Split plug device and intelligent plug method

Abstract

The application provides a split type plug-wiring device and a smart plug-wiring method, and belongs to the field of intelligent automobile manufacturing. The split type plug-wiring device comprises a multi-station turntable mechanism, a hypothetical sub-tool, a material taking and lifting mechanism, a carrying rack, a carrying clamp chuck disc module, a stator winding module and a split type plug-wiring detection module. The stator winding module is arranged below the carrying rack and receives the whole-circle single-layer flat wire supplied by the carrying clamp chuck disc module, and the split type plug-wiring detection module monitors the plug-wiring state. The application adopts the split type plug-wiring, and each layer of winding is independently inserted. The application not only avoids problems such as winding cross and misplacement, but also can adapt to windings with different layers and different specifications, improves flexibility and adaptability, ensures plug-wiring quality and motor performance, and can be popularized and applied in the manufacturing of drive motors of new energy vehicles or other motor manufacturing fields requiring efficient and accurate plug-wiring.

Description

TECHNICAL FIELD

[0001] The present application belongs to the field of intelligent manufacturing of automobiles, and particularly relates to a split type wire inserting device and an intelligent wire inserting method. BACKGROUND

[0002] With the enhancement of global energy crisis and environmental protection awareness, the new energy automobile industry is booming at an unprecedented speed. As one of the core components of new energy vehicles, the performance of the drive motor directly affects the power, economy and range of the vehicle.

[0003] In recent years, flat wire motors have gradually become the preferred choice for new energy vehicle drive motors due to their high power density, high efficiency, low noise and good heat dissipation performance. However, the stator wire inserting process is a technical difficulty in the manufacturing process of flat wire motors.

[0004] Traditional manual wire inserting methods have low production efficiency, it is difficult to ensure the slot fill rate, and the enameled wire is easy to scratch, which not only increases the manufacturing cost, but also affects the performance and reliability of the motor. Especially for the layered characteristics of the flat wire motor stator coil, developing a high-efficiency and accurate automatic wire inserting device is of great significance to improve the manufacturing quality and production efficiency of flat wire motors. SUMMARY

[0005] In order to overcome the shortcomings of the prior art, the purpose of the present application is to develop a split type wire inserting device and an intelligent wire inserting method for new energy vehicle electric drive flat wire stator, to solve the problem of stator wire inserting in the manufacturing process of flat wire motor.

[0006] Design principle: for the multi-layer structure of flat wire stator winding, a split type wire inserting method is adopted. This method regards each layer of winding as an independent module, and inserts it into the stator slot one by one through the split type wire inserting mechanism until the stator winding is full.

[0007] A split type wire inserting device, comprising a multi-station turntable mechanism, a dummy stator tool, a material taking and lifting mechanism, a carrying rack, a carrying clamp jaw flower disc module, a stator wire collecting module and a split wire inserting detection module; the dummy stator tool loaded with a whole circle of single layer flat wire is arranged on the multi-station turntable mechanism, the material taking and lifting mechanism is arranged below the multi-station turntable mechanism and corresponds to the dummy stator tool above, the carrying clamp jaw flower disc module is arranged on the top of the carrying rack and is driven to move along the top of the rack, the stator wire collecting module is arranged below the carrying rack and receives the whole circle of single layer flat wire supplied by the carrying clamp jaw flower disc module, and the split wire inserting detection module is arranged near the stator wire collecting module to monitor the wire inserting state.

[0008] Further, the multi-station rotary disc mechanism comprises a rotary disc rotating seat and a multi-station rotary disc body; a rotary switching station is fixed to the rotary disc rotating seat and driven at the lower middle part of the multi-station rotary disc body, and a plurality of assumed sub-tools are arranged on the wire insertion station of the multi-station rotary disc body for single-layer wire insertion.

[0009] Further, the assumed sub-tool comprises a positioning groove bottom plate sliding up and down in the wire insertion cage, a push plate with radially distributed insertion slots and a through groove top plate, the positioning groove bottom plate and the through groove top plate are connected and supported by an upper support column group, the push plate is arranged between the positioning groove bottom plate and the through groove top plate and slides along the upper support column group, a plurality of wire insertion jacks are connected to the bottom of the push plate and pass through the positioning groove bottom plate, two rotary plates are connected to the bottom surface of the positioning groove bottom plate from below the wire insertion cage, and the lower ends of the plurality of wire insertion jacks are arranged on a wire insertion jack lifting plate and matched with a material taking jack lifting mechanism below.

[0010] Further, the moving rack comprises a rack stand column, a rack beam, a moving top plate, a moving translation driving assembly, a moving downward driving mechanism and a moving bottom plate; the moving top plate is arranged on the rack beam and horizontally slides driven by the moving translation driving assembly; the moving downward driving mechanism is vertically arranged on the moving top plate, and the driving rod bottom end of the moving downward driving mechanism is connected to the top surface of the moving bottom plate, so as to realize the lifting of the moving bottom plate.

[0011] Further, the moving clamp jaw flower disc module comprises a clamp jaw top plate, an adapter top cylinder, an inner support mechanism, a grabbing lower flower disc mechanism, a lower disc connecting assembly and a flat wire downward pressing mechanism; the adapter top cylinder is connected between the clamp jaw top plate and the moving bottom plate of the moving rack, the inner support mechanism is connected to the clamp jaw top plate from below, the grabbing lower flower disc mechanism is connected to the outer periphery of the inner support mechanism through the lower disc connecting assembly, and the downward pressing ring of the flat wire downward pressing mechanism is arranged between the inner support mechanism and the grabbing lower flower disc mechanism and can be lifted and lowered.

[0012] Further, the inner support mechanism comprises an inner support pin, an inner support plate, an inner support cam disc assembly, an inner support guide disc and an inner support driver; the inner support plate is vertically arranged below the corresponding inner support pin to form an inner support circular array, the bottom of the inner support pin is embedded in the pin slot radially opened in the upper surface of the inner support guide disc, the top of the inner support pin is connected with the cam in the inclined slot of the inner support cam disc assembly, the cam disc of the inner support cam disc assembly is drivingly connected with the inner support driver, and the inner support pin and the inner support plate are retracted or expanded by the rotation of the inner support cam disc assembly.

[0013] Furthermore, the mechanism for grabbing the lower disc includes an outward-retracting push pin, an outward-retracting cam disc assembly, an outward-retracting drive, a lower disc pin, a tightening cam disc assembly, a tightening drive and a double-sided guide groove disc, the outward-retracting push pin circular array is arranged in the upper guide groove of the double-sided guide groove disc, and the lower disc pin circular array is arranged in the lower guide groove of the double-sided guide groove disc; the top surface of the outward-retracting push pin is connected to the cam in the oblique groove of the outward-retracting cam disc assembly, and the cam disc of the outward-retracting cam disc assembly is driven and connected to the outward-retracting drive; the bottom surface of the lower disc pin is connected to the cam in the oblique groove of the tightening cam disc assembly, and the cam disc of the tightening cam disc assembly is driven and connected to the tightening drive.

[0014] Furthermore, the flat line depressing mechanism includes a flat line depressing driver, a flat line depressing pulley assembly, a flat line depressing lifting rod, a flat line depressing base plate and a flat line depressing ring. The flat line depressing driver and the flat line depressing pulley assembly are supported on the clamping claw top plate. The flat line depressing lifting rod is vertically arranged and transmission-connected to the flat line depressing pulley assembly. The flat line depressing base plate is connected to the bottom end of the flat line depressing lifting rod. The flat line depressing ring is arranged below the flat line depressing base plate.

[0015] Furthermore, the stator wire taking-up module includes a wire taking-up frame, a wire taking-up top plate, a wire diameter adjustment mechanism and a hypothetical sub-tray; the wire taking-up top plate is arranged on the wire taking-up frame, the wire diameter adjustment mechanism is arranged at the middle wire taking-up hole of the wire taking-up top plate, and the hypothetical sub-tray is arranged between the wire diameter adjustment mechanism and the wire taking-up top plate for collecting a whole circle of flat wire.

[0016] The present invention also provides an intelligent wire insertion method, which includes: S1, the turntable rotates to send the inserted whole circle of single-layer flat wire to the material picking position; S2, the transport clamp automatically grabs the whole circle of single-layer flat wire and transports it to the split wire insertion station; S3, the assumed sub-tray of the split wire insertion station rises, receives the whole circle of single-layer flat wire conveyed by downward pressure, and checks one layer; S4, repeats S1-S3 until the entire nail is inserted; S5, the assumed sub-tooling descends, and the tray flows away.

[0017] Compared with the existing technology, the beneficial effects of the present invention are: the present application adopts a split-type plug-in, which can significantly improve the stability of the plug-in and reduce the difficulty; because each layer of winding is inserted independently, it can avoid problems such as winding crossover and misalignment that may occur in the traditional plug-in method. At the same time, the split-type plug-in can also adapt to windings of different layers and different specifications, improving the flexibility and adaptability of the system. Through the split-type plug-in, the efficient and accurate insertion of the flat wire stator winding is achieved, avoiding scratches and damage caused by manual plug-in; compared with the existing integral plug-in method, significant breakthroughs have been made in plug-in efficiency, accuracy and adaptability, ensuring plug-in quality and motor performance, and can be promoted and applied in the manufacturing of drive motors for new energy vehicles, or other motor manufacturing fields that require efficient and precise plug-in. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 Schematic diagram of the split-type wire insertion device of the present invention;

[0019] Figure 2 It is a schematic diagram of a multi-station turntable mechanism;

[0020] Figure 3 is a schematic diagram of a hypothetical sub-tool;

[0021] Figure 4 This is a schematic diagram of the decomposition of the hypothetical sub-tool;

[0022] Figure 5 This is a schematic diagram of the material lifting mechanism;

[0023] Figure 6 This is a schematic diagram of the transport rack;

[0024] Figure 7 This is a schematic diagram of the handling gripper faceplate module;

[0025] Figure 8 Schematic diagram of the internal support mechanism;

[0026] Figure 9 for Figure 8 Schematic diagram of part of the structure;

[0027] Figure 10 A schematic diagram of the mechanism for grabbing the lower faceplate;

[0028] Figure 11 It is a schematic diagram of the flat wire downward pressing mechanism;

[0029] Figure 12 This is a schematic diagram of the stator take-up module.

[0030] In the figure,

[0031] 10. Multi-station turntable mechanism; 11. Turntable rotating seat; 12. Multi-station turntable body;

[0032] 20. Assumption sub-tooling; 21. Wire insertion cage; 22. Positioning slot bottom plate; 23. Push plate; 24. Through-slot top plate; 25. Upper support column assembly; 26. Wire insertion lifting rod; 27. Wire insertion lifting plate;

[0033] 30. Reclaimer lifting mechanism; 31. Reclaimer lifting gantry; 32. Reclaimer lifting drive; 33. Lifting head;

[0034] 40. Carrying frame; 41. Carrying frame column; 42. Carrying frame beam; 43. Carrying top plate; 44. Carrying translation drive assembly; 45. Carrying downward pressure drive mechanism; 46. Carrying bottom plate; 47. Downward pressure lifting guide rod; 48. Downward pressure guide sleeve; 49. Translation slide rail assembly;

[0035] 50, carrying jaw chuck module; 51, jaw top plate; 52, adapter top cylinder; 53, inner support mechanism; 531, inner support pin; 532, inner support plate; 533, inner support cam disk assembly; 534, inner support guide disk; 535, inner support driver; 54, grabbing lower chuck mechanism; 541, outer collection push pin; 542, outer collection cam disk assembly; 543, outer collection driver; 544, lower disk pin; 545, tightening cam disk assembly; 546, tightening driver; 547, double-sided guide groove disk; 55, lower disk connection assembly; 56, flat wire pressing mechanism; 561, flat wire pressing driver; 562, flat wire pressing pulley assembly; 563, flat wire pressing lifting rod; 564, flat wire pressing bottom plate; 565, flat wire pressing ring; 566, pressing guide assembly;

[0036] 60, stator wire collecting module; 61, wire collecting frame; 62, wire collecting top plate; 63, wire diameter adjusting mechanism; 64, dummy stator tray; 65, material collecting jacking mechanism;

[0037] 70, split wire inserting detection module. DETAILED DESCRIPTION

[0038] In order to make the purpose, technical scheme and advantages of the embodiments of the present application clearer, the technical scheme of the embodiments of the present application will be described clearly and completely below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the present application.

[0039] A split wire inserting device, referring to Figures 1-12 The device comprises a multi-station turntable mechanism 10, a dummy stator tool 20, a material taking jacking mechanism 30, a carrying rack 40, a carrying jaw chuck module 50, a stator wire collecting module 60 and a split wire inserting detection module 70.

[0040] Arrangement relationship: the dummy stator tool 20 loaded with a whole circle of single-layer flat wires is arranged on the multi-station turntable mechanism 10, the material taking jacking mechanism 30 is arranged below the multi-station turntable mechanism 10 and corresponds to the dummy stator tool 20 above, the carrying jaw chuck module 50 is arranged on the top of the carrying rack 40 and is driven to move along the top of the rack, the stator wire collecting module 60 is arranged below the carrying rack 40 and receives the whole circle of single-layer flat wires supplied by the carrying jaw chuck module 50, and the split wire inserting detection module 70 is arranged near the stator wire collecting module 60 to monitor the wire inserting state.

[0041] The multi-station rotary disc mechanism 10 comprises a rotary disc rotating seat 11 and a multi-station rotary disc body 12; the rotary disc rotating seat 11 is fixed to the lower middle part of the multi-station rotary disc body 12 and is driven to rotate and switch the station; a plurality of the assumed sub-tool 20 is arranged on the wire insertion station of the multi-station rotary disc body 12 for single-layer wire insertion.

[0042] The assumed sub-tool 20 comprises a positioning groove bottom plate 22 sliding up and down in the wire insertion cage 21, a push plate 23 with radially distributed insertion grooves and positioning fins, and a through groove top plate 24; the positioning groove bottom plate 22 and the through groove top plate 24 are supported and connected by an upper support column group 25; the push plate 23 is arranged between the positioning groove bottom plate 22 and the through groove top plate 24 and slides along the upper support column group 25; a plurality of wire insertion jacking rods 26 passes through the positioning groove bottom plate 22 and is connected to the bottom of the push plate 23; two rotary plates 28 are connected to the bottom surface of the positioning groove bottom plate 22 from below the wire insertion cage 21; the lower ends of the plurality of wire insertion jacking rods 26 are arranged on a wire insertion jacking plate 27 and are matched with a material taking jacking mechanism 30 below.

[0043] The material taking jacking mechanism 30 comprises a material taking jacking gantry 31, a material taking jacking driver 32, and a jacking head 33; the jacking head 33 is arranged at the end of the lifting rod of the vertically upward telescopic material taking jacking driver 32.

[0044] The jacking head 33 is opposite to the center of the bottom surface of the wire insertion jacking plate 27 of the assumed sub-tool 20.

[0045] After the assumed sub-tool 20 is fully inserted with the whole circle of flat wire hairpins, the material taking jacking driver 32 drives the jacking head 33 to rise, drives the wire insertion jacking plate 27 to rise, and thus the whole circle of flat wire is jacked out of the wire insertion cage 21, facilitating subsequent whole circle material taking.

[0046] The moving rack 40 comprises a rack column 41, a rack beam 42, a moving top plate 43, a moving translation driving assembly 44, a moving downward driving mechanism 45, and a moving bottom plate 46; the moving top plate 43 is arranged on the rack beam 42 and horizontally slides under the driving of the moving translation driving assembly 44; the moving downward driving mechanism 45 is vertically arranged on the moving top plate 43, and the driving rod bottom end of the moving downward driving mechanism 45 is connected to the top surface of the moving bottom plate 46, so as to realize the lifting of the moving bottom plate 46.

[0047] Further, the moving rack 40 further comprises a downward lifting guide rod 47, a downward guide sleeve 48, and a translation sliding rail assembly 49; a plurality of downward lifting guide rods 47 are vertically inserted into the moving top plate 43 through the downward guide sleeve 48, and the bottom of the downward lifting guide rod 47 is fixedly connected to the top surface of the moving bottom plate 46; two groups of translation sliding rail assemblies 49 are arranged on the corresponding rack beams 42, and the bottom surface of the moving top plate 43 is connected to the two groups of translation sliding rail assemblies 49 and slides relative to the rack beams 42.

[0048] The carrying translation driving assembly 44 adopts a driving gear and rack mode, a driving belt form, a linear motor driving mode, etc., and the driving gear and rack mode is preferred here.

[0049] The carrying gripper headstock module 50 comprises a gripper top plate 51, an adapter top cylinder 52, an inner support mechanism 53, a grabbing lower headstock mechanism 54, a lower headstock connecting assembly 55, and a flat wire pressing mechanism 56. The adapter top cylinder 52 is connected between the gripper top plate 51 and the carrying bottom plate 46 of the carrying rack 40. The inner support mechanism 53 is connected to the gripper top plate 51 from below. The grabbing lower headstock mechanism 54 is connected to the outer periphery of the inner support mechanism 53 through the lower headstock connecting assembly 55. The pressing ring of the flat wire pressing mechanism 56 is arranged to ascend and descend between the inner support mechanism 53 and the grabbing lower headstock mechanism 54.

[0050] The inner support mechanism 53 comprises inner support pins 531, inner support plates 532, an inner support cam disc assembly 533, an inner support guide disc 534, and an inner support driver 535. The inner support plates 532 are vertically arranged below the corresponding inner support pins 531 to form an inner support circular array. The bottom of the inner support pin 531 is embedded into the pin slot on the upper surface of the inner support guide disc 534. The top of the inner support pin 531 is connected to the cam in the inclined slot of the inner support cam disc assembly 533. The cam disc of the inner support cam disc assembly 533 is drivingly connected to the inner support driver 535. The rotation of the inner support cam disc assembly 533 drives the inner support pin 531 and the inner support plate 532 to retract or expand.

[0051] The grabbing lower headstock mechanism 54 comprises outer retraction push pins 541, an outer retraction cam disc assembly 542, an outer retraction driver 543, lower headstock pins 544, a tightening cam disc assembly 545, a tightening driver 546, and a double-sided guide groove disc 547. The outer retraction push pin 541 circular array is arranged in the upper guide groove of the double-sided guide groove disc 547. The lower headstock pin 544 circular array is arranged in the lower guide groove of the double-sided guide groove disc 547. The top surface of the outer retraction push pin 541 is connected to the cam in the inclined slot of the outer retraction cam disc assembly 542. The cam disc of the outer retraction cam disc assembly 542 is drivingly connected to the outer retraction driver 543. The bottom surface of the lower headstock pin 544 is connected to the cam in the inclined slot of the tightening cam disc assembly 545. The cam disc of the tightening cam disc assembly 545 is drivingly connected to the tightening driver 546.

[0052] The lower headstock connecting assembly 55 adopts a hole plate and a support column, as long as it can support and connect the inner support mechanism 53 and the grabbing lower headstock mechanism 54, and the specific structure is not described here.

[0053] The flat wire pressing mechanism 56 comprises a flat wire pressing driver 561, a flat wire pressing pulley assembly 562, a flat wire pressing lifting rod 563, a flat wire pressing bottom plate 564 and a flat wire pressing ring 565, the flat wire pressing driver 561 and the flat wire pressing pulley assembly 562 are supported on the jaw top plate 51, the flat wire pressing lifting rod 563 is vertically arranged and is in transmission connection with the flat wire pressing pulley assembly 562, the flat wire pressing bottom plate 564 is connected with the bottom end of the flat wire pressing lifting rod 563, and the flat wire pressing ring 565 is arranged below the flat wire pressing bottom plate 564.

[0054] Further, the flat wire pressing mechanism 56 further comprises a pressing guide assembly 566, which is in the combined mode of a guide rod and a guide sleeve, and details are not described here.

[0055] The stator wire collecting module 60 comprises a wire collecting frame 61, a wire collecting top plate 62, a wire diameter adjusting mechanism 63 and a dummy stator tray 64, the wire collecting top plate 62 is arranged on the wire collecting frame 61, the wire diameter adjusting mechanism 63 is arranged at the middle wire collecting hole of the wire collecting top plate 62, and the dummy stator tray 64 is arranged between the wire diameter adjusting mechanism 63 and the wire collecting top plate 62 and is used for collecting the whole circle of flat wires.

[0056] Further, the stator wire collecting module 60 further comprises a material collecting jacking mechanism 65, which is used for lifting the wire collecting top plate 62 on the wire collecting frame 61.

[0057] The split wire inserting detection module 70 is arranged on the wire collecting frame 61 and comprises a material sensor, a wire inserting state monitoring camera and the like.

[0058] The application further provides an intelligent wire inserting method, which is based on the split wire inserting device.

[0059] S1, the rotating disc rotates to send the inserted whole circle of single-layer flat wires to a material taking position.

[0060] S2, the carrying jaw automatically grabs the whole circle of single-layer flat wires and transports them to the split wire inserting station.

[0061] S3, the dummy stator tray of the split wire inserting station is lifted to receive the whole circle of single-layer flat wires pressed and delivered, and one layer is checked.

[0062] S4, S1-S3 are repeated until the whole nail is inserted.

[0063] S5, the dummy stator tool is lowered, and the tray flows away.

[0064] It should be pointed out finally that the above embodiments are only used to illustrate the technical solutions of the present application, but not to limit the same; and although the present application has been described in detail with reference to the foregoing embodiments, it should be appreciated by those skilled in the art that the technical solutions recorded in the foregoing embodiments can be modified, or some technical features thereof can be replaced equivalently; and these modifications or replacements do not make the essence of the corresponding technical solutions deviate from the spirit and scope of the technical solutions of the embodiments of the present application.

Claims

1. A split wire management device, characterized by: The device comprises a multi-station rotary table mechanism (10), a hypothetical sub-tool (20), a material taking and lifting mechanism (30), a carrying frame (40), a carrying clamp jaw disc module (50), a stator wire collecting module (60) and a split wire inserting detection module (70); the hypothetical sub-tool (20) loaded with a whole-circle single-layer flat wire is arranged on the multi-station rotary table mechanism (10), the material taking and lifting mechanism (30) is arranged below the multi-station rotary table mechanism (10) and corresponds to the hypothetical sub-tool (20) above, the carrying clamp jaw disc module (50) is arranged on the top of the carrying frame (40) and is driven to move along the top of the frame, the stator wire collecting module (60) is arranged below the carrying frame (40) and receives the whole-circle single-layer flat wire supplied by the carrying clamp jaw disc module (50) pressed downward, and the split wire inserting detection module (70) is arranged close to the stator wire collecting module (60) to monitor the wire inserting state. The hypothetical sub-tool (20) comprises a positioning groove bottom disc (22) sliding up and down in a wire inserting cage frame (21), a push disc (23) with radially distributed insertion grooves and positioning fins and a through-groove top disc (24). The carrying clamp jaw disc module (50) comprises a clamp jaw top plate (51), a transfer top cylinder (52), an inner support mechanism (53), a grabbing lower disc mechanism (54), a lower disc connecting assembly (55) and a flat wire pressing mechanism (56). The stator wire collecting module (60) comprises a wire collecting frame (61), a wire collecting top plate (62), a wire diameter adjusting mechanism (63) and a hypothetical sub-tool tray (64).

2. The split wire arrangement of claim 1, wherein: The multi-station rotary table mechanism (10) comprises a rotary table rotating seat (11) and a multi-station rotary table body (12); the multi-station rotary table body (12) is fixed to the rotary table rotating seat (11) below the middle part and is driven to rotate to switch the station, and a plurality of the hypothetical sub-tools (20) are arranged on the wire inserting stations of the multi-station rotary table body (12) for single-layer wire inserting.

3. The split wire arrangement of claim 1, wherein: The positioning groove bottom disc (22) and the through-groove top disc (24) of the hypothetical sub-tool (20) are supported and connected through an upper support column group (25), the push disc (23) is arranged between the positioning groove bottom disc (22) and the through-groove top disc (24) and slides along the upper support column group (25), a plurality of wire inserting lifting rods (26) passing through the positioning groove bottom disc (22) are connected to the bottom of the push disc (23); two rotating plates (28) are connected to the bottom surface of the positioning groove bottom disc (22) above from below the wire inserting cage frame (21); the lower ends of the plurality of wire inserting lifting rods (26) are arranged on a wire inserting lifting disc (27) and are matched with the material taking and lifting mechanism (30) below.

4. The split wire arrangement of claim 3, wherein: The material taking and lifting mechanism (30) comprises a material taking and lifting gantry (31), a material taking and lifting driver (32) and a lifting head (33), and the lifting head (33) is arranged at the lifting rod end of the vertically upward telescopic material taking and lifting driver (32).

5. The split wire arrangement of claim 1, wherein: The moving frame (40) comprises a moving frame column (41), a moving frame beam (42), a moving top plate (43), a moving translation driving assembly (44), a moving downward driving mechanism (45) and a moving bottom plate (46); the moving top plate (43) is horizontally slid on the moving frame beam (42) driven by the moving translation driving assembly (44); the moving downward driving mechanism (45) is vertically arranged on the moving top plate (43), and the bottom end of the driving rod of the moving downward driving mechanism (45) is connected to the top surface of the moving bottom plate (46), so as to realize the lifting of the moving bottom plate (46).

6. The split wire arrangement of claim 5, wherein: The adapter top cylinder (52) of the moving gripper chuck module (50) is connected between the gripper top plate (51) and the moving bottom plate (46) of the moving frame (40), the inner supporting mechanism (53) is connected to the gripper top plate (51) from below, the grabbing lower chuck mechanism (54) is connected to the outer periphery of the inner supporting mechanism (53) through the lower chuck connecting assembly (55), and the downward pressing ring of the flat wire downward pressing mechanism (56) is vertically arranged between the inner supporting mechanism (53) and the grabbing lower chuck mechanism (54).

7. The split patch cord device of claim 6, wherein: The inner supporting mechanism (53) comprises inner supporting pins (531), an inner supporting plate (532), an inner supporting cam disc assembly (533), an inner supporting guide disc (534) and an inner supporting driver (535); the inner supporting plate (532) is vertically arranged below the corresponding inner supporting pins (531) to form an inner supporting circular array, the bottom of the inner supporting pin (531) is embedded into the pin slot radially arranged on the upper surface of the inner supporting guide disc (534), the top of the inner supporting pin (531) is connected with the cam in the inclined slot of the inner supporting cam disc assembly (533), the cam disc of the inner supporting cam disc assembly (533) is drivingly connected with the inner supporting driver (535), and the inner supporting pin (531) and the inner supporting plate (532) are retracted or expanded by the rotation of the inner supporting cam disc assembly (533).

8. The split wire arrangement of claim 6, wherein: The grabbing lower chuck mechanism (54) comprises outer retracting pins (541), an outer retracting cam disc assembly (542), an outer retracting driver (543), lower chuck pins (544), a tightening cam disc assembly (545), a tightening driver (546) and a double-sided guide groove disc (547); the outer retracting pins (541) are arranged in a circular array on the upper guide groove of the double-sided guide groove disc (547), and the lower chuck pins (544) are arranged in a circular array on the lower guide groove of the double-sided guide groove disc (547); the top surface of the outer retracting pin (541) is connected with the cam in the inclined slot of the outer retracting cam disc assembly (542), the cam disc of the outer retracting cam disc assembly (542) is drivingly connected with the outer retracting driver (543); the bottom surface of the lower chuck pin (544) is connected with the cam in the inclined slot of the tightening cam disc assembly (545), and the cam disc of the tightening cam disc assembly (545) is drivingly connected with the tightening driver (546).

9. The split wire arrangement of claim 6, wherein: The flat wire pressing mechanism (56) comprises a flat wire pressing driver (561), a flat wire pressing pulley assembly (562), a flat wire pressing lifting rod (563), a flat wire pressing bottom plate (564) and a flat wire pressing ring (565), the flat wire pressing driver (561) and the flat wire pressing pulley assembly (562) are supported on the jaw top plate (51), the flat wire pressing lifting rod (563) is vertically arranged and is in transmission connection with the flat wire pressing pulley assembly (562), the flat wire pressing bottom plate (564) is connected with the bottom end of the flat wire pressing lifting rod (563), and the flat wire pressing ring (565) is arranged below the flat wire pressing bottom plate (564).

10. The split wire arrangement of claim 1, wherein: The stator take-up module (60) is provided with a take-up top plate (62) arranged on a take-up frame (61), a wire diameter adjusting mechanism (63) arranged at a middle take-up hole of the take-up top plate (62), and a stator tray (64) arranged between the wire diameter adjusting mechanism (63) and the take-up top plate (62) and used for collecting a whole circle of flat wire.

11. An intelligent patching method implemented based on the split patching device according to any one of claims 1-10, characterized in that, The intelligent plug-in method comprises: S1, rotating the turntable to send the inserted whole circle of single-layer flat wire to a taking position; S2, the carrying jaw automatically grabs the whole circle of single-layer flat wire and transports it to a split plug-in station; S3, the stator tray of the split plug-in station is lifted to receive the whole circle of single-layer flat wire pressed and conveyed, and one layer is checked; S4, repeating S1-S3 until the whole nail is inserted; S5, the stator tool is lowered, and the tray flows away.

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