Straw smashing and plastic film residue recycling combined machine
By designing a joint operation machine for straw crushing and residual film recycling, a variety of picking mechanisms are used to realize the joint operation of straw crushing and residual film recycling, the problem of the inability to complete straw crushing and residual film recycling in the existing technology is solved, and the operation efficiency and practicality of the equipment are improved.
Patent Information
- Application Number
- CN202410300119.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-03-15
- Publication Date
- 2025-07-22
AI Technical Summary
The existing residual film recycling device cannot complete straw crushing and residual film recycling at the same time. The operation steps are numerous and time-consuming. The wound residues attached to and from the packaged residual film are difficult to separate, which affects the post-processing efficiency.
A joint straw crushing and residual film recycling machine was designed, including a straw crushing mechanism, residual film slag removal mechanism and a packaging mechanism. Various picking mechanisms are used to remove membranes and remove slags, realizing one or two defiling, with high clean efficiency of film removal, and the defiling and deslag removal are completed in one go.
It realizes efficient straw crushing and returning to the field and picking and recycling of residual films, reduces the impurity content in the residual films, simplifies the operation process, and improves the operation efficiency and practicality of the equipment.
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Figure CN120345406A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of agricultural machinery, and particularly to a combined operation machine for straw crushing and residual film recycling. Background Art
[0002] Mulch film is used for ground covering of farmland, which has the functions of increasing soil temperature, maintaining soil moisture, maintaining soil structure, preventing pests from attacking crops and diseases caused by certain microorganisms. However, the pollution of residual mulch film is a major problem that China's agricultural sustainable development needs to face and solve. Mechanical recycling is an effective, direct and quick-result treatment technology.
[0003] At present, there are many existing residual film recycling devices. However, the existing residual film recycling devices are mainly traction-type residual film recycling devices, which generally can only complete the recycling and collection and packing of residual film, and cannot simultaneously complete the harvesting and crushing of straw. When actually recycling residual film, there are often crop straws remaining in the farmland. It is only possible to first complete the straw crushing and returning to the field through a separate device before the residual film can be recycled. The operation steps are numerous, the time consumption is long, the operation cost is high, and the stubble attached and entangled in the packed and recycled residual film is difficult to separate, which is not conducive to the later recycling and treatment of residual film. Summary of the Invention
[0004] The purpose of the present invention is to provide a combined operation machine for straw crushing and residual film recycling with reasonable structure, economical and practical, which can effectively solve the problems that the existing residual film recycling machine cannot realize the straw crushing and returning to the field and the residue in the residual film cannot be effectively separated. By using the structure, one or two times of film removal can be realized, the film removal is clean and efficient, the film removal and residue removal are completed in a continuous process, and there is no need to design an additional anti-blocking mechanism, which can effectively reduce the impurity content in the residual film and realize the high-efficiency straw crushing and returning to the field, the residual film picking-up and recycling, and the packing operation of the combined operation machine for straw crushing and residual film recycling.
[0005] The present invention discloses a combined operation machine for straw crushing and residual film recycling, which mainly includes a traction frame, a main frame, traveling wheels, depth-limiting rollers, a transmission mechanism. It is characterized in that a straw crushing mechanism, a residual film slag removal mechanism, a packing mechanism are provided on the frame, and any one of three picking-up mechanisms is also provided, specifically a picking-up mechanism type I, a picking-up mechanism type II, and a picking-up mechanism type III; The picking-up mechanism type I includes a film-lifting ground roller, a first film-removing roller, a second film-removing roller, a film-loosening slag-removing roller, and a plurality of film-lifting belts arranged side by side. Film-lifting teeth are arranged at intervals on the film-lifting belts; the film-lifting belts bypass the film-lifting ground roller, the first film-removing roller, the second film-removing roller, and the film-loosening slag-removing roller to make a circular motion. The film-lifting ground roller is located below the main frame, the film-loosening slag-removing roller is located in front of and above the film-lifting ground roller, the first film-removing roller and the second film-removing roller are located behind and above the film-lifting ground roller, and the second film-removing roller is located below the first film-removing roller. The positions of the four form an irregular quadrilateral; The film-releasing roller is a smooth roller, and the film-releasing slag-removing roller has the same structure as the first film-releasing roller, which includes a roller shaft, an eccentric roller I and an eccentric roller II. The axial holes of the eccentric rollers I and II are not at their center positions, and the axial width of the eccentric roller II is greater than the axial width of the eccentric roller I. A plurality of eccentric rollers I and II are fixedly arranged on the roller shaft, and the radial heights of adjacent rollers are staggered in height. An annular groove I is formed between the eccentric rollers I and I or between the eccentric rollers I and II, and the film-releasing belt is embedded in the annular groove I and travels around. The structure of the second film-releasing roller is that a plurality of annular grooves II are arranged at intervals on a smooth roller, and the axial widths of the annular grooves II are set to be the same or different as needed; The depth of the annular groove I on the film loosening and slag removal roller is relatively shallow, and the film-removing teeth on the film-removing belt extend out of the annular groove I on the film loosening and slag removal roller; the depth of the annular groove I on the first film stripping roller is relatively deep, and the tip height of the film-removing teeth on the film stripping belt is lower than the upper surface of the annular groove I on the first film stripping roller; the depth of the annular groove II on the second film stripping roller is relatively deep, and the tip height of the film-removing teeth on the film stripping belt is lower than the upper surface of the annular groove II on the second film stripping roller; The residual film slag removal mechanism mainly includes a slag removal brush and a slag removal auger. The slag removal brush is close to the film loosening and slag removal roller and is used to shake off the slag in the residual film. The slag removal auger is located below the slag removal brush and is used to move the slag in the shaken-off residual film to one side of the frame.
[0006] Preferably, in the picking mechanism type I, the eccentric roller I and the eccentric roller II on the first film stripping roller or the film loosening and slag removal roller have their axial holes not at their center positions, and are eccentric roller discs, and the offset distance between the center of their axial holes and the center of the roller disc is 8-20mm.
[0007] Preferably, in the picking mechanism type I, the eccentric roller I and the eccentric roller II on the first film stripping roller or the film loosening and slag removal roller, when installed and arranged, each group of adjacent roller discs are rotated 180 degrees or 120 degrees and fixed on the roller shaft, so that a balanced relationship is formed between the roller discs.
[0008] Preferably, in the picking mechanism type I, the structures of the multiple film-lifting belts arranged side by side are the same, and the spacing between adjacent film-lifting belts is adapted to the spacing between the corresponding adjacent annular grooves I or the spacing between adjacent annular grooves II; the film-lifting teeth are in the shape of a prism. The tooth tips of the film-lifting teeth are 5-30 mm higher than the upper surface of the loose film slag removal plate.
[0009] Preferably, the pick-up mechanism of Type II includes a film-lifting roller, a film-lifting deep-groove belt roller, a film-removing deep-groove belt roller, a secondary film-removing roller, multiple pick-up film belts arranged side by side, and multiple film-removing belts arranged side by side; The film-lifting roller is a smooth roller. The structure of the film-lifting deep-groove belt roller includes a belt roller shaft and a belt roller body. On the belt roller body, there are a film-removing belt annular groove and a film-lifting belt annular groove. The film-removing belt annular groove and the film-lifting belt annular groove are alternately arranged at intervals. The depth of the film-removing belt annular groove is shallower than the depth of the film-lifting belt annular groove. The pick-up film belt is embedded in the film-lifting belt annular groove and winds around. The film-removing belt is embedded in the film-removing belt annular groove and winds around. The structure of the film-removing deep-groove belt roller is composed of multiple film-removing roller annular grooves arranged at intervals on a smooth roller. The axial spacing of the film-removing roller annular grooves is adapted to the spacing between two adjacent film-removing belt annular grooves on the film-lifting deep-groove belt roller; The secondary film-removing roller has the same structure as the film-removing deep-groove belt roller and is located below the film-removing deep-groove belt roller. The film-removing belt winds around the film-lifting deep-groove belt roller, the film-removing deep-groove belt roller, and the secondary film-removing roller. When winding, the secondary film-removing roller is located inside or outside the loop of the film-removing belt; The pick-up film belt is provided with pick-up trapezoidal teeth at intervals. The pick-up film belt winds around the film-lifting roller and the film-lifting deep-groove belt pulley and makes a circular motion. The film-lifting roller is located below the main frame, the film-lifting deep-groove belt roller is located above the film-lifting roller, and the film-removing deep-groove belt roller is located behind the film-lifting deep-groove belt roller.
[0010] Preferably, the structures of the multiple film-removing belts arranged side by side are the same, all being annular belts. The spacing between adjacent film-removing belts is adapted to the spacing between adjacent film-removing belt annular grooves corresponding to the winding. The shape of the pick-up trapezoidal teeth is a long frustum shape. When the pick-up trapezoidal teeth are embedded in the film-lifting belt annular groove, the tips of the pick-up trapezoidal teeth are 5 - 30 mm higher than the upper surface of the film-lifting deep-groove belt roller.
[0011] Preferably, the pick-up mechanism of Type III includes a film-removing wheel, a pick-up ground roller, a high-pressure strong-wind film-removing nozzle, and multiple conveyor belts arranged side by side; The pick-up ground roller is a smooth roller and is located below the main frame. The film-removing wheel is located at the upper part of the main frame. Its structure includes a film-removing wheel roller shaft and a film-removing wheel roller body. On the film-removing wheel roller body, there are multiple conveyor belt grooves arranged at intervals. Multiple conveyor belts are embedded in the conveyor belt grooves and wind around the film-removing wheel and the pick-up ground roller. The conveyor belts are provided with pick-up teeth at intervals. The high-pressure strong-wind film-removing nozzle is located below the film-removing wheel and blows the residual film outward near the conveyor belt; The residual film slag removal mechanism includes a slag removal brush roll and a slag discharge auger. The slag removal brush roll is arranged on the front side of the film removal wheel. Its structure includes a brush roll shaft, and a plurality of brush plates are arranged in the circumferential direction of the brush roll shaft. The slag discharge auger is arranged below the slag removal brush roll.
[0012] Preferably, in the III-type structure of the picking mechanism, the shape of the film picking teeth is a long frustum shape that is narrow at the top and wide at the bottom; when the film picking teeth are embedded in the film removal wheel, the tips of the film picking teeth protrude 5-30 mm above the upper surface of the film removal wheel.
[0013] Preferably, the packing mechanism includes an open-top box body. A plurality of rotating rollers are installed at the rear of the open-top box body, arranged in an oblique straight line. At the front, there is a waste discharge auger and a plurality of belt rollers, on which an annular wide belt is covered. The waste discharge auger is located at the lower part of the frame. The structure of the waste discharge auger includes two auger sections with both turning outwards. There is an annular groove between the two auger sections. The structure of the annular wide belt includes a belt body. A plurality of bumps are evenly distributed on the upper surface of the belt body. At the middle position of the lower surface, there is a longitudinally extending downward convex guide strip; the guide strip is embedded in the annular groove, so that the annular wide belt winds around the belt rollers and the waste discharge auger; The waste discharge auger and a plurality of belt rollers at the front are arranged in a convex arc shape. The upper end of the open-top box body is an open opening, forming an inlet for residual film; the waste discharge auger and a plurality of belt rollers at the front drive the annular wide belt to rotate clockwise, and a plurality of rotating rollers arranged in an oblique straight line at the rear rotate clockwise driven by a chain.
[0014] Preferably, the packing mechanism includes an open-top box body. A plurality of rotating rollers are installed at the rear of the open-top box body, arranged in a ")" shape. At the front, there is a waste discharge auger and a plurality of belt rollers, on which an annular wide belt is covered. The waste discharge auger is located at the lower part of the frame. The structure of the waste discharge auger includes two auger sections with both turning outwards. There is an annular groove between the two auger sections. The structure of the annular wide belt includes a belt body. A plurality of bumps are evenly distributed on the upper surface of the belt body. At the middle position of the lower surface, there is a longitudinally extending downward convex guide strip; the guide strip is embedded in the annular groove, so that the annular wide belt winds around the belt rollers and the waste discharge auger; The waste discharge auger and a plurality of belt rollers at the front are arranged in a convex arc shape. The upper end of the open-top box body is an open opening, forming an inlet for residual film; the waste discharge auger and a plurality of belt rollers at the front drive the annular wide belt to rotate clockwise, and a plurality of rotating rollers arranged in a ")" shape at the rear rotate clockwise driven by a chain.
[0015] Preferably, the packing mechanism comprises an open box body, on which a plurality of rollers are installed, divided into two groups of front and rear rollers. The front group of rollers consists of three rollers, arranged in a convex arc shape, and the rear group of rollers consists of six rollers arranged in an oblique straight line. The upper ends of the two groups of rollers are open, forming an entrance for residual film. The first three rollers rotate clockwise driven by a chain, and the latter six rollers rotate clockwise driven by a chain.
[0016] Preferably, in the above packing structure, a plurality of convex strips are axially arranged on the surface of the roller, which is beneficial to increasing the friction during packing.
[0017] Preferably, the straw crushing mechanism comprises a shell, in which a crushing and throwing knife device and a straw conveying auger are arranged. The crushing and throwing knife device includes a high-speed throwing knife shaft roller and a plurality of groups of throwing knives arranged at intervals on the shaft roller. The straw conveying auger is located behind the crushing and throwing knife device.
[0018] The working principle of the present invention: In the picking mechanism I of the present invention, the film-lifting teeth are installed on the surface of the film-lifting belt and evenly distributed on the film-lifting belt. The distance between the film-lifting teeth is about 200 mm. When the film-lifting belt bypasses the film-loosening and slag-discharging roller, the tip of the film-lifting tooth is 5-30 mm higher than the radius of the film-loosening and slag-discharging roller. When the film-lifting tooth bypasses the first film-removing roller, the tip of the film-lifting tooth is lower than the surface of the first film-removing roller. When the film-lifting tooth bypasses the second film-removing roller, the tip of the film-lifting tooth is lower than the surface of the second film-removing roller. The center of the first film-removing roller is offset 8-20 mm from the axis of the first film-removing roller, forming an eccentric disc. Each group of adjacent discs rotates 180 degrees or 120 degrees and is fixed on the shaft, so as to form a balance relationship between the discs. Since the roller disc in the first film-removing roller is an eccentric circle, a reciprocating motion is formed during the rotational motion, so as to better remove the film. The second film-removing roller is located below the first film-removing roller to perform a second film removal on the film not completely removed by the first film-removing roller. The film-loosening and slag-discharging roller also adopts the design of the first film-removing roller. Because the film-lifting tooth is higher than the surface of the film-loosening and slag-discharging roller, the film-loosening and slag-discharging roller does not push the residual film on the film-lifting tooth off when forming a reciprocating motion due to rotation. However, due to the vibration generated by the reciprocating motion of the film-loosening and slag-discharging roller, the entrained soil and impurities are easily shed.
[0019] In the picking mechanism II of the present invention, the film-lifting roller rotates close to the ground. When the film-picking belt rotates clockwise, it picks up the residual film on the ground surface. When the residual film turns to the film-lifting deep groove belt roller along with the film-picking belt, the row of film-removing belts rotating together will carry the residual film backward. When the residual film turns to the film-removing deep groove belt roller along with the film-removing belt, it will fall off backward on the film-removing deep groove belt roller and fall into the packing mechanism arranged behind for packing operation. When the film-removing belt bypasses the secondary film-removing roller located below the film-removing deep groove belt roller, the structure of the secondary film-removing roller is the same as that of the film-removing deep groove belt roller, and the residual film will further fall off twice.
[0020] The film picking belt and the film stripping belt are arranged alternately on the film picking deep groove belt roller, and the rotation directions of the film picking deep groove belt roller, the film stripping deep groove belt roller, the secondary film stripping roller, and the film picking roller are consistent. The film stripping belt can pass through the annular grooves of the film picking deep groove belt roller, the film stripping deep groove belt roller, and the secondary film stripping roller, and is supported by the film picking deep groove belt pulley roller, the film stripping deep groove belt pulley roller, and the secondary film stripping roller to perform a circumferential motion. The film picking belt is provided with film picking trapezoidal teeth on its surface, and when it performs a circumferential motion supported by the film picking deep groove belt roller and the film picking roller, the residual film can be conveniently picked up.
[0021] The slag removing brush is close to the film picking trapezoidal teeth on the film picking belt to shake off the soil and other impurities entrained by the residual film and enter the slag discharge auger. The slag removing brush makes it easy for the entrained soil and impurities to fall off and then be discharged through the slag discharge auger.
[0022] The film picking trapezoidal teeth are installed on the surface of the film picking belt and are evenly distributed on the film picking belt. The secondary film stripping roller is located below the film stripping deep groove belt roller to perform a second film stripping on the residual film that has not been completely stripped off in the film stripping deep groove belt roller.
[0023] In the picking mechanism III of the present invention, the picking roller rotates close to the ground, and when the conveyor belt rotates clockwise therewith, the residual film on the surface of the ground is picked up. When the residual film is transferred to the film stripping wheel along with the conveyor belt, the slag removal brush roller located on the front side uses the rotating brush plate to shake off the entrained mud and dust. The mud and dust will fall into the slag discharge auger below and be discharged to the outside of the main frame through the slag discharge auger. The residual film on the top will bypass the conveyor belt groove of the film stripping wheel along with the rows of conveyor belts rotating together, and the residual film will fall off to the rear. The high-pressure strong wind film stripping nozzle shoots strong wind directly at the conveyor belt to help blow the residual film to the rear, and the fallen residual film can be packaged at the back.
[0024] The film picking teeth are installed on the surface of the conveyor belt and are evenly distributed on the conveyor belt. The slag removing brush roller is close to the film picking teeth on the conveyor belt to shake off the soil and other impurities entrained by the residual film and enter the slag discharge auger. The slag removing brush roller makes it easy for the entrained soil and impurities to fall off, and then it is discharged to the outside of the main frame through the slag discharge auger.
[0025] In the packaging mechanism, the residual film that falls off to the rear side enters the open box, and the front wide annular belt passes over the debris removal auger at the bottom of the frame, and is embedded in the annular groove of the debris removal auger through the guide strips on the lower surface, so that it rotates stably, and the belt will not shift to one side of the debris removal auger; the structure of the debris removal auger consists of two auger sections that turn outward, and the wide annular belt rotates synchronously with the debris removal auger, and the separated small clods of soil, grass roots and other debris enter the interior of the auger, and the two auger sections transport the impurities to both sides respectively, and then throw the impurities into the field from the debris removal ports at the bottom or both sides of the main frame.
[0026] The multiple rollers at the rear are arranged in an oblique straight line or in a ")" shape, and cooperate with the ring-shaped wide belt at the front to pack the incoming residual film. As the residual film packing increases from small to large, the ring-shaped wide belt will become tighter. This packaging combination structure combining a ring-shaped wide belt with multiple groups of rollers is very suitable for the residual film packaging operation environment, and the structure is simple and practical.
[0027] Compared with the prior art, the combined operation machine for straw crushing and residual film recovery of the present invention has the following advantages: by utilizing the straw conveying auger in the front straw crushing mechanism, the ground can be cleaned relatively cleanly after the straw is crushed, thus providing a relatively clean ground foundation for the subsequent residual film picking operation; in the operation of the picking mechanism, the residual film can be effectively picked up, and the film can be removed once or twice by utilizing the film stripping roller, and the film stripping is clean and efficient; by utilizing the residual film slag removal mechanism, slag removal is performed before film stripping, so that most of the soil or straw fragments mixed in the residual film can be shaken off before film stripping, and the film stripping and slag removal are completed at one time, without the need to design an accompanying anti-blocking mechanism, and is particularly suitable for residual film recovery operations during the crop harvest season in Xinjiang, with good use effect, and can effectively reduce the impurities in the film stripping roller and the residual film, thereby achieving efficient residual film picking and recovery. The present invention performs the packing operation while picking up. During the operation of the packing circular wide belt, the sticky materials on the belt are not easy to stick to the outer surface of the belt roller, which effectively prevents the belt from sliding to one side and is not easy to be damaged. When applied to the process of packing residual film, the belt can effectively separate the debris entrained in the residual film, and then use the impurity removal auger to effectively discharge the impurities. This packaging combination structure combining the circular wide belt with multiple groups of rollers is very suitable for the residual film packing operation environment, and the structure is simple and practical. At the same time, the combined operation machine with the above-mentioned picking and packing mechanism is more suitable for the residual film packing operation environment, and has good baling and impurity removal effect, simple structure, and is economical and practical. BRIEF DESCRIPTION OF THE DRAWINGS
[0028] Figure 1 It is a schematic diagram of the main structure of the straw crushing and residual film recovery combined operation machine of the present invention.
[0029] Figure 2 for Figure 1 Schematic diagram of the top view structure.
[0030] Figure 3 for Figure 1 Schematic diagram of the three-dimensional structure.
[0031] As shown in the figure, 1 is the power input terminal I, 2 is the power input terminal II, 3 is the picking mechanism type I, 4 is the baling mechanism, 5 is the walking wheel, 6 is the residual film recovery depth limiting roller, 7 is the main frame, 8 is the residual film slag removal mechanism, 9 is the edge film removing disk, 10 is the straw crushing depth limiting roller, and 11 is the straw crushing mechanism.
[0032] Figure 4This is the front view structural schematic diagram of the straw crushing mechanism of the present invention.
[0033] Figure 5 It is Figure 4 the three-dimensional structural schematic diagram.
[0034] Figure 6 It is Figure 4 the three-dimensional structural schematic diagram from another angle.
[0035] As shown in the figure, 11-1 is the crushing fly knife device, 11-2 is the straw conveying auger, 11-3 is the housing, 11-4 is the high-speed fly knife shaft roller, and 11-5 is the fly knife.
[0036] Figure 7 This is the front view structural schematic diagram of the pickup mechanism Ⅰ of the present invention.
[0037] Figure 8 It is Figure 7 the top view structural schematic diagram.
[0038] Figure 9 It is Figure 7 the three-dimensional structural schematic diagram.
[0039] Figure 10 It is Figure 7 the three-dimensional structural schematic diagram of the film-loosening slag-discharging roller in
[0040] Figure 11 This is the front view structural schematic diagram of the film-loosening slag-discharging roller.
[0041] Figure 12 This is the three-dimensional structural schematic diagram of the second film-removing roller.
[0042] Figure 13 This is the front view structural schematic diagram of the second film-removing roller.
[0043] Figure 14 This is the three-dimensional structural schematic diagram of the film-lifting belt.
[0044] Figure 15 This is the three-dimensional structural schematic diagram of the slag-discharging auger.
[0045] Figure 16 This is the three-dimensional structural schematic diagram of the film-lifting ground roller.
[0046] Figure 17 This is the three-dimensional structural schematic diagram of the slag-removing brush.
[0047] As shown in the figure: 8-1 is the slag discharge auger, 8-2 is the slag removal brush, 3-1 is the film lifting ground roller, 3-2 is the second film removal roller, 3-3 is the first film removal roller, 3-4 is the film lifting belt, 3-5 is the film lifting tooth, 3-6 is the film loosening and slag discharging roller, 3-7 is the roller shaft, 3-8 is the eccentric roller I, 3-9 is the annular groove I, 3-10 is the eccentric roller II, and 3-11 is the annular groove II.
[0048] Figure 18 It is the front view structural schematic diagram of the packing mechanism of Embodiment 1 of the present invention.
[0049] Figure 19 It is the three-dimensional structural schematic diagram of the packing mechanism of Embodiment 1 of the present invention after removing the annular wide belt.
[0050] Figure 20 It is the side view structural schematic diagram of the packing mechanism of Embodiment 1 of the present invention after removing the annular wide belt.
[0051] Figure 21 It is the top view structural schematic diagram of the annular wide belt in the packing mechanism of the present invention.
[0052] Figure 22 It is the sectional view structural schematic diagram of the annular wide belt in the packing mechanism of the present invention.
[0053] Figure 23 It is the front view structural schematic diagram of the packing mechanism of Embodiment 2 of the present invention.
[0054] Figure 24 It is the three-dimensional structural schematic diagram of the packing mechanism of Embodiment 2 of the present invention after removing the annular wide belt.
[0055] Figure 25 It is the side view structural schematic diagram of the packing mechanism of Embodiment 2 of the present invention after removing the annular wide belt.
[0056] Figure 26 It is the front view structural schematic diagram of the packing mechanism of Embodiment 3 of the present invention.
[0057] Figure 27 It is the three-dimensional structural schematic diagram of the packing mechanism of Embodiment 3 of the present invention after removing the annular wide belt.
[0058] Figure 28 It is the side view structural schematic diagram of the packing mechanism of Embodiment 3 of the present invention after removing the annular wide belt.
[0059] As shown in the figure, 4-1 is the open box body, 4-2 is the rotating roller, 4-3 is the annular wide belt, 4-4 is the impurity removal auger, 4-5 is the belt roller, 4-6 is the transmission chain, 4-7 is the annular groove, 4-8 is the convex block, and 4-9 is the guide bar.
[0060] Figure 29This is the front view structural schematic diagram of the picking mechanism Ⅱ of the present invention. The secondary film stripping roller shown in the figure is located outside the loop of the film stripping belt.
[0061] Figure 30 is Figure 29 the top view structural schematic diagram.
[0062] Figure 31 is Figure 29 the three-dimensional structural schematic diagram.
[0063] Figure 32 This is the structural schematic diagram of the picking mechanism Ⅱ. The secondary film stripping roller shown in the figure is located inside the loop of the film stripping belt.
[0064] Figure 33 This is the three-dimensional structural schematic diagram of the film lifting deep groove belt roller.
[0065] Figure 34 This is the front view structural schematic diagram of the film lifting deep groove belt roller.
[0066] Figure 35 This is the three-dimensional structural schematic diagram of the film lifting roller.
[0067] Figure 36 This is the three-dimensional structural schematic diagram of the film lifting belt.
[0068] Figure 37 This is the three-dimensional structural schematic diagram of the film stripping belt.
[0069] Figure 38 This is the three-dimensional structural schematic diagram of the film stripping deep groove belt roller.
[0070] As shown in the figure: B-1 is the film picking trapezoidal tooth, B-2 is the film picking belt, B-3 is the film lifting roller, B-4 is the secondary film stripping roller, B-5 is the film stripping deep groove belt roller, B-6 is the film stripping belt, B-7 is the film lifting deep groove belt roller, B-8 is the belt roller shaft, B-9 is the belt roller body, B-10 is the film stripping belt annular groove, B-11 is the film lifting belt annular groove, B-12 is the film stripping roller annular groove.
[0071] Figure 39 This is the front view structural schematic diagram of the picking mechanism Ⅲ of the present invention.
[0072] Figure 40 is Figure 39 the top view structural schematic diagram.
[0073] Figure 41 is Figure 39 the three-dimensional structural schematic diagram.
[0074] Figure 42 This is the three-dimensional structural schematic diagram of the film stripping wheel.
[0075] Figure 43It is a front view structural schematic diagram of the film stripping wheel.
[0076] Figure 44 It is a three-dimensional structural schematic diagram of the pickup ground roller.
[0077] Figure 45 It is a three-dimensional structural schematic diagram of the conveyor belt.
[0078] Figure 46 It is a three-dimensional structural schematic diagram of the slag removal brush roller.
[0079] As shown in the figure: C-1 is the film picking tooth, C-2 is the pickup ground roller, C-3 is the conveyor belt, C-4 is the high-pressure strong wind film stripping nozzle, C-5 is the film stripping wheel, C-6 is the conveyor belt groove, C-7 is the film stripping wheel roller body, C-8 is the film stripping wheel roller shaft, C-9 is the brush plate, and C-10 is the brush roller shaft. Specific implementation mode
[0080] Example 1: Refer to Figures 1 - 22 , which is a structural schematic diagram of the straw crushing and residual film recycling combined operation machine in the embodiment of the present invention. It mainly includes a traction frame, a main frame 7, walking wheels 5, depth-limiting rollers, a transmission mechanism. A straw crushing mechanism 11, a residual film slag removal mechanism 8, and a packing mechanism 4 are provided on the main frame 7. Any one of the three pickup mechanisms is also provided, specifically the pickup mechanism type I 3, the pickup mechanism type II, and the pickup mechanism type III; The pickup mechanism in this embodiment is the pickup mechanism type I 3. The pickup mechanism type I 3 includes a film lifting ground roller 3-1, a first film stripping roller 3-3, a second film stripping roller 3-1, a film loosening and slag discharging roller 3-6, and multiple film lifting belts 3-4 arranged side by side. Film lifting teeth 3-5 are arranged at intervals on the film lifting belt 3-4; the film lifting belt 3-4 makes a circular motion around the film lifting ground roller 3-1, the first film stripping roller 3-3, the second film stripping roller 3-2, and the film loosening and slag discharging roller 3-6. The film lifting ground roller 3-1 is located below the main frame 7, the film loosening and slag discharging roller 3-6 is located in front of and above the film lifting ground roller 3-1, the first film stripping roller 3-3 and the second film stripping roller 3-2 are located behind and above the film lifting ground roller 3-1, and the second film stripping roller 3-2 is located below the first film stripping roller 3-3. The positions of the four form an irregular quadrilateral.
[0081] The film-forming bottom roller 3-1 is a smooth roller. The film-loosening slag-discharging roller 3-6 has the same structure as the first film-removing roller 3-3. Its structure includes a roller shaft 3-7, an eccentric roller I 3-8, and an eccentric roller II 3-10. The shaft holes of the eccentric roller I 3-8 and the eccentric roller II 3-10 are not at their central positions. The axial width of the eccentric roller II 3-10 is greater than that of the eccentric roller I 3-8. A plurality of the eccentric roller I 3-8 and the eccentric roller II 3-10 are fixedly arranged on the roller shaft, and the radial heights of adjacent rollers are arranged in a staggered manner. An annular groove I 3-9 is formed between the eccentric roller I 3-8 and the eccentric roller I 3-8 or between the eccentric roller I 3-8 and the eccentric roller II 3-10. The film-forming belt 3-4 is embedded in the annular groove I 3-9 and winds around. The structure of the second film-removing roller 3-2 is composed of a plurality of annular grooves II 3-11 arranged at intervals on a smooth roller. The axial widths of the annular grooves II 3-11 are set to be the same or different according to needs.
[0082] The depth of the annular groove I 3-9 on the film-loosening slag-discharging roller 3-6 is relatively shallow, and the film-forming teeth on the film-forming belt 3-4 should protrude from the annular groove I 3-9 on the film-loosening slag-discharging roller 3-6; the depth of the annular groove I 3-9 on the first film-removing roller 3-3 is relatively deep, and the tip height of the film-forming teeth on the film-forming belt 3-4 is lower than the upper surface of the annular groove I 3-9 on the first film-removing roller; the depth of the annular groove II 3-11 on the second film-removing roller 3-2 is relatively deep, and the tip height of the film-forming teeth on the film-forming belt 3-4 is lower than the upper surface of the annular groove II 3-11 on the second film-removing roller 3-2; The residual film slag-removing mechanism 11 mainly includes a slag-removing brush 8-2 and a slag-discharging auger 8-1. The slag-removing brush 8-2 is close to the film-loosening slag-discharging roller 3-6 and is used to shake off the soil in the residual film. The slag-discharging auger 8-1 is located below the slag-removing brush 8-2 and is used to transport the soil in the shaken-off residual film to one side of the main frame.
[0083] The shaft holes of the eccentric roller I 3-8 and the eccentric roller II 3-10 on the first film-removing roller 3-3 or the film-loosening slag-discharging roller 3-6 in the pick-up mechanism type I 3 are not at their central positions. They are eccentric roller discs, and the offset distance between the center of the shaft hole and the center of the roller disc is 8-20 mm.
[0084] When the eccentric roller I 3-8 and the eccentric roller II 3-10 on the first film-removing roller 3-3 or the film-loosening slag-discharging roller 3-6 in the pick-up mechanism type I 3 are installed and arranged, each group of adjacent roller discs is fixed on the roller shaft by rotating 180 degrees or 120 degrees, so as to form a balance relationship between the roller discs.
[0085] In the pick-up mechanism type I 3, the structures of the multiple film-lifting belts 3-4 arranged side by side are the same. The distance between adjacent film-lifting belts is adapted to the distance between adjacent corresponding annular grooves I 3-9 or the distance between adjacent annular grooves II 3-11 during winding; the shape of the film-lifting teeth 3-5 is a frustum shape. The tips of the film-lifting teeth 3-4 are 5-30 mm higher than the upper surface of the film-loosening and slag-discharging disc 3-6.
[0086] The packing mechanism 4 has a structure including an open-top box body 4-1. At the rear of the open-top box body 4-1, multiple rotating rollers 4-2 are installed, arranged in an inclined straight line. At the front, there is a waste-discharging auger 4-4 and multiple belt rollers 4-5, and an annular wide belt 4-3 is covered thereon. The waste-discharging auger 4-4 is located at the lower part of the frame. The structure of the waste-discharging auger 4-4 includes two auger sections with both turning directions facing outwards. There is an annular groove 4-7 between the two auger sections. The structure of the annular wide belt 4-3 includes a belt body. On the upper surface of the belt body, multiple bumps 4-8 are evenly distributed. At the middle position of the lower surface, there is a longitudinally extending downward convex guide strip 4-9; the guide strip 4-9 is embedded in the annular groove 4-7, so that the annular wide belt 4-3 winds around the belt rollers 4-5 and the waste-discharging auger 4-4.
[0087] The front waste-discharging auger 4-4 and multiple belt rollers 4-5 are arranged in a convex arc shape. The upper end of the open-top box body 4-1 is an open opening, forming a waste film inlet; the front waste-discharging auger 4-4 and multiple belt rollers 4-5 drive the annular wide belt 4-3 to rotate clockwise, and the multiple rotating rollers 4-2 arranged in an inclined straight line at the rear rotate clockwise driven by a chain.
[0088] On the surface of the rotating roller 3-2, multiple convex strips are axially provided, and the provided convex strips can increase the friction force during packing.
[0089] In this embodiment, in the straw crushing and residual film recycling combined operation machine provided by the present invention, for the picking-up mechanism I 3, the film-lifting teeth 3-5 are installed on the surface of the film-lifting belt 3-4 and are evenly distributed on the film-lifting belt 3-4. The distance between the film-lifting teeth 3-5 and the film-lifting teeth 3-5 is about 200 mm. When the film-lifting belt 3-4 bypasses the film-loosening slag-discharging disc 3-6, the tip of the film-lifting tooth 3-5 is 5-30 mm higher than the radius surface of the film-loosening slag-discharging disc 3-6. When the film-lifting belt 3-4 bypasses the first film-removing disc 3-3, the tip of the film-lifting tooth 3-5 should be lower than the surface of the first film-removing roller. When the film-lifting tooth bypasses the second film-removing disc 3-2, the tip of the film-lifting tooth should be lower than the surface of the second film-removing roller 3-2. The center of the first film-removing roller 3-3 is offset by 10 mm from the axis of the first film-removing roller, forming an eccentric disc. Each group of adjacent discs rotates 180 degrees or 120 degrees and is fixed on the shaft, so as to form a balance relationship between the discs. Since the roller disc in the first film-removing roller 3-3 is an eccentric circle, a reciprocating motion is formed during the rotation motion, so as to better remove the film. The second film-removing roller 3-2 is located below the first film-removing roller 3-3 and performs a second film removal on the film not completely removed by the first film-removing roller 3-3. The film-loosening slag-discharging roller 3-6 also adopts the design of the first film-removing roller. Because the film-lifting tooth is higher than the surface of the film-loosening slag-discharging roller 3-6, when the film-loosening slag-discharging roller 3-6 forms a reciprocating motion due to rotation, the residual film on the film-lifting tooth is not pushed off, but due to the shaking generated by the reciprocating motion of the film-loosening slag-discharging roller 3-6, the entrained soil impurities are easily shed. The structure of this embodiment is reasonable, economical and practical, and has a good use effect. The two-stage film removal is realized by using the picking-up structure type I 3, the film removal is clean and efficient, the film removal and slag discharge are completed in a flowing water manner at one time, there is no need to design an additional anti-blocking mechanism, the impurity content in the film-removing roller and the residual film can be effectively reduced, and the efficient picking-up and recycling of the residual film can be realized.
[0090] The residual film that falls backward from the picking-up mechanism enters the packing mechanism 4 at the rear for packing operation. In the packing mechanism 4, the front annular wide belt 4-3 bypasses the impurity-removing auger 4-4 at the lower part of the frame, and is embedded in the annular groove 4-7 of the impurity-removing auger 4-4 through the guide strip 4-9 on the lower surface, and rotates stably, and the belt will not shift and deviate to the side of the impurity-removing auger 4-4; the structure of the impurity-removing auger 4-4 is two auger sections with the turning directions both facing outwards. The annular wide belt 4-3 rotates synchronously with the impurity-removing auger 4-4, and the separated small soil blocks, grass roots and other sundries enter the inside of the auger. The two auger sections transport the impurities to both sides respectively, and then throw the impurities into the field from the impurity-removing ports arranged at the bottom or both sides of the main frame.
[0091] The multiple rear rollers 4-2 arranged in an oblique straight line cooperate with the front annular wide belt 4-3 to pack the incoming residual film. As the size of the residual film packing increases from small to large, the annular wide belt 4-3 will change from loose to tight. This packing combination structure of the annular wide belt 4-3 and multiple groups of rollers 4-2 is very suitable for the residual film packing operation environment, and the structure is simple and practical.
[0092] In the straw crushing and residual film recycling combined operation machine in this embodiment, the straw conveying auger in the front-mounted straw crushing mechanism is used. After the straw is crushed, the ground is relatively clean, providing a relatively clean ground basis for the subsequent residual film picking operation; during the operation of the picking mechanism, the residual film can be effectively picked up, and the stripping roller is used for secondary stripping, with high stripping efficiency and cleanliness; the residual film slag removal mechanism is used to remove slag before stripping, so that most of the soil or straw fragments mixed in the residual film can be shaken off before stripping, and the stripping and slag removal are completed in a flowing water manner at one time, which can effectively reduce the impurity content in the residual film and achieve efficient residual film picking and recycling. In the present invention, the packing operation is carried out while the picking operation is in progress. During the operation of the packing annular wide belt, the sticky materials on the belt are not easily adhered to the outer surface of the belt roller, effectively preventing the belt from sliding to one side and the belt from being easily damaged. When applied to the process of bundling residual film, the belt can effectively separate the impurities entrained in the residual film, and then the impurity discharge auger is used to effectively discharge the impurities. This packing combination structure of the annular wide belt and multiple groups of rollers is very suitable for the residual film packing operation environment, with a simple and practical structure.
[0093] Embodiment 2: Referring to Figures 23 - 25 , compared with Embodiment 1, the difference lies in: The structure of the packing mechanism 4 is different. The structure of the packing mechanism 4 in this embodiment includes an open-type box body 4-1. A plurality of rollers 4-2 are installed at the rear of the open-type box body 4-1, arranged in a ")" shape. At the front, there is an impurity discharge auger 4-4 and a plurality of belt rollers 4-5, on which an annular wide belt 4-3 is covered. The impurity discharge auger 4-4 is located at the lower part of the main frame 7. The structure of the impurity discharge auger 4-4 includes two auger sections with the turning directions both facing outwards. There is an annular groove 4-7 between the two auger sections. The structure of the annular wide belt 4-3 includes a belt body. On the upper surface of the belt body, a plurality of bumps 4-8 are evenly distributed. In the middle position of the lower surface, there is a longitudinally extending downward convex guide strip 4-9; the guide strip 4-9 is embedded in the annular groove 4-7, so that the annular wide belt 4-3 winds around the belt rollers 4-5 and the impurity discharge auger 4-4.
[0094] The front impurity discharge auger 4-4 and the plurality of belt rollers 4-5 are arranged in a convex arc shape. The upper end of the open-type box body 4-1 is an open opening, forming a residual film inlet; the front impurity discharge auger 4-4 and the plurality of belt rollers 4-5 drive the annular wide belt 4-3 to rotate clockwise, and the plurality of rollers 4-2 arranged in a ")" shape at the rear rotate clockwise driven by a chain.
[0095] Embodiment 3: Referring to Figures 26 - 28 , compared with Embodiment 1, the difference lies in: The structure of the packing mechanism 4 is different. In this embodiment, the packing mechanism 4 includes an open box body 4-1, and a plurality of rotating rollers 4-2 are installed on the open box body 4-1, which are divided into two groups of front and rear rotating rollers 4-2. The front group of rotating rollers 4-2 consists of three rotating rollers, arranged in a convex arc shape, and the rear group of rotating rollers 4-2 consists of six rotating rollers arranged in an oblique straight line. The upper ends of the two groups of rotating rollers are open, forming an entrance for residual film. The first three rotating rollers 4-2 rotate clockwise driven by a chain, and the latter six rotating rollers 4-2 rotate clockwise driven by a chain.
[0096] Embodiment 4: Referring to Figures 29 - 38 , as shown in the figure, compared with Embodiment 1, the difference in this embodiment is that: the picking mechanism is the picking mechanism type II, including a film-lifting roller B-3, a film-lifting deep-groove belt roller B-7, a film-removing deep-groove belt roller B-5, a secondary film-removing roller B-4, a plurality of film-picking belts B-2 arranged side by side, and a plurality of film-removing belts B-6 arranged side by side.
[0097] The film-lifting roller B-3 is a smooth roller. The structure of the film-lifting deep-groove belt roller B-7 includes a belt roller shaft B-8 and a belt roller body B-9. On the belt roller body B-9, there are a film-removing belt annular groove B-10 and a film-lifting belt annular groove B-11. The film-removing belt annular groove B-10 and the film-lifting belt annular groove B-11 are alternately arranged at intervals. The groove depth of the film-removing belt annular groove B-10 is shallower than that of the film-lifting belt annular groove B-11. The film-picking belt B-2 is embedded in the film-lifting belt annular groove B-11 and winds around. The film-removing belt B-6 is embedded in the film-removing belt annular groove B-10 and winds around. The structure of the film-removing deep-groove belt roller B-5 is formed by arranging a plurality of film-removing roller annular grooves B-12 at intervals on a smooth roller. The axial distance of the film-removing roller annular groove B-12 is adapted to the distance between two adjacent film-removing belt annular grooves B-10 on the film-lifting deep-groove belt roller B-7; The structure of the secondary film-removing roller B-4 is the same as that of the film-removing deep-groove belt roller B-5, and its position is below the film-removing deep-groove belt roller B-5. The film-removing belt B-6 winds around the film-lifting deep-groove belt roller B-7, the film-removing deep-groove belt roller B-5, and the secondary film-removing roller B-4. When winding, the secondary film-removing roller B-4 can be inside or outside the loop of the film-removing belt B-6. As Figure 29 shown, the secondary film-removing roller B-4 is outside the loop of the film-removing belt B-6. As Figure 32 shown, the secondary film-removing roller B-4 is inside the loop of the film-removing belt B-6.
[0098] The film picking belt B-2 is provided with film picking trapezoidal teeth B-1 at intervals. The film picking belt winds around the film lifting roller B-3 and the film lifting deep groove pulley roller B-7 and moves in a circular motion. The film lifting roller B-3 is located below the main frame, and the film lifting deep groove belt roller B-7 is located above the film lifting roller. The film stripping deep groove belt roller B-5 is located behind the film lifting deep groove belt roller B-7.
[0099] The structures of the multiple film stripping belts B-6 arranged side by side are the same, all being annular belts. The distance between adjacent film stripping belts B-6 is adapted to the distance between the corresponding adjacent annular grooves B-5 of the film stripping belts during winding. The shape of the film picking trapezoidal teeth B-1 is a long frustum shape. When the film picking trapezoidal teeth B-1 are embedded in the film lifting belt annular groove B-11, the tooth tips of the film picking trapezoidal teeth B-1 are 5 - 30 mm higher than the upper surface of the film lifting deep groove belt roller B-7.
[0100] Embodiment 5: Refer to Figures 39 - 46 , as shown in the figure, compared with Embodiment 1, the difference in this embodiment is that: the picking mechanism is the picking mechanism type III, and the picking mechanism type III includes a film stripping wheel C-5, a picking ground roller C-2, a high-pressure strong wind film stripping nozzle C-4, and multiple conveyor belts C-3 arranged side by side.
[0101] The picking ground roller C-2 is a smooth roller and is arranged below the main frame 7. The film stripping wheel C-5 is arranged on the upper part of the main frame. Its structure includes a film stripping wheel roller shaft C-8 and a film stripping wheel roller body C-7. A plurality of conveyor belt grooves C-6 are arranged at intervals on the film stripping wheel roller body. The multiple conveyor belts C-3 are embedded in the conveyor belt grooves C-6 and wind around the film stripping wheel C-5 and the picking ground roller C-2 for movement. The conveyor belts C-3 are provided with film picking teeth C-1 at intervals. The high-pressure strong wind film stripping nozzle C-4 is arranged below the film stripping wheel C-5 and blows the residual film outward near the conveyor belt C-3. The residual film slag removal mechanism 8 includes a slag removal brush roller 8-3 and a slag discharge auger 8-1. The slag removal brush roller 8-3 is arranged on the front side of the film stripping wheel C-5. Its structure includes a brush roller shaft C-10, and a plurality of brush plates C-9 are arranged in the circumferential direction of the brush roller shaft C-10. The slag discharge auger 8-1 is arranged below the slag removal brush roller 8-3.
[0102] In the structure of the picking mechanism type III, the shape of the film picking teeth C-1 is a long frustum shape that is narrow at the top and wide at the bottom. When the film picking teeth C-1 are embedded in the film stripping wheel C-5, the tooth tips of the film picking teeth C-1 are 5 - 30 mm higher than the upper surface of the film stripping wheel C-5.
[0103] The above are only the preferred specific embodiments of the present invention; however, the protection scope of the present invention is not limited thereto. Any person skilled in the art within the technical scope disclosed by the present invention, according to the technical solution and its improved concept of the present invention, making equivalent substitutions or changes, should be covered by the protection scope of the present invention.
Claims
1. A straw crushing and residual film recycling combined operation machine mainly includes a traction frame, a main frame, traveling wheels, depth-limiting rollers, and a transmission mechanism, characterized in that The main frame is provided with a straw crushing mechanism, a residual film slag removal mechanism, a packing mechanism, and any one of three picking mechanisms, specifically, Picking Mechanism Type I, Picking Mechanism Type II, and Picking Mechanism Type III; The Picking Mechanism Type I includes a film-lifting ground roller, a first film-removing roller, a second film-removing roller, a film-loosening slag-removing roller, and multiple film-lifting belts arranged side by side. Film-lifting teeth are arranged at intervals on the film-lifting belts; the film-lifting belts bypass the film-lifting ground roller, the first film-removing roller, the second film-removing roller, and the film-loosening slag-removing roller to perform circular motion. The film-lifting ground roller is located below the main frame, the film-loosening slag-removing roller is located in front of and above the film-lifting ground roller, the first film-removing roller and the second film-removing roller are located behind and above the film-lifting ground roller, and the second film-removing roller is located below the first film-removing roller. The positions of the four form an irregular quadrilateral; The film-lifting ground roller is a smooth roller. The film-loosening slag-removing roller has the same structure as the first film-removing roller. Its structure includes a roller shaft, eccentric roller I, and eccentric roller II. The shaft holes of the eccentric roller I and the eccentric roller II are not at their central positions. The axial width of the eccentric roller II is greater than the axial width of the eccentric roller I. Multiple eccentric roller I and eccentric roller II are fixedly arranged on the roller shaft. The radial heights of adjacent rollers are arranged in a staggered manner. An annular groove I is formed between the eccentric roller I and the eccentric roller I or between the eccentric roller I and the eccentric roller II. The film-lifting belt is embedded in the annular groove I and bypasses it. The structure of the second film-removing roller is composed of multiple annular grooves II arranged at intervals on a smooth roller. The axial widths of the annular grooves II are set to be the same or different according to needs; The depth of the annular groove I on the film-loosening slag-removing roller is relatively shallow, and the film-lifting teeth on the film-lifting belt should protrude out of the annular groove I on the film-loosening slag-removing roller; the depth of the annular groove I on the first film-removing roller is relatively deep, and the tip height of the film-lifting teeth on the film-lifting belt is lower than the upper surface of the annular groove I on the first film-removing roller; the depth of the annular groove II on the second film-removing roller is relatively deep, and the tip height of the film-lifting teeth on the film-lifting belt is lower than the upper surface of the annular groove II on the second film-removing roller; The residual film slag removal mechanism mainly includes a slag removal brush and a slag discharge auger. The slag removal brush is close to the film-loosening slag-removing roller and is used to shake off the soil in the residual film. The slag discharge auger is located below the slag removal brush and is used to transport the soil in the shaken-off residual film to one side of the frame.
2. The straw crushing and residual film recycling combined operation machine according to claim 1, characterized in that The eccentric roller I and the eccentric roller II on the first film-removing roller or the film-loosening slag-removing roller in the Picking Mechanism Type I are eccentric roller discs with their shaft holes not at their central positions. The offset distance between the center of the shaft hole and the center of the roller disc is 8-20 mm.
3. The straw crushing and residual film recycling combined operation machine according to claim 2, characterized in that When the eccentric roller I and the eccentric roller II on the first film-removing roller or the film-loosening slag-removing roller in the Picking Mechanism Type I are installed and arranged, each group of adjacent roller discs is fixed on the roller shaft by rotating 180 degrees or 120 degrees, so as to form a balance relationship between the roller discs.
4. The straw crushing and residual film recycling combined operation machine according to claim 3, characterized in that In the type-I picking mechanism, the structures of the multiple film-lifting belts arranged side by side are the same. The distance between adjacent film-lifting belts is adapted to the distance between adjacent corresponding annular grooves I during winding or the distance between adjacent annular grooves II; the shape of the film-lifting teeth is a frustum shape; the tips of the film-lifting teeth are 5-30 mm higher than the upper surface of the film-loosening slag-discharging disc.
5. The straw crushing and residual film recycling combined operation machine according to claim 1, characterized in that The type-II picking mechanism includes a film-lifting roller, a film-lifting deep-groove belt roller, a film-removing deep-groove belt roller, a secondary film-removing roller, multiple picking belts arranged side by side, and multiple film-removing belts arranged side by side; The film-lifting roller is a smooth roller. The structure of the film-lifting deep-groove belt roller includes a belt roller shaft and a belt roller body. On the belt roller body, there are film-removing belt annular grooves and film-lifting belt annular grooves, which are alternately arranged at intervals. The depth of the film-removing belt annular grooves is shallower than that of the film-lifting belt annular grooves. The picking belts are embedded in the film-lifting belt annular grooves and wind around. The film-removing belts are embedded in the film-removing belt annular grooves and wind around. The structure of the film-removing deep-groove belt roller is composed of multiple film-removing roller annular grooves arranged at intervals on a smooth roller. The axial distance of the film-removing roller annular grooves is adapted to the distance between two adjacent film-removing belt annular grooves on the film-lifting deep-groove belt roller; The structure of the secondary film-removing roller is the same as that of the film-removing deep-groove belt roller, and its position is below the film-removing deep-groove belt roller. The film-removing belts wind around the film-lifting deep-groove belt roller, the film-removing deep-groove belt roller, and the secondary film-removing roller. When winding, the secondary film-removing roller is inside or outside the loop of the film-removing belts; The picking belts are provided with picking trapezoidal teeth at intervals. The picking belts wind around the film-lifting roller and the film-lifting deep-groove belt pulley and make a circular motion. The film-lifting roller is located below the main frame, the film-lifting deep-groove belt roller is located above the film-lifting roller, and the film-removing deep-groove belt roller is located behind the film-lifting deep-groove belt roller.
6. The straw crushing and residual film recycling combined operation machine according to claim 5, characterized in that The structures of the multiple film-removing belts arranged side by side are the same, all being annular belts. The distance between adjacent film-removing belts is adapted to the distance between adjacent corresponding film-removing belt annular grooves during winding; the shape of the picking trapezoidal teeth is a long frustum shape; when the picking trapezoidal teeth are embedded in the film-lifting belt annular grooves, the tips of the picking trapezoidal teeth are 5-30 mm higher than the upper surface of the film-lifting deep-groove belt roller.
7. The straw crushing and residual film recycling combined operation machine according to claim 1, characterized in that The type-III picking mechanism includes a film-removing wheel, a picking ground roller, a high-pressure strong-wind film-removing nozzle, and multiple conveyor belts arranged side by side; The picking ground roller is a smooth roller and is arranged below the main frame. The film-removing wheel is arranged on the upper part of the main frame. Its structure includes a film-removing wheel roller shaft and a film-removing wheel roller body. On the film-removing wheel roller body, there are multiple conveyor belt grooves arranged at intervals. Multiple conveyor belts are embedded in the conveyor belt grooves and wind around the film-removing wheel and the picking ground roller. The conveyor belts are provided with picking teeth at intervals; the high-pressure strong-wind film-removing nozzle is arranged below the film-removing wheel and blows the residual film outwards near the conveyor belts; The residual film slag-removing mechanism includes a slag-removing brush roller and a slag-discharging auger. The slag-removing brush roller is arranged on the front side of the film-removing wheel. Its structure includes a brush roller shaft, and multiple brush plates are arranged in the circumferential direction of the brush roller shaft. The slag-discharging auger is arranged below the slag-removing brush roller.
8. The straw crushing and residual film recycling combined operation machine according to claim 7, wherein In the III-type structure of the picking mechanism, the shape of the film-picking teeth is a long frustum shape that is narrow at the top and wide at the bottom; when the film-picking teeth are embedded in the film-removing wheel, the tips of the film-picking teeth protrude 5-30 mm above the upper surface of the film-removing wheel.
9. The straw crushing and residual film recycling combined operation machine according to claim 1, characterized in that The packing mechanism includes an open-top box body. A plurality of rollers are installed at the rear of the open-top box body and are arranged in an oblique straight line. A waste-removing auger and a plurality of belt rollers are provided at the front. An annular wide belt is covered thereon. The waste-removing auger is located at the lower part of the frame. The structure of the waste-removing auger includes two auger sections with both turning outward. An annular groove is provided between the two auger sections. The structure of the annular wide belt includes a belt body. A plurality of bumps are evenly distributed on the upper surface of the belt body. At the middle position of the lower surface, a longitudinally extending downward convex guide bar is provided; the guide bar is embedded in the annular groove so that the annular wide belt winds around the belt rollers and the waste-removing auger. The waste-removing auger and the plurality of belt rollers at the front are arranged in a convex arc shape. The upper end of the open-top box body is an open opening, forming a residual film inlet; the waste-removing auger and the plurality of belt rollers at the front drive the annular wide belt to rotate clockwise, and the plurality of rollers arranged in an oblique straight line at the rear rotate clockwise driven by a chain.
10. The straw crushing and residual film recycling combined operation machine according to claim 1, characterized in that The packing mechanism includes an open-top box body. A plurality of rollers are installed at the rear of the open-top box body and are arranged in a ")" shape. A waste-removing auger and a plurality of belt rollers are provided at the front. An annular wide belt is covered thereon. The waste-removing auger is located at the lower part of the frame. The structure of the waste-removing auger includes two auger sections with both turning outward. An annular groove is provided between the two auger sections. The structure of the annular wide belt includes a belt body. A plurality of bumps are evenly distributed on the upper surface of the belt body. At the middle position of the lower surface, a longitudinally extending downward convex guide bar is provided; the guide bar is embedded in the annular groove so that the annular wide belt winds around the belt rollers and the waste-removing auger. The waste-removing auger and the plurality of belt rollers at the front are arranged in a convex arc shape. The upper end of the open-top box body is an open opening, forming a residual film inlet; the waste-removing auger and the plurality of belt rollers at the front drive the annular wide belt to rotate clockwise, and the plurality of rollers arranged in a ")" shape at the rear rotate clockwise driven by a chain.
11. The straw crushing and residual film recycling combined operation machine according to claim 1, characterized in that The packing mechanism includes an open-top box body. A plurality of rollers are installed on the open-top box body and are divided into two groups of front and rear rollers. The front group of rollers consists of three rollers and is arranged in a convex arc shape. The rear group of rollers consists of six rollers arranged in an oblique straight line. The upper ends of the two groups of rollers are open, forming a residual film inlet; the front three rollers rotate clockwise driven by a chain, and the rear six rollers rotate clockwise driven by a chain.
12. The film mulch recycling, picking up and baling device according to any one of claims 9-11, characterized in that A plurality of convex strips are axially provided on the surface of the roller.
13. The straw crushing and residual film recycling combined operation machine according to any one of claims 1-11, characterized in that The straw crushing mechanism includes a housing. A crushing fly knife device and a straw conveying auger are provided in the housing. The crushing fly knife device includes a high-speed fly knife shaft roller and multiple groups of fly knives spaced on the shaft roller. The straw conveying auger is located behind the crushing fly knife device.
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Cited By
Residual film picking machine with secondary film removing and impurity removing functions
CN122397392A
A residual film pickup machine with secondary demolding and impurity removal function
CN122397392B
