Motor casing preorder processing flow method

Abstract

The invention provides a motor casing preorder processing flow method, which is applied to the technical field of motor casing processing, and comprises the following steps of: obtaining a casing, a connector and a PCB (Printed Circuit Board), and independently processing the casing, the connector and the PCB; the manipulator collaboration comprises but is not limited to a cylinder, a motor and a belt for conveying materials; processing flow positions of the casing, the connector and the PCB are determined through code scanning; the detected defective products are conveyed out of the outside from the defective belt; the shell, the connector and the PCB are independently processed and synchronously circulate; a two-dimensional code / visual system is used for tracking the position of an assembly in real time, processing paths are dynamically distributed, poor contact caused by reverse assembly is prevented through connector positive and negative recognition and marking detection, and accurate alignment of pins and connector jacks is guaranteed through PCB pin detection and position calibration. According to plasma cleaning and welding point position detection, the cleaning effect and welding point integrity are verified through a camera, the cold solder joint and offset risks are eliminated, defective products are rapidly moved out through an independent belt line, qualified products are prevented from being mixed in, and the product consistency is ensured.

Description

Technical Field

[0001] The present application relates to the technical field of motor casing processing, and in particular to a pre-processing method for a motor casing. Background Art

[0002] When manufacturing a motor, the motor casing is the outer protective structure of the motor, usually made of metal or high-strength plastic. Its main function is to enclose and protect the internal components (such as the stator, rotor, windings, etc.), while also assuming functions such as heat dissipation, mechanical support, and environmental protection.

[0003] The housing and connector need to be manufactured and press-fitted, and combined with the corresponding rotor, stator and bearings. There cannot be large errors during the combination. If there are large errors, the motor will not work properly. In the process of motor housing processing, automated mechanized automatic processing is required. At the same time, it is necessary to monitor whether the combination between components in each link is standard. The procedure is cumbersome. If it is manually inspected or paused, the efficiency of automated processing will be reduced. Summary of the Invention

[0004] The present application aims to solve the technical problems that during the motor casing processing, automated mechanized processing is required, while at the same time monitoring whether the components in each link are connected in a standard manner is required. The procedure is cumbersome, and the efficiency of the automated processing is reduced due to manual inspection or suspension. A method for the pre-processing process of a motor casing is provided.

[0005] This application uses the following technical means to solve the technical problem:

[0006] A motor casing pre-processing method, the method comprising:

[0007] Obtain the housing, connector and PCB, and process the housing, connector and PCB separately;

[0008] Manipulator collaboration includes but is not limited to cylinders, motors, and belts for transporting materials;

[0009] Determine the processing flow position of the housing, connector and PCB by scanning the code;

[0010] Defective products are detected and sent out from the defective belt.

[0011] Furthermore, in the step of obtaining the housing, the connector and the PCB and processing the housing, the connector and the PCB separately,

[0012] The robot grabs the casing, codes it, vacuums it with vibration, scans the code for confirmation, and applies glue to the inner wall of the casing in a circular manner;

[0013] Connector feeding sensing, marking, detection of marking, photoelectric sensing position, plasma cleaning;

[0014] The PCB is placed in the holder for pin detection, code scanning, and front and back inspection.

[0015] Furthermore, after the steps of the robot grabbing the casing to code, vibrating to remove dust, scanning the code to confirm, and applying glue to the inner wall of the casing in an annular manner,

[0016] The housing is placed on a press for expansion and installation and plasma cleaning.

[0017] Furthermore, after the PCB is placed in the seat and undergoes the steps of pin detection, code scanning, and front and back detection,

[0018] Place the PCB on the lower die of the press, place the connector on the upper die of the press, and then press the PCB and connector together using the press.

[0019] Furthermore, after the steps of placing the PCB on the lower die of the press, placing the connector on the upper die of the press, and then pressing the PCB and the connector together through the press,

[0020] Place the housing on top of the press machine, place the PCB and connector combination on the bottom of the press machine, and press-fit the housing, PCB and connector together.

[0021] Furthermore, after the steps of placing the housing on top of the press-fitting machine, placing the PCB and connector assembly on the bottom of the press-fitting machine, and press-fitting the housing, PCB and connector,

[0022] After the casing, PCB and connector are pressed together, the finished product is coated with glue for a certain temperature protection after the curing furnace and cooling furnace, and then the connector and the casing are welded to each other by scanning the code.

[0023] Furthermore, in the step of determining the processing position of the housing, connector and PCB by scanning the code,

[0024] Including but not limited to casing glue coating inspection, connector marking inspection, plasma cleaning photoelectric sensing position detection, connector detection for jacks, code scanning, PCB pin detection for both sides, connector glue coating camera inspection, connector welding station inspection, and camera detection of welding points.

[0025] Furthermore, if defective products are produced after inspection, they are removed from the defective belt.

[0026] This application provides a motor casing pre-processing process method, which has the following beneficial effects:

[0027] The casing, connector, and PCB are processed independently and transferred synchronously, reducing waiting time during the process. The robot, belt line, and press-fitting equipment work together to achieve seamless material connection and shorten production cycle.

[0028] Through the QR code / visual system, the component position is tracked in real time, and the processing path is dynamically allocated to avoid misalignment or missed processes, thereby improving the overall efficiency of the production line. The casing glue coating inspection ensures the uniformity of the circular glue coating on the inner wall to avoid glue leakage or overflow. The connector front and back identification and marking inspection prevent poor contact caused by reverse assembly. PCB pin detection and position calibration ensure the precise alignment of the pins and connector jacks. Plasma cleaning and welding point inspection use cameras to verify the cleaning effect and solder joint integrity, eliminating the risk of cold solder joints and offset. Defective products are quickly removed through independent belt lines to avoid mixing with qualified products and ensure product consistency. BRIEF DESCRIPTION OF THE DRAWINGS

[0029] Figure 1 This is a flow chart of an embodiment of the motor casing pre-processing method of the present application.

[0030] The implementation, functional features and advantages of this application will be further explained in conjunction with embodiments and with reference to the accompanying drawings. DETAILED DESCRIPTION

[0031] It should be understood that the specific embodiments described herein are only used to explain the present application and are not used to limit the present application.

[0032] The following will be combined with the drawings in the embodiments of this application to clearly and completely describe the technical solutions in the embodiments of this application. Obviously, the embodiments described are only part of the embodiments of this application, not all of the embodiments. Based on the embodiments in this application, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of this application.

[0033] It should be noted that the terms "include", "comprising" and "having" and any variations thereof in the specification and claims of this application and the above-mentioned drawings are intended to cover non-exclusive inclusions. For example, a process, method, system, product or device that includes a series of steps or units is not limited to the listed steps or units, but may optionally include steps or units that are not listed, or may optionally include other steps or units that are inherent to these processes, methods, products or devices. In the claims, specification and drawings of this application, relational terms such as "first" and "second" are merely used to distinguish one entity / operation / object from another entity / operation / object, and do not necessarily require or imply any actual relationship or order between these entities / operations / objects.

[0034] References to "embodiments" herein mean that a particular feature, structure, or characteristic described in connection with the embodiments may be included in at least one embodiment of the present application. The appearance of the phrase in various places in the specification does not necessarily refer to the same embodiment, nor does it constitute an independent or alternative embodiment that is mutually exclusive of other embodiments. It is understood, both explicitly and implicitly, by those skilled in the art that the embodiments described herein may be combined with other embodiments.

[0035] Reference Attachment Figure 1 , is a flow chart of a method for pre-processing a motor housing in an embodiment of the present application; Example 1

[0036] A motor casing pre-processing method, the method comprising:

[0037] Obtain the housing, connector and PCB, and process the housing, connector and PCB separately;

[0038] Manipulator collaboration includes but is not limited to cylinders, motors, and belts for transporting materials;

[0039] Determine the processing flow position of the housing, connector and PCB by scanning the code;

[0040] Defective products are detected and sent out from the defective belt.

[0041] In this embodiment, in the step of obtaining the housing, the connector and the PCB, and processing the housing, the connector and the PCB separately,

[0042] The robot grabs the casing, codes it, vacuums it with vibration, scans the code for confirmation, and applies glue to the inner wall of the casing in a circular manner;

[0043] Connector feeding sensing, marking, detection of marking, photoelectric sensing position, plasma cleaning;

[0044] The PCB is placed in the holder for pin detection, code scanning, and front and back inspection.

[0045] After the steps of the robot grabbing the casing to code, vibrating to remove dust, scanning the code to confirm, and applying glue to the inner wall of the casing in a circular manner,

[0046] The housing is placed on a press for expansion and installation and plasma cleaning.

[0047] In another embodiment, after the PCB is placed in the seat and undergoes the steps of pin detection, code scanning, and front and back detection,

[0048] Place the PCB on the lower die of the press, place the connector on the upper die of the press, and then press the PCB and connector together using the press.

[0049] Specifically, after the PCB completes the fully automatic inspection process in the placement seat (including high-precision pin on / off detection, QR code identity information scanning and machine vision front and back recognition), the system uses a vacuum adsorption robot to accurately transfer the qualified PCB to the lower mold station of the press, and achieves a positioning accuracy of ±0.05mm based on pressure feedback and laser positioning technology. At the same time, the connector that has been plasma cleaned and activated is grabbed by the robot, and the 3D vision guidance is used to match the upper mold fixture of the press to complete the secondary orientation calibration and posture fine-tuning. A closed-loop control system is used in the pressing stage to dynamically optimize the pressing by real-time monitoring of the pressure curve (adjustable from 0 to 50kN), temperature compensation module (20-80℃ temperature control) and displacement sensor (accuracy of ±2μm). Parameters are set to ensure that the PCB gold fingers and connector contacts are precisely fitted without stress. After pressing, online electrical performance tests (such as impedance detection and continuity test) are immediately triggered, and the temperature distribution of the joint surface is monitored simultaneously through infrared thermal imaging. Abnormal data automatically triggers the MES system alarm and marks the NG batch. Good products are transferred to the next assembly link through the circular assembly line, while NG products are switched through the electromagnetic sorting valve and discharged through the anti-static defective product belt line. The entire process data (including pressing force curve, detection waveform, and process image) is encrypted and stored in the cloud, supporting reverse traceability of process parameters and SPC statistical analysis. The integrated pressing system realizes the intelligent assembly closed loop of the three core components of the chassis, connector, and PCB through multi-sensor fusion and adaptive control algorithm.

[0050] In another embodiment, after the steps of placing the PCB on the lower die of the press, placing the connector on the upper die of the press, and then pressing the PCB and the connector together through the press,

[0051] Place the housing on top of the press machine, place the PCB and connector combination on the bottom of the press machine, and press-fit the housing, PCB and connector together.

[0052] Specifically, after the PCB and connector are precisely pressed together, the system uses a multi-axis collaborative robot to grab the housing that has been plasma cleaned and pre-installed with a sleeve, and uses 3D visual positioning and force feedback composite guidance technology to hover the housing above the press with a repeatability accuracy of ±0.02mm. At the same time, the adaptive fixture at the lower station fixes the PCB-connector assembly through vacuum adsorption and electromagnetic locking, and starts laser grid projection for three-dimensional coplanarity calibration. The press-fitting process uses gradient pressure control (0-200kN programmable), combined with infrared thermal imaging to monitor component deformation in real time. The servo press dynamically compensates for the extrusion of the annular adhesive layer on the inner wall of the casing (adhesive thickness control accuracy is ±5μm) to ensure uniform stress distribution on the three interfaces. After the pressing is completed, a four-dimensional quality inspection system is triggered: 1) Airtightness test (0-50kPa pressure difference cycle detection) verifies the assembly sealing; 2) Laser displacement sensor scans the component contour and compares it with the CAD model (tolerance band ±0.1mm); 3) High-frequency impedance analyzer detects the impedance of the connector-PCB-casing ground loop (threshold ≤5mΩ); 4) Industrial endoscope AI vision system detects the continuity of the inner wall glue line. All inspection data are verified through OPC The UA protocol is synchronized to the MES system to generate an assembly digital twin. Qualified products are transferred to the aging test station via AGV linkage, while NG products are separated from the production line by a pneumatic lifting mechanism and enter the fault analysis station through an anti-static isolation channel. Their failure mode data automatically triggers the SPC system to update the process parameter library. This hierarchical assembly system achieves millisecond-level dynamic optimization of process parameters through embedded edge computing. Combined with the unique laser QR code of each component (including material batch, processing timestamp and process version), it builds a full life cycle quality traceability chain, and ultimately achieves zero-defect control of mechanical-electrical-adhesive integrated assembly.

[0053] In this embodiment, after the steps of placing the housing on top of the press machine, placing the PCB and connector assembly on the bottom of the press machine, and press-fitting the housing, PCB, and connector,

[0054] After the casing, PCB and connector are pressed together, the finished product is coated with glue for a certain temperature protection after the curing furnace and cooling furnace, and then the connector and the casing are welded to each other by scanning the code.

[0055] In this embodiment, in the step of determining the processing position of the housing, connector and PCB by scanning the code,

[0056] Including but not limited to casing glue coating inspection, connector marking inspection, plasma cleaning photoelectric sensing position detection, connector detection for jacks, code scanning, PCB pin detection for both sides, connector glue coating camera inspection, connector welding station inspection, and camera detection of welding points.

[0057] After inspection, any defective products are removed from the defective belt.

[0058] Specifically, in the above-mentioned multiple inspection processes, all defects that may affect the subsequent motor assembly function due to errors that are easy to occur during processing are avoided, and the defective belts will be sent to be reworked or scrapped, thereby improving the efficiency of reprocessing defective products and the overall process recycling processing.

[0059] It will be understood by those skilled in the art that embodiments of the present invention may be provided as methods, systems, or computer program products. Thus, the present invention may take the form of an entirely hardware embodiment, an entirely software embodiment, or an embodiment combining software and hardware. Furthermore, the present invention may take the form of a computer program product implemented on one or more computer-usable storage media (including but not limited to magnetic disk storage, CD-ROM, optical storage, etc.) containing computer-usable program code.

[0060] The present invention is described with reference to flowcharts and / or block diagrams of methods, devices (systems) and computer program products according to embodiments of the present invention. It should be understood that each process and / or block in the flowcharts and / or block diagrams, as well as combinations of processes and / or blocks in the flowcharts and / or block diagrams, can be implemented by computer program instructions. These computer program instructions can be provided to a processor of a general-purpose computer, a special-purpose computer, an embedded processor or other programmable data processing device to produce a machine, so that the instructions executed by the processor of the computer or other programmable data processing device generate instructions for implementing the processes in the flowcharts and / or block diagrams. Figure 1 a process or multiple processes and / or boxes Figure 1 A device that provides the functions specified in a block or multiple blocks.

[0061] These computer program instructions may also be stored in a computer readable memory that can direct a computer or other programmable data processing device to work in a specific manner, so that the instructions stored in the computer readable memory produce an article of manufacture comprising an instruction device, which implements the process Figure 1 a process or multiple processes and / or boxes Figure 1 The function specified in one or more boxes.

[0062] These computer program instructions can also be loaded onto a computer or other programmable data processing device so that a series of operational steps are executed on the computer or other programmable device to produce a computer-implemented process, thereby providing the instructions executed on the computer or other programmable device for implementing the process. Figure 1 a process or multiple processes and / or boxes Figure 1 The steps for the function specified in one or more boxes.

[0063] Although the embodiments of the present application have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations may be made to these embodiments without departing from the principles and spirit of the present application, and the scope of the present application is defined by the appended claims and their equivalents.

Claims

1. A motor housing pre-processing method, characterized in that: The method comprises: Obtain the housing, connector and PCB, and process the housing, connector and PCB separately; Manipulator collaboration includes but is not limited to cylinders, motors, and belts for transporting materials; Determine the processing flow position of the housing, connector and PCB by scanning the code; Defective products are detected and sent out from the defective belt.

2. The motor housing pre-processing method according to claim 1, characterized in that: In the step of obtaining the housing, connector and PCB, and processing the housing, connector and PCB separately, The robot grabs the casing, codes it, vacuums it with vibration, scans the code for confirmation, and applies glue to the inner wall of the casing in a circular manner; Connector feeding sensing, marking, detection of marking, photoelectric sensing position, plasma cleaning; The PCB is placed in the holder for pin detection, code scanning, and front and back inspection.

3. The motor housing pre-processing method according to claim 2, characterized in that: After the steps of the robot grabbing the casing to code, vibrating to remove dust, scanning the code to confirm, and applying glue to the inner wall of the casing in a circular manner, The housing is placed on a press for expansion and installation and plasma cleaning.

4. The motor housing pre-processing method according to claim 2, characterized in that: After the PCB is placed in the seat and undergoes pin detection, code scanning, and front and back detection steps, Place the PCB on the lower die of the press, place the connector on the upper die of the press, and then press the PCB and connector together using the press.

5. The motor housing pre-processing method according to claim 4, characterized in that: After the steps of placing the PCB on the lower die of the press, placing the connector on the upper die of the press, and then pressing the PCB and the connector together through the press, Place the housing on top of the press machine, place the PCB and connector combination on the bottom of the press machine, and press-fit the housing, PCB and connector together.

6. The motor housing pre-processing method according to claim 5, characterized in that: After the steps of placing the housing on top of the press machine, placing the PCB and connector assembly on the bottom of the press machine, and press-fitting the housing, PCB, and connector, After the casing, PCB and connector are pressed together, the finished product is coated with glue for a certain temperature protection after the curing furnace and cooling furnace, and then the connector and the casing are welded to each other by scanning the code.

7. The motor housing pre-processing method according to claims 2-6, characterized in that: In the step of determining the processing position of the housing, connector and PCB by scanning the code, Including but not limited to casing glue coating inspection, connector marking inspection, plasma cleaning photoelectric sensing position detection, connector detection for jacks, code scanning, PCB pin detection for both sides, connector glue coating camera inspection, connector welding station inspection, and camera detection of welding points.

8. The motor housing pre-processing method according to claim 7, characterized in that: After inspection, any defective products are removed from the defective belt.

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