Bead arranging and arranging device for flat-bottom mesopore drilling beads
By designing the bead sorting turntable and bead selection port in the material cup and utilizing the longitudinal cross-sectional shape characteristics of the flat-bottomed center-hole drill beads, automatic screening and directional discharge of the flat-bottomed center-hole drill beads are achieved, solving the problem of inability to directional discharge in the existing technology and improving the production efficiency and automation level of the embroidery machine.
Patent Information
- Application Number
- CN202511154785.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-08-18
- Publication Date
- 2025-10-17
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
The existing bead discharge mechanism cannot discharge the flat-bottomed center-hole drilled beads in a directionally arranged state with the top surface facing upward, resulting in low bead embroidery production efficiency of the embroidery machine.
A bead sorting and discharging device including a material cup, a bead sorting turntable and an isolation baffle was designed. By cooperating with the bead sorting turntable and the bead selection port, and utilizing the longitudinal cross-sectional shape characteristics of the flat-bottomed middle-hole drilled beads, the automatic screening and directional discharge of the flat-bottomed middle-hole drilled beads with the top surface facing upwards were achieved. The frequency and quantity of the beads entering the material cup were controlled by cooperating with the flexible bead removing sheet and the opening and closing cover.
It realizes efficient directional discharge of flat-bottomed mid-hole drill beads, improves the production efficiency of the embroidery machine, and improves the stability and efficiency of production through automated control.
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Figure CN120797336A_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the embroidery machine technical field, especially to a kind of flat bottom middle hole drill pearl's pearl arranging device. BACKGROUND
[0002] Flat bottom middle hole drill pearl belongs to one kind of pearl, and one kind of flat bottom middle hole drill pearl in the prior art, as shown in Figure 1 It includes the drill body part 1 of circular truncated cone and the drill bottom part 2 of circular cylinder, and the drill body part and the drill bottom part are provided with the pearl hole 3, the side surface of the drill body part is cut into multiple continuous bevels, the end surface of the drill body part is top surface, and the end surface of the drill bottom part is bottom surface, when pearl embroidery is carried out, it should be ensured that the top surface of flat bottom middle hole drill pearl is upward (i.e. the drill body part is on the top and the drill bottom part is on the bottom).
[0003] The Chinese patent with application publication number CN104213345A discloses a pearl arranging mechanism, which is arranged on a rack, and includes: a material cup, which is fixedly connected to the rack, and has a through hole in the center of the bottom and a round hole, and the center of the round hole is just matched with the center of a guide pearl rod; a paddle frame, which is arranged on a transmission shaft penetrating through the whole rack and passing through the through hole of the bottom of the material cup, and is provided with a stirring paddle on the paddle frame. The pearl arranging mechanism is only suitable for selecting and arranging round pearls, and cannot arrange flat bottom middle hole drill pearls in a specific orientation with the top surface upward. Therefore, an urgent need exists for a mechanism capable of selecting and arranging flat bottom middle hole drill pearls in a specific orientation, so as to ensure that the flat bottom middle hole drill pearls maintain the correct orientation during the operation of the embroidery machine and improve the production efficiency of pearl embroidery. SUMMARY
[0004] The present application is to solve the problem that the pearl arranging mechanism in the prior art cannot arrange flat bottom middle hole drill pearls in a specific orientation with the top surface upward, and provides a pearl arranging device with simple structure, stable operation, high production efficiency and the ability to arrange flat bottom middle hole drill pearls in a specific orientation with the top surface upward.
[0005] In order to achieve the above-mentioned purpose, the present invention adopts the following technical solutions: a bead sorting and arranging device for flat-bottomed medium-hole drill beads of the present invention comprises a material cup and a bead sorting turntable, the bead sorting turntable is arranged in the material cup and can rotate relative to the material cup, a bead sorting groove is provided on the bead sorting turntable, an isolation baffle is provided on the inner wall of the material cup, the isolation baffle is located above the bead sorting turntable, the isolation baffle, the bead sorting turntable and the inner wall of the material cup are surrounded to form an independent bead arranging chamber, the lower end of the side of the isolation baffle facing the rotation direction of the bead sorting turntable is provided with a bead selection port that can only allow flat-bottomed medium-hole drill beads with the top surface facing upward in the bead sorting groove to pass through, and a bead dropping hole is provided at the bottom of the material cup located below the bead arranging chamber. In the present invention, the bead sorting turntable rotates relative to the material cup, and the bead sorting turntable and the bottom of the material cup can be in contact or in clearance. The rotation of the bead sorting turntable can adopt various conventional technical means, such as transmitting the rotation through a transmission shaft passing through the material cup; the bead sorting groove is used to accommodate flat-bottomed middle-hole drill beads, and the flat-bottomed middle-hole drill beads in the bead sorting groove are continuously transported to the bead selection port as the bead sorting turntable rotates; the longitudinal cross-section shape of the flat-bottomed middle-hole drill beads is asymmetrical up and down, and by utilizing this feature of the flat-bottomed middle-hole drill beads, it is sufficient to set the shape of the bead selection port to match the longitudinal cross-section shape of the flat-bottomed middle-hole drill beads in the desired direction (top surface facing up). When the bead sorting turntable rotates, the flat-bottomed middle-hole drill beads are The bottom middle-hole drill beads rotate with the bead sorting turntable in the bead sorting trough. When they reach the bead selection port, the flat-bottom middle-hole drill beads with the top surface facing upwards, whose longitudinal cross-sectional shape matches the bead selection port, can smoothly pass through the bead selection port into the bead discharge chamber and be discharged from the bead dropping hole. Those flat-bottom middle-hole drill beads with incorrect directions will not be able to pass through the bead selection port and will be blocked outside the bead discharge chamber because their longitudinal cross-sectional shape does not match the shape of the bead selection port; the isolation baffle also plays an isolation role, preventing the flat-bottom middle-hole drill beads in the material cup from entering the bead discharge chamber and affecting the bead discharge; the present invention can effectively screen the flat-bottom middle-hole drill beads according to the required direction through the cooperation of the bead sorting turntable and the bead selection port, thereby greatly improving production efficiency.
[0006] Preferably, a flexible bead-removing sheet is provided at the bead selection port. The flexible bead-removing sheet is a soft and elastic sheet, which can be made of silicone. The flexible bead-removing sheet can remove flat-bottomed middle-hole drilled beads that are not facing correctly to prevent them from getting stuck in the bead selection port.
[0007] As preferred, the cup cover is reversibly arranged on the material cup, the cup cover is provided with a feeding pipe, the feeding pipe is provided with a feeding hopper, the feeding hopper is communicated with the feeding pipe, the lower end opening of the feeding pipe is provided with a pivotable opening and closing cover, the bottom of the opening and closing cover is provided with a driven part, the driving part is arranged on the bead sorting turntable, the driving part cooperates with the driven part to make the opening and closing cover pivot upward or downward, when the opening and closing cover is pivoted upward to the highest position, the opening between the opening and closing cover and the feeding pipe is in a closed state, when the opening and closing cover is pivoted downward to the lowest position, the opening between the opening and closing cover and the feeding pipe is in an open state. The driving part can move relative to the driven part, the driving part drives the driven part and the opening and closing cover to pivot to realize the automatic opening and closing of the feeding pipe. The opening between the opening and closing cover and the feeding pipe in a closed state means that the flat bottom center hole drill beads in the feeding pipe cannot fall into the material cup from the opening between the opening and closing cover and the feeding pipe, that is, there is no opening (completely closed) between the opening and closing cover and the feeding pipe, or the opening between the opening and closing cover and the feeding pipe is so small that the flat bottom center hole drill beads in the feeding pipe cannot pass through; the opening between the opening and closing cover and the feeding pipe in an open state means that the opening between the opening and closing cover and the feeding pipe can make the flat bottom center hole drill beads in the feeding pipe fall into the material cup for feeding, the number of falling beads (feeding) can be controlled by controlling the size of the opening between the opening and closing cover and the feeding pipe; by setting the feeding pipe, the feeding hopper, the opening and closing cover, the driving part and the driven part, the frequency and number of flat bottom center hole drill beads entering the material cup can be conveniently controlled, and the degree of automation is high, without manual operation, further improving the production efficiency. In addition, the cup cover can be reversibly arranged on the material cup.
[0008] As preferred, the bead sorting turntable is provided with a guide taper, the guide taper is located below the opening and closing cover, and the guide taper is relatively fixed and synchronously rotated with the bead sorting turntable. The conical surface in the guide taper forms a guide slope to guide the flat bottom center hole drill beads in the material cup to the bead sorting groove, ensuring that the flat bottom center hole drill beads can quickly and smoothly enter the bead sorting groove.
[0009] As preferred, the bead sorting turntable and the guide taper are relatively fixed and synchronously rotated through a transmission shaft, and the transmission shaft penetrates the material cup and rotates relative to the material cup. The transmission shaft can adopt a flat shaft, and the bead sorting turntable and the guide taper are coaxially arranged to ensure relative fixation in the radial direction and synchronous transmission.
[0010] As preferred, the driving member is a top touch ring fixed opposite to the bead sorting turntable and rotating synchronously, and the driven member is a roller, which is in contact with the upper profile surface of the top touch ring, the upper profile surface of the top touch ring is a closed curved surface composed of a horizontal profile surface and a concave profile surface, and the transition between the horizontal profile surface and the concave profile surface is through an inclined profile surface. The movement law of the opening and closing cover depends on the shape of the driving member, and the opening and closing cover obtains the movement according to the expected law through the cooperation of the driving member and the driven member; in the application, the bead sorting turntable drives the top touch ring to rotate, and the automatic opening and closing of the opening of the opening and closing cover is realized through the contact between the roller and the top touch ring, the structure is simple, the operation is stable, when the roller is in contact with the horizontal profile surface, the opening and closing cover is pivoted upward to the highest position, and when the roller is in contact with the concave profile surface, the opening and closing cover is pivoted downward to the lowest position under the action of gravity; the lowest position of the opening and closing cover pivoted downward can be controlled by controlling the depth of the concave profile surface, so that the opening size between the opening and closing cover and the feeding pipe can be controlled.
[0011] As preferred, the opening and closing cover is provided with a rotating arm, and the rotating arm is hinged to the feeding pipe.
[0012] As preferred, the bead sorting groove is formed by the positioning hole arranged on the bead sorting turntable and the cup bottom, the positioning hole is arranged along the circumference of the bead sorting turntable at intervals, and the diameter of the positioning hole is matched with the diameter of the bottom of the flat bottom center hole drill bead.
[0013] As preferred, the transverse section of the isolation baffle is trapezoidal.
[0014] As preferred, the two side edges of the isolation baffle are provided with connecting flanges, and the connecting flanges are attached to and fixed to the inner wall of the cup as a whole.
[0015] Therefore, the application has the following beneficial effects: (1) Through the cooperation of the bead sorting turntable and the bead selecting opening, the flat bottom center hole drill beads can be automatically selected according to the required direction, the operation is stable, and the production efficiency is greatly improved. (2) Through the cooperation of the feeding pipe, the feeding hopper, the opening and closing cover, the driving member and the driven member, the timing and quantity of the flat bottom center hole drill beads entering the cup can be easily controlled. BRIEF DESCRIPTION OF DRAWINGS
[0016] Figure 1 is a perspective view of a flat bottom center hole drill bead.
[0017] Figure 2 is a perspective view of the application.
[0018] Figure 3 is Figure 2 is an exploded view of
[0019] Figure 4 is a connection diagram of the cup, the bead sorting turntable, the isolation baffle, the driving member and the guide cone.
[0020] Figure 5 It is a three-dimensional picture of the material cup.
[0021] Figure 6 This is a connection diagram of the bead sorting turntable, isolation baffle, and flexible bead removing sheet.
[0022] Figure 7 yes Figure 6 Exploded diagram of .
[0023] Figure 8 It is a schematic diagram of the connection between the opening and closing cover and the rotating arm.
[0024] Figure 9 It is a three-dimensional diagram of the follower.
[0025] In the figure: drill body 1, drill bottom 2, bead threading hole 3, material cup 4, bead sorting turntable 5, bead sorting trough 6, isolation baffle 7, bead discharge chamber 8, bead selection port 9, bead falling hole 10, flexible bead picking sheet 11, cup cover 12, feeding tube 13, feeding hopper 14, opening and closing cover 15, driven part 16, active part 17, material guide cone 18, transmission shaft 19, horizontal contour surface 20, concave contour surface 21, inclined contour surface 22, rotating arm 23, positioning hole 24, connecting folded edge 25, bracket 26, gear 27, connecting column 28. DETAILED DESCRIPTION
[0026] The present invention will be further described below with reference to the accompanying drawings and specific embodiments.
[0027] like Figure 2 、 Figure 3 The bead sorting and arranging device for drilling beads with a flat bottom and a middle hole shown in the figure comprises a material cup 4 and a bead sorting turntable 5. The material cup is fixed on a bracket 26. A transmission shaft 19 is connected to the middle of the material cup for rotation. The transmission shaft is a flat shaft and is rotated by a gear 27. The bead sorting turntable is arranged in the material cup and fits the bottom of the material cup. A material guide cone 18 is placed on the bead sorting turntable. The material guide cone is located below the opening and closing cover. The transmission shaft passes through the bead sorting turntable and the material guide cone so that the bead sorting turntable and the material guide cone can rotate synchronously. A pressure ring is installed on the transmission shaft to axially limit the bead sorting turntable and the material guide cone. The bead turntable is provided with a bead sorting groove 6, which is formed by the positioning holes 24 set on the bead sorting turntable and the bottom of the material cup. The positioning holes are arranged at intervals along the circumference of the bead sorting turntable. The diameter of the positioning holes is adapted to the bottom diameter of the drill of the flat-bottomed middle-hole drill beads. An isolation baffle 7 is provided on the inner wall of the material cup. The isolation baffle is located above the bead sorting turntable. The transverse cross-section of the isolation baffle is trapezoidal. The two sides of the isolation baffle are provided with connecting folds 25. The connecting folds are attached to the inner wall of the material cup and fixed as a whole by screws. The isolation baffle, the bead sorting turntable and the inner wall of the material cup are surrounded by an independent bead discharge chamber 8 (such as Figure 4As shown), the lower end of the side of the isolation baffle facing the rotating direction of the bead sorting turntable is provided with a bead selection opening 9 for only allowing the flat bottomed beads in the bead sorting groove to pass through, and the bottom of the cup is provided with a bead falling hole 10 (as shown Figure 5 As shown), the flexible bead removing sheet 11 is fixed at the bead selection opening, and the flexible bead removing sheet is made of silica gel. Figure 6 、 Figure 7 As shown), the flexible bead removing sheet is made of silica gel, the cup is hingedly connected with a cup cover 12, the cup cover is fixed with a material supplementing pipe 13, the material supplementing pipe is installed with a material supplementing hopper 14, the neck of the material supplementing hopper is inserted into the material supplementing pipe, the lower end of the material supplementing pipe is provided with an opening cover 15, the opening cover is fixed with a rotating arm 23 (as shown) Figure 8 As shown), the rotating arm is hingedly connected with the material supplementing pipe through a pin shaft, the bottom of the opening cover is fixed with a driven part 16, the driven part is a roller, the bead sorting turntable is fixed with a driving part 17, the driving part is a top touch ring, the roller is in contact with the upper profile surface of the top touch ring, the upper profile surface of the top touch ring is a closed curved surface composed of a horizontal profile surface 20 and a lower concave profile surface 21 (as shown) Figure 9 As shown), the horizontal profile surface and the lower concave profile surface are connected through an inclined profile surface 22, the bottom surface of the top touch ring is fixed with a connecting column 28 in the circumferential direction, the connecting column is inserted into the material guiding cone to relatively fix the top touch ring with the material guiding cone and make the top touch ring rotate synchronously with the material guiding cone, the cooperation between the top touch ring and the roller makes the opening cover pivot upward or downward, when the roller is in contact with the horizontal profile surface, the opening cover is pivoted upward to the highest position, the opening between the opening cover and the material supplementing pipe is in a closed state, when the roller is in contact with the lower concave profile surface, the opening cover is pivoted downward to the lowest position under the action of gravity, and the opening between the opening cover and the material supplementing pipe is in an open state.
[0028] The operation principle of the present application is that the transmission shaft drives the bead arranging turntable, the material guiding cone and the top touch ring to rotate synchronously under the driving of the gear, the flat bottom center hole drill beads in the material cup fall into the bead arranging groove and are continuously transported to the bead selecting port with the rotation of the bead arranging turntable, the longitudinal section shape of the flat bottom center hole drill beads with the top surface upward in the bead arranging groove matches the shape of the bead selecting port, the flat bottom center hole drill beads enter the bead arranging chamber through the bead selecting port, and finally are discharged through the bead falling hole (the positioning hole is aligned with the bead falling hole) to be worn on the guide bead wire (not shown in the figure), while the flat bottom center hole drill beads with incorrect direction cannot pass through the bead selecting port due to the mismatch between the longitudinal section shape and the shape of the bead selecting port, are pushed out of the bead arranging groove to be re-arranged by being pushed away by the flexible bead rejecting sheet; in the process of the rotation of the bead arranging turntable, the material guiding cone and the top touch ring rotate synchronously, the tapered surface in the material guiding cone forms a guide slope, guides the flat bottom center hole drill beads in the material cup to the bead arranging groove, and ensures that the flat bottom center hole drill beads can quickly and smoothly enter the bead arranging groove, when the roller contacts the horizontal profile surface on the top touch ring during the rotation of the top touch ring, the opening and closing cover is pivoted upward to the highest position, the opening between the opening and closing cover and the material supplement pipe is completely closed, and the flat bottom center hole drill beads in the material supplement pipe cannot fall into the material cup, when the roller contacts the concave profile surface on the top touch ring, the opening and closing cover is pivoted downward to the lowest position under the action of gravity, and the flat bottom center hole drill beads in the material supplement pipe fall into the material cup through the opening between the opening and closing cover and the material supplement pipe to supplement the material.
[0029] The above-described embodiment is only a preferred scheme of the present application, and does not limit the present application in any form, and other variants and modifications can be made without exceeding the technical scheme recited in the claims.
Claims
1. A device for arranging and arranging beads for drilling beads with a flat bottom and a middle hole, characterized in that: The invention comprises a material cup (4) and a bead sorting turntable (5), wherein the bead sorting turntable is arranged in the material cup and can rotate relative to the material cup, a bead sorting groove (6) is provided on the bead sorting turntable, an isolation baffle (7) is provided on the inner wall of the material cup, the isolation baffle is located above the bead sorting turntable, and the isolation baffle, the bead sorting turntable and the inner wall of the material cup are surrounded to form an independent bead discharge chamber (8), a bead selection port (9) is provided on the lower end of the side of the isolation baffle facing the rotation direction of the bead sorting turntable, which can only allow the flat-bottomed middle-hole drilled beads with the top surface facing upward in the bead sorting groove to pass through, and a bead drop hole (10) is provided at the bottom of the material cup located below the bead discharge chamber.
2. A device for arranging and arranging flat-bottomed middle-hole drill beads according to claim 1, characterized in that: A flexible bead-picking sheet (11) is provided at the bead-picking opening.
3. The device for arranging and arranging flat-bottomed middle-hole drill beads according to claim 1, characterized in that: The material cup is provided with a cup cover (12), the cup cover is provided with a feeding tube (13), the feeding tube is provided with a feeding hopper (14), the feeding hopper is communicated with the feeding tube, a pivotable opening and closing cover (15) is provided at the lower end opening of the feeding tube, a follower (16) is provided at the bottom of the opening and closing cover, and an active member (17) is provided on the bead sorting turntable. The active member cooperates with the follower to cause the opening and closing cover to pivot upward or downward. When the opening and closing cover pivots upward to the highest position, the opening between the opening and closing cover and the feeding tube is in a closed state. When the opening and closing cover pivots downward to the lowest position, the opening between the opening and closing cover and the feeding tube is in an open state.
4. A device for arranging and arranging flat-bottomed middle-hole drill beads according to claim 3, characterized in that: A material guide cone (18) is provided on the bead sorting turntable. The material guide cone is located below the opening and closing cover. The material guide cone and the bead sorting turntable are relatively fixed and rotate synchronously.
5. The device for arranging and arranging flat-bottomed middle-hole drill beads according to claim 4, characterized in that: The bead sorting turntable and the material guide cone are kept relatively fixed and rotate synchronously via a transmission shaft (19); the transmission shaft passes through the material cup and rotates relative to the material cup.
6. The device for arranging and arranging flat-bottomed middle-hole drill beads according to claim 3, characterized in that: The active member is a top contact ring that is fixed relative to the bead sorting turntable and rotates synchronously, and the driven member is a roller that contacts the upper contour surface of the top contact ring. The upper contour surface of the top contact ring is a closed curved surface consisting of a horizontal contour surface (20) and a concave contour surface (21), and the horizontal contour surface and the concave contour surface are transitioned by an inclined contour surface (22).
7. The device for arranging and arranging flat-bottomed middle-hole drill beads according to claim 3, characterized in that: A rotating arm (23) is provided on the opening and closing cover, and the rotating arm is hinged to the feeding pipe.
8. The device for arranging and arranging flat-bottomed middle-hole drill beads according to claim 1, characterized in that: The bead sorting groove is formed by the positioning holes (24) provided on the bead sorting turntable and the bottom of the material cup. The positioning holes are arranged at intervals along the circumference of the bead sorting turntable. The diameter of the positioning holes is adapted to the diameter of the drill bottom of the flat-bottomed middle-hole drill bead.
9. The device for arranging and arranging flat-bottomed middle-hole drill beads according to claim 1, characterized in that: The transverse cross section of the isolation baffle is trapezoidal.
10. The device for arranging and arranging flat-bottomed middle-hole drill beads according to claim 9, characterized in that: Both side edges of the isolation baffle are provided with connecting folds (25), and the connecting folds are attached to and fixed to the inner wall of the material cup as a whole.
Citation Information
Patent Citations
Automatic beading device of pearl embroidery
CN104213345A