Powder coating salt spray test device for laboratory
By designing an adjustable support frame and adjustment mechanism, the problem of inconvenience in supporting small items by the salt spray test chamber is solved, the stable placement of items is achieved and the drop is prevented, and the practicality of the device and the accuracy of experimental data are improved.
Patent Information
- Application Number
- CN202420522706.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-03-18
- Publication Date
- 2024-12-06
- Estimated Expiration
- 2034-03-18
AI Technical Summary
The existing salt spray test chamber is not convenient to support small items, which easily leads to falling items, and the internal height is inconvenient to adjust, reducing the practicality of the device.
A salt spray test device for laboratory powder coating is designed, including an adjustable support frame and adjustment mechanism. Through the adjustment of the cross bar and the V-shaped base plate, it can adapt to items of different volumes, and through the U-shaped bar and the limit plate. The cooperation ensures stable placement of items and prevents falling.
It realizes stable support and adjustment of small items, avoids falling items, and improves the practicality of the device and the accuracy of experimental data.
Smart Images

Figure CN222125049U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of salt spray testing, in particular to a salt spray testing device for a powder coating used in a laboratory. Background Art
[0002] Salt spray test is an environmental test that mainly uses artificial simulated salt spray environment conditions created by salt spray test equipment to evaluate the corrosion resistance of products or metal materials. Artificial simulated salt spray environment test uses a salt spray test chamber to artificially create a salt spray environment in its volume space to evaluate the salt spray corrosion resistance quality of the product.
[0003] The existing salt spray test box is not convenient for supporting small items, which can easily cause the items to fall. It is also not convenient for supporting tilted items. The internal height of the salt spray test box is not convenient to adjust, which reduces the practicality of the device. To this end, we proposed a laboratory powder coating salt spray test device. Utility Model Content
[0004] The supporting structure in the existing test box is not convenient for holding and supporting small items, which can easily cause the items to fall, and the position between the cross bar and the cross plate of the V-shaped structure is not convenient to adjust, and it is not convenient to support tilted items, which reduces the practicality of the device. The utility model provides a laboratory powder coating salt spray test device, which has the advantages of simple structure and is convenient for supporting small items to be tested, solving the problems raised in the above-mentioned background technology.
[0005] In order to achieve the above objectives, the present invention is implemented through the following technical solutions:
[0006] A laboratory powder coating salt spray test device comprises a test box and a control cabinet connected thereto, wherein a sealing cover is rotatably connected to one side of the top of the test box, a plurality of support frames are arranged inside the test box, and the ends of the support frames are connected to the inner wall of the test box;
[0007] A plurality of cross bars are equidistantly connected to the interior of the support frame, and a plurality of bottom plates are equidistantly connected to the bottom of the support frame. The cross section of the bottom plates is a V-shaped structure. Adjacent bottom plates are fastened by cross plates, and the bottom plates are located directly below adjacent cross bars. Side plates are fixedly connected to the outer sides of the two bottom plates at the ends.
[0008] The bottom plate and the cross plate are provided with a plurality of strip-shaped through grooves at equal intervals, and the strip-shaped through grooves are arranged along the length direction of the cross bar, and the two side plates are connected to the support frame through an adjustment mechanism.
[0009] Optionally, the adjustment mechanism includes two U-shaped rods, the two U-shaped rods are symmetrically distributed on the top of the support frame, and the ends of the U-shaped rods pass through the support frame and are connected to the tops of the two side panels;
[0010] A vertical rod is vertically connected to the bottom center of the U-shaped rod, the vertical rod passes through the supporting frame and is fastened to the top of the horizontal plate, a plurality of annular grooves are provided on the outer wall of the vertical rod from top to bottom, the top of the supporting frame is connected to a limiting plate through a rotating shaft, a bayonet is provided on one side of the limiting plate, and the bayonet is engaged with the annular groove.
[0011] Optionally, a through hole is opened on the support frame, the vertical rod is arranged to pass through the through hole, a sleeve is fixedly connected to the top of the support frame, and the end of the U-shaped rod is arranged to pass through the sleeve.
[0012] Optionally, a plurality of limit blocks are fixedly connected to the ends of the support frame, and a limit groove is provided on the inner wall of the test box, and the limit blocks are connected in the limit groove.
[0013] Optionally, an annular plate is fixedly connected to the bottom of the sealing cover, a water seal groove is provided on the top of the test box, and the annular plate is located in the water seal groove.
[0014] Optionally, a handle is fixedly connected to the side wall of the sealing cover.
[0015] Optionally, a control cabinet is provided on one side of the test box, a controller and a pressure pump are arranged in the control cabinet, a louver vent is provided on one side of the control cabinet, and a feeding pipe connected to the inside of the test box is connected on one side of the test box, and a top cover is provided on the top of the feeding pipe;
[0016] At least one atomizing sheet is provided at the bottom of the test box, an air pressure sensor and a gas concentration detector are installed on the top of the side wall, the outlet of the pressure pump is connected to the top of the test box through a pipeline, a solenoid valve is provided on the pipeline, the gas concentration detector, solenoid valve, atomizing sheet, air pressure sensor, and pressure pump are respectively connected to the controller, and a valve that can exhaust the internal pressure of the test box is installed on the top of the sealing cover.
[0017] The controller is also connected to the display screen and operation buttons respectively, and the display screen and operation buttons are respectively installed on the sides of the control cabinet.
[0018] Compared with the prior art, the utility model can accommodate the placement of objects to be tested of different sizes by adjusting the cross bar and the bottom plate. It not only has a simple structure and is easy to adjust, but also effectively prevents the objects to be tested from falling, thereby effectively ensuring the accuracy of the experimental data. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] Figure 1 It is a schematic diagram of the structure of the utility model.
[0020] Figure 2 It is a schematic diagram of the internal structure of the utility model.
[0021] Figure 3 This is a connection diagram of the bottom plate and the cross plate of the utility model.
[0022] Figure 4 This is a connection diagram of the vertical rod and the limiting plate of the utility model.
[0023] In the figure: 1. Sealing cover; 2. Annular plate; 3. Handle; 4. Cross bar; 5. U-shaped bar; 6. Water seal groove; 7. Test box; 8. Support frame; 9. Control cabinet; 10. Side plate; 11. Limit groove; 12. Limit block; 13. Strip groove; 14. Vertical bar; 15. Bottom plate; 16. Cross plate; 17. Annular groove; 18. Bayonet; 19. Limit plate; 20. Through hole; 21. Casing; 22. Controller; 23. Pressure pump; 24. Solenoid valve; 25. Pipeline; 26. Atomizer; 27. Feeding pipe; 28. Top cover; 29. Air pressure sensor; 30. Gas concentration detector; 31. Valve. DETAILED DESCRIPTION
[0024] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0025] See also Figures 1 to 4 The utility model provides a technical solution: a laboratory powder coating salt spray test device, including a test box 7 and a control cabinet 9 connected thereto, a sealing cover 1 is rotatably connected to one side of the top of the test box 7, a plurality of support frames 8 are arranged inside the test box 7, and the ends of the support frames 8 are connected to the inner wall of the test box 7.
[0026] Several cross bars 4 are equidistantly connected inside the support frame 8, and several bottom plates 15 are equidistantly connected to the bottom of the support frame 8. The cross section of the bottom plate 15 is a V-shaped structure. Adjacent bottom plates 15 are fastened by cross plates 16, and the bottom plates 15 are located directly below the adjacent cross bars 4. Side plates 10 are fixedly connected to the outer sides of the two bottom plates 15 at the ends.
[0027] like Figure 1 , 2As described above, the supporting plane formed by the cross bar 4 can hold larger items, and the bottom plate 15 located at the bottom of the cross bar 4 and the cross bar 4 can facilitate the inclined placement of items. At the same time, the connection between multiple bottom plates 15 can place smaller items and prevent them from falling from the top of the bottom plate 15.
[0028] A plurality of strip-shaped through grooves 13 are equidistantly formed on the bottom plate 15 and the cross plate 16 , and the strip-shaped through grooves 13 are arranged along the length direction of the cross bar 4 . The two side plates 10 are connected to the support frame 8 through an adjustment mechanism.
[0029] like Figure 2 , 3 As shown, the arrangement of multiple strip-shaped through slots 13 can ensure that the internal mist is fully distributed, thereby ensuring that the object to be tested can be fully exposed to the salt mist environment, thereby ensuring the accuracy of the experimental data.
[0030] Further, the adjustment mechanism includes two U-shaped rods 5, the two U-shaped rods 5 are symmetrically distributed on the top of the support frame 8, and the ends of the U-shaped rods 5 pass through the support frame 8 and are connected to the tops of the two side plates 10;
[0031] A vertical rod 14 is vertically connected to the bottom center of the U-shaped rod 5. The vertical rod 14 passes through the supporting frame 8 and is fastened to the top of the horizontal plate 16. A plurality of annular grooves 17 are provided on the outer wall of the vertical rod 14 from top to bottom. The top of the supporting frame 8 is connected to a limiting plate 19 through a rotating shaft. A bayonet 18 is provided on one side of the limiting plate 19, and the bayonet 18 is engaged with the annular groove 17.
[0032] like Figure 3 As shown, by pushing the U-shaped rods 5 on both sides to slide up and down, the supporting plane formed by multiple bottom plates 15, cross plates 16 and side plates 10 can be lifted and lowered, so that it can be adjusted according to the volume of the detected object. After the adjustment is completed, the limit plate 19 is moved and the bayonet 18 on one side is connected to the annular groove 17, so that the position of the bottom plate 15 can be fixed. The structure is simple and practical.
[0033] Furthermore, a through hole 20 is provided on the support frame 8, and the vertical rod 14 is arranged to pass through the through hole 20. A sleeve 21 is fixedly connected to the top of the support frame 8, and the end of the U-shaped rod 5 passes through the sleeve 21, thereby ensuring that the U-shaped rod 5 can perform normal lifting and sliding.
[0034] Furthermore, a plurality of limit blocks 12 are fixedly connected to the ends of the support frame 8, and a limit groove 11 is provided on the inner wall of the test box 7. The limit blocks 12 are connected in the limit groove 11, which can limit the position of the support frame 8, thereby improving the stability of the support frame 8 when installed in the test box 7, and also facilitate its removal.
[0035] Furthermore, the bottom of the sealing cover 1 is fixedly connected with an annular plate 2, and a water seal groove 6 is provided on the top of the test box 7. The annular plate 2 is seated in the water seal groove 6. Pure water is poured into the water seal groove 6, and the sealing cover 1 is rotated to the top of the test box 7. At this time, the annular plate 2 is seated in the water seal groove 6, which can seal the top of the test box 7.
[0036] Furthermore, a handle 3 is fixedly connected to the side wall of the sealing cover 1, which facilitates the staff to flip and adjust the sealing cover 1.
[0037] Furthermore, a control cabinet 9 is provided on one side of the test box 7, a controller 22 and a pressure pump 23 are provided in the control cabinet 9, a louver vent is provided on one side of the control cabinet 9, and a feeding pipe 27 connected to the inside of the test box 7 is connected to one side of the test box 7, and a top cover 28 is provided on the top of the feeding pipe;
[0038] At least one atomizing sheet 26 is provided at the bottom of the test box 7, and an air pressure sensor 29 and a gas concentration detector 30 are installed on the top of the side wall. The outlet of the pressure pump 23 is connected to the top of the test box 7 through a pipe 25, and a solenoid valve 24 is provided on the pipe. The gas concentration detector 30, the solenoid valve 24, the atomizing sheet 26, the air pressure sensor 29, and the pressure pump 23 are respectively connected to the controller 22. A valve 31 that can exhaust the internal pressure of the test box 7 is installed on the top of the sealing cover 1.
[0039] The controller is also connected to the display screen and operation buttons respectively. The display screen and operation buttons are respectively installed on the sides of the control cabinet 9. The controller is a host, a control circuit board or a PLC logic controller. The display screen is preferably a touch screen.
[0040] In order to facilitate the detection of the liquid level of the original brine in the test box 7, a liquid level detector can be set at the bottom of the test box 7. The liquid level detector is connected to the controller. However, after the experiment is completed, brine still remains in the test box 7. A drain valve can be installed at the bottom of the side of the test box 7 to discharge the remaining brine.
[0041] In summary, when the laboratory powder coating salt spray test device is used, the support frame 8 is located on the top of the test box 7, and the limit block 12 is correspondingly connected to the limit groove 11. The object to be tested is small in size and can be directly placed on the bottom plate 15 for support. Since the bottom plates 15 are connected by the cross plate 16, the falling of the object can be avoided. At the same time, the strip-shaped through groove 13 ensures the uniform distribution of the salt spray, which can ensure the normal test.
[0042] When testing a larger object, it can be directly placed on the support surface formed by the cross bar 4. When the object to be tested needs to be placed at an angle, the U-shaped rod 5 can be pushed according to its height to adjust the distance between the bottom plate 15 and the cross bar 4, thereby satisfying the placement of different objects. After the adjustment is completed, it can be clamped and fixed by the limit plate 19;
[0043] Salt water is placed in the feeding pipe 27, and the feeding pipe 27 is connected to the test box 7 through a connecting pipe. A control valve is installed on the connecting pipe to control the discharge of salt water into the test box 7. Under the action of the atomizing sheet 26, salt mist can be formed to spray the object to be tested coated with powder coating. The test time can be set by the controller, and the corrosion resistance of the powder coating can be tested. The utility model has a simple structure and is easy to adjust. At the same time, it can effectively avoid the falling of the object to be tested, thereby ensuring the accuracy of the experimental data.
[0044] In the description of the present utility model, it should be noted that the orientation or position relationship indicated by the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inside", "outside", etc. is based on the orientation or position relationship shown in the drawings, which is only for the convenience of describing the present utility model and simplifying the description, and does not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation of the present utility model; the terms "first", "second", and "third" are only used for descriptive purposes, and cannot be understood as indicating or implying relative importance. In addition, unless otherwise clearly specified and limited, the terms "installed", "connected", and "connected" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two elements. For ordinary technicians in this field, the specific meanings of the above terms in the present utility model can be understood according to specific circumstances. Moreover, the terms "comprises," "comprising," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that includes a list of elements includes not only those elements but also other elements not expressly listed, or also includes elements inherent to such process, method, article, or apparatus.
[0045] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A laboratory powder coating salt spray test device, comprising a test box, a sealing cover is rotatably connected to one side of the top of the test box, characterized in that: A plurality of support frames are provided inside the test box, and ends of the support frames are connected to the inner wall of the test box; A plurality of cross bars are equidistantly connected to the interior of the support frame, and a plurality of bottom plates are equidistantly connected to the bottom of the support frame. The cross section of the bottom plates is a V-shaped structure. Adjacent bottom plates are fastened by cross plates, and the bottom plates are located directly below adjacent cross bars. Side plates are fixedly connected to the outer sides of the two bottom plates at the ends. The bottom plate and the cross plate are provided with a plurality of strip-shaped through grooves at equal intervals, and the strip-shaped through grooves are arranged along the length direction of the cross bar, and the two side plates are connected to the support frame through an adjustment mechanism.
2. A laboratory powder coating salt spray test device according to claim 1, characterized in that: The adjustment mechanism includes two U-shaped rods, which are symmetrically distributed on the top of the support frame, and the ends of the U-shaped rods pass through the support frame and are connected to the tops of the two side plates; A vertical rod is vertically connected to the bottom center of the U-shaped rod, the vertical rod passes through the supporting frame and is fastened to the top of the horizontal plate, a plurality of annular grooves are provided on the outer wall of the vertical rod from top to bottom, the top of the supporting frame is connected to a limiting plate through a rotating shaft, a bayonet is provided on one side of the limiting plate, and the bayonet is engaged with the annular groove.
3. A laboratory powder coating salt spray test device according to claim 2, characterized in that: The support frame is provided with a through hole, the vertical rod is arranged through the through hole, the top of the support frame is fixedly connected with a sleeve, and the end of the U-shaped rod is arranged through the sleeve.
4. A laboratory powder coating salt spray test device according to claim 1, characterized in that: A plurality of limit blocks are fixedly connected to the ends of the support frame, and a limit groove is provided on the inner wall of the test box, and the limit blocks are connected in the limit groove.
5. The laboratory powder coating salt spray test device according to claim 1, characterized in that: An annular plate is fixedly connected to the bottom of the sealing cover, a water seal groove is provided on the top of the test box, and the annular plate is located in the water seal groove.
6. A laboratory powder coating salt spray test device according to claim 5, characterized in that: A handle is fixedly connected to the side wall of the sealing cover.
7. A laboratory powder coating salt spray test device according to any one of claims 1 to 6, characterized in that: A control cabinet is provided on one side of the test box, and a controller and a pressure pump are arranged in the control cabinet. A louver vent is provided on one side of the control cabinet, and a feeding pipe connected to the inside of the test box is connected on one side of the test box, and a top cover is provided on the top of the feeding pipe; At least one atomizing sheet is provided at the bottom of the test box, an air pressure sensor and a gas concentration detector are installed on the top of the side wall, the outlet of the pressure pump is connected to the top of the test box through a pipeline, a solenoid valve is provided on the pipeline, the gas concentration detector, the solenoid valve, the atomizing sheet, the air pressure sensor, and the pressure pump are connected to the controller respectively, and a valve that can exhaust the internal pressure of the test box is installed on the top of the sealing cover; The controller is also connected to the display screen and operation buttons respectively, and the display screen and operation buttons are respectively installed on the sides of the control cabinet.
