Separating type vacuum filling machine
By designing the knocking mechanism and dredging mechanism in the separate vacuum filler, the problem of high energy consumption when cleaning the elastic filter in the prior art is solved, and more efficient dust cleaning and hopper cutting are achieved, reducing the smoothness of Cost of use.
Patent Information
- Application Number
- CN202420017401.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-01-04
- Publication Date
- 2024-12-06
- Estimated Expiration
- 2034-01-04
AI Technical Summary
When cleaning the elastic filter, the existing separate vacuum filler machine increases energy consumption and usage costs.
The knocking mechanism is adopted to synchronously drive two knocking rods to hit the elastic filter screen, combining the reset spring and the cam to achieve the knocking effect, and the dredging mechanism is used to avoid the accumulation and blockage of pellets inside the hopper.
It improves energy utilization, saves usage costs, and ensures the cleaning effect of the elastic filter and the smoothness of the hopper cutting.
Smart Images

Figure CN222117696U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of vacuum fillers, in particular to a separation type vacuum filler. Background Art
[0002] The filler is a conveying and feeding equipment that replaces manual feeding. The existing filler includes a pellet silo, a vacuum pump and a hopper. When the filler is working, the vacuum pump sucks the pellets in the pellet silo into the hopper and then feeds them out of the hopper to achieve the purpose of filling. Since the pellets contain a lot of dust, a filtering device is required to filter the dust in the silo to prevent the dust from entering the vacuum pump and causing damage to the vacuum pump.
[0003] At present, a separation type vacuum filler, such as the separation type vacuum filler described in the patent with announcement number CN210392932U, comprises: a hopper body, the surface of the hopper body is provided with a material feeding and discharging mechanism, the bottom end of the hopper body is provided with a supporting mechanism, the left side wall of the hopper body is provided with a movable basket, the right side of the movable basket extends to the inside of the hopper body and is fixedly provided with an elastic filter net, and the left side of the movable basket is fixedly provided with a placement plate. The utility model is provided with a cleaning rod, an electric push rod, a push block, a vertical plate and a telescopic spring, so that the electric push rod drives the push block to move upward, pushes the cleaning rod to rotate to the left and separates from the elastic filter net, and when the electric push rod drives the push block to move downward, the telescopic spring resets and stretches to push the cleaning rod to rotate to the right quickly, so that the cleaning rod knocks on the surface of the elastic filter net, which is conducive to the dust accumulated on the surface of the elastic filter net falling, effectively preventing the elastic filter net from being blocked, and having a better use effect.
[0004] In view of the above-mentioned related technologies, the applicant found that when a separate vacuum filler is used, two electric push rods are used to drive two cleaning rods separately, so as to achieve the effect of cleaning the elastic filter screen. However, when the two electric push rods are driven at the same time, the energy consumption of the device is greatly increased, and the cost of the device is increased during use. Therefore, we propose a separate vacuum filler. Utility Model Content
[0005] The purpose of the utility model is to provide a device capable of knocking an elastic filter screen at a low cost, so as to solve the problems raised in the above-mentioned background technology.
[0006] To achieve the above object, the utility model provides the following technical solutions: a separate vacuum filling machine, comprising a hopper and a fixed cylinder, a vacuum pump is fixedly installed on the outer wall of the hopper, a vacuum pipe is fixedly arranged at the air suction end of the vacuum pump, an air outlet pipe is fixedly arranged at the air outlet end of the vacuum pump, an elastic filter is fixedly arranged at one end of the fixed cylinder, and a knocking mechanism is arranged inside the fixed cylinder;
[0007] The knocking mechanism includes a knocking rod, a return spring is elastically connected between the knocking rod and the fixed cylinder, a driving motor is fixedly installed on one side of the inner wall of the fixed cylinder, the inner wall of the fixed cylinder is rotatably connected to a rotating shaft near the knocking rod, a cam is fixedly provided on the outer wall of the rotating shaft, and the rotating shaft is driven by the driving motor.
[0008] By adopting the above technical solution, it is possible to knock on the elastic filter net.
[0009] Preferably, two of the knocking rods and two of the rotating shafts are provided, the output shaft of the driving motor is connected to a rotating shaft via a first transmission belt, and the two rotating shafts are transmitted via a second transmission belt.
[0010] By adopting the above technical solution, the two knocking rods can be driven synchronously.
[0011] Preferably, a suction pipe is fixedly installed on the outer wall of the hopper, a discharge port is opened on the bottom wall inside the hopper, a discharge valve is fixedly installed at the bottom of the hopper near the discharge port, a supporting foot is fixedly installed at the bottom of the hopper, and a clearing mechanism is installed inside the hopper.
[0012] By adopting the above technical solution, the granular material can be transported.
[0013] Preferably, the dredging mechanism includes a transmission motor, the output shaft of the transmission motor is fixedly connected to a rotating shaft, a stirring rod is fixedly provided on the outer wall of the rotating shaft, a transmission shaft is fixedly provided on the bottom of the rotating shaft, and a dredging rod is fixedly provided on the outer wall of the transmission shaft.
[0014] By adopting the above technical solution, the granular materials inside the hopper can be disturbed.
[0015] Preferably, the transmission shaft extends to the inside of the discharge port.
[0016] By adopting the above technical solution, the feed opening can be dredged.
[0017] Compared with the prior art, the beneficial effects of the utility model are:
[0018] Firstly, by providing an elastic filter net and a knocking mechanism, the two knocking rods are driven by a driving motor so that the two knocking rods can effectively knock on the elastic filter net, thereby achieving the purpose of cleaning the elastic filter net. This not only improves the energy utilization rate, but also saves the use cost of the device during use, and ensures the use effect of the elastic filter net during use.
[0019] Secondly, by providing a hopper, a discharge port, a discharge valve and a dredging mechanism, and by driving the transmission motor in the dredging mechanism, the disturbance of the granular material inside the hopper during discharge is achieved, avoiding excessive accumulation of granular material inside the hopper or blockage during the discharge process, which affects the discharge effect of the granular material during discharge, and further improves the practicability of the device during use. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] Figure 1 It is a schematic diagram of the overall structure of the utility model;
[0021] Figure 2 This is a schematic diagram of the internal structure of the hopper of the utility model;
[0022] Figure 3 This is a schematic diagram of the structure of the knocking mechanism of the utility model;
[0023] Figure 4 It is a schematic diagram of the structure of the dredging mechanism of the utility model.
[0024] In the figure: 1. hopper; 101. fixed cylinder; 102. vacuum pump; 1021. suction pipe; 1022. exhaust pipe; 103. elastic filter; 104. suction pipe; 105. discharge port; 106. discharge valve; 107. support foot; 2. knocking mechanism; 201. knocking rod; 202. return spring; 203. driving motor; 204. rotating shaft; 2041. cam; 205. first transmission belt; 206. second transmission belt; 3. dredging mechanism; 301. transmission motor; 302. rotating shaft; 3021. stirring rod; 303. transmission shaft; 3031. dredging rod. DETAILED DESCRIPTION
[0025] To facilitate the understanding of the present invention, the present invention will be described more comprehensively below with reference to the relevant drawings. Several embodiments of the present invention are given in the drawings. However, the present invention can be implemented in many different forms and is not limited to the embodiments described herein. On the contrary, the purpose of providing these embodiments is to make the disclosure of the present invention more thorough and comprehensive.
[0026] In the description of the present invention, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "page", "bottom", "inside", "outside", "clockwise", "counterclockwise" and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the referred device or element must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present invention.
[0027] In addition, the terms "first" and "second" are used for descriptive purposes only and should not be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features defined as "first" and "second" may explicitly or implicitly include one or more of the features. In the description of the present utility model, the meaning of "plurality" is two or more, unless otherwise clearly and specifically defined.
[0028] In the present invention, unless otherwise clearly specified and limited, the terms "installed", "connected", "connected", "fixed", "provided with", etc. should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0029] The following is combined with Figure 1-4 The utility model is described in further detail.
[0030] See also Figure 1 , Figure 2 and Figure 3 , a separate vacuum filler is shown in the figure, including a hopper 1 and a fixed cylinder 101, a vacuum pump 102 is fixedly installed on the outer wall of the hopper 1, an exhaust pipe 1021 is fixedly installed at the exhaust end of the vacuum pump 102, an exhaust pipe 1022 is fixedly installed at the outlet end of the vacuum pump 102, an elastic filter 103 is fixedly installed at one end of the fixed cylinder 101, a suction pipe 104 is fixedly installed on the outer wall of the hopper 1, one end of the suction pipe 104 is connected to the hopper 1, and the other end of the suction pipe 104 is connected to the silo, a discharge port 105 is opened on the bottom wall inside the hopper 1, a discharge valve 106 is fixedly installed at the bottom of the hopper 1 near the discharge port 105, the discharge valve 106 and the discharge port 105 are connected to the inside of the hopper 1, and a support foot 107 is fixedly installed at the bottom of the hopper 1;
[0031] When filling is required, one end of the extraction pipe 104 is connected to the hopper, and then the vacuum pump 102 is started. The vacuum pump 102 controls the exhaust pipe 1021 to extract air from the inside of the hopper 1. After negative pressure is generated inside the hopper 1, the pellets in the hopper enter the inside of the hopper 1 through the extraction pipe 104, and the dust in the pellets is filtered through the elastic filter net 103. When there are enough pellets in the hopper 1, turn off the vacuum pump 102 and open the discharge valve 106 to realize automatic discharge of the pellets in the hopper 1.
[0032] See also Figure 1 , Figure 2 and Figure 3 In the figure, a knocking mechanism 2 is provided inside the fixed cylinder 101, and the knocking mechanism 2 includes a knocking rod 201, the knocking rod 201 is rotatably connected to the fixed cylinder 101, one end of the knocking rod 201 is in contact with the elastic filter 103, a return spring 202 is elastically connected between the knocking rod 201 and the fixed cylinder 101, a driving motor 203 is fixedly installed on one side of the inner wall of the fixed cylinder 101, and a rotating shaft is rotatably connected to the inner wall of the fixed cylinder 101 near the knocking rod 201 204, a cam 2041 is fixedly arranged on the outer wall of the rotating shaft 204, one side of the cam 2041 is in contact with the knocking rod 201, and the two cams 2041 do not contact each other in their running tracks, the rotating shaft 204 is driven by a driving motor 203, and two knocking rods 201 and the rotating shaft 204 are each provided with two, the output shaft of the driving motor 203 is connected to one rotating shaft 204 through a first transmission belt 205, and the two rotating shafts 204 are transmitted through a second transmission belt 206;
[0033] During the operation of the vacuum pump 102, the drive motor 203 is started synchronously, and with the control of the output shaft of the drive motor 203, the first transmission belt 205, the rotating shaft 204, the second transmission belt 206 and the cam 2041 are driven to rotate in sequence. When one side of the cam 2041 rotates to contact the knocking rod 201, the knocking rod 201 is moved as the cam 2041 continues to rotate, and the reset spring 202 is elastically deformed synchronously, and the cam 2041 and the knocking rod are in contact. When 201 are not in contact with each other, the knocking rod 201 is reset again by the reset spring 202, so that the two knocking rods 201 can knock on the elastic filter net 103, and then the two knocking rods 201 are driven by the driving motor 203, so that the two knocking rods 201 can effectively knock on the elastic filter net 103, thereby achieving the purpose of cleaning the elastic filter net 103, which not only improves the energy utilization rate, but also saves the use cost of the device during use, and ensures the use effect of the elastic filter net 103 during use.
[0034] See also Figure 1 , Figure 2 and Figure 4 In the figure, a dredging mechanism 3 is installed inside the hopper 1, and the dredging mechanism 3 includes a transmission motor 301, the transmission motor 301 is fixedly connected to the hopper 1, the output shaft of the transmission motor 301 is fixedly connected to the rotating shaft 302, the outer wall of the rotating shaft 302 is fixedly provided with a stirring rod 3021, the bottom of the rotating shaft 302 is fixedly provided with a transmission shaft 303, the outer wall of the transmission shaft 303 is fixedly provided with a dredging rod 3031, and the transmission shaft 303 extends to the inside of the discharge port 105;
[0035] While the discharge valve 106 is discharging the pellets, the transmission motor 301 in the dredging mechanism 3 is started, and the rotating shaft 302 is driven by the transmission motor 301. Through the rotation of the rotating shaft 302, the stirring rod 3021, the transmission shaft 303 and the dredging rod 3031 are synchronously driven to rotate, so that the pellets inside the hopper 1 are disturbed and can be quickly discharged through the discharge port 105 and the discharge valve 106. Then, through the drive of the transmission motor 301 in the dredging mechanism 3, the pellets inside the hopper 1 are disturbed during the discharge, so as to avoid excessive accumulation of pellets inside the hopper 1 or blockage during the discharge process, which affects the discharge effect of the pellets during the discharge, and further improves the practicability of the device during use.
[0036] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include"-"comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process-method-article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process-method-article or device.
[0037] In addition, the structures not introduced in the present invention do not involve the design points and improvement directions of the present invention, and all adopt the existing technology. The above content belongs to the technical cognition scope of the inventor. Since the technical content in this field is vast and too complicated, the above content of this application does not necessarily constitute the prior art.
[0038] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A separate vacuum filling machine, characterized in that: It comprises a hopper (1) and a fixed cylinder (101), a vacuum pump (102) being fixedly mounted on the outer wall of the hopper (1), an air suction pipe (1021) being fixedly mounted on the air suction end of the vacuum pump (102), an air outlet pipe (1022) being fixedly mounted on the air outlet end of the vacuum pump (102), an elastic filter net (103) being fixedly mounted on one end of the fixed cylinder (101), and a knocking mechanism (2) being mounted inside the fixed cylinder (101); The knocking mechanism (2) comprises a knocking rod (201), a return spring (202) being elastically connected between the knocking rod (201) and the fixed cylinder (101), a drive motor (203) being fixedly mounted on one side of the inner wall of the fixed cylinder (101), a rotating shaft (204) being rotatably connected to the inner wall of the fixed cylinder (101) near the knocking rod (201), a cam (2041) being fixedly disposed on the outer wall of the rotating shaft (204), and the rotating shaft (204) being driven by the drive motor (203).
2. A separate vacuum filling machine according to claim 1, characterized in that: Two knocking rods (201) and two rotating shafts (204) are provided, the output shaft of the driving motor (203) is connected to one rotating shaft (204) through a first transmission belt (205), and the two rotating shafts (204) are connected to each other through a second transmission belt (206).
3. A separate vacuum filling machine according to claim 1, characterized in that: A material extraction pipe (104) is fixedly mounted on the outer wall of the hopper (1), a material discharge port (105) is provided on the bottom wall inside the hopper (1), a material discharge valve (106) is fixedly mounted at a position near the material discharge port (105) at the bottom of the hopper (1), a supporting foot (107) is fixedly mounted at the bottom of the hopper (1), and a dredging mechanism (3) is mounted inside the hopper (1).
4. A separate vacuum filling machine according to claim 3, characterized in that: The dredging mechanism (3) comprises a transmission motor (301), the output shaft of the transmission motor (301) is fixedly connected to a rotating shaft (302), a stirring rod (3021) is fixedly provided on the outer side wall of the rotating shaft (302), a transmission shaft (303) is fixedly provided at the bottom of the rotating shaft (302), and a dredging rod (3031) is fixedly provided on the outer side wall of the transmission shaft (303).
5. A separate vacuum filling machine according to claim 4, characterized in that: The transmission shaft (303) extends to the interior of the discharge port (105).
Citation Information
Patent Citations
Separated vacuum filling machine
CN210392932U
Cited By
Separating type vacuum filling machine for injection molding machine
CN224545149U
