Cable production equipment and technology for coating cleaning and on-line marking of sheath layer
Automated cable production equipment enables efficient cleaning and online marking of sheathing liquid solidified blocks, solving the problem of low manual cleaning efficiency and improving cable production efficiency and quality.
Patent Information
- Application Number
- CN202510953021.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-07-10
- Publication Date
- 2025-09-12
AI Technical Summary
In the existing cable production process, the cleaning of sheathing liquid solidified blocks relies on manual labor, which is inefficient and has unstable effects. The scattered settings between devices result in low production efficiency and difficulty in ensuring consistency.
A cable production equipment for sheath layer coating cleaning and online marking has been designed, including a spray cleaning device, a water cooling shaping device, a wire diameter measuring device, a stamping device and a wire taking-up device. The sheath layer is coated, cleaned, marked and measured through an automated assembly line, reducing manual intervention.
This eliminates the need for manual cleaning during the sheath coating process, ensuring a smooth cable surface and consistent wire diameter, thereby improving production efficiency and cable quality.
Smart Images

Figure CN120636969A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the field of cable production, and in particular to a cable production device and process for sheath layer cleaning and online marking. Background Art
[0002] Cable sheaths can protect the internal structure of the cable from external environmental influences such as mechanical damage, chemical corrosion, and moisture erosion, ensuring the stability and reliability of the cable during long-term operation and extending its service life. During cable production, sheath coating equipment is usually required to coat the cable exterior.
[0003] During the cable production process, the coating quality of the sheath layer directly affects the performance and service life of the cable. In the traditional sheath layer coating process, the sheath layer liquid easily solidifies and accumulates at the outlet end, forming hard lumps. These hard lumps may scratch the sheath layer, resulting in an uneven cable surface and affecting product quality. However, the existing sheath layer coating equipment relies on manual cleaning of the sheath liquid solidified lumps during the coating process, which is inefficient and has unstable effects. In addition, the wire diameter detection, marking and stamping, meter counting and wire winding links in the cable production process are usually carried out in a dispersed manner. The dispersed arrangement between the devices makes the production efficiency low and it is difficult to ensure consistency. Those skilled in the art have provided a cable production device and process for sheath layer coating cleaning and online marking to solve the problems raised in the above background technology. Summary of the Invention
[0004] 1. Technical problems solved In response to the shortcomings of the existing technology, the present invention provides a cable production equipment and process for sheath layer coating cleaning and online marking, which solves the problems of low efficiency and unstable cleaning effect of manual cleaning of sheath liquid solidification blocks, low production efficiency due to the scattered setting of devices, and difficulty in ensuring consistency.
[0005] 2. Technical solution To achieve the above objectives, the present invention is implemented through the following technical solutions: A cable production device for sheath layer coating cleaning and online marking, comprising a sheath layer coating device; a spark machine is provided on one side of the sheath layer coating device, a tensioning and conveying device is provided on one side of the spark machine, a guide frame is fixedly installed between the spark machine and the sheath layer coating device, a spray cleaning device is provided on the top of the sheath layer coating device, an adjustment mechanism is plugged into the outer surface of the spray cleaning device, a water cooling and shaping device is provided on the other side of the sheath layer coating device, a wire diameter measuring device is provided at one end of the water cooling and shaping device, a stamping device is provided on one side of the wire diameter measuring device, a metering device is fixedly connected to one side of the stamping device, a wire taking-up device is provided on one side of the wire taking-up device, and a reciprocating motion mechanism is fixedly installed on the top of the wire taking-up device; Through the above technical solution, the spray cleaning device is supported on the sheath layer covering device through the adjustment mechanism. When the cable enters the sheath layer covering device for sheath covering, the cable sheath liquid solidified lumps are sprayed and cleaned by the spray cleaning device to prevent them from scratching the covered sheath layer. After cleaning, it passes through the water cooling and shaping device in turn for cooling and shaping. At the same time, the wire diameter measuring device detects in real time whether the wire diameter of the cable meets the standard to ensure the consistency of the cable size. Then, text or other marks are stamped on the surface of the cable through the stamping device to facilitate subsequent identification and management of the entire production process, and cooperate with the metering device to accurately count the cable. Finally, the take-up device distributes the wire evenly and winds it onto the wire roller through the reciprocating motion mechanism, so as to cooperate with the cleaning during the sheath layer covering process without manual intervention, thereby improving the cable covering quality and production efficiency.
[0006] Furthermore, the sheath layer covering device includes a covering chassis, the outer surface of the covering chassis is provided with a covering body, the interior of the covering body is provided with a threading channel, the spray cleaning device includes a spray air gun, the output end of the spray air gun is fixedly connected to the spray pipe, the outer surface of the spray air gun is fixedly connected to a support connecting rod, and the support connecting rod is inserted into the interior of the adjustment mechanism; Through the above technical solution, by extending the output end of the blow pipe to the inside of the threading channel, when the cable passes through the threading channel for sheath coating, the blow gun is started synchronously with the blow pipe to blow away the hard lumps accumulated by the residual sheath liquid, remove the solidified hard lumps, prevent them from scratching the coated sheath layer, and ensure the smoothness and quality of the cable surface.
[0007] Furthermore, the adjustment mechanism includes a support adjustment block, one end of which is rotatably connected to a plug-in block, one end of which is slidably connected to the interior of the covering chassis, the interior of the support adjustment block is threadedly connected to an adjustment screw, and the adjustment screw extends to the interior of the covering chassis; Through the above technical solution, by connecting the support connecting rod and the plug-in block, when the position of the blow pipe needs to be adjusted, the support adjustment block can be driven to move longitudinally along the outside of the covering chassis by rotating the adjusting screw, and the support connecting rod can be rotated inside the plug-in block to adjust the blowing angle of the blow pipe, so that it can better adapt to the blowing processing position inside the threading channel.
[0008] Furthermore, the tensioning conveying device includes a conveying frame, the outer surface of which is fixedly connected to a tension roller, the outer surface of which is rotatably mounted with a tension conveying roller, and the number of the tension conveying rollers is set to two; Through the above technical solution, the tension roller is symmetrically supported in its longitudinal direction by the conveying frame, and the tension conveying roller with transverse support can provide better supporting tension for the cable and limit the conveying path.
[0009] Furthermore, the water-cooling shaping device includes a water tank, one side of the water tank is fixedly connected to a limiting column, one end of the water tank is fixedly installed with a water-cooling shaping groove, the wire diameter measuring device includes a test bench, one side of the test bench is fixedly connected to a wire pressing roller, and the top of the test bench is fixedly installed with a horizontal conveying roller; Through the above technical solution, by placing the water tank on one side of the covering chassis, the cable enters the entrance channel of the water tank along the output direction after the cable covering is cleaned, and cooperates with the limit column to support it to a certain height and enter the water-cooled shaping groove for staged water-cooling shaping treatment, so that the wire pressing roller supports it to a lower position, and then enters the inside of the horizontal conveying roller for horizontal transmission. The cable wire diameter is tested in real time on the inside of the test bench to ensure whether it meets the standard, so as to ensure the consistency of the cable size.
[0010] Furthermore, the stamping device includes a stamping material box, a stamping machine is provided on one side of the stamping material box, a support frame is provided on one side of the stamping material box, an air suction hood is provided on the top of the support frame, and the metering device includes a metering platform, a wire rod is fixedly installed on the outer surface of the metering platform, and a metering wheel is rotatably installed on the outer surface of the metering platform; Through the above technical solution, by placing the stamping material box and the stamping machine on one side close to the test bench, the stamping machine provides the cable with a stamping marking effect, and the stamping device stamps text or other marks on the cable surface to identify the cable specifications, models, manufacturers and other information, and continuously outputs them to the metering table to cooperate with the metering wheel to accurately measure the cable. After the entire cable production process is completed through coating cleaning, water cooling and shaping, and wire diameter detection, and finally through stamping marking and precise metering, an integrated production process is formed to complete the production process at one time, thereby improving cable production efficiency.
[0011] Furthermore, the wire-taking device includes a wire-taking frame, a wire-taking roller is rotatably mounted on the inner wall of the wire-taking frame, the reciprocating motion mechanism includes an extension frame, a reciprocating motor is fixedly mounted on one side of the extension frame, an output end of the reciprocating motor is fixedly connected to a threaded shaft, an outer surface of the threaded shaft is threadedly connected to a reciprocating displacement block, and an outer surface of the reciprocating displacement block is rotatably connected to a tension disk; Through the above technical solution, the reciprocating motor cooperates with the threaded shaft to support the reciprocating displacement block above the take-up roller. When the cable processing is completed, the reciprocating motor drives the threaded shaft forward and reverse to drive the reciprocating displacement block to perform reciprocating motion thereon, thereby driving the tension disk to perform lateral displacement above the first take-up roller, so that the cable is evenly distributed and wound on the take-up roller, thereby improving the neatness and stability of the take-up and facilitating the storage and transportation of the cable.
[0012] The present application also discloses a cable production process for cleaning and online marking of the sheath layer coating. The process is based on the above-mentioned cable production equipment for cleaning and online marking of the sheath layer coating, and includes the following steps: S1: The cables are wound around the tension roller to form a rotary path and are transferred to the inside of the spark machine along the output direction of the tension transmission roller to detect cable breakage.
[0013] S2: After the cable is inspected by the spark machine, it is output to the guide rack and conveyed along the output direction to the threading channel inside the coating machine body for sheath coating. At the same time, the air blowing gun is started to blow the hard lumps accumulated in the sheathing liquid generated during the coating process through the blowing pipe extended to the inside of the threading channel outlet. The timer is set to blow once per second to remove the solidified hard lumps.
[0014] S3: The cleaned cable is output along the threading channel to the inside of the water tank inlet, supported by the lower limit column, and enters the secondary water-cooling shaping tank for water cooling and shaping. It is then transmitted along the output direction to the inside of the test bench for wire diameter detection.
[0015] S4: The cable is supported by a horizontal conveyor roller and conveyed along the inner side of the support frame to the inside of the stamping machine, where text or marks are stamped on it. At the same time, the side of the stamping machine is sucked in by the suction hood.
[0016] S5: The printed cable is continuously transferred to the metering platform and is inductively measured during the transfer process via the metering wheel.
[0017] S6: Start the take-up roller inside the take-up frame to rotate and rewind, and at the same time start the reciprocating motor to drive the threaded shaft to drive the reciprocating displacement block to move back and forth along its transverse direction, so that the cable is always transmitted along the tension disk support position, and the cable is evenly wound and rewound on the take-up roller.
[0018] 3. Beneficial effects The present invention provides a cable production device and process for cleaning the sheath layer and marking the cable online. The device has the following beneficial effects: 1. The present invention provides a cable production equipment and process for sheath layer coating cleaning and online marking. The spray cleaning device is supported on the sheath layer coating device by an adjusting mechanism. After the cable enters the sheath layer coating device for sheath coating, the cable sheath liquid solidified lumps are sprayed and cleaned by the spray cleaning device to prevent them from scratching the coated sheath layer. After cleaning, it passes through a water-cooling and shaping device for cooling and shaping. At the same time, a wire diameter measuring device detects in real time whether the wire diameter of the cable meets the standard to ensure the consistency of the cable size. Then, a stamping device is used to stamp text or other marks on the surface of the cable to facilitate subsequent identification and management of the entire production process, and cooperates with a metering device to accurately count the cable. Finally, a wire-reeling device distributes the wire evenly and winds it onto a wire roller through a reciprocating motion mechanism. In this way, no manual intervention is required during the sheath layer coating process to improve the cable coating quality and production efficiency.
[0019] 2. The present invention provides a cable production equipment and process for sheath layer coating cleaning and online marking. By placing the stamping material box and the stamping machine on one side close to the test bench, the stamping machine provides a stamping marking effect for the cable, and the stamping device stamps text or other marks on the cable surface to identify the specifications, models, manufacturers and other information of the cable, and continuously outputs them to the metering table to cooperate with the metering wheel to perform precise metering of the cable. After the entire cable production process is completed through coating cleaning, water cooling and shaping, and wire diameter detection, and finally through stamping marking and precise metering, an integrated production process is formed to complete the production process at one time, thereby improving cable production efficiency.
[0020] 3. The present invention provides a cable production equipment and process for sheath layer coating cleaning and online marking. The reciprocating motor cooperates with the threaded shaft to support the reciprocating displacement block above the take-up roller. When the cable processing is completed, the reciprocating motor drives the threaded shaft to rotate forward and reverse to drive the reciprocating displacement block to perform reciprocating motion on it, thereby driving the tension disk to perform lateral displacement above the first take-up roller, so that the cable is evenly distributed and wound on the take-up roller, thereby improving the neatness and stability of the take-up and facilitating the storage and transportation of the cable. BRIEF DESCRIPTION OF THE DRAWINGS
[0021] Figure 1 It is a schematic diagram of the three-dimensional structure of the present invention; Figure 2 It is a schematic structural diagram of the conveying rack of the present invention; Figure 3 It is a schematic structural diagram of the air blowing gun of the present invention; Figure 4 This is a schematic diagram of the structure of the cladding chassis of the present invention; Figure 5 This is a schematic diagram of the water-cooled shaping tank structure of the present invention; Figure 6This is a schematic diagram of the structure of the meter counter of the present invention; Figure 7 It is a structural schematic diagram of the take-up frame of the present invention.
[0022] Among them, 1. Sheath layer covering device; 2. Spark machine; 3. Tensioning transmission device; 4. Guide frame; 5. Blowing cleaning device; 6. Adjustment mechanism; 7. Water cooling shaping device; 8. Wire diameter measuring device; 9. Imprinting device; 10. Metering device; 11. Wire taking-up device; 12. Reciprocating motion mechanism; 101. Covering chassis; 102. Covering body; 103. Threading channel; 501. Blowing gun; 502. Blowing pipe; 503. Support connecting rod; 601. Support adjustment block; 602. Plug block; 603. Adjustment screw; 301. Conveyor frame; 30 2. Tension roller; 303. Tension transmission roller; 701. Water tank; 702. Limiting column; 703. Water-cooled shaping groove; 801. Test bench; 802. Crimp roller; 803. Horizontal transmission roller; 901. Imprinting material box; 902. Imprinting machine; 13. Support frame; 14. Suction hood; 1011. Metering table; 1012. Wire rod; 1013. Metering wheel; 1101. Take-up frame; 1102. Take-up roller; 1201. Extension frame; 1202. Reciprocating motor; 1203. Threaded shaft; 1204. Reciprocating shift block; 1205. Tension disk. DETAILED DESCRIPTION
[0023] The following will be combined with the drawings in the specific embodiments of the present invention to clearly and completely describe the technical solutions in the specific embodiments of the present invention. Obviously, the specific embodiments described are only part of the specific embodiments of the present invention, rather than all the specific embodiments. Based on the specific embodiments of the present invention, all other specific embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention. Specific implementation 1: like Figure 1 and Figure 2 As shown, a specific embodiment of the present invention provides a cable production equipment for sheath layer coating cleaning and online marking, including a sheath layer coating device 1; a spark machine 2 is provided on one side of the sheath layer coating device 1, a tensioning and conveying device 3 is provided on one side of the spark machine 2, a guide frame 4 is fixedly installed between the spark machine 2 and the sheath layer coating device 1, a blowing cleaning device 5 is provided on the top of the sheath layer coating device 1, an adjusting mechanism 6 is plugged into the outer surface of the blowing cleaning device 5, a water-cooling and shaping device 7 is provided on the other side of the sheath layer coating device 1, a wire diameter measuring device 8 is provided at one end of the water-cooling and shaping device 7, a stamping device 9 is provided on one side of the wire diameter measuring device 8, a metering device 10 is fixedly connected to one side of the stamping device 9, a wire taking-up device 11 is provided on one side of the metering device 10, and a reciprocating motion mechanism 12 is fixedly installed on the top of the wire taking-up device 11.
[0025] In this embodiment, a cable production equipment for sheath layer coating cleaning and online marking is provided. The spray cleaning device 5 is supported on the sheath layer coating device 1 by an adjusting mechanism 6. After the cable enters the sheath layer coating device 1 for sheath coating, the cable sheath liquid solidified lumps are sprayed and cleaned by the spray cleaning device 5 to prevent them from scratching the coated sheath layer. After cleaning, it passes through the water cooling and shaping device 7 in turn for cooling and shaping. At the same time, the wire diameter measuring device 8 detects in real time whether the wire diameter of the cable meets the standard to ensure the consistency of the cable size. Then, text or other marks are stamped on the surface of the cable by the stamping device 9 to facilitate subsequent identification and management of the entire production process, and cooperate with the metering device 10 to accurately count the cable. Finally, the wire taking-up device 11 distributes the wire evenly and winds it onto the wire roller through the reciprocating motion mechanism 12, so as to cooperate with the cleaning during the sheath layer coating process without manual intervention, thereby improving the cable coating quality and production efficiency.
[0026] Working principle: When in use, rotate the adjustment mechanism 6 to adjust the output end of the spray cleaning device 5 to an appropriate position so that it extends to the inner side of the sheath layer covering device 1, and the cable is supported with a certain tension through the tensioning transmission device 3, and is transmitted to the inside of the spark machine 2 for skin breakage detection. After the detection is completed, it continues to be output to the inside of the covering channel of the sheath layer covering device 1, and at the same time, the spray cleaning device 5 is started to blow air to clean the hard lumps formed by the accumulation of sheath liquid. After the covering cleaning is completed, the cable continues to be transmitted to the inside of the water-cooling shaping device 7 for water-cooling shaping treatment. After shaping is completed, it continues to be output to the inner side of the wire diameter measuring device 8 for horizontal transmission and real-time wire diameter detection, and is transmitted to the inner side of the stamping device 9 for stamping and marking, and is accurately counted by the sensing edge of the metering device 10. Finally, it is transmitted to the reciprocating motion mechanism 12 for support with a certain tension, and the reciprocating motion mechanism 12 performs reciprocating motion to evenly distribute it on the take-up device 11 to complete the overall processing process. Specific implementation 1: like Figure 3 、 Figure 4 and Figure 6As shown, the specific embodiment of the present invention provides a cable production equipment for sheath layer coating cleaning and online marking, the sheath layer coating device 1 includes a coating chassis 101, the outer surface of the coating chassis 101 is provided with a coating body 102, the interior of the coating body 102 is provided with a threading channel 103, the blowing cleaning device 5 includes a blowing air gun 501, the output end of the blowing air gun 501 is fixedly connected to the blowing pipe 502, the outer surface of the blowing air gun 501 is fixedly connected to the supporting connecting rod 503, the supporting connecting rod 503 is inserted into the interior of the adjusting mechanism 6, the water cooling shaping device 7 includes a water tank 701, one side of the water tank 701 is fixedly connected to the limiting column 702, the water A water-cooled shaping groove 703 is fixedly installed at one end of the box 701, the wire diameter measuring device 8 includes a test table 801, a wire pressing roller 802 is fixedly connected to one side of the test table 801, and a horizontal conveying roller 803 is fixedly installed on the top of the test table 801. The stamping device 9 includes a stamping material box 901, a stamping machine 902 is provided on one side of the stamping material box 901, a support frame 13 is provided on one side of the stamping material box 901, and an air suction hood 14 is provided on the top of the support frame 13. The metering device 10 includes a metering platform 1011, a conductor rod 1012 is fixedly installed on the outer surface of the metering platform 1011, and a metering wheel 1013 is rotatably installed on the outer surface of the metering platform 1011.
[0028] In this embodiment, a cable production equipment for sheath layer coating cleaning and online marking is provided, which extends the output end of the blow pipe 502 to the inside of the threading channel 103, so that when the cable passes through the threading channel 103 for sheath layer coating processing, the blow gun 501 is started synchronously with the blow pipe 502 to clean the hard lumps accumulated by the residual sheath liquid, remove the solidified hard lumps, prevent them from scratching the coated sheath layer, and ensure the smoothness and quality of the cable surface. By placing the water tank 701 on one side of the coating chassis 101, after the cable coating is cleaned, it enters the entrance channel of the water tank 701 along the output direction, and cooperates with the limit column 702 to support it to a certain height and enter the water-cooled shaping groove 703 for staged water-cooling shaping treatment, so that the wire pressing roller 802 supports it and presses it down to a lower position, and then enters the water The cable is transported horizontally on the inside of the flat conveying roller 803 and is tested in real time on the inside of the test bench 801 to see if its diameter meets the standard, thereby ensuring the consistency of the cable size. The stamping material box 901 and the stamping machine 902 are placed on the side close to the test bench 801, and the stamping machine 902 is used to provide the cable with a stamping marking effect. The stamping machine 902 stamps text or other marks on the surface of the cable to identify the specifications, models, manufacturers and other information of the cable, and continuously outputs them to the metering table 1011 to cooperate with the metering wheel 1013 to perform accurate metering on the cable. After the entire production process of the cable is completed through coating cleaning, water cooling and shaping, and wire diameter detection, and finally through stamping marking and accurate metering, an integrated production process is formed to complete the production process at one time, thereby improving the cable production efficiency.
[0029] Working principle: The cable enters the threading channel 103 inside the coating body 102 for sheath coating. At the same time, the air gun 501 is started and the blowing pipe 502 is used to clean the hard blocks accumulated in the sheath liquid on the inside of the threading channel 103. After the coating and cleaning is completed, the cable continues to be conveyed to the inside of the water tank 701, and is supported at a certain height by the conveying gap of the limit column 702 to enter the water-cooled shaping tank 703 for water-cooling shaping. After cooling, it passes through the crimping roller 802. The cable is pressed to a certain height and horizontally transferred by the horizontal transfer roller 803 to the inside of the test table 801 for real-time detection of the wire diameter. At the same time, it is continued to be transferred to the inside of the stamping machine 902 at the front end. The stamping material box 901 continues to stamp the material for the stamping machine 902 to stamp text and mark information on the outside of the cable. After the stamping is completed, it is guided by the conductor rod 1012 to the sensing area of the meter wheel 1013 on the meter platform 1011. The meter wheel 1013 rotates to accurately count the cables passing over it. Specific implementation 1: like Figure 6 and Figure 7 As shown, a specific embodiment of the present invention provides a cable production equipment for sheath layer coating cleaning and online marking, the take-up device 11 includes a take-up frame 1101, the inner wall of the take-up frame 1101 is rotatably installed with a take-up roller 1102, the reciprocating motion mechanism 12 includes an extension frame 1201, a reciprocating motor 1202 is fixedly installed on one side of the extension frame 1201, the output end of the reciprocating motor 1202 is fixedly connected to a threaded shaft 1203, the outer surface of the threaded shaft 1203 is threadedly connected to a reciprocating displacement block 1204, and the outer surface of the reciprocating displacement block 1204 is rotatably connected to a tension disk 1205.
[0031] In this embodiment, a cable production equipment for sheath layer coating cleaning and online marking is provided, in which a reciprocating motor 1202 cooperates with a threaded shaft 1203 to support a reciprocating displacement block 1204 above a take-up roller 1102. When the cable processing is completed, the reciprocating motor 1202 drives the threaded shaft 1203 forward and reverse to drive the reciprocating displacement block 1204 to perform reciprocating motion thereon, thereby driving the tension disk 1205 to perform lateral displacement above the first take-up roller 1102, so that the cable is evenly distributed and wound on the take-up roller 1102, thereby improving the neatness and stability of the take-up and facilitating the storage and transportation of the cable.
[0032] Working principle: After the cable processing procedure is completed, the take-up roller 1102 is started to rotate, and at the same time, the reciprocating motor 1202 is started to drive the threaded shaft 1203 to rotate forward and reverse, so as to drive the reciprocating displacement block 1204 to move back and forth along its transverse direction, so that the cable passes through the tension disk 1205 for transmission and winding, and cooperates with the real-time change of the position of the tension disk 1205 to be evenly wound on the take-up roller 1102.
[0033] The present application also provides a cable production process for sheath layer cleaning and online marking, based on the above-mentioned cable production equipment for sheath layer cleaning and online marking, comprising the following steps: S1: The cables are wound around the tension roller 302 to form a rotary path and are transferred to the interior of the spark machine 2 along the output direction of the tension transmission roller 303 to detect cable breakage.
[0034] S2: After the cable is inspected by the spark machine 2, it is output to the guide rack 4 and conveyed along the output direction to the threading channel 103 inside the coating body 102 to be coated with a sheath layer. At the same time, the air blowing gun 501 is started to blow and clean the hard lumps accumulated in the sheathing liquid generated during the coating process through the blowing pipe 502 extending to the inner side of the outlet of the threading channel 103. The timer is set to blow once every 10 seconds to remove the solidified hard lumps.
[0035] S3: The cable after coating and cleaning is output along the threading channel 103 to the inside of the water tank 701 inlet, supported by the lower limit column 702 to enter the secondary water cooling shaping tank 703 for water cooling and shaping, and is transmitted along the output direction to the inside of the test bench 801 for wire diameter detection.
[0036] S4: The cable is supported by the horizontal conveying roller 803 and conveyed along the inner side of the support frame 13 to the inside of the stamping machine 902, and is stamped with text or marks by the stamping machine 902. At the same time, the side of the stamping machine 902 is sucked by the suction hood 14.
[0037] S5: The printed cable is continuously transferred to the metering platform 1011 and is inductively measured during the transfer process by the metering wheel 1013.
[0038] S6: Start the take-up roller 1102 inside the take-up frame 1101 to rotate and rewind, and at the same time start the reciprocating motor 1202 to drive the threaded shaft 1203 to drive the reciprocating displacement block 1204 to reciprocate along its transverse direction, so that the cable is always transmitted along the support position of the tension disk 1205, and the cable is evenly wound and rewound on the take-up roller 1102.
[0039] Although specific embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations can be made to these specific embodiments without departing from the principles and spirit of the invention, and the scope of the invention is defined by the appended claims and their equivalents.
Claims
1. A cable production device for cleaning and online marking of a sheath layer, comprising a sheath layer covering device (1), characterized in that: A spark machine (2) is provided on one side of the sheath layer covering device (1), a tensioning and conveying device (3) is provided on one side of the spark machine (2), a guide frame (4) is fixedly installed between the spark machine (2) and the sheath layer covering device (1), a spray cleaning device (5) is provided on the top of the sheath layer covering device (1), an adjusting mechanism (6) is plugged into the outer surface of the spray cleaning device (5), a water cooling and shaping device (7) is provided on the other side of the sheath layer covering device (1), a wire diameter measuring device (8) is provided at one end of the water cooling and shaping device (7), a stamping device (9) is provided on one side of the wire diameter measuring device (8), a metering device (10) is fixedly connected to one side of the stamping device (9), a wire taking-up device (11) is provided on one side of the wire taking-up device (11), and a reciprocating motion mechanism (12) is fixedly installed on the top of the wire taking-up device (11).
2. The cable production equipment for sheath layer cleaning and online marking according to claim 1, characterized in that: The sheath layer covering device (1) comprises a covering chassis (101), the outer surface of the covering chassis (101) is provided with a covering body (102), the interior of the covering body (102) is provided with a threading channel (103), the blowing cleaning device (5) comprises a blowing air gun (501), the output end of the blowing air gun (501) is fixedly connected to a blowing pipe (502), the outer surface of the blowing air gun (501) is fixedly connected to a supporting connecting rod (503), and the supporting connecting rod (503) is plugged into the interior of the adjustment mechanism (6).
3. The cable production equipment for sheath layer cleaning and online marking according to claim 2, characterized in that: The adjustment mechanism (6) comprises a support adjustment block (601), one end of the support adjustment block (601) is rotatably connected to a plug-in block (602), one end of the support adjustment block (601) is slidably connected to the interior of the covering chassis (101), the interior of the support adjustment block (601) is threadedly connected to an adjustment screw (603), and the adjustment screw (603) extends into the interior of the covering chassis (101).
4. The cable production equipment for sheath layer cleaning and online marking according to claim 1, characterized in that: The tensioning transmission device (3) comprises a transmission frame (301), the outer surface of the transmission frame (301) is fixedly connected to a tension roller (302), the outer surface of the transmission frame (301) is rotatably mounted with a tension transmission roller (303), and the number of the tension transmission rollers (303) is set to two.
5. The cable production equipment for sheath layer cleaning and online marking according to claim 1, characterized in that: The water-cooling shaping device (7) comprises a water tank (701), one side of the water tank (701) is fixedly connected to a limiting column (702), and one end of the water tank (701) is fixedly mounted with a water-cooling shaping groove (703). The wire diameter measuring device (8) comprises a test bench (801), one side of the test bench (801) is fixedly connected to a wire pressing roller (802), and the top of the test bench (801) is fixedly mounted with a horizontal conveying roller (803).
6. The cable production equipment for sheath layer cleaning and online marking according to claim 1, characterized in that: The stamping device (9) comprises a stamping material box (901), a stamping machine (902) is provided on one side of the stamping material box (901), a support frame (13) is provided on one side of the stamping material box (901), and an air suction hood (14) is provided on the top of the support frame (13). The meter counting device (10) comprises a meter counting platform (1011), a conductor rod (1012) is fixedly mounted on the outer surface of the meter counting platform (1011), and a meter counting wheel (1013) is rotatably mounted on the outer surface of the meter counting platform (1011).
7. The cable production equipment for sheath layer cleaning and online marking according to claim 1, characterized in that: The wire take-up device (11) comprises a wire take-up frame (1101), a wire take-up roller (1102) being rotatably mounted on the inner wall of the wire take-up frame (1101), the reciprocating motion mechanism (12) comprising an extension frame (1201), a reciprocating motor (1202) being fixedly mounted on one side of the extension frame (1201), an output end of the reciprocating motor (1202) being fixedly connected to a threaded shaft (1203), an outer surface of the threaded shaft (1203) being threadedly connected to a reciprocating displacement block (1204), and an outer surface of the reciprocating displacement block (1204) being rotatably connected to a tension disk (1205).
8. A cable production process with sheath layer cleaning and online marking, based on the cable production equipment with sheath layer cleaning and online marking according to any one of claims 1 to 7, comprising the following steps: S1: The cables are wound around the tension roller (302) to form a rotary path and are transferred to the interior of the spark machine (2) along the output direction of the tension transmission roller (303) to detect cable breakage.
9. S2: After the cable has been inspected by the spark machine (2), it is output to the guide frame (4) and conveyed along the output direction to the threading channel (103) inside the coating machine body (102) for sheath coating. At the same time, the air gun (501) is started to spray and clean the sheath liquid accumulated lumps generated during the coating process through the blowing pipe (502) extending to the inside of the outlet of the threading channel (103). The timing is set to blow once every 10 seconds to remove the solidified lumps. S3: The coated and cleaned cable is output along the threading channel (103) to the inside of the water tank (701) inlet, supported by the lower limit column (702) to enter the secondary water cooling shaping tank (703) for water cooling and shaping, and is transmitted along the output direction to the inside of the test bench (801) for wire diameter detection; S4: The cable is supported by the horizontal conveying roller (803) and conveyed along the inner side of the support frame (13) to the inside of the stamping machine (902), and is stamped with text or a mark by the stamping machine (902), while the side of the stamping machine (902) is sucked by the suction hood (14); S5: The printed cable is continuously transferred to the metering platform (1011) and is inductively metered during the transfer process via the metering wheel (1013); S6: Start the take-up roller (1102) inside the take-up frame (1101) to rotate and rewind, and at the same time start the reciprocating motor (1202) to drive the threaded shaft (1203) to drive the reciprocating displacement block (1204) to reciprocate along its transverse direction, so that the cable is always transmitted along the support position of the tension disk (1205), and the cable is evenly wound and rewound on the take-up roller (1102).
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