Slag discharging device of aluminum alloy smelting furnace

By designing the aluminum alloy slag discharge device, and using the cooperation of the mobile rack, lifting mechanism and slag discharge mechanism, the safety hazards and production cost problems of traditional manual slag removal are solved, and a more efficient and safe slag cleaning effect is achieved.

CN120101497APending Publication Date: 2025-06-06JIANGSU LIZHONG NEW MATERIAL TECH CO LTD
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Patent Information

Application Number
CN202510528491.5
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-04-25
Publication Date
2025-06-06

AI Technical Summary

Technical Problem

The traditional way of manually removing scum from aluminum alloy smelting furnaces has problems such as operating safety hazards, high temperature splash caused by the splash of aluminum, fall of scum, loss of aluminum and increased production costs.

Method used

An aluminum alloy slag discharge device is designed, including a mobile rack, a lifting mechanism and a slag discharge mechanism. Through the cooperation of the lifting mechanism and the slag discharge mechanism, the operating radius of the operator is expanded, the high-temperature liquid aluminum splash is avoided, and the scum is stabilized, so as to prevent the high-temperature splash caused by the fallback of the scum.

Benefits of technology

It effectively reduces the operating risks and physical consumption of operators, reduces the loss of aluminum liquid and production costs, and improves the stability and efficiency of slag removal operations.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention relates to the technical field of aluminum alloy smelting, in particular to an aluminum alloy smelting furnace deslagging device which is characterized in that a moving frame is arranged on the outer side of a smelting furnace, a lifting mechanism is arranged on the moving frame, and a deslagging mechanism is arranged on the lifting mechanism; through cooperation of the lifting mechanism and the slag discharging mechanism, the operation radius of operators can be enlarged, threats to the operators caused by splashing of high-temperature molten aluminum are avoided, and the purpose of stably covering the fished dross can be achieved; through cooperation of the lifting mechanism and the slag discharging mechanism, dross on the surface of molten aluminum can be guided and driven to the edge of the smelting furnace in the slag salvaging process, and the dross is rapidly gathered to the edge of the smelting furnace; through cooperation of the moving frame and the slag discharging mechanism, flexible moving and receding of the slag discharging mechanism can be achieved, so that development of other procedures in the aluminum alloy smelting process is facilitated, stable positioning of the slag discharging mechanism can be achieved, and auxiliary dumping of fished-up dross can be achieved.
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Description

Technical Field

[0001] The invention relates to the technical field of aluminum alloy smelting, and in particular to a slag removal device for an aluminum alloy smelting furnace. Background Art

[0002] An aluminum alloy melting furnace is an industrial equipment that heats aluminum and aluminum alloy raw materials to a molten state. It is usually used in the metal melting process before casting, die-casting or rolling. During the melting process, scum composed of oxides, flux residues, impurities, etc. will form on the surface of the aluminum liquid. The scum needs to be removed at specific intervals to ensure the purity of the aluminum alloy melt and the quality of subsequent processed products.

[0003] In the prior art, for the slag cleaning of a small crucible-type aluminum alloy melting furnace, manual labor is usually used instead of mechanical arms for slag removal due to the high temperature of the production environment and the low frequency of slag removal operations. Operators generally use high-temperature resistant shovels to directly remove the slag on the surface of the aluminum liquid. This operation mode not only avoids the problem of aging of precision parts of the mechanical arm at high temperatures and high maintenance costs, but also adapts to the actual needs of low-frequency slag removal. In the process of manually using high-temperature resistant shovels to remove slag, operators need to work close to the melting furnace, and after the operators pick up the slag, they also need to tilt the shovel to make the scooped aluminum liquid flow back into the melting furnace, so as to reduce the overall loss of aluminum liquid and reduce production costs.

[0004] However, the conventional method of manually removing scum on the surface of molten aluminum in a crucible aluminum alloy melting furnace has the following problems: 1. In the prior art, due to the strong fluidity and low surface tension of high-temperature molten aluminum, it is easy to cause small-scale splashing under disturbances such as scraping by a shovel or gas escape in the furnace, affecting the operating safety of the operator; 2. The operator's operation of tilting the shovel to make the molten aluminum reflux will also cause small-scale splashing of the molten aluminum, and the scum is also more likely to be partially separated and fall back into the molten aluminum during the tilting process due to insufficient adhesion between the shovel and the shovel, thereby not only causing large-scale splashing of the high-temperature molten aluminum, further increasing the operating risks of the operators, but also causing an increase in the loss of molten aluminum and production costs; 3. The falling of scum will also force the operator to repeatedly pick up the residual scum. After multiple operations, the operator will suffer from physical exhaustion and fatigue, resulting in reduced movement stability, further increasing the probability of scum falling back, significantly threatening the safety of production operations and the stability of product production and processing. Summary of the invention

[0005] To achieve the above-mentioned purpose, the present invention provides the following technical solution: a slag removal device for an aluminum alloy smelting furnace, comprising a smelting furnace, a movable frame is arranged on the outer side of the smelting furnace, a lifting mechanism is arranged on the movable frame, and a slag removal mechanism is arranged on the lifting mechanism.

[0006] The movable frame comprises a U-shaped frame with an opening facing downwards, a movable alignment part for assisting the forward and backward movement adjustment of the U-shaped frame is arranged at the lower side of the U-shaped frame, and a docking positioning part is symmetrically arranged on the left and right centers of the U-shaped frame.

[0007] The lifting mechanism includes a hydraulic cylinder fixedly arranged on the upper side of the horizontal section of the U-shaped frame, a reciprocating driving part is arranged at the telescopic end of the hydraulic cylinder, a rotating receiving part for receiving and installing the slag discharge mechanism is arranged on the reciprocating driving part, an installation limiting part is arranged on the lower side of the rotating receiving part, a transmission part for cooperating with the reciprocating driving part is arranged on the installation limiting part, and a material guiding part for cooperating with the transmission part and for guiding and driving away the floating slag is also arranged on the installation limiting part.

[0008] The slag discharge mechanism includes a movable rod movably penetrating through a through groove inside the receiving frame, a linked slag discharge part cooperating with the material guiding part to scoop up floating slag is provided at the right end of the movable rod, and a docking adjustment part cooperating with the docking positioning part and the hydraulic cylinder for docking positioning and auxiliary slag discharge is provided at the left end of the movable rod.

[0009] Preferably, the movable alignment part includes a support platform symmetrically fixedly arranged on the lower side of the U-shaped frame, the lower side of the support platform is provided with movable wheels that can rotate symmetrically front and back through a support, and a reinforcement plate is symmetrically fixedly arranged on the inner side of the horizontal section of the U-shaped frame and the corresponding vertical section.

[0010] Preferably, the docking positioning portion includes a docking seat 1 fixedly arranged on the front side of the left vertical section of the U-shaped frame, and a docking hole 1 is provided on the docking seat 1 and passes through the left and right sides. A docking seat 2 is fixedly arranged on the rear side of the left vertical section of the U-shaped frame and is located above the corresponding docking seat 1, and a straight groove 1 is provided on the docking seat 2 and passes through the left and right sides and extends up and down.

[0011] Preferably, the reciprocating drive unit includes a guide column that is fixedly mounted on the telescopic end of the hydraulic cylinder and moves up and down, a plurality of interconnected V-shaped grooves are evenly arranged on the side surface of the guide column in a circumferential direction, and a T-shaped coupling is fixedly mounted on the lower side of the guide column.

[0012] Preferably, the rotary receiving portion comprises a swivel seat rotatably arranged on a T-shaped coupling shaft, a receiving frame is fixedly arranged on the lower side of the swivel seat via a connecting rod, and a through slot penetrating from left to right is provided on the receiving frame.

[0013] Preferably, the installation limit portion includes a limit sleeve fixedly arranged on the lower side of the supporting frame through a second connecting rod, and a second linear groove which penetrates inside and outside and extends up and down is symmetrically provided on the limit sleeve front and back, and a guide platform is fixedly provided on the lower side of the limit sleeve, and a plurality of linear grooves which penetrate up and down and extend radially along the guide platform are evenly provided on the guide platform in a circumferential direction, and a sliding groove which penetrates at the lower end is commonly provided on the limit sleeve and the guide platform.

[0014] Preferably, the transmission part includes a sliding column that is slidably arranged in the sliding groove and moves up and down, a driving column is fixedly arranged on the lower side of the sliding column, a sliding shaft 1 that is slidably connected to the corresponding linear groove 2 is fixedly arranged on the sliding column symmetrically front and back, a connecting rod 3 is fixedly arranged on the end of the sliding shaft 1 away from the sliding column, and a sliding shaft 2 that slidably cooperates with the V-shaped groove is fixedly arranged on the upper ends of the opposite sides of the front and rear symmetrical connecting rods 3.

[0015] Preferably, the material guiding part comprises a sliding shaft three slidably arranged in a linear groove three, a material guiding plate is fixedly arranged on the lower side of the sliding shaft three, the material guiding plate is composed of an arc-shaped straight plate and an arc-shaped inclined plate distributed up and down, and the arc-shaped straight plate is connected to the driving column through a transmission rod hingedly installed up and down.

[0016] Preferably, the linked slag discharge part includes a slag collecting cover located at the lower side of the movable rod and fixedly arranged on the right side of the guide plate by a connecting rod four, a plurality of drainage grooves penetrating inside and outside are evenly opened on the upper and lower sides of the rear side of the slag collecting cover, and a shovel plate is fixedly arranged on the front side of the slag collecting cover.

[0017] Preferably, the docking adjustment part includes an adjustment plate fixedly arranged at the left end of the movable rod, a return handle fixedly arranged on the lower side of the adjustment plate, and two docking holes passing through the left and right sides are opened on the adjustment plate. The docking hole two is positioned by plugging the docking hole one with the plug pin one, and the docking hole two is positioned by plugging the bolt two with the linear groove one.

[0018] Compared with the prior art, the present invention has the following beneficial effects:

[0019] 1. The present invention cooperates with the lifting mechanism and the slag discharge mechanism, which can not only expand the operating radius of the operator, so that the operator can maintain a farther safety distance from the smelting furnace to avoid the threat of high-temperature aluminum liquid splashing to the operator, but also can stably cover the scooped slag in the process of tilting and reflowing the aluminum liquid, thereby not only avoiding the large-scale splashing of high-temperature aluminum liquid caused by the falling of the slag, reducing the overall loss of aluminum liquid and production cost, but also reducing the number of times the operator repeatedly scoops the slag and the physical consumption, reducing the operator's work burden and reducing labor costs.

[0020] 2. The present invention can guide and drive the slag on the surface of the aluminum liquid to the edge of the smelting furnace during the slag catching process through the cooperation of the lifting mechanism and the slag discharge mechanism, so that the slag can be quickly gathered at the edge of the smelting furnace, thereby significantly improving the stability and controllability of the slag removal operation, and facilitating the slag discharge mechanism to efficiently salvage the slag, thereby improving the overall efficiency and effect of the slag removal operation, while also reducing the leakage and repeated salvage operations caused by the dispersion of the slag, shortening the operation time, and reducing the burden of manual work.

[0021] 3. The present invention cooperates with the movable frame and the slag discharge mechanism, which not only can realize the flexible movement and giving way of the slag discharge mechanism, thereby facilitating the implementation of other processes in the aluminum alloy smelting process and avoiding the continuous occupation of the fixed structure on the operating space of the smelting furnace mouth, but also can realize the stable positioning of the slag discharge mechanism and the auxiliary dumping of the picked up slag when the operator tilts the reflux aluminum liquid and dumps the slag, thereby further reducing the operating burden of the operator and improving the effect and efficiency of slag dumping and overall slag cleaning and removal. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] Figure 1 It is a schematic diagram of the structure of the present invention.

[0023] Figure 2 It is a schematic diagram of a partial cross-section of the structure of the mobile rack.

[0024] Figure 3 It is a partial structural diagram of the lifting mechanism and slag discharge mechanism.

[0025] Figure 4 It is a partial cross-sectional schematic diagram of the lifting mechanism structure.

[0026] Figure 5 It is a partial cross-sectional schematic diagram of the slag discharge mechanism structure.

[0027] In the figure: 1, melting furnace; 2, moving frame; 21, U-shaped frame; 22, moving alignment part; 221, supporting platform; 23, docking positioning part; 231, docking seat 1; 232, docking seat 2; 3, lifting mechanism; 31, hydraulic cylinder; 32, reciprocating drive part; 321, guide column; 322, V-shaped groove; 323, T-shaped connecting shaft; 33, rotating receiving part; 331, rotating seat; 332, receiving frame; 34, installation limit part; 341, limit Sleeve; 342, guide platform; 35, transmission part; 351, sliding column; 352, driving column; 353, sliding shaft one; 354, sliding shaft two; 36, material guide part; 361, sliding shaft three; 362, material guide plate; 363, transmission rod; 4, slag discharge mechanism; 41, movable rod; 42, linked slag discharge part; 421, slag collecting cover; 422, drainage trough; 423, shovel plate; 43, docking adjustment part; 431, adjustment plate; 432, return handle. DETAILED DESCRIPTION

[0028] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0029] See also Figure 1 A slag removal device for an aluminum alloy smelting furnace comprises a smelting furnace 1, a movable frame 2 is arranged on the outer side of the smelting furnace 1, a lifting mechanism 3 is arranged on the movable frame 2, and a slag removal mechanism 4 is arranged on the lifting mechanism 3; the movable frame 2 comprises a U-shaped frame 21 with an opening facing downward, a movable alignment portion 22 for assisting the forward and backward movement adjustment of the U-shaped frame 21 is arranged on the lower side of the U-shaped frame 21, and a docking positioning portion 23 is symmetrically arranged on the left and right center of the U-shaped frame 21.

[0030] See also Figure 1 The movable alignment part 22 includes a support platform 221 which is symmetrically fixed to the lower side of the U-shaped frame 21. The lower side of the support platform 221 is provided with moving wheels which can rotate symmetrically front and back through a support. A reinforcement plate is symmetrically fixed to the inner side of the horizontal section of the U-shaped frame 21 and the corresponding vertical section.

[0031] The supporting platform 221 and the U-shaped frame 21 can be flexibly moved and adjusted forward and backward by the moving wheels, thereby driving the lifting mechanism 3 and the slag discharge mechanism 4 to stably move and quickly move to make way, thereby facilitating the implementation of other processes in the aluminum alloy smelting process and avoiding the continuous occupation of the operating space of the furnace mouth of the smelting furnace 1 by the fixed structure.

[0032] It should be noted that the moving wheels have a self-locking function. When moved to a suitable position, the moving wheels are locked and do not move, thereby ensuring the stable operation of the subsequent structure.

[0033] See also Figure 1 and Figure 2 The docking positioning portion 23 includes a docking seat 231 fixedly arranged on the front side of the left vertical section of the U-shaped frame 21, and a docking hole 1 is provided on the docking seat 231 and passes through the left and right sides. A docking seat 232 located above the corresponding docking seat 231 is fixedly arranged on the rear side of the left vertical section of the U-shaped frame 21, and a straight line groove 1 is provided on the docking seat 232 and passes through the left and right sides and extends up and down.

[0034] See also Figure 1 and Figure 3 The lifting mechanism 3 includes a hydraulic cylinder 31 fixedly arranged on the upper side of the horizontal section of the U-shaped frame 21, a reciprocating driving part 32 is arranged at the telescopic end of the hydraulic cylinder 31, a rotating receiving part 33 is arranged on the reciprocating driving part 32, an installation limit part 34 is arranged on the lower side of the rotating receiving part 33, a transmission part 35 cooperating with the reciprocating driving part 32 is arranged on the installation limit part 34, and a material guiding part 36 cooperating with the transmission part 35 and used for guiding and driving away the scum is also arranged on the installation limit part 34.

[0035] See also Figure 1 , Figure 3 and Figure 4The reciprocating drive unit 32 includes a guide column 321 that is fixedly arranged on the telescopic end of the hydraulic cylinder 31 and moves up and down. A plurality of V-shaped grooves 322 that are interconnected are evenly arranged on the side surface of the guide column 321 in a circumferential direction, and a T-shaped connecting shaft 323 is fixedly arranged on the lower side of the guide column 321.

[0036] See also Figure 1 , Figure 3 and Figure 4 The rotating receiving portion 33 includes a rotating seat 331 rotatably arranged on the T-shaped connecting shaft 323, and a receiving frame 332 is fixedly arranged on the lower side of the rotating seat 331 through a connecting rod, and a through groove is opened on the receiving frame 332 to pass through the left and right sides.

[0037] See also Figure 1 , Figure 3 and Figure 4 The installation limit portion 34 includes a limit sleeve 341 fixedly arranged on the lower side of the receiving frame 332 through a second connecting rod, and a second linear groove that penetrates inside and outside and extends up and down is symmetrically opened on the limit sleeve 341 front and back, and a guide platform 342 is fixedly arranged on the lower side of the limit sleeve 341, and a plurality of linear grooves that penetrate up and down and extend radially along the guide platform 342 are uniformly opened on the guide platform 342 in the circumferential direction, and a sliding groove that penetrates at the lower end is jointly opened on the limit sleeve 341 and the guide platform 342.

[0038] See also Figure 1 , Figure 3 and Figure 4 The transmission part 35 includes a sliding column 351 that is slidably arranged in the sliding groove and moves up and down. A driving column 352 is fixedly arranged on the lower side of the sliding column 351. A sliding shaft 1 353 that is slidably connected to the corresponding linear groove 2 is fixedly arranged on the sliding column 351 front and back symmetrically. A connecting rod 3 is fixedly arranged on the end of the sliding shaft 1 353 away from the sliding column 351, and a sliding shaft 2 354 that slidably cooperates with the V-shaped groove 322 is fixedly arranged on the upper end of the opposite side of the front and rear symmetrical connecting rods 3.

[0039] By manually driving the swivel seat 331 and the receiving frame 332 to rotate around the T-shaped connecting shaft 323, the limiting sleeve 341 and the guide platform 342 rotate synchronously, and the limiting sleeve 341 drives the sliding column 351 and the sliding shaft 1 353 to rotate synchronously. The sliding shaft 1 353 then drives the sliding shaft 2 354 to slide along the V-shaped groove 322 through the connecting rod 3. Under the guidance of the V-shaped groove 322, the sliding shaft 2 354 then drives the corresponding sliding shaft 1 353 to slide continuously up and down along the corresponding linear groove 2 through the connecting rod 3. The sliding shaft 2 354 then drives the sliding column 351 and the driving column 352 to move synchronously and continuously up and down reciprocatingly along the limiting sleeve 341.

[0040] See also Figure 1 , Figure 3 and Figure 4The material guide portion 36 includes a sliding shaft 361 slidably set in a linear groove 3, and a material guide plate 362 is fixedly set on the lower side of the sliding shaft 361. The material guide plate 362 is composed of an arc-shaped straight plate and an arc-shaped inclined plate distributed up and down. The arc-shaped straight plate is connected to the driving column 352 through a transmission rod 363 hingedly installed up and down.

[0041] The U-shaped frame 21 is driven by the moving wheel to move forward and backward until the guide column 321 is coaxial with the smelting furnace 1, and then the guide column 321 and the receiving frame 332 are driven by the hydraulic cylinder 31 to move downward, and the receiving frame 332 then drives the guide plate 362 to move downward synchronously through the limiting sleeve 341 and the guide platform 342 until the arc-shaped inclined plate is completely immersed in the molten high-temperature aluminum liquid. At this time, the receiving frame 332 is driven to rotate, and the sliding column 351 and the driving column 352 are moved upward accordingly under the action of the V-shaped groove 322 on the guide column 321. The driving column 352 then drives the guide plate 362 and the sliding shaft 361 to move back and forth along the corresponding linear groove 3 through the transmission rod 363. The guide plate 362 then guides and drives the slag on the surface of the aluminum liquid to the edge of the smelting furnace 1 intermittently, so that the slag quickly gathers at the edge of the smelting furnace 1. The arc-shaped inclined plate can not only reduce the resistance encountered by the guide plate 362 when entering the aluminum liquid, thereby reducing the splashing of the aluminum liquid caused by the disturbance to a certain extent, but also disperse the slag near the middle of the aluminum liquid surface to the edge of the smelting furnace 1.

[0042] See also Figure 1 The slag discharge mechanism 4 includes a movable rod 41 that is movably arranged in a through groove inside the receiving frame 332. The right end of the movable rod 41 is provided with a linked slag discharge part 42 that cooperates with the material guiding part 36 to scoop up the floating slag. The left end of the movable rod 41 is provided with a docking adjustment part 43 that cooperates with the docking positioning part 23 and the hydraulic cylinder 31 to perform docking positioning and assist in slag discharge.

[0043] See also Figure 1 , Figure 3 and Figure 5 The linked slag discharge part 42 includes a slag collecting cover 421 which is fixedly arranged on the lower side of the movable rod 41 and on the right side of the guide plate 362 through a connecting rod 4. The front side of the slag collecting cover 421 is an opening, and a plurality of drainage grooves 422 which are connected inside and outside are evenly arranged on the upper and lower sides of the rear side of the slag collecting cover 421, wherein the width of the drainage grooves 422 is smaller than the size of the slag, and a shovel plate 423 is fixedly arranged on the front side of the slag collecting cover 421.

[0044] When the hydraulic cylinder 31 drives the guide plate 362 to move downward into the aluminum liquid through the receiving frame 332, the receiving frame 332 drives the movable rod 41 to move downward synchronously, and the movable rod 41 drives the slag collecting cover 421 and the shovel plate 423 to move downward synchronously through the connecting rod 4 until the shovel plate 423 is completely immersed in the aluminum liquid. At the same time, the slag collecting cover 421 and the shovel plate 423 are adjusted left and right by the movable rod 41 to make them stably fit with the inner wall of the smelting furnace 1, and then the left end of the movable rod 41 and the receiving frame 332 are manually driven to rotate around the T-shaped connecting shaft 323 in a directional manner (such as Figure 1 As shown in the figure, the guide plate 362 synchronously guides and drives the slag to the edge of the smelting furnace 1 intermittently, and the shovel plate 423 synchronously shovels the slag gathered at the edge of the smelting furnace 1 into the slag collecting cover 421 along the inner wall of the smelting furnace 1. The above-mentioned operation method can expand the operating radius of the operator through the movable rod 41, so that the operator can maintain a farther safety distance from the smelting furnace 1, and avoid the splashing of high-temperature aluminum liquid to threaten the operator.

[0045] See also Figure 1 and Figure 2 The docking adjustment part 43 includes an adjustment plate 431 fixedly arranged at the left end of the movable rod 41, a return handle 432 is fixedly arranged on the lower side of the adjustment plate 431, and two docking holes are opened on the adjustment plate 431 to pass through the left and right sides. The docking hole 2 is positioned by plugging with the docking hole 1 through the pin 1, and the docking hole 2 is positioned by plugging with the linear groove 1 through the pin 2.

[0046] When a sufficient amount of slag is shoveled into the slag collecting cover 421 and the adjusting plate 431 is on the left, the movable rod 41 is first pulled leftward to make the slag collecting cover 421 that is in contact with the inner wall of the smelting furnace 1 close to the middle of the smelting furnace 1 by a certain distance, and then the adjusting plate 431 and the movable rod 41 are driven to rotate forward by a specific angle through the return handle 432, and the connecting rod 4 drives the slag collecting cover 421 to rotate synchronously therewith until the docking hole 2 is aligned with the docking hole 1 on the docking seat 1 231, and the docking hole 2 is plugged and positioned with the docking hole 1 through the latch 1. At this time, the slag shoveled into the slag collecting cover 421 is in the slag collecting cover The slag hood 421 cannot fall back into the molten aluminum, and the molten aluminum flowing into the slag collecting hood 421 then slowly and steadily flows back into the smelting furnace 1 through the drain trough 422. The above-mentioned operation method not only avoids the large-scale splashing of high-temperature molten aluminum caused by the falling slag, reduces the overall loss of molten aluminum and production costs, but also reduces the number of times the operator repeatedly picks up the slag, and also reduces the physical exertion of the operator in manually supporting and rotating the slag collecting hood 421 forward at a specific angle to assist the reflux of the molten aluminum, thereby reducing the operator's workload and reducing labor costs.

[0047] When the aluminum liquid in the slag collecting cover 421 completely flows back into the smelting furnace 1 and the slag needs to be dumped, the slag collecting cover 421 is first driven by the hydraulic cylinder 31 to move upward until it is completely out of the smelting furnace 1, and then the slag collecting cover 421 is driven to move to the right by the movable rod 41 until it is completely out of the top of the smelting furnace 1, and then the adjustment plate 431 and the movable rod 41 are driven to rotate backward to a specific angle by the return handle 432, and the connecting rod 4 drives the slag collecting cover 421 to rotate synchronously therewith until the docking hole 2 is aligned with the lower end of the linear groove 1 on the docking seat 232, and the docking hole 2 is plugged into the lower end of the linear groove 1 by the latch 2. The slag collecting cover 421 is in the position, at this time, the slag in the slag collecting cover 421 automatically falls down from the opening on the front side of the slag collecting cover 421 under the action of gravity. If there is slag adhering to the inside of the slag collecting cover 421, the movable rod 41 and the slag collecting cover 421 are driven by the hydraulic cylinder 31 to swing back and forth up and down along the linear groove until the slag inside the slag collecting cover 421 is completely removed. The above-mentioned operation method not only reduces the physical consumption of the operator by manually supporting and rotating the slag collecting cover 421 to a specific angle to make the slag fall off, further reduces the operating burden of the operator, but also improves the effect and efficiency of slag dumping and overall cleaning and removal.

[0048] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A slag removal device for an aluminum alloy smelting furnace, comprising a smelting furnace, characterized in that: A moving frame is arranged outside the smelting furnace, a lifting mechanism is arranged on the moving frame, and a slag discharge mechanism is arranged on the lifting mechanism; The movable frame comprises a U-shaped frame with an opening facing downward, a movable alignment portion for assisting the forward and backward movement adjustment of the U-shaped frame is arranged on the lower side of the U-shaped frame, and a docking positioning portion is symmetrically arranged on the left and right centers of the U-shaped frame; The lifting mechanism comprises a hydraulic cylinder fixedly arranged on the upper side of the horizontal section of the U-shaped frame, a reciprocating driving part is arranged at the telescopic end of the hydraulic cylinder, a rotating receiving part for receiving and installing the slag discharge mechanism is arranged on the reciprocating driving part, an installation limit part is arranged on the lower side of the rotating receiving part, a transmission part for cooperating with the reciprocating driving part is arranged on the installation limit part, and a material guiding part for cooperating with the transmission part and for guiding and driving away the floating slag is also arranged on the installation limit part; The slag discharge mechanism includes a movable rod movably penetrating through a through groove inside the receiving frame, a linked slag discharge part cooperating with the material guiding part to scoop up floating slag is provided at the right end of the movable rod, and a docking adjustment part cooperating with the docking positioning part and the hydraulic cylinder for docking positioning and auxiliary slag discharge is provided at the left end of the movable rod.

2. The slag removal device for an aluminum alloy smelting furnace according to claim 1, characterized in that: The movable alignment part includes a support platform fixedly arranged symmetrically on the lower side of the U-shaped frame, and a movable wheel is arranged on the lower side of the support platform for symmetrical rotation front and back through a support, and a reinforcement plate is fixedly arranged symmetrically on the inner side of the horizontal section of the U-shaped frame and the corresponding vertical section.

3. The slag removal device for an aluminum alloy smelting furnace according to claim 1, characterized in that: The docking positioning portion includes a docking seat 1 fixedly arranged on the front side of the left vertical section of the U-shaped frame, and a docking hole 1 is provided on the docking seat 1 and passes through the left and right sides. A docking seat 2 is fixedly arranged on the rear side of the left vertical section of the U-shaped frame and is located above the corresponding docking seat 1, and a linear groove 1 is provided on the docking seat 2 and passes through the left and right sides and extends up and down.

4. The slag removal device for an aluminum alloy smelting furnace according to claim 1, characterized in that: The reciprocating drive unit includes a guide column fixedly arranged on the telescopic end of the hydraulic cylinder and capable of moving up and down. The side surface of the guide column is evenly provided with a plurality of interconnected V-shaped grooves in the circumferential direction, and a T-shaped connecting shaft is fixedly arranged on the lower side of the guide column.

5. The slag removal device for an aluminum alloy smelting furnace according to claim 4, characterized in that: The rotary receiving part comprises a rotating seat rotatably arranged on the T-shaped connecting shaft, a receiving frame is fixedly arranged on the lower side of the rotating seat through a connecting rod, and a through slot which passes through left and right sides is opened on the receiving frame.

6. The slag removal device for an aluminum alloy smelting furnace according to claim 5, characterized in that: The installation limit part includes a limit sleeve fixedly arranged on the lower side of the receiving frame through a second connecting rod, and a second linear groove which penetrates inside and outside and extends up and down is symmetrically opened on the limit sleeve front and back, and a guide platform is fixedly arranged on the lower side of the limit sleeve, and a plurality of linear grooves which penetrate up and down and extend radially along the guide platform are evenly opened on the guide platform in a circumferential direction, and a sliding groove which penetrates at the lower end is jointly opened on the limit sleeve and the guide platform.

7. The slag removal device for an aluminum alloy smelting furnace according to claim 4, characterized in that: The transmission part includes a sliding column that is slidably arranged in the sliding groove and moves up and down, a driving column is fixedly arranged on the lower side of the sliding column, a sliding shaft 1 that is slidably connected to the corresponding linear groove 2 is fixedly arranged on the sliding column in a front-to-back symmetrical manner, a connecting rod 3 is fixedly arranged on the end of the sliding shaft 1 away from the sliding column, and a sliding shaft 2 that slidably cooperates with the V-shaped groove is fixedly arranged on the upper ends of the opposite sides of the front-to-back symmetrical connecting rods 3.

8. The slag removal device for an aluminum alloy smelting furnace according to claim 7, characterized in that: The material guide part includes a sliding shaft three slidably set in a linear groove three, and a material guide plate is fixedly set on the lower side of the sliding shaft three. The material guide plate is composed of an arc-shaped straight plate and an arc-shaped inclined plate distributed up and down. The arc-shaped straight plate is connected to the driving column through a transmission rod hingedly installed up and down.

9. The slag removal device for an aluminum alloy smelting furnace according to claim 8, characterized in that: The linked slag discharge part includes a slag collecting cover fixedly arranged on the lower side of the movable rod and on the right side of the guide plate through a connecting rod four, a plurality of drainage grooves penetrating inside and outside are evenly opened on the upper and lower sides of the rear side of the slag collecting cover, and a shovel plate is fixedly arranged on the front side of the slag collecting cover.

10. The slag removal device for an aluminum alloy smelting furnace according to claim 1, characterized in that: The docking adjustment part includes an adjustment plate fixedly arranged at the left end of the movable rod, a return handle fixedly arranged on the lower side of the adjustment plate, and two docking holes passing through the left and right sides are opened on the adjustment plate. The docking hole two is positioned by plugging with the docking hole one through the first latch, and the docking hole two is positioned by plugging with the second latch and the linear groove one.

Citation Information

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