 is slidably connected with the base box 01. The upper end of the conductive sleeve 13 is fixedly connected with the conductive sleeve 13. The conductive sleeve 13 is connected with a stabilizing plate 11. The stabilizing plate 11 is connected with a lower mounting plate 09. The conductive sleeve 13 is used for guidance and support. The stabilizing plate 11 is convenient for mounting the lower mounting plate 09 on the conductive sleeve 13. The lower mounting plate 09 is selected in different specifications according to the size of the actuator 08 and the working requirements to adapt to the work;
[0041] The conducting ring 33 is fixedly connected to the collecting box 15. The conducting ring 33 is connected to a telescopic sleeve 32 fixedly connected to the collecting box 15. A support sleeve 34 fixedly connected to the collecting box 15 is arranged inside the conducting ring 33. The moving end of the support sleeve 34 is fixedly connected to the conducting sleeve 13. One side of the conducting ring 33 is connected to a connecting pipe 29 connected to the connecting mechanism. The conducting ring 33 conducts liquid so that external liquid enters the telescopic sleeve 32, so that the moving end of the telescopic sleeve 32 moves and hits the conducting sleeve 13 to generate vibration. The support sleeve 34 supports and stabilizes the conducting sleeve 13.
[0042] A cleaning door is provided on one side of the collection box 15, and a cleaning cover that cooperates with the cleaning door is provided on one side of the base box 01. A plurality of limit rods located in the conductive ring 33 are fixedly connected to the collection box 15. Through the cooperation of the cleaning cover and the cleaning door, the waste collected in the collection box 15 can be easily cleaned, which facilitates the subsequent work to continue. The limit rods are used to limit and avoid excessive movement of the conductive sleeve 13.
[0043] The connection mechanism includes: a conducting sleeve 27, wherein the middle rotating sleeve is connected with an air guide tube 28, one end of a connecting tube 29 is connected to the conducting sleeve 27, the top of the air guide tube 28 is connected with a hose 24 connected to the support sleeve 19, the conducting sleeve 27 is used for transfer and connection, and the connecting tube 29, the air guide tube 28 and the hose 24 are connected in series for conduction;
[0044] A supplementary box 23 is fixedly connected to the support box 05. One end of the supplementary box 23 is connected to a pressurized pipe connected to the support sleeve 19. The supplementary box 23 replenishes the liquid in the support sleeve 19, reduces the gap, and ensures stable operation.
[0045] The high-pressure pump 30 is fixedly connected in the conduction box 02. The output end of the high-pressure pump 30 is connected to a pressure-controlling tube, one end of which is connected to the air pipe 28. The high-pressure pump 30 performs pressurization to ensure that the pressure in the air pipe 28 is stable.
[0046] A rotating sleeve 25 is rotatably connected to the conduction box 02, one end of the telescopic rod 04 is connected to the rotating sleeve 25, a microcontroller 26 is fixedly connected inside the conduction box 02, an auxiliary sleeve is rotatably connected to the top of the air guide tube 28, the rotating sleeve 25 facilitates the rotation of the telescopic rod 04, the microcontroller 26 performs internal control, and the auxiliary sleeve is connected to the flexible hose 24 and the high-pressure pump 30.
[0047] The trigger mechanism includes: an embedding groove 16, which is integrally formed with the trigger box 06, a plurality of telescopic rods 20 are fixedly connected to one side of the embedding groove 16, the movable end of the telescopic rod 20 is fixedly connected to the upper mounting plate 07, and a trigger block 21 is fixedly connected to the upper mounting plate 07. The embedding groove 16 provides space, and the telescopic rod 20 can be extended to drive the upper mounting plate 07 to move to ensure the work is carried out. When the trigger block 21 moves, it can contact the trigger rod 22 to trigger the action;
[0048] The trigger rod 22 is slidably sleeved with the embedding groove 16, and the outer side of the trigger rod 22 is slidably sleeved with the volume box 18 located in the base box 01, the volume box 18 is fixedly connected to the embedding groove 16, one end of the support sleeve 19 is connected to the volume box 18, and the top of the trigger rod 22 is fixedly connected with the push plate 17 slidably sleeved with the volume box 18. The trigger rod 22 cooperates with the trigger block 21 to achieve triggering, thereby driving the push plate 17 to move, changing the size of the space in the volume box 18, so that the liquid in the volume box 18 moves, and subsequent triggering is achieved.
[0049] A detection rod is fixedly connected inside the trigger box 06, and a plurality of springs connected to the volume box 18 are fixedly connected to one side of the push plate 17. The detection rod monitors the liquid position in the volume box 18, and the spring returns the push plate 17 to ensure subsequent work.
[0050] The upper mounting plate 07 is provided with a plurality of mounting holes, and the lower mounting plate 09 is provided with a mounting groove 12 , the bottom of the mounting groove 12 is connected to an auxiliary hole connected to the conductive sleeve 13 .
[0051] The actuator 08 includes: a top plate 40, an upper template 41 is connected to the lower side of the top plate 40, an intermediate plate 42 is connected to the lower side of the upper template 41, a cutter head 44 is arranged in the intermediate plate 42, a cutter head connecting plate 48 connected to the intermediate plate 42 is fixedly connected to the cutter head 44, a support column 45 is connected to the lower side of the intermediate plate 42, a lower template 46 is connected to the other end of the support column 45, a fixture 43 matching the cutter head 44 is fixedly connected to the lower template 46, a bottom plate 47 is fixedly connected to the lower side of the lower template 46, wherein the top plate 40 is connected to the upper mounting plate 07, the bottom plate 47 is connected to the lower mounting plate 09, the top plate 40 is used to connect the upper mounting plate 07 and the upper template 41, and the upper template 41 is used to connect the cutter head connecting plate 48 8 and the middle plate 42, the middle plate 42 is used to position the descending cutter head 44, the cutter head 44 is used to cut the batch front and the gate of the main cover, the fixture 43 is used to position the main cover to prevent the main cover from moving in the process of cutting the batch front and the gate, the support column 45 is used to support the middle plate 42 to prevent the operator from pinching his hands in the process of placing the main cover, the lower template 46 is used to position the fixture 43, the bottom plate 47 connects the lower template 46 with the lower mounting plate 09, the cutter head connecting plate 48 is used to connect and position the cutter head 44, the positioning rod 49 is used to connect the spring positioning rod, the spring positioning rod is used to position the rectangular spring, the rectangular spring is used to eject the product pressed into the cutter head to complete the discharging, and the waste enters the guide sleeve 14 through the action of gravity and the vibration of the lower mounting plate 09 for collection.
[0052] A plurality of threaded holes are provided on the top plate 40 and the bottom plate 47, and a stamping groove is provided on the lower template 46. The threaded holes facilitate the installation of the entire device, and cooperate with the stamping groove to ensure the stability of the shape of the main cover after stamping.
[0053] The implementation principle of the embodiment of the present application is:
[0054] When working, select the corresponding type of actuator 08, install the top plate 40 and bottom plate 47 of the actuator 08 on the upper mounting plate 07 and the lower mounting plate 09 respectively to achieve connection, then control the telescopic rod 1 04 to adjust the position of the upper mounting plate 07 to meet the needs of subsequent work, and when working, place the corresponding main cover in the fixture 43 in the actuator 08, and then the upper mounting plate 07 is lowered through the operation of the telescopic rod 20, and further drives the top plate 40, the upper template 41, the middle plate 42, and the cutter head 44 to descend, and uses the cutter head 44 to cut, so that the gate and other hair peaks are removed, and then the upper mounting plate 07 falls back, driving the top plate 40 to rise, Demolding is carried out. At this time, the finished product is ejected by the rectangular spring to complete the work. In the process of moving the upper mounting plate 07, the trigger block 21 contacts the trigger rod 22, causing the trigger rod 22 to rise, further driving the push plate 17 to rise, forcing the volume in the volume box 18 to decrease, and the liquid in the volume box 18 enters the telescopic sleeve 32 through the support sleeve 19, the hose 24, the air guide pipe 28, the connecting pipe 29, and the conducting ring 33, so that the telescopic sleeve 32 hits the bottom of the conductive sleeve 13, generating vibration, making demoulding smoother. At the same time, the vibration causes the removed waste to enter the collection box 15 through the guide sleeve 14 under the action of gravity to achieve collection, thereby ensuring that subsequent work can be carried out again.
[0055] The above-mentioned embodiments are only preferred embodiments of the present invention and cannot be used to limit the scope of protection of the present invention. Any non-substantial changes and substitutions made by technicians in this field on the basis of the present invention shall fall within the scope of protection required by the present invention.
Claims
1. A main cover die fixture, characterized in that: include: A base box, wherein an auxiliary mechanism is arranged in the base box; A conduction box is fixedly connected to one side of the base box, a telescopic rod 1 is connected to the top of the conduction box, a movable end of the telescopic rod 1 is connected to the support box, and a connection mechanism is provided in the conduction box and the support box; A trigger box, one side of which is connected to a support sleeve connected to the support box, and the trigger box is connected to a trigger mechanism; The actuator is connected with the auxiliary mechanism and the trigger mechanism.
2. A main cover die fixture as claimed in claim 1, characterized in that: The auxiliary mechanism includes: A collection box, which is fixedly connected to the bottom of the base box, and a plurality of guide sleeves are fixedly connected to the collection box, and the top of the guide sleeves is fixedly connected to the base box; A conductive sleeve is slidably sleeved with the base box, the upper end of the conductive sleeve is fixedly connected with the conductive sleeve, a stabilizing plate is connected to the conductive sleeve, and a lower mounting plate is connected to the stabilizing plate; A conducting ring is fixedly connected to the collecting box, the conducting ring is connected to a telescopic sleeve fixedly connected to the collecting box, a supporting sleeve fixedly connected to the collecting box is arranged inside the conducting ring, the movable end of the supporting sleeve is fixedly connected to the conducting sleeve, and one side of the conducting ring is connected to a connecting pipe connected to the connecting mechanism.
3. A main cover punching die fixture as claimed in claim 1, characterized in that: A cleaning door is provided on one side of the collection box, a cleaning cover matched with the cleaning door is provided on one side of the base box, and a plurality of limiting rods located in the conducting circle are fixedly connected to the collection box.
4. A main cover punching die fixture as claimed in claim 2, characterized in that: The connecting mechanism comprises: A conducting sleeve, wherein the middle rotating sleeve is connected with an air guide tube, one end of the connecting tube is connected to the conducting sleeve, and the top of the air guide tube is connected to a hose connected to the support sleeve; A supplement box is fixedly connected in the support box, and one end of the supplement box is connected to a pressurized pipe connected to the support sleeve; The high-pressure pump is fixedly connected in the conduction box. The output end of the high-pressure pump is connected to a pressure-controlling tube, and one end of the pressure-controlling tube is connected to the air guide tube.
5. A main cover punching die fixture as claimed in claim 4, characterized in that: The conduction box is rotatably connected with a rotating sleeve, one end of the telescopic rod is connected with the rotating sleeve, a microcontroller is fixedly connected in the conduction box, and the top of the airway tube is rotatably connected with an auxiliary sleeve.
6. A main cover punching die fixture as claimed in claim 4, characterized in that: The trigger mechanism comprises: An embedding groove is integrally formed with the trigger box, a plurality of telescopic rods 2 are fixedly connected to one side of the embedding groove, a movable end of the telescopic rods 2 is fixedly connected to an upper mounting plate, and a trigger block is fixedly connected to the upper mounting plate; A trigger rod is slidably sleeved with the embedding groove, and a volume box located in the base box is slidably sleeved on the outer side of the trigger rod. The volume box is fixedly connected to the embedding groove, one end of the support sleeve is connected to the volume box, and the top end of the trigger rod is fixedly connected to a push plate slidably sleeved with the volume box.
7. A main cover punching die fixture as claimed in claim 1, characterized in that: A detection rod is fixedly connected inside the trigger box, and a plurality of springs connected to the volume box are fixedly connected to one side of the push plate.
8. A main cover punching die fixture as claimed in claim 1, characterized in that: The upper mounting plate is provided with a plurality of mounting holes, the lower mounting plate is provided with a mounting groove, and the bottom of the mounting groove is connected to an auxiliary hole connected with the conducting sleeve.
9. A main cover punching die fixture as claimed in claim 1, characterized in that: The actuator includes: a top plate, an upper template is connected to the lower side of the top plate, an intermediate plate is connected to the lower side of the upper template, a cutter head is arranged in the intermediate plate, a cutter head connecting plate connected to the intermediate plate is fixedly connected to the cutter head, a support column is connected to the lower side of the intermediate plate, the other end of the support column is connected to the lower template, a fixture matched with the cutter head is fixedly connected to the lower template, and a bottom plate is fixedly connected to the lower side of the lower template, wherein the top plate is connected to the upper mounting plate, and the bottom plate is connected to the lower mounting plate.
10. A main cover punching die fixture as claimed in claim 1, characterized in that: The top plate and the bottom plate are both provided with a plurality of threaded holes, and the lower template is provided with a stamping groove.