Plate rolling machine

By using screw and chain-driven roller and press roller adjustment mechanism in the plate rolling machine, combined with the design of flip plate and push rod, the problems of complex adjustment and inconvenient discharge in the prior art are solved, and the metals of different thicknesses are realized Stable rolling and efficient discharge of the plate.

CN222153481UActive Publication Date: 2024-12-13HENAN DUOFLUO INTELLIGENT EQUIPMENT CO LTD
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Patent Information

Application Number
CN202420960770.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-30
Publication Date
2024-12-13
Estimated Expiration
2034-04-30

AI Technical Summary

Technical Problem

The existing plate rolling machine has a complex structure, requires manual operation, and lacks auxiliary feeding mechanisms, which leads to inconvenience and time-consuming and labor-intensive cutting for cylinders with large volume and weight.

Method used

A rolling machine including a roller and a pressing roller is designed. The distance between the roller and the pressing roller is adjusted by driving screws and chains, and a flip plate and push rod are provided to facilitate the loading and unloading of the cylinder and use a forward and reverse motor. and limit rods improve the stability and reliability of round coil operation.

Benefits of technology

It realizes stable and efficient adjustment of the distance between the roller and the pressing roller, facilitates the rolling of metal plates of different thicknesses, simplifies the cutting process, improves operating efficiency and convenience, and reduces labor consumption.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to a veneer reeling machine in the technical field of pressure vessel production equipment, which comprises a machine frame, two carrier rollers and a compression roller are arranged on the machine frame, the machine frame comprises a base, a first vertical plate and a second vertical plate, two vertical long-strip-shaped through holes are formed in the first vertical plate in parallel, vertical first screw rods are arranged in the two long-strip-shaped through holes, and the two first screw rods are arranged on the base. First sliding blocks matched with the long-strip-shaped through holes are arranged on the first screws in a threaded fit mode, and one ends of the two carrier rollers are rotationally connected with the corresponding first sliding blocks through first rotating shafts. Two vertical guide grooves are formed in the second vertical plate, second vertical screws are arranged in the two guide grooves, second sliding blocks matched with the guide grooves are arranged on the two second screws in a threaded fit mode, the other ends of the two carrier rollers are rotationally connected with the corresponding second sliding blocks through second rotating shafts, and the first screws and the second screws are connected with drives. The steel plate rolling machine is reasonable in structure and suitable for rolling of steel plates with different thicknesses, and the application range of equipment is enlarged; and discharging is more efficient, convenient, time-saving and labor-saving.
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Description

Technical Field

[0001] The utility model belongs to the technical field of pressure vessel production equipment, and specifically relates to a plate rolling machine. Background Art

[0002] During the production process of pressure vessels, metal plates need to be rolled into a cylindrical shape. In the prior art, the rolling operation is generally performed by a plate rolling machine. Due to the different models of pressure vessels, the thickness of the metal plates used is different. In order to ensure the rolling effect, it is necessary to adjust the distance between the support roller and the pressure roller. Patent No. CN 214976883U discloses a plate rolling machine, including a support frame, a driving mechanism arranged at the lower part of the support frame, and a plate rolling mechanism arranged at the upper part of the support frame. The plate rolling mechanism includes working roller 1, working roller 2 and working roller 3. The output end of the driving mechanism is connected to working roller 1 and working roller 2 respectively. The working roller 3 is arranged below the connection between working roller 1 and working roller 2 and has a gap with working roller 1 and working roller 2. It also includes an adjustment mechanism for adjusting working roller 3 to approach or move away from working roller 1 and working roller 2. The adjustment mechanism is arranged on the outside of one end of working roller 3. In this patent, the position of working roller 3 is changed by a connecting piece, and the matching gap between working roller 3 and working roller 1 and working roller 2 is adjusted accordingly according to different plates. The patented adjustment mechanism has a complex structure and needs to be operated by foot. In addition, there is no auxiliary unloading mechanism. For cylinders with large volume and weight, unloading is inconvenient, time-consuming and labor-intensive. Therefore, a plate rolling machine is needed to solve the above technical problems. Utility Model Content

[0003] Material toggling mechanism, its both sides respectively have a cylinder pressure, and the cylinder pressure bar connects swing arm, and the swing arm end face has hook portion, and a bar passes position between the end of two swing arms and the hook portion.

[0004] Two vertical guide grooves are arranged in parallel on the second vertical plate, and two vertical screw rods are arranged in the two guide grooves. Two sliders matching the guide grooves are threadedly matched on the two second screw rods. The other ends of the two rollers are fixedly connected with two rotating shafts, and the two second rotating shafts are rotatably connected with the corresponding sliders through bearings respectively. The first screw rod and the second screw rod are both connected with a drive;

[0005] The height of the second vertical plate is lower than that of the first vertical plate. The upper end of the second vertical plate is hingedly connected with a flip plate. The flip plate is hingedly connected with a retractable push rod on a side away from the first vertical plate. The lower end of the push rod is hingedly connected to the base. The push rod is an electric push rod or a hydraulic cylinder or a pneumatic cylinder.

[0006] The vertical plate 2 is provided with a support rod, the support rod is parallel to the roller, the lower surface of the support rod is provided with a slide groove, the slide groove is provided with a screw rod 3, the screw rod 3 is connected to the forward and reverse motor 2, the screw rod 3 is threaded with a slider 3, the upper end of the slider 3 is slidably set in the slide groove, the lower end of the slider 3 is fixedly connected to a connecting rod, the lower end of the connecting rod is fixedly connected to a horizontal rod 1, and the two ends of the horizontal rod 1 are fixedly connected to the horizontal rod 2. This is arranged to facilitate the unloading of the rolled cylinder. Specifically, during the rolling operation, the horizontal rod 2 is close to the pressure roller and does not affect the rolling operation. After rolling, the horizontal rod 2 is located in the rolled cylinder. When the cylinder needs to be removed, the forward and reverse motor 2 rotates to drive the screw rod 3 to rotate, and the slider 3 drives the connecting rod and the horizontal rod 2 to move in the direction of the flip plate, so that the cylinder is pushed down the pressure plate.

[0007] The rolling operation is performed by the supporting rollers and the pressure rollers that cooperate with each other. This is the existing technology, and its principle is not repeated here. The two screws 1 and 2 are driven to rotate synchronously, thereby driving the two supporting rollers to move up and down synchronously, completing the adjustment of the distance between the supporting rollers and the pressure rollers, and performing the rolling operation on metal plates of different thicknesses. The adjustment process is stable and efficient, and will not affect the support rods and other mechanisms, avoiding adverse effects on subsequent rolling operations and unloading.

[0008] Preferably, the drive includes a forward and reverse motor 1, which is connected to one of the screw rods 2, and the screw rods 1 and 2 on the same side are both fixed with sprockets 2, and the two sprockets 2 are connected by chain 2, and the two screw rods 1 are both fixed with sprockets 3, and the two sprockets 3 are connected by chain 3. It is arranged that the forward and reverse rotation of the forward and reverse motor 1 drives the two screw rods 1 and the two screw rods 2 to rotate synchronously, thereby driving the two rollers to move up and down synchronously, and completing the adjustment of the distance between the roller and the pressure roller.

[0009] Preferably, the base is provided with a receiving cavity, and the forward and reverse motor 1, chain 3 and chain 2 are all located in the receiving cavity. The arrangement here plays a certain protective role for the forward and reverse motor 1, chain 3 and chain 2, and is convenient for maintenance.

[0010] Preferably, both ends of the pressure roller are fixedly connected with a rotating shaft three, one of which is connected to the vertical plate one through a bearing, and the other rotating shaft three is rotatably connected to a connecting block through a bearing, and a groove is provided on the flip plate corresponding to the connecting block, and two mutually corresponding side walls of the groove are provided with a retractable limit rod, and the limit rod is an electric push rod or a cylinder or a hydraulic cylinder, and both sides of the connecting block are provided with a limit groove matching the limit rod. This arrangement allows the flip plate to be parallel to the vertical plate two during the rolling operation, the limit rod to be extended, and the telescopic end of the limit rod to extend into the limit groove, which plays a role of stabilizing support for the pressure roller, making the pressure roller more stable, further improving the reliability of the rolling operation, and improving the quality of the rolling.

[0011] Preferably, one end of the support rod is fixedly connected to the vertical plate 1 through a vertical telescopic rod. The vertical telescopic rod is an electric push rod or a hydraulic cylinder. The height of the support rod can be reasonably adjusted according to needs, which is conducive to the unloading operation of the cylinder. Specifically, when the cylinder is unloaded, the vertical telescopic rod is extended, the horizontal rod 2 rises, and the cylinder is lifted up without contacting the pressure roller to reduce friction. The slider 3 moves in the direction of the flip plate to drive the cylinder to be removed from the pressure roller.

[0012] The utility model also includes other components that enable a plate rolling machine to be used normally, such as a stepper motor control component, a forward and reverse motor 1 control component, a forward and reverse motor 2 control component, a push rod control component, a vertical telescopic rod control component, etc., which are all conventional technical means in the field. In addition, the devices or components not limited in the utility model, such as electric push rods, hydraulic cylinders, cylinders, screws, forward and reverse motors, stepper motors, etc., all adopt conventional technical means and conventional equipment in the field.

[0013] The beneficial effects of the utility model are as follows: the structure is reasonable, and the distance between the support roller and the pressure roller is adjustable, which is convenient for rolling steel plates of different thicknesses and increases the application range of the equipment; the setting of the flip plate is convenient for loading and unloading the rolled cylinders, and at the same time, the cooperation of the support rod and the horizontal rod one and the horizontal rod two can make the unloading of the cylinders more efficient and convenient, saving time and effort. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] The utility model is further described below in conjunction with the accompanying drawings and embodiments.

[0015] Figure 1 This is a structural schematic diagram of a plate rolling machine in an embodiment of the utility model;

[0016] Figure 2 for Figure 1 The state diagram of the middle flip board after reversal;

[0017] Figure 3 for Figure 1 Left view of;

[0018] Figure 4 for Figure 3 The state diagram of the middle flip board after reversal;

[0019] Figure 5 for Figure 4 Rear view of

[0020] Figure 6 for Figure 1 Schematic diagram of the transmission connection between screw 1 and screw 2.

[0021] In the figure: 1. vertical plate 1; 2. roller; 3. pressure roller; 4. vertical plate 2; 5. flip plate; 6. push rod; 7. limit rod; 8. base; 9. vertical telescopic rod; 10. support rod; 11. screw rod 3; 12. slider 3; 13. forward and reverse motor 2; 14. connecting rod; 15. horizontal rod 2; 16. connecting block; 17. limit groove; 18. stepping motor; 19. chain 1; 20. slider 1; 21. screw rod 1; 22. chain 2; 23. forward and reverse motor 1; 24. groove; 25. horizontal rod 1; 26. long strip through hole; 27. chain 3; 28. screw rod 2; 29. ​​slider 2; 30. guide groove. DETAILED DESCRIPTION

[0022] The present invention is described in detail below in conjunction with the drawings and specific embodiments in the embodiments of the present invention. The description here is only used to explain the present invention, but not to limit the present invention. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative work, any modifications, equivalent replacements, improvements, etc., should be included in the protection scope of the present invention.

[0023] Example

[0024] like Figure 1-6As shown, the utility model provides a plate rolling machine, including a frame, on which two rollers 2 and a pressure roller 3 are arranged, the frame includes a base 8, a vertical plate 1 and a vertical plate 2 4, the vertical plate 1 and the vertical plate 2 4 are respectively fixed on both sides of the base 8, the vertical plate 1 is parallelly provided with two vertical long strip through holes 26, the two long strip through holes 26 are each provided with a vertical screw 1 21, and the two screws 1 21 are threadedly matched with the long strip through holes 26. A slider 20 is provided, one end of each of the two rollers 2 is fixedly connected with a rotating shaft 1, and the two rotating shafts 1 are rotatably connected to the corresponding slider 20 through bearings, and the two rotating shafts 1 pass through the slider 20 and extend out of the elongated through hole 26, and the two rotating shafts 1 outside the elongated through hole 26 are fixedly connected with sprockets 1, and the two sprockets 1 are connected by a chain 19, and one of the rotating shafts 1 is connected with a stepping motor 18, and the stepping motor 18 is fixedly connected to the corresponding slider 20;

[0025] Two vertical guide grooves 30 are arranged in parallel on the vertical plate 24, and two vertical screw rods 28 are arranged in the two guide grooves 30. The two screw rods 28 are threadedly matched with sliders 29 matching the guide grooves 30. The other ends of the two rollers 2 are fixedly connected with shafts 2, and the two shafts 2 are rotatably connected with the corresponding sliders 29 through bearings. The screw rods 1 21 and 28 are connected with a drive.

[0026] The height of the vertical plate 2 4 is lower than that of the vertical plate 1 1 , and a flip plate 5 is hingedly connected to the upper end of the vertical plate 2 4 , and a retractable push rod 6 is hingedly connected to the side of the flip plate 5 away from the vertical plate 1 1 , and the lower end of the push rod 6 is hingedly connected to the base 8 , and the push rod 6 is an electric push rod 6 or a hydraulic cylinder or a pneumatic cylinder;

[0027] The vertical plate 2 4 is provided with a support rod 10, the support rod 10 is parallel to the roller 2, the lower surface of the support rod 10 is provided with a slide groove, the slide groove is provided with a screw rod 3 11, the screw rod 3 11 is connected to a forward and reverse motor 2 13, the screw rod 3 11 is threadedly matched with a slider 3 12, the upper end of the slider 3 12 is slidably arranged in the slide groove, the lower end of the slider 3 12 is fixedly connected with a connecting rod 14, the lower end of the connecting rod 14 is fixedly connected with a horizontal rod 1 25, and the two ends of the horizontal rod 1 25 are fixedly connected with the horizontal rod 2 15. This is provided to facilitate the unloading of the rolled cylinder.

[0028] The rolling operation is performed by the mutually coordinated rollers 2 and the pressure rollers 3. This is the prior art, and its principle is not repeated here. The two screw rods 1 21 and the two screw rods 28 are driven to rotate synchronously, thereby driving the two rollers 2 to move up and down synchronously, completing the adjustment of the distance between the rollers 2 and the pressure rollers 3, and performing the rolling operation on metal plates of different thicknesses. The adjustment process is stable and efficient, and will not affect the support rod and other mechanisms, avoiding adverse effects on subsequent rolling operations and unloading.

[0029] The drive includes a forward and reverse motor 1 23, which is connected to one of the screw rods 2 28. The screw rods 1 21 and the screw rods 2 28 on the same side are both fixed with sprockets 2, and the two sprockets 2 are connected by a chain 2 22. The two screw rods 1 21 are both fixed with sprockets 3, and the two sprockets 3 are connected by a chain 3 27. It is arranged that the forward and reverse rotation of the forward and reverse motor 1 23 drives the two screw rods 1 21 and the two screw rods 2 28 to rotate synchronously, thereby driving the two rollers 2 to move up and down synchronously, and completing the adjustment of the distance between the roller 2 and the pressure roller 3.

[0030] The base 8 is provided with a receiving cavity, and the forward and reverse motor 1 23, the chain 3 27 and the chain 2 22 are all located in the receiving cavity. The arrangement here plays a certain protective role for the forward and reverse motor 1 23, the chain 3 27 and the chain 2 22, and is convenient for maintenance.

[0031] Both ends of the pressure roller 3 are fixedly connected with a rotating shaft three, one of which is connected to the vertical plate 1 through a bearing, and the other rotating shaft three is rotatably connected to a connecting block 16 through a bearing. A groove 24 is provided on the flip plate 5 corresponding to the connecting block 16, and two corresponding side walls of the groove 24 are provided with a retractable limit rod 7, and the limit rod 7 is an electric push rod 6 or a cylinder or a hydraulic cylinder, and both sides of the connecting block 16 are provided with limit grooves 17 matching the limit rod 7.

[0032] One end of the support rod 10 is fixedly connected to the vertical plate 1 through the vertical telescopic rod 9. The vertical telescopic rod 9 is an electric push rod 6 or a hydraulic cylinder. The height of the support rod 10 can be reasonably adjusted according to the needs, which is conducive to the unloading operation of the cylinder. Specifically, when the cylinder is unloaded, the vertical telescopic rod 9 is extended, the horizontal rod 2 15 rises, and the cylinder is lifted up without contacting the pressure roller 3 to reduce friction. The slider 3 12 moves in the direction of the flip plate 5, driving the cylinder to be removed from the pressure roller 3.

[0033] During operation, the distance between the roller and the pressure roller is reasonably adjusted according to the thickness of the metal plate to be rolled. Specifically, the two screws 1 and 2 are driven to rotate synchronously through the forward and reverse rotation of the forward and reverse motor 1, thereby driving the two rollers to move up and down synchronously to complete the adjustment of the distance between the roller and the pressure roller. During the rolling operation, the horizontal rod 2 15 is close to the pressure roller 3, which does not affect the rolling operation. The horizontal rod 2 15 is located in the rolled cylinder; during the rolling operation, the push rod is extended, the flip plate is parallel to the vertical plate 2 4, the limit rod 7 is extended, and the telescopic end of the limit rod 7 is extended into the limit groove 17, which plays a role of stabilizing support for the pressure roller 3, making the pressure roller 3 more stable, further improving the reliability of the rolling operation, and improving the quality of the rolling. The rotation of the stepper motor drives the rollers to rotate to perform the rolling operation;

[0034] After the rolling is completed, when the cylinder needs to be removed, the limit rod 7 is retracted, the telescopic end of the limit rod 7 is withdrawn from the limit groove 17, the push rod is retracted, the flip plate is flipped to be perpendicular to the vertical plate 2 4, the forward and reverse motor 2 13 rotates to drive the screw 3 11 to rotate, the slider 3 12 drives the connecting rod 14 and the horizontal rod 2 15 to move toward the flip plate 5, and the cylinder is pushed down the pressure plate.

[0035] The embodiments of the present invention have been described above, and the above description is exemplary, not exhaustive, and is not limited to the disclosed embodiments. Many modifications and changes will be apparent to those of ordinary skill in the art without departing from the scope and spirit of the described embodiments. Any modifications, equivalent substitutions, and improvements made within the spirit and principles of the present invention shall be included within the scope of protection of the present invention.

Claims

1. A plate rolling machine, comprising a frame, on which two supporting rollers and a pressure roller are arranged, characterized in that: The frame comprises a base, a vertical plate 1 and a vertical plate 2, the vertical plate 1 and the vertical plate 2 are respectively fixed on both sides of the base, the vertical plate 1 is parallelly provided with two vertical long strip through holes, the two long strip through holes are each provided with a vertical screw rod 1, the two screw rods 1 are threadedly matched with a slider 1 matching the long strip through hole, one end of the two rollers are fixedly connected with a rotating shaft 1, the two rotating shafts 1 are rotatably connected with the corresponding slider 1 through bearings, the two rotating shafts 1 penetrate the slider 1 and then extend out of the long strip through hole, the two rotating shafts 1 located outside the long strip through hole are fixedly connected with a sprocket 1, the two sprockets 1 are connected by a chain 1, one of the rotating shafts 1 is connected with a stepping motor, and the stepping motor is fixedly connected to the corresponding slider 1; Two vertical guide grooves are arranged in parallel on the second vertical plate, and two vertical screw rods are arranged in the two guide grooves. Two sliders matching the guide grooves are threadedly matched on the two second screw rods. The other ends of the two rollers are fixedly connected with two rotating shafts, and the two second rotating shafts are rotatably connected with the corresponding sliders through bearings respectively. The first screw rod and the second screw rod are both connected with a drive; The height of the second vertical plate is lower than that of the first vertical plate. The upper end of the second vertical plate is hingedly connected to a flip plate. The flip plate is hingedly connected to a retractable push rod on a side away from the first vertical plate. The lower end of the push rod is hingedly connected to the base. A support rod is provided on the vertical plate 1, and the support rod is parallel to the roller. A slide groove is provided on the lower surface of the support rod, and a screw rod 3 is provided in the slide groove. A slider 3 is threadedly matched on the screw rod 3, and the upper end of the slider 3 is slidably set in the slide groove, and the lower end of the slider 3 is fixedly connected to a connecting rod, and the lower end of the connecting rod is fixedly connected to a horizontal rod 1, and both ends of the horizontal rod 1 are fixedly connected to horizontal rod 2.

2. A plate rolling machine according to claim 1, characterized in that: The drive includes a forward and reverse motor 1, which is connected to one of the screw rods 2. Sprocket 2 is fixed on the screw rods 1 and 2 on the same side, and the two sprockets 2 are connected by chain 2. Sprocket 3 is fixed on the two screw rods 1, and the two sprockets 3 are connected by chain 3.

3. A plate rolling machine according to claim 2, characterized in that: The base is provided with a containing cavity, and the first forward and reverse motor, the third chain and the second chain are all located in the containing cavity.

4. A plate rolling machine according to claim 1, characterized in that: Both ends of the pressure roller are fixedly connected with a rotating shaft three, one of the rotating shaft three is connected to the vertical plate one through a bearing, and the other rotating shaft three is rotatably connected to a connecting block through a bearing, and a groove is provided on the flip plate corresponding to the connecting block, and retractable limit rods are provided on two corresponding side walls of the groove, and limit grooves matching the limit rods are provided on both sides of the connecting block.

5. A plate rolling machine according to claim 1, characterized in that: One end of the support rod is fixedly connected to a vertical plate through a vertical telescopic rod.