Alloy bar casting forming device and method

Abstract

The invention discloses an alloy bar casting forming device and method.The device comprises a smelting mechanism, a casting mechanism, a transferring mechanism, a mold release agent spraying mechanism and a mold closing face polishing mechanism, the casting mechanism comprises a mold mounting disc and a rotating frame, and a plurality of molds are distributed on the mold mounting disc in an annular array mode; the casting mechanism further comprises mold covers and mold opening and closing mechanisms which are in one-to-one correspondence with the molds; the transferring mechanism is used for transferring the casting crucible to a casting position corresponding to the casting mechanism and pouring the received molten metal into the mold; the mold release agent spraying mechanism is used for spraying a mold release agent into the closed mold, so that the mold release agent forms a mold release layer under the action of the poured molten metal; the mold closing surface polishing mechanism is used for polishing the bottom of the mold and the surface of the mold cover so as to clean dirt formed by the mold release agent which is not completely combusted; the method can greatly reduce the labor cost, improve the production efficiency and improve the yield of alloy bars.

Description

TECHNICAL FIELD

[0001] The present application relates to the technical field of casting forming, in particular to an alloy rod casting forming device and method. BACKGROUND

[0002] In the production process of alloy rods, various metal elements or non-metallic materials are placed in a smelting furnace to be smelted into a metal liquid, and then the metal liquid is poured into an alloy rod shape through a casting platform. After the alloy rod is formed, it is separated from the mold to complete demolding, and subsequent processes such as polishing, sawing and stacking are required.

[0003] However, the traditional alloy rod casting method has the following limitations: (1) The casting and demolding links are mostly dependent on manual operation, workers need to work in a high-temperature and smoke-filled environment, the production efficiency is low and the quality of finished products is difficult to control; (2) The alloy rod is prone to adhesion with the mold, making the demolding process not smooth; (3) The mold joint surface may not be tightly fitted, resulting in burrs on the surface of the alloy rod, thereby affecting the qualification rate of the product. SUMMARY

[0004] The purpose of the present application is to improve and innovate in view of the shortcomings and problems in the background art, and to provide an alloy rod casting forming device and method.

[0005] According to a first aspect of the present application, an alloy rod casting forming device is provided, comprising: a smelting mechanism for heating and melting metal or non-metal; a casting mechanism comprising a mold mounting disc and a rotating frame, the mold mounting disc has a plurality of molds arranged in an annular array, the casting mechanism further comprises a mold cover corresponding to each mold and a mold opening and closing mechanism, the mold has openings at both ends, the mold opening and closing mechanism is used to drive the mold cover and the bottom end of the mold to close or separate from each other, and the rotating frame is used to rotate each mold opening and closing mechanism and mold to a casting position and a demolding position in turn; a transfer mechanism comprising a casting crucible and an electronic scale, the electronic scale is used to accurately measure the weight of the metal liquid received by the casting crucible, and the transfer mechanism is used to transfer the casting crucible to the corresponding casting position of the casting mechanism, and pour the received metal liquid into the mold; a demolding agent spraying mechanism for spraying a demolding agent into the closed mold, so that the demolding agent forms a demolding layer under the action of the poured metal liquid; a mold joint surface polishing mechanism for polishing the bottom of the mold and the surface of the mold cover to clean the dirt formed by the incomplete combustion of the demolding agent; An ejection and catch mechanism for ejecting a solidified alloy bar from a mold after mold opening and catching the alloy bar after ejection.

[0006] Further, the transfer mechanism comprises a first moving mechanism, a second moving mechanism, a lifting mechanism and a tilting mechanism; the first moving mechanism is used to move the casting crucible between the smelting mechanism and the casting mechanism; the second moving mechanism is used to move the casting crucible towards or away from the smelting mechanism; the lifting mechanism is used to move the casting crucible up and down; and the tilting mechanism is used to rotate the casting crucible downward or upward.

[0007] Further, the second moving mechanism comprises two transverse guide rails, a second driving wheel is rotatably arranged on the transverse guide rails, the second driving wheel is arranged on a longitudinal driving shaft, one end of the longitudinal driving shaft is connected with an output end of a fifth rotating motor, and the longitudinal driving shaft is rotatably connected with the weighing base; the lifting mechanism comprises two lifting guide rail frames arranged at intervals, the lifting guide rail frames are arranged on the electronic scale, the lifting guide rail frames are slidably connected with casting ladle support frames through second linear guide rails, and the tilting mechanism is arranged on the two casting ladle support frames and slides up and down along the second linear guide rails under the action of an external force.

[0008] Further, the rotating frame of the casting mechanism comprises a slewing bearing, an inner ring of the slewing bearing is driven to rotate by an external force, a mold mounting cylinder is arranged on the inner ring of the slewing bearing, and the mold mounting disc is arranged on the mold mounting cylinder; the mold opening and closing mechanism comprises a fourth linear driver, the fourth linear driver is rotatably connected with the outer wall of the mold mounting cylinder, a fixed column one is arranged on the mold mounting disc, one end of the fourth linear driver is rotatably connected with one end of a connecting rod one, the middle part of the connecting rod one is rotatably connected with the fixed column one, and the end of the connecting rod one, which is away from the fourth linear driver, is connected with the mold cover.

[0009] Further, the mold cover is rotatably connected with one end of the connecting rod one through a fixing seat, a stepped portion is arranged on the end of the connecting rod one, which is close to the mold cover, and on the side of the end of the connecting rod one, which is close to the mold cover; the stepped portion is arranged to be inclined, so that the top surface of the stepped portion gradually moves away from the mold cover, and a jackscrew is screwed on the end of the stepped portion, which is away from the mold cover.

[0010] Further, the mold releasing agent spraying mechanism comprises a mold releasing agent spraying support, a fifth linear driver and a liquid storage barrel are arranged on the mold releasing agent spraying support, the liquid storage barrel is used to store the mold releasing agent, the liquid storage barrel is connected with a spray head through a liquid conveying pipe, and the fifth linear driver is used to drive the spray head to extend into or out of the mold.

[0011] A further embodiment is that the demolding and receiving mechanism includes a hammering mechanism and a receiving mechanism. The hammering mechanism includes a hammering support, on which an eighth linear actuator is mounted. The output end of the eighth linear actuator is fixedly connected to a hammering head. The receiving mechanism includes a receiving support, in which a receiving channel is provided in the middle. The front end of the receiving channel is an inclined receiving pipe, and the rear end of the receiving channel is a receiving groove. A ninth linear actuator is located on both sides of the receiving groove, and the output end of the ninth linear actuator is fixedly connected to a receiving baffle. The distance between the receiving baffles on both sides of the receiving groove gradually narrows.

[0012] A further embodiment is that the mold closing surface grinding mechanism includes a mold closing surface cleaning connecting frame. The mold closing surface cleaning connecting frame moves closer to or further away from the casting mechanism under the action of external force, so that the eighth rotary motor moves closer to or further away from the casting mechanism. The output end of the eighth rotary motor is fixedly connected to a grinding disc. The surface of the grinding disc is provided with bristles. The grinding disc cleans the mud formed by the incompletely burned release agent on the surface of the mold and / or mold cover through the bristles.

[0013] A further embodiment includes a degassing mechanism comprising a degassing arm with a graphite rotor rotatably connected to it. A turntable is mounted at the bottom of the graphite rotor. The degassing arm can move up and down and swing back and forth under external force, allowing the turntable to extend or retract into the molten metal corresponding to the melting mechanism. A second sealing block is installed after the graphite rotor extends into the degassing arm. A transfer pipe is also installed inside the degassing arm, with a first sealing block slidingly fitted at the bottom of the transfer pipe to abut against the second sealing block. A sealing ring is provided within the inner ring of the first sealing block, and a spring is fitted on the outer surface of the transfer pipe to hold the first sealing block in place. The sidewall of the transfer pipe is connected to a gas supply pipe. A third linear actuator is mounted on the top wall of the degassing arm, with a blocking plate installed at its output end. Several through holes are provided on the blocking plate. When the turntable moves to the upper region of the molten metal corresponding to the melting mechanism, the third linear actuator drives the blocking plate to extend into the graphite rotor.

[0014] According to a second aspect of the present invention, a molding method based on the alloy rod casting molding apparatus as described in any of the preceding claims is provided, specifically comprising the following steps: The metal or non-metal is heated and melted by a melting mechanism to obtain molten metal. The molten metal is poured into the casting crucible of the transfer mechanism, and the weight of the molten metal held by the casting crucible is accurately measured by an electronic scale. The casting crucible is transferred to the position corresponding to the casting position of the casting mechanism via a transfer mechanism; The mold cover and the bottom of the mold are driven to close together by the mold opening and closing mechanism; Spray the mold after closing to the mold with a mold release agent spraying mechanism; Rotate each mold after closing to the casting position in turn; Transfer the molten metal in the casting crucible to the mold, and the mold release agent is converted into a mold release layer under the action of the molten metal; Rotate each mold after closing to the demolding position in turn, and the solidified alloy bar is ejected from the mold after the mold opening operation by the demolding spindle mechanism, and the alloy bar after demolding is caught; Use the mold closing surface polishing mechanism to polish the bottom of the mold after opening and the surface of the mold cover to clean the mud formed by the incomplete combustion of the mold release agent.

[0015] Compared with the prior art, the beneficial effects of the present application are: (1) the first moving mechanism drives the casting crucible to move between the melting mechanism and the casting mechanism, facilitating the transfer of molten metal in the melting mechanism to the casting mechanism for casting molding; the second moving mechanism can drive the casting crucible to approach or move away from the melting furnace to adapt to the discharge of the melting furnace. Since the inclination angle of the melting furnace changes during pouring, the landing point of the molten metal falling into the casting crucible will change, and the second moving mechanism can ensure that the molten metal falls into the casting crucible; the lifting mechanism is used to drive the casting crucible to move up and down, thereby reducing the drop of the molten metal and reducing the splashing of the molten metal; (2) The mutual cooperation of the connecting rod, the stepped portion, the jack screw and the mold cover gives the mold cover a certain degree of rotational freedom relative to the connecting rod. Even if the mold bottom is not in a horizontal state, during the closing process, the mold cover has a certain degree of rotational freedom, so it can automatically align with the mold bottom surface. After the mold opening operation is completed, the mold cover will be rotated to a near-vertical state. The mold cover not only does not interfere with the downward falling of the cast alloy bar, but also facilitates the rotation of the mold cover to a vertical state, so that the mold cover also plays a certain guiding role; (3) By setting the mold closing surface polishing mechanism, it is convenient to clean the mud formed by the incomplete combustion of the mold release agent on the mold closing surface. By cleaning these muds in time, it can be ensured that the mold closing surface can be tightly fitted during subsequent closing, avoiding the generation of defects such as burrs and flashes on the surface of the alloy bar due to the loose fitting of the mold closing surface, thereby ensuring that the product qualification rate is not affected; (4) By setting the degassing mechanism, when the rotating disc moves to the upper region of the molten metal, the degassing mechanism can control the plug plate to extend into the graphite rotor. At this time, the inert gas can only enter the graphite rotor through the through hole on the plug plate, thereby reducing the air output of the rotating disc. On the one hand, it can avoid the splashing of the molten metal due to excessive air output, and on the other hand, it can reduce the waste of inert gas; when the rotating disc moves down to the lower region of the molten metal, the plug plate is controlled to retract into the adapter pipe at this time, so that the air output of the rotating disc is increased; (5) The mold opening and closing mechanism is designed ingeniously and is convenient to operate; after the mold opening operation is completed, the mold closing surface polishing mechanism is not hindered to clean the dirt on the mold closing surface; and through the driving of the demolding spindle connecting mechanism, the beating head is moved downward, so that the alloy rod formed by casting can be separated from the mold easily and directly falls into the receiving pipe. BRIEF DESCRIPTION OF DRAWINGS

[0016] Figure 1 The overall structure schematic diagram of the alloy rod casting forming device provided by the embodiment of the present application is shown in the figure. Figure 2 The structure schematic diagram of the smelting mechanism provided by the embodiment of the present application is shown in the figure. Figure 3 The structure schematic diagram of the cover closing mechanism provided by the embodiment of the present application is shown in the figure. Figure 4 The three-dimensional structure schematic diagram of the degassing mechanism provided by the embodiment of the present application is shown in the figure. Figure 5 The cross-sectional structure schematic diagram of the degassing mechanism provided by the embodiment of the present application is shown in the figure. Figure 6 The structure schematic diagram of the demolding agent spraying mechanism provided by the embodiment of the present application is shown in the figure. Figure 5 The local enlarged structure schematic diagram of the part A in the figure is shown in the figure. Figure 7 The structure schematic diagram of the transferring mechanism provided by the embodiment of the present application is shown in the figure. Figure 8 The structure schematic diagram of the casting mechanism provided by the embodiment of the present application is shown in the figure. Figure 9 The local enlarged structure schematic diagram of the part B in the figure is shown in the figure. Figure 8 Figure 10 The structure schematic diagram of the demolding agent spraying mechanism provided by the embodiment of the present application is shown in the figure. Figure 11 The structure schematic diagram of the mold closing surface polishing mechanism provided by the embodiment of the present application is shown in the figure. Figure 1 ; Figure 12 The structure schematic diagram of the mold closing surface polishing mechanism provided by the embodiment of the present application is shown in the figure. Figure 2 ; Figure 13 The structure schematic diagram of the demolding spindle connecting mechanism provided by the embodiment of the present application is shown in the figure.

[0017] ​Labels: 1, smelting mechanism; 101, smelting furnace; 102, furnace nozzle; 103, bottom plate; 104, first linear driver; 105, rotating plate; 106, support frame; 2, cover mechanism; 201, rotating hood seat; 202, second linear driver; 203, hood connecting seat; 204, first slider; 205, first linear guide rail; 206, first rotary motor; 207, hood rotating shaft; 208, hood; 3, degassing mechanism; 301, degassing machine base; 302, degassing machine stand; 303, degassing machine top plate; 304, second rotary motor; 305, first synchronous wheel; 306, synchronous belt; 307, second synchronous wheel; 308, distance sensor; 309, degassing machine cantilever; 310, third rotary motor; 311, first connecting plate; 312, baffle; 313, graphite rotor; 314, turntable; 315, third linear driver; 316, blocking plate; 3161, through hole; 317, adapter pipe; 318, snap ring; 319, spring; 320, first sealing block; 321, sealing ring; 322, second sealing block; 323, gas conveying pipe; 4, transfer mechanism; 401, fixed rail; 402, fourth rotary motor; 403, first transmission mechanism; 404, transverse rotating shaft; 405, first drive wheel; 406, moving rail; 407, transverse guide rail; 408, weighing base; 409, fifth rotary motor; 410, longitudinal drive shaft; 411, second drive wheel; 412, electronic scale protective cover; 413, electronic scale; 414, sixth rotary motor; 415, second transmission mechanism; 416, elevator linkage shaft; 417, screw; 418, slide rod; 419, casting ladle support frame; 420, seventh rotary motor; 421, casting crucible; 422, second linear guide rail; 423, lifting guide rail frame; 5, casting mechanism; 501, disc base; 502, rotary support; 503, mold mounting cylinder; 504, mold mounting disc; 505, fixed column one; 506, fourth linear driver; 507, connecting rod one; 5071, step part; 508, jackscrew; 509, mold cover; 510, mold; 6, mold release agent spraying mechanism; 601, mold release agent spraying support; 602, liquid storage barrel; 603, fifth linear driver; 604, liquid conveying pipe; 605, second connecting plate; 606, connecting rod; 607, mounting plate; 608, spray head; 7, mold face polishing mechanism; 701, mold face cleaning mounting seat; 702, third linear guide rail; 703, second slider; 704, fixed plate; 705, sixth linear driver; 706, mold face cleaning connecting frame; 707, eighth rotary motor; 708, polishing disc; 709, seventh linear driver; 710, connecting rod two; 711, fixed column two; 8, demolding spindle receiving mechanism; 801, beating support; 802, eighth linear driver; 803, spindle receiving support; 804, spindle receiving channel; 805, ninth linear driver; 806, spindle baffle. DETAILED DESCRIPTION

[0018] In order to make the objects, features and advantages of the present application more clear, the specific embodiments of the present application are described in detail below with reference to the accompanying drawings.

[0019] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this application belongs. The terminology used in the description herein is for describing specific embodiments only and is not intended to be limiting of the application. As used herein, the term "and / or" includes any and all combinations of one or more of the associated listed items.

[0020] Referring to Figure 1 and Figure 2 The present application provides an alloy rod casting forming device, comprising a smelting mechanism 1 for heating and melting metal or non-metal. The smelting mechanism 1 comprises a smelting furnace 101 and a first linear actuator 104. Wherein, the smelting furnace 101 can be an intermediate frequency furnace, and the first linear actuator 104 can be a pneumatic cylinder or an oil cylinder. The smelting furnace 101 is provided with a nozzle 102, and the outer wall of the smelting furnace 101 is rotatably connected to the upper end of a support frame 106 through a rotating plate 105. The output end of the first linear actuator 104 is rotatably connected to the rotating plate 105. The end of the first linear actuator 104 away from the rotating plate 105 is rotatably connected to a bottom plate 103. The bottom end of the support frame 106 is also mounted on the bottom plate 103, and the bottom of the smelting furnace 101 is a certain distance from the bottom plate 103. It should be noted that the support frame 106 and the first linear actuator 104 are two by two, and are symmetrically arranged on both sides of the smelting furnace 101. When the output end of the first linear actuator 104 is elongated, the smelting furnace 101 can be driven to change from a vertical state to an inclined state, so that the molten metal in the smelting furnace 101 is discharged through the nozzle 102.

[0021] In the present embodiment, the number of smelting furnaces 101 is two, and the two smelting furnaces 101 work simultaneously, which is beneficial to improve the production efficiency.

[0022] Referring to Figure 1 and Figure 3The present application further provides a covering mechanism 2, which comprises a rotary smoke cover base 201 designed in a rectangular frame shape. A first linear guide rail 205 is mounted on the inner side of the rotary smoke cover base 201, and a first sliding block 204 is slidingly fitted on the first linear guide rail 205. The first sliding block 204 is mounted on the side of a smoke cover connecting base 203. A second linear driver 202 is mounted on the bottom of the rotary smoke cover base 201, and the output end of the second linear driver 202 is connected with the smoke cover connecting base 203. A speed reducer is further mounted on the smoke cover connecting base 203, the input end of the speed reducer is connected with a first rotary motor 206, the output end of the speed reducer is connected with a smoke cover rotary shaft 207, and the end of the smoke cover rotary shaft 207 away from the speed reducer is connected with a smoke cover 208. In addition, a pipeline for passing nitrogen or argon is arranged on the smoke cover 208. The second linear driver 202 can be a pneumatic cylinder, an oil cylinder, an electric telescopic rod or an electric push rod, preferably an electric telescopic rod. When the first rotary motor 206 drives the smoke cover 208 to rotate to the top of the smelting furnace 101, the rotary smoke cover base 201 is driven to move up and down by the second linear driver 202, so that the smoke cover 208 is covered on the smelting furnace 101. At this time, the pipeline on the smoke cover 208 is used to fill nitrogen or argon into the smelting furnace 101, so that the oxygen in the smelting furnace 101 is discharged, and oxidation of the material during melting is prevented.

[0023] It should be noted that the covering mechanism 2 corresponds to the smelting furnace 101 one by one. During the process of filling nitrogen or argon into the smelting furnace 101 through the pipeline on the smoke cover 208, the gas in the smelting furnace 101 is continuously discharged outward through the tuyere 102. In addition, the present application further provides a smoke collection cover located above the alloy bar casting forming device of the present application, which plays a role in collecting smoke and avoiding workers working in a smoke environment.

[0024] Please refer to Figure 1 and Figure 4The application also provides a degassing mechanism 3, which comprises a degassing mechanism suspension arm 309, a graphite rotor 313 is rotatably connected to the degassing mechanism suspension arm 309, and a rotating disc 314 is arranged at the bottom end of the graphite rotor 313, and the bottom or side of the rotating disc 314 is provided with a gas outlet hole or a gas outlet channel. The degassing mechanism suspension arm 309 can move up and down and reciprocate under the action of an external force, so that the rotating disc 314 extends into or out of the corresponding molten metal of the smelting mechanism 1. Specifically, the degassing mechanism 3 further comprises a degassing mechanism base 301, and the degassing mechanism base 301 is rotatably connected with a degassing mechanism vertical seat 302. A degassing mechanism top plate 303 is arranged at the top end of the degassing mechanism vertical seat 302, a second rotary motor 304 is arranged on the side wall of the degassing mechanism vertical seat 302, and the degassing mechanism suspension arm 309 is slidingly fitted on the side wall of the degassing mechanism vertical seat 302. The second rotary motor 304 is used to drive a first synchronous wheel 305 to rotate, the first synchronous wheel 305 drives a second synchronous wheel 307 to rotate through a synchronous belt 306, and the synchronous belt 306 is connected with one end of the degassing mechanism suspension arm 309. Therefore, when the first synchronous wheel 305 is in driving connection with the second synchronous wheel 307 through the synchronous belt 306, the degassing mechanism suspension arm 309 will move up and down along the height direction of the degassing mechanism base 301. In addition, in order to realize the reciprocating swing of the degassing mechanism suspension arm 309 within a certain angle range, so as to realize the movement of the degassing mechanism 3 to the directly above of the smelting furnace 101, the degassing mechanism vertical seat 302 can be driven to rotate through a power mechanism, and the power mechanism can be a driving motor directly connected with the bottom end of the degassing mechanism vertical seat 302, or the driving motor drives the degassing mechanism vertical seat 302 to rotate through a transmission mechanism, which can be determined by those skilled in the art according to the actual situation, and the application does not make specific limitation; wherein the power mechanism is not shown in the figure.

[0025] Please refer to Figure 5 and Figure 6, graphite rotor 313 top end extends into the degassing machine cantilever 309 after installation of the second sealing block 322, the degassing machine cantilever 309 is also installed with adapter pipe 317. The bottom end of the adapter pipe 317 is slidingly fitted with the first sealing block 320 abutting the second sealing block 322, and the inner circle of the first sealing block 320 is provided with a sealing ring 321, and the inner circle of the sealing ring 321 is in contact with the outer surface of the adapter pipe 317. The first sealing block 320 and the second sealing block 322 can be made of silicon carbide, and the sealing ring 321 can be made of O-shaped rubber sealing ring. Silicon carbide has the characteristics of wear resistance and small friction. The outer surface of the adapter pipe 317 is sleeved with a spring 319 and clamped with a clamping ring 318, and the two ends of the spring 319 are respectively abutted with the clamping ring 318 and the first sealing block 320. Under the action of the elastic force of the spring 319, the first sealing block 320 and the second sealing block 322 are tightly fitted, which plays a good sealing effect, and at the same time, the second sealing block 322 can rotate relative to the first sealing block 320, so that the graphite rotor 313 can rotate relative to the adapter pipe 317. In order to realize the rotation of the graphite rotor 313, the third rotary motor 310 is installed on the top wall of the degassing machine cantilever 309, and the third rotary motor 310 drives the graphite rotor 313 to rotate through a transmission mechanism.

[0026] Optionally, the side wall of the adapter pipe 317 is connected with the gas conveying pipe 323, and the other end of the gas conveying pipe 323 is connected with the gas source. The gas source can be a nitrogen source or an argon source, preferably an argon source. As described above, the power mechanism can move the degassing mechanism 3 directly above the smelting furnace 101, at this time, the second rotary motor 304 is started, the degassing machine cantilever 309 is driven to move downward through the synchronous belt 306, so that the rotating disc 314 enters the molten metal of the smelting furnace 101, and then drives the rotating disc 314 to reciprocate up and down in the molten metal. On the one hand, it can pass nitrogen or argon to the molten metal, on the other hand, the rotating disc 314 stirs the molten metal, breaks the inert gas bubbles into very fine small bubbles, and makes them uniformly dispersed in the molten metal. By reducing the bubble diameter, the total surface area of these bubbles increases sharply, which makes more inert bubble surfaces contact with the oxygen in the molten metal to carry the oxygen in the molten metal to the liquid surface, thereby achieving the purpose of further removing oxygen.

[0027] Preferably, the top wall of the degassing machine cantilever 309 is provided with a third linear actuator 315, and the output end of the third linear actuator 315 is provided with a baffle plate 316, and a plurality of through holes 3161 are formed in the baffle plate 316. When the rotating disc 314 moves to the upper region of the molten metal corresponding to the smelting furnace 101, the third linear actuator 315 drives the baffle plate 316 to extend into the graphite rotor 313, and the outer surface of the baffle plate 316 is attached to the inner wall of the graphite rotor 313. When the baffle plate 316 extends into the graphite rotor 313, the inert gas can only enter the graphite rotor 313 through the through holes 3161 on the baffle plate 316, thereby reducing the gas output of the rotating disc 314. Since the gas output of the rotating disc 314 is reduced when the rotating disc 314 moves to the upper region of the molten metal, on the one hand, it can avoid the molten metal from splashing due to excessive gas output, and on the other hand, it can reduce the waste of inert gas. Conversely, when the rotating disc 314 moves to the lower region of the molten metal, the baffle plate 316 is retracted into the adapter pipe 317 at this time, thereby increasing the gas output of the rotating disc 314. The lower surface of the degassing machine top plate 303 is provided with a distance sensor 308, preferably an ultrasonic distance sensor, and the distance sensor 308 is used to monitor the distance from the degassing machine cantilever 309; when the distance sensor 308 monitors that the distance from the degassing machine cantilever 309 is greater than the preset distance, the third linear actuator 315 is controlled to retract the baffle plate 316 into the adapter pipe 317; otherwise, when the distance sensor 308 monitors that the distance from the degassing machine cantilever 309 is less than the preset distance, the third linear actuator 315 is controlled to extend the baffle plate 316 into the graphite rotor 313.

[0028] Optionally, the lower surface of the degassing machine cantilever 309 is fixedly connected with a baffle plate 312 through a first connecting plate 311, and the middle part of the graphite rotor 313 is rotatably connected with the baffle plate 312. The baffle plate 312 can make the graphite rotor 313 rotate more stably, and can further prevent the molten metal from splashing.

[0029] Please refer to Figure 1 and Figure 7 The present application also provides a transfer mechanism 4, which comprises a casting crucible 421 and an electronic scale 413. The electronic scale 413 is used to accurately measure the weight of the molten metal received by the casting crucible 421, so as to control the quality of the finished alloy rod. The transfer mechanism 4 is used to transfer the casting crucible 421 to the corresponding casting position of the casting mechanism 5, and pour the received molten metal into the mold 510.

[0030] The transfer mechanism 4 comprises a first moving mechanism, a second moving mechanism, a lifting mechanism and a tilting mechanism. The first moving mechanism comprises a fixed track 401 extending from the smelting furnace 101 to the casting mechanism 5. The fixed track 401 is rollingly fitted with first driving wheels 405, two of which are installed on the same transversely rotating shaft 404, and the corresponding transversely rotating shaft 404 of the first driving wheels 405 is rotationally connected to a moving track 406. The corresponding transversely rotating shaft 404 of one set of the first driving wheels 405 is connected to the output end of a fourth rotating motor 402 through a first transmission mechanism 403. The first transmission mechanism 403 can be a bevel gear transmission mechanism or a worm gear transmission mechanism. Preferably, the first transmission mechanism 403 is a worm gear transmission mechanism. Thus, after the fourth rotating motor 402 is started, the fourth rotating motor 402 drives the first driving wheels 405 to rotate, thereby moving the moving track 406 along the fixed track 401. The second moving mechanism comprises two transverse guide rails 407 installed on the moving track 406, and the transverse guide rails 407 are rollingly fitted with second driving wheels 411 installed on a longitudinal driving shaft 410. One end of the longitudinal driving shaft 410 is connected to the output end of a fifth rotating motor 409, and the longitudinal driving shaft 410 is rotationally connected to a weighing base 408. Thus, after the fifth rotating motor 409 is started, the second driving wheels 411 are driven to rotate, thereby moving the weighing base 408 along the transverse guide rails 407. The weighing base 408 is installed with an electronic scale 413, and the electronic scale 413 is provided with an electronic scale guard 412 outside.

[0031] Further, the lifting mechanism comprises two lifting rail frames 423 arranged at intervals, the bottom end of the lifting rail frame 423 is mounted on the electronic scale 413, the lifting rail frame 423 is slidably connected with the ladle support frame 419 through the second linear guide rail 422, and the pouring mechanism is arranged on the two ladle support frames 419. One of the ladle support frames 419 is threadedly connected with the lead screw 417, and the other ladle support frame 419 is slidably connected with the sliding rod 418. The bottom end of the lead screw 417 is connected with the lifting machine linkage shaft 416 through the second transmission mechanism 415, and the lifting machine linkage shaft 416 is connected with the output end of the sixth rotary motor 414. Therefore, after the sixth rotary motor 414 is started, the ladle support frame 419 will slide up and down along the second linear guide rail 422, thereby driving the pouring mechanism to slide up and down along the second linear guide rail 422. The second transmission mechanism 415 at the bottom end of the lead screw 417 can be a bevel gear transmission structure or a worm gear transmission structure; preferably, the second transmission mechanism 415 at the bottom end of the lead screw 417 is a worm gear transmission structure. In addition, the pouring mechanism comprises a seventh rotary motor 420, and the output shaft of the seventh rotary motor 420 is provided with a casting crucible 421 in the middle, which is used to receive the molten metal liquid poured out of the smelting furnace 101. Therefore, the first moving mechanism can drive the casting crucible 421 to move and transfer between the smelting mechanism 1 and the casting mechanism 5, and the molten metal liquid melted by the smelting mechanism 1 is transferred to the casting mechanism 5 for casting and forming; the second moving mechanism can drive the casting crucible 421 to approach or move away from the smelting furnace 101 to adapt to the discharge of the smelting furnace 101. Since the pouring angle of the smelting furnace 101 changes during the pouring process, the falling point of the metal liquid in the casting crucible 421 will change, and the second moving mechanism can ensure that the metal liquid falls into the casting crucible 421; the lifting mechanism is used to drive the casting crucible 421 to move up and down, thereby reducing the difference and reducing the splashing of the alloy liquid.

[0032] Please refer to Figure 1 、 Figure 8 and Figure 9The casting mechanism 5 comprises a rotating frame and a mold opening and closing mechanism. The rotating frame comprises a slewing bearing 502, the inner ring of which is driven to rotate by an external force, a mold mounting cylinder 503 is mounted on the inner ring of the slewing bearing 502, and the outer ring of the slewing bearing 502 is mounted on a disc base 501. The mold mounting cylinder 503 is mounted with a mold mounting disc 504. The mold opening and closing mechanism comprises a fourth linear actuator 506, which is rotationally connected to the outer wall of the mold mounting cylinder 503. A fixed column one 505 is mounted on the lower surface of the mold mounting disc 504. The output end of the fourth linear actuator 506 is rotationally connected to one end of a connecting rod one 507. The middle part of the connecting rod one 507 is rotationally connected to the fixed column one 505. The end of the connecting rod one 507 away from the fourth linear actuator 506 is connected to a mold cover 509. It should be noted that the fourth linear actuator 506 can be a pneumatic cylinder or an oil cylinder or an electric telescopic rod. Preferably, the fourth linear actuator 506 is a pneumatic cylinder. By controlling the extension and retraction of the fourth linear actuator 506, the mold cover 509 can be driven to approach or move away from the bottom of the mold 510, thereby achieving the closing and separation of the mold cover 509 and the mold 510, and making the mold opening and closing operation convenient.

[0033] Preferably, the mold cover 509 is rotationally connected to one end of the connecting rod one 507 through a fixed seat. The end of the connecting rod one 507 close to the mold cover 509 and the side close to the mold cover 509 are provided with a stepped portion 5071. The stepped portion 5071 is inclinedly arranged so that the surface of the stepped portion 5071 gradually moves away from the mold cover 509. A jackscrew 508 is screwed at the end of the stepped portion 5071 away from the mold cover 509. The extension length of the jackscrew 508 can be adjusted by rotating the jackscrew 508. It should be noted that the end of the jackscrew 508 is a certain distance away from the surface of the mold cover 509, and the surface of the stepped portion 5071 away from the end of the jackscrew 508 is also a certain distance away from the surface of the mold cover 509, so that the mold cover 509 has a certain rotational freedom relative to the connecting rod one 507. Therefore, even if the bottom of the mold 510 is not in a horizontal state, the mold cover 509 can be automatically aligned with the bottom surface of the mold 510 during the closing process due to the certain rotational freedom of the mold cover 509. After the mold is opened, the mold cover 509 will be rotated to an approximately vertical state. The mold cover 509 not only does not interfere with the downward falling of the cast alloy bar, but also rotates to a vertical state when the alloy bar falls on the mold cover 509, so that the mold cover 509 also plays a certain guiding role.

[0034] In order to avoid the adhesion of the cast alloy bar to the mold 510 after casting, please refer to Figure 1 and Figure 10The present application is provided with a spray release agent mechanism 6 for spraying release agent into the mold 510 after the mold is closed, so that the release agent forms a release layer under the action of the poured high-temperature metal liquid, thereby facilitating smooth release of the alloy bar; the release agent can be liquid grease. Specifically, the spray release agent mechanism 6 includes a spray release agent support 601, a fifth linear actuator 603 and a liquid storage barrel 602 are installed on the spray release agent support 601, the liquid storage barrel 602 is used to store release agent, and the liquid storage barrel 602 is connected with the spray head 608 through the liquid delivery pipe 604. The output end of the fifth linear actuator 603 is fixedly connected with the second connecting plate 605, one end of the second connecting plate 605 is fixedly connected with the connecting rod 606, the bottom end of the connecting rod 606 is connected with the mounting plate 607, and the spray head 608 is mounted on the mounting plate 607. Therefore, when the output end of the fifth linear actuator 603 is telescopic, the spray head 608 can be brought into or out of the mold 510, and the liquid grease stored in the liquid storage barrel 602 can be sprayed on the inner surface of the mold 510 by the spray head 608.

[0035] It should be noted that during the process of spraying release agent on the inner surface of the mold 510, a small amount of release agent will penetrate into the mold surface between the bottom of the mold 510 and the mold cover 509, and under the action of the high-temperature metal liquid, the release agent cannot be completely burned, resulting in the formation of mud on the mold surface; the mud formed by the release agent that has not completely burned will cause the mold surface to not fit tightly enough during the subsequent mold closing process, thereby causing the alloy bar surface to produce burrs, and further affecting the product yield. Therefore, please refer to Figure 1 and Figure 11The mold closing surface polishing mechanism 7 is used for polishing the bottom of the mold 510 and the surface of the mold cover 509 to clean the mud formed by the incomplete combustion of the release agent.

[0036] It should be noted that the steel wire brush has a relatively thin steel wire with certain elasticity, so as to adapt to the bottom of each mold 510.

[0037] In some preferred embodiments, as shown in Figure 12 The seventh linear driver 709 is rotatably connected to the mold closing surface cleaning connecting frame 706, the second fixed column 711 is fixedly connected to the mold closing surface cleaning connecting frame 706, the bottom end of the second fixed column 711 is rotatably connected to the middle part of the second connecting rod 710, the output end of the seventh linear driver 709 is rotatably connected to one end of the second connecting rod 710, and the other end of the second connecting rod 710 is connected to the outer surface of the eighth rotary motor 707. In this way, by controlling the extension and retraction of the output end of the seventh linear driver 709, the steel wire brush on the same polishing disc 708 can be sequentially in contact with the surface of the mold 510 and the mold cover 509, so that the eighth rotary motor 707 and the polishing disc 708 corresponding to the mold 510 and the mold cover 509 do not need to be set.

[0038] Please refer to Figure 1 and Figure 13In order to eject the solidified alloy bar from the mold 510 after the mold opening operation is completed, and catch the alloy bar after the mold opening operation, the present application is provided with a mold opening and catching mechanism 8. The mold opening and catching mechanism 8 includes a hammering mechanism and a catching mechanism. The hammering mechanism includes a hammering support 801, and the hammering support 801 is provided with an eighth linear actuator 802, and the output end of the eighth linear actuator 802 is fixedly connected with a hammering head. The catching mechanism includes a catching support 803, and the catching support 803 is provided with a catching channel 804 in the middle, and the front end of the catching channel 804 is an inclined material receiving pipe, and the rear end of the catching channel 804 is a material receiving groove, and the ninth linear actuator 805 is arranged on both sides of the material receiving groove, and the output end of the ninth linear actuator 805 is fixedly connected with a catching baffle 806, and the spacing between the catching baffles 806 on both sides of the material receiving groove gradually narrows. When the mold mounting disc 504 drives the mold 510 to rotate to the mold opening position, the fourth linear actuator 506 rotates the mold cover 509 to an approximately vertical state, at this time the eighth linear actuator 802 drives the hammering head to move downward, and the hammering head ejects the cast alloy bar, under the guidance of the mold cover 509, the alloy bar falls into the material receiving pipe, and then under the guidance of the catching baffle 806, the alloy bar slides to the end of the material receiving groove; since the material receiving groove is open, it is convenient for the corresponding mechanical arm in the subsequent process to grasp the alloy bar.

[0039] The present application also provides a molding method of an alloy bar casting molding device, which is realized by the above-mentioned device, including the following steps: Step S101, heating and melting metal or non-metal by the melting mechanism 1 to obtain molten metal liquid; Step S102, pouring the molten metal liquid into the casting crucible 421 of the transfer mechanism 4, and accurately measuring the weight of the metal liquid received by the casting crucible 421 by the electronic scale 413; It should be noted that during the pouring of the molten metal liquid, the second moving mechanism drives the casting crucible 421 to approach or move away from the melting furnace 101 to adapt to the change of the inclination angle of the melting furnace 101 during the pouring process, so that when the falling point of the metal liquid into the casting crucible 421 changes, the metal liquid can still fall into the casting crucible 421; the lifting mechanism drives the casting crucible 421 to move up and down to reduce the difference and reduce the splashing of the alloy liquid.

[0040] Step S103, transferring the casting crucible 421 to the position corresponding to the casting position of the casting mechanism 5 by the transfer mechanism 4; Similarly, by driving the pouring crucible 421 to approach or move away from the mold 510 through the second moving mechanism, the change of the falling point of the metal liquid in the mold 510 can be adapted to the change of the pouring angle of the pouring crucible 421 during the pouring process, so that the metal liquid can still fall into the mold 510.

[0041] Step S104, the mold cover 509 and the bottom end of the mold 510 are driven to be folded to each other by the mold opening and closing mechanism. It should be noted that the mold opening and closing mechanism includes a fourth linear driver 506, the output end of the fourth linear driver 506 is rotationally connected to one end of a connecting rod 507, the middle part of the connecting rod 507 is rotationally connected to a fixed column 505, and the end of the connecting rod 507 away from the fourth linear driver 506 is connected to the mold cover 509. The mold cover 509 has a certain rotational freedom relative to the connecting rod 507; therefore, even if the bottom of the mold 510 is not in a horizontal state, the mold cover 509 can be automatically aligned with the bottom surface of the mold 510 during the mold closing process due to the certain rotational freedom.

[0042] Step S105, the mold release agent is sprayed into the mold 510 after being closed by the mold release agent spraying mechanism 6; the mold release agent can be a liquid grease, and the mold release agent forms a mold release layer under the action of the high-temperature metal liquid, thereby facilitating the smooth demolding of the alloy bar.

[0043] Step S106, each mold 510 after being closed is sequentially rotated to the pouring position; Step S107, the metal liquid in the pouring crucible 421 is transferred to the mold 510, and the mold release agent is changed into a mold release layer under the action of the metal liquid; Step S108, each mold 510 after being closed is sequentially rotated to the demolding position, the solidified alloy bar is ejected from the mold 510 after being opened by the demolding spool mechanism 8, and the alloy bar after being demolded is caught; Step S109, the mold 510 bottom and the surface of the mold cover 509 after being opened are polished by the mold closing surface polishing mechanism 7 to clean the dirt formed by the mold release agent that is not completely combusted.

[0044] It should be noted that during the process of spraying the mold release agent on the inner surface of the mold 510, a small amount of mold release agent penetrates into the mold closing surface between the bottom of the mold 510 and the mold cover 509, and under the action of the high-temperature metal liquid, the mold release agent cannot be completely combusted, resulting in the formation of dirt on the mold closing surface; the dirt formed by the mold release agent that is not completely combusted can cause the mold closing surface to not be tightly attached during the subsequent mold closing process, thereby causing the surface of the alloy bar to have burrs, and further affecting the qualification rate of the product. Therefore, the dirt formed by the mold release agent that is not completely combusted can be cleaned by the mold closing surface polishing mechanism 7 to ensure that the bottom of the mold 510 and the surface of the mold cover 509 are tightly attached.

[0045] In the description of the application, it should be understood that the terms "center", "longitudinal", "transverse", "length", "width", "thickness", "upper", "lower", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", "axial", "radial", "circumferential" and the like indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings, and are only used to facilitate the description of the application and simplify the description, and do not indicate or imply that the device or element referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as limiting the application.

[0046] In the description of the application, the description of the terms "one embodiment", "some embodiments", "illustrative embodiment", "example", "specific example", or "some examples" means that the specific features, structures, materials or characteristics described in connection with the embodiment or example are included in at least one embodiment or example of the application. In this specification, the illustrative description of the above terms does not necessarily refer to the same embodiment or example.

[0047] Obviously, the described embodiments are only a part of the embodiments of the present application, not all the embodiments. In this paper, "embodiment" means that the specific features, structures or characteristics described in connection with the embodiment can be included in at least one embodiment of the present application. The phrase appears at various places in the specification is not necessarily the same embodiment, nor is it independent or alternative to other embodiments or alternative embodiments. It is obvious to those skilled in the art that the embodiments described herein can be combined with other embodiments. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative labor are within the scope of protection of the present application. Although the embodiments of the present application have been shown and described, those skilled in the art can understand that various changes, modifications, replacements and variations of the embodiments can be made without departing from the principles and purposes of the present application, and the scope of the present application is defined by the claims and their equivalents.

Claims

1. An alloy rod casting and molding apparatus, characterized in that, include: A melting mechanism (1) is used to heat and melt metals or non-metals; The casting mechanism (5) includes a mold mounting plate (504) and a rotating frame. A number of molds (510) are arranged in a circular array on the mold mounting plate (504). The casting mechanism (5) also includes a mold cover (509) corresponding to each mold (510) and a mold opening and closing mechanism. The mold (510) has openings at both the top and bottom. The mold opening and closing mechanism is used to drive the bottom ends of the mold cover (509) and the mold (510) to close or separate from each other. The rotating frame is used to rotate each mold opening and closing mechanism and the mold (510) to the casting position and the demolding position in sequence. The transfer mechanism (4) includes a casting crucible (421) and an electronic scale (413). The electronic scale (413) is used to accurately measure the weight of the molten metal held by the casting crucible (421). The transfer mechanism (4) is used to transfer the casting crucible (421) to the casting position corresponding to the casting mechanism (5) and pour the molten metal into the mold (510). The mold release agent spraying mechanism (6) is used to spray mold release agent into the mold (510) after mold closing, so that the mold release agent forms a release layer under the action of the poured molten metal; The mold surface grinding mechanism (7) is used to grind the bottom of the mold (510) and the surface of the mold cover (509) to clean the mud formed by the unburned release agent; The demolding and ingot-catching mechanism (8) is used to eject the solidified alloy rod from the mold (510) after the mold opening operation is completed, and catch the alloy rod that falls after demolding.

2. The alloy rod casting and molding apparatus according to claim 1, characterized in that: The transfer mechanism (4) includes a first moving mechanism, a second moving mechanism, a lifting mechanism, and a tilting mechanism; the first moving mechanism is used to move the casting crucible (421) between the smelting mechanism (1) and the casting mechanism (5); the second moving mechanism is used to move the casting crucible (421) closer to or away from the smelting mechanism (1); the lifting mechanism is used to move the casting crucible (421) up and down; and the tilting mechanism is used to rotate the casting crucible (421) down or up.

3. The alloy rod casting and molding apparatus according to claim 2, characterized in that: The second moving mechanism includes two transverse guide rails (407), on which a second drive wheel (411) is rolled. The second drive wheel (411) is mounted on a longitudinal drive shaft (410). One end of the longitudinal drive shaft (410) is connected to the output end of a fifth rotary motor (409), and the longitudinal drive shaft (410) is rotatably connected to a weighing base (408). The lifting mechanism includes two lifting guide rail frames (423) spaced apart. The lifting guide rail frames (423) are mounted on an electronic scale (413). The lifting guide rail frames (423) are slidably fitted with a casting ladle support frame (419) via a second linear guide rail (422). The tilting mechanism is set on the two casting ladle support frames (419). The casting ladle support frame (419) slides up and down along the second linear guide rail (422) under the action of external force.

4. The alloy rod casting and molding apparatus according to claim 1, characterized in that: The casting mechanism (5) includes a rotating frame with a slewing bearing (502). The inner ring of the slewing bearing (502) is driven to rotate by an external force. A mold mounting cylinder (503) is installed on the inner ring of the slewing bearing (502). A mold mounting plate (504) is installed on the mold mounting cylinder (503). The mold opening and closing mechanism includes a fourth linear actuator (506). The fourth linear actuator (506) is rotatably connected to the outer wall of the mold mounting cylinder (503). A fixing column (505) is installed on the mold mounting plate (504). The output end of the fourth linear actuator (506) is rotatably connected to one end of a connecting rod (507). The middle part of the connecting rod (507) is rotatably connected to the fixing column (505). The end of the connecting rod (507) away from the fourth linear actuator (506) is connected to the mold cover (509).

5. The alloy rod casting and molding apparatus according to claim 4, characterized in that: The mold cover (509) is rotatably connected to one end of the connecting rod (507) via a fixed seat. The connecting rod (507) has a step (5071) at one end near the mold cover (509) and on one side near the mold cover (509). The step (5071) is inclined so that the platform of the step (5071) gradually moves away from the mold cover (509), and a set screw (508) is screwed to the end of the step (5071) away from the mold cover (509).

6. The alloy rod casting and forming apparatus according to claim 1, characterized in that: The release agent spraying mechanism (6) includes a release agent spraying bracket (601), on which a fifth linear actuator (603) and a liquid storage tank (602) are installed. The liquid storage tank (602) is used to store the release agent. The liquid storage tank (602) is connected to the nozzle (608) through a liquid delivery pipe (604). The fifth linear actuator (603) is used to drive the nozzle (608) to extend into or out of the mold (510).

7. The alloy rod casting and forming apparatus according to claim 1 or 5, characterized in that: The demolding and receiving mechanism (8) includes a hammering mechanism and a receiving mechanism. The hammering mechanism includes a hammering bracket (801), on which an eighth linear driver (802) is provided. The output end of the eighth linear driver (802) is fixedly connected to a hammering head. The receiving mechanism includes a receiving bracket (803), in which a receiving channel (804) is provided in the middle. The front end of the receiving channel (804) is an inclined receiving pipe, and the rear end of the receiving channel (804) is a receiving groove. A ninth linear driver (805) is provided on both sides of the receiving groove. The output end of the ninth linear driver (805) is fixedly connected to a receiving baffle (806). The distance between the receiving baffles (806) on both sides of the receiving groove gradually narrows.

8. An alloy rod casting apparatus according to claim 1 or 5, characterized in that: The mold surface polishing mechanism (7) includes a mold surface cleaning connecting frame (706). The mold surface cleaning connecting frame (706) moves closer to or further away from the casting mechanism (5) under the action of external force, so that the eighth rotary motor (707) moves closer to or further away from the casting mechanism (5). The output end of the eighth rotary motor (707) is fixedly connected to a polishing disc (708). The surface of the polishing disc (708) is provided with bristles. The polishing disc (708) cleans the mud formed by the unburned release agent on the surface of the mold (510) and / or the mold cover (509) by the bristles.

9. The alloy rod casting and forming apparatus according to claim 1, characterized in that: It also includes a degassing mechanism (3), which includes a degassing cantilever (309), on which a graphite rotor (313) is rotatably connected, and a turntable (314) is provided at the bottom end of the graphite rotor (313); the degassing cantilever (309) can move up and down and swing back and forth under the action of external force, so that the turntable (314) extends out or into the molten metal corresponding to the melting mechanism (1); after the top of the graphite rotor (313) extends into the degassing cantilever (309), a second sealing block (322) is installed, and a transfer pipe (317) is also installed in the degassing cantilever (309), and a first sealing block (314) that abuts against the second sealing block (322) is slidably fitted at the bottom end of the transfer pipe (317). 20), and the inner ring of the first sealing block (320) is provided with a sealing ring (321), and the outer surface of the transfer pipe (317) is fitted with a spring (319), which is used to hold the first sealing block (320); the side wall of the transfer pipe (317) is connected to the gas transmission pipe (323), and the top wall of the degassing machine cantilever (309) is provided with a third linear actuator (315), and the output end of the third linear actuator (315) is equipped with a blocking plate (316), and the blocking plate (316) is provided with several through holes (3161); when the turntable (314) moves to the upper area of ​​the molten metal corresponding to the melting mechanism (1), the third linear actuator (315) drives the blocking plate (316) to extend into the graphite rotor (313).

10. A forming method for an alloy rod casting forming apparatus according to any one of claims 1-9, characterized in that, Specifically, the following steps are included: The metal or non-metal is heated and melted by the melting mechanism (1) to obtain molten metal liquid; The molten metal is poured into the casting crucible (421) of the transfer mechanism (4), and the weight of the molten metal held by the casting crucible (421) is accurately measured by the electronic scale (413). The casting crucible (421) is transferred to the position corresponding to the casting position of the casting mechanism (5) by the transfer mechanism (4); The bottom ends of the mold cover (509) and the mold (510) are driven to close together by the mold opening and closing mechanism; Release agent is sprayed into the mold (510) after mold closing by the release agent spraying mechanism (6); Rotate each mold (510) after it is closed to the casting position in turn; The molten metal in the casting crucible (421) is transferred to the mold (510), and the release agent is transformed into a release layer under the action of the molten metal. The molds (510) after each mold is closed are rotated to the demolding position in sequence. The solidified alloy rod is ejected from the mold (510) after the mold opening operation is completed by the demolding and receiving mechanism (8), and the alloy rod that falls after demolding is caught. The bottom of the mold (510) and the surface of the mold cover (509) after the mold is opened are polished by the mold surface polishing mechanism (7) to clean the mud formed by the unburned release agent.

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