Aluminum coil processing and leveling machine

Abstract

The utility model discloses an aluminum coil processing and leveling machine, which relates to the technical field of aluminum coil processing and comprises an equipment base, the equipment base is connected with two sides of a leveling support through sliding grooves formed in two sides, a side supporting plate is welded on one side of the equipment base, a position changing mechanism is arranged on the outer side of the side supporting plate, and the position changing mechanism is arranged on the other side of the equipment base. The position changing mechanism conducts position changing treatment on the two sets of aluminum coils, then the wound aluminum coils are subjected to position changing, the leveled aluminum coils can be replaced conveniently, the leveling mechanism is arranged on the outer side of the leveling support, the leveling mechanism repeatedly extrudes the aluminum coils with different thicknesses, and therefore the aluminum coils with different thicknesses can be leveled. And therefore, the processing and leveling uniformity of the aluminum coils of different specifications is improved. In the using process, on one hand, the shaft suspension brackets are vertically descended through the electric cylinders, large-distance adjustment of the shaft suspension brackets is indirectly carried out conveniently, and on the other hand, the two sides of the other set of shaft suspension brackets are positioned through the guide sliding grooves formed in the two sides.

Description

Technical Field

[0001] The utility model relates to the technical field of aluminum coil processing, in particular to an aluminum coil processing and leveling machine. Background Art

[0002] Before the aluminum foil raw material is used, the unrolled aluminum foil is bent, and these bent structures cannot be directly put into subsequent coating, drying and other operations; therefore, the company needs relevant unwinding and leveling devices to process the aluminum foil so that the processed aluminum foil remains level as a whole to meet the needs of subsequent processing.

[0003] After the leveling machine finishes leveling a roll of aluminum strip, the aluminum coil needs to be disassembled and another set of aluminum coils needs to be installed on one side of the leveling machine, which results in a lot of time and labor intensity when disassembling and storing the aluminum coils. When leveling, the leveling machine mainly adjusts one set of leveling rollers through electric cylinders or hydraulic cylinders, but there are differences in the width of aluminum coils, and large-scale adjustments will affect the leveling effect of the aluminum coils. Summary of the invention

[0004] The purpose of the utility model is to provide an aluminum coil processing and leveling machine to solve the above-mentioned defects caused by the prior art.

[0005] An aluminum coil processing and leveling machine comprises an equipment base, which is connected to two sides of a leveling bracket through slide grooves opened on both sides, a side support plate is welded to one side of the equipment base, a shifting mechanism is arranged on the outer side of the side support plate, the shifting mechanism performs a shifting process on two groups of aluminum coils, and then shifts the aluminum coils that have been rolled up, so as to facilitate the replacement of the aluminum coils that have been leveled, and a leveling mechanism is arranged on the outer side of the leveling bracket, the leveling mechanism repeatedly extrude aluminum coils of different thicknesses, and then processes and level aluminum coils of different specifications to ensure uniformity.

[0006] Preferably, the leveling mechanism includes an electric cylinder, a driven roller, an axle suspension frame, an active roller and motor 2, the output end of the electric cylinder is connected to one group of the axle suspension frames, the two groups of the axle suspension frames are symmetrically arranged on both sides of the leveling bracket, the outer side of the axle suspension frame is connected to the active roller, the outer side of the other group of the axle suspension frames is connected to the driven roller, and the outer side of the axle suspension frame is connected to motor 2.

[0007] Preferably, the second motor is connected to one side of the active roller via a shaft suspension frame arranged on one side.

[0008] Preferably, the shifting mechanism includes a storage roller, a side positioning disk, a shifting disk, a side support plate, a motor 1 and a positioning shaft, the storage rollers are symmetrically distributed on both sides of the side positioning disk, one side of the shifting disk is symmetrically distributed with a side positioning disk, the outer side of the side positioning disk is penetrated by a positioning shaft, one side of the positioning shaft is penetrated by a storage roller, one side shaft of the shifting disk is connected to a side support plate, one side of the side support plate is connected to motor 1, and the output end of motor 1 is connected to the shifting disk.

[0009] Preferably, the positioning shaft is connected to the inner end of the storage roller via rolling bearings symmetrically distributed on both sides.

[0010] Preferably, the leveling bracket is connected to both sides of one group of shaft suspension brackets through guide grooves arranged on both sides.

[0011] Compared with the prior art, the utility model has the following advantages:

[0012] 1. During use, on the one hand, the shaft suspension frame is vertically lowered by the electric cylinder to facilitate the indirect large-distance adjustment of the shaft suspension frame. On the other hand, the two sides of the shaft suspension frame of another group are positioned through the guide slides arranged on both sides, so as to adjust the processing position and spacing of the aluminum coil in a small range, thereby improving the flexibility of processing aluminum coils of different thicknesses. The tension between the leveling bracket and the side support plate is adjusted and controlled by sliding the leveling bracket on the outside of the equipment base.

[0013] 2. During use, the two sides of the storage rollers are positioned by the positioning shafts arranged on the outside of the transposition disk. During use, one set of storage rollers is disassembled while the other set of storage rollers releases the aluminum coils, thereby saving time and labor in the leveling process of the aluminum coils. The position is directly switched by using the transposition disk, which improves the flexibility of the aluminum coils during processing. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 It is a schematic diagram of the overall three-dimensional structure of the utility model.

[0015] Figure 2 It is a schematic diagram of the front cross-section structure of the storage roller in the utility model.

[0016] Figure 3 It is a schematic diagram of the side section structure of the leveling bracket in the utility model.

[0017] Figure 4 It is a schematic diagram of the side view structure of the active roller in the utility model.

[0018] Figure 5 It is a schematic diagram of the structure of the cleaning tank itself in the utility model.

[0019] in:

[0020] 1. Equipment base; 2. Leveling bracket; 3. Driven roller; 4. Shaft suspension frame; 5. Active roller; 6. Electric cylinder; 7. Leveling mechanism; 8. Storage roller; 9. Side positioning plate; 10. Transposition plate; 11. Side support plate; 12. Motor 1; 13. Positioning shaft; 14. Rolling bearing; 15. Guide slide; 16. Motor 2; 17. Transposition mechanism. DETAILED DESCRIPTION

[0021] In order to make the technical means, creative features, objectives and effects achieved by the present invention easy to understand, the present invention is further described below in conjunction with specific implementation methods.

[0022] like Figures 1 to 5 As shown, an aluminum coil processing and leveling machine includes an equipment base 1, and the equipment base 1 is connected to both sides of a leveling bracket 2 through slide grooves opened on both sides. A side support plate 11 is welded on one side of the equipment base 1, and a shifting mechanism 17 is arranged on the outer side of the side support plate 11. The shifting mechanism 17 performs a shifting process on two groups of aluminum coils, and then shifts the aluminum coils that have been rolled, so as to facilitate the replacement of the aluminum coils that have been leveled. A leveling mechanism 7 is arranged on the outer side of the leveling bracket 2, and the leveling mechanism 7 repeatedly extrude aluminum coils of different thicknesses, and then processes and level aluminum coils of different specifications for uniformity.

[0023] In this embodiment, the leveling mechanism 7 includes an electric cylinder 6, a driven roller 3, an axle suspension frame 4, an active roller 5 and a motor 16. The output end of the electric cylinder 6 is connected to one group of the axle suspension frames 4. The two groups of the axle suspension frames 4 are symmetrically arranged on both sides of the leveling bracket 2. The outer side of the axle suspension frame 4 is connected to the active roller 5, and the outer side of the other group of the axle suspension frames 4 is connected to the driven roller 3. The outer side of the axle suspension frame 4 is connected to the motor 16. The height of the driven roller 3 is adjusted by adjusting the position of the axle suspension frame 4.

[0024] In this embodiment, the second motor 16 is connected to one side of the active roller 5 through the shaft suspension frame 4 provided on one side, and the second motor 16 drives the active roller 5 to rotate, so as to apply pressure and flatten the aluminum coil.

[0025] In this embodiment, the shifting mechanism 17 includes a storage roller 8, a side positioning disk 9, a shifting disk 10, a side support plate 11, a motor 12 and a positioning shaft 13. The storage roller 8 is symmetrically distributed on both sides of the side positioning disk 9. One side of the shifting disk 10 is symmetrically distributed with a side positioning disk 9. The outer side of the side positioning disk 9 is penetrated by a positioning shaft 13. One side of the positioning shaft 13 is penetrated by the storage roller 8. One side axis of the shifting disk 10 is connected to the side support plate 11. One side of the side support plate 11 is connected to a motor 12. The output end of the motor 12 is connected to the shifting disk 10. One side of the storage roller 8 is positioned by the shifting disk 10 to complete the switching of the storage roller 8.

[0026] In this embodiment, the positioning shaft 13 is connected to the inner end of the storage roller 8 through rolling bearings 14 symmetrically distributed on both sides. The interior of the storage roller 8 is rotated by the rolling bearings 14, and rotates and unfolds as the aluminum coil is pulled.

[0027] In this embodiment, the leveling bracket 2 is connected to both sides of one group of shaft suspension frames 4 through the guide grooves 15 provided on both sides, and is positioned through both sides of the shaft suspension frame 4 to adjust the position of the shaft suspension frame 4 in a small range.

[0028] This aluminum coil processing and leveling machine includes the following work contents in practical application:

[0029] Step 1: During the production process, the operator, according to the thickness of the aluminum coil, on the one hand, vertically lowers one group of the shaft suspension frames 4 through the electric cylinder 6, indirectly adjusts the active roller 5 and the driven roller 3, and repeatedly squeezes and flattens the upper and lower ends of the aluminum coil through the active roller 5 and the driven roller 3. On the other hand, according to the processing position of the aluminum coil, the shaft suspension frame 4 can be pulled to slide on the guide chutes 15 on both sides, and the position of the shaft suspension frame 4 can be adjusted. The connection between one group of the shaft suspension frames 4 and the leveling bracket 2 is locked by bolts to adjust the pressure height of the aluminum coil;

[0030] Step 2: At the same time, the aluminum coils are respectively installed on the outside of the storage roller 8, and the aluminum coils arranged on the outside of the storage roller 8 are pulled out from the surface of the storage roller 8, and the aluminum coils are directly placed in the gap between the active roller 5 and the driven roller 3. The operator can turn on the motor 2 16, and use the motor 2 16 to drive the active roller 5 to rotate, and then rotate the active roller 5, and squeeze and flatten the outer side of the aluminum coil through the active roller 5 and the driven roller 3;

[0031] Step 3: When the aluminum coil is released, the storage roller 8 arranged outside the aluminum coil rotates on the outside of the rolling bearing 14, thereby releasing the aluminum coil on the storage roller 8, and positioning the outside of the storage roller 8 through the positioning shaft 13 to prevent the storage roller 8 from shaking, and tightening the two sides of the storage roller 8 with the side positioning plates 9 arranged on both sides to prevent the storage roller 8 from deflecting or shaking;

[0032] Step 4: After releasing one group of aluminum coils, the operator can turn on the motor 12, and use the motor 12 to drive the transposition disk 10 to rotate, so that the storage roller 8 rotates to the next side, so as to facilitate the direct drawing of another group of aluminum coils, and insert the aluminum coils between the active roller 5 and the driven roller 3 again. The operator can remove the storage roller 8 of the other group to wind and rewind the aluminum coils again.

[0033] Therefore, the embodiments disclosed above are only illustrative in all aspects and are not exclusive. All changes within the scope of the present invention or within the scope equivalent to the present invention are included in the present invention.

Claims

1. An aluminum coil processing and leveling machine, characterized in that: The invention comprises an equipment base (1), wherein the equipment base (1) is connected to two sides of a leveling bracket (2) via slide grooves provided on two sides, a side support plate (11) is welded to one side of the equipment base (1), a shifting mechanism (17) is arranged on the outer side of the side support plate (11), the shifting mechanism (17) performs a shifting process on two groups of aluminum coils, and then shifts the aluminum coils that have been rolled, so as to facilitate the replacement of the aluminum coils that have been leveled, and a leveling mechanism (7) is arranged on the outer side of the leveling bracket (2), and the leveling mechanism (7) repeatedly extrude aluminum coils of different thicknesses, and then processes and level aluminum coils of different specifications to achieve uniformity.

2. The aluminum coil processing and leveling machine according to claim 1, characterized in that: The leveling mechanism (7) comprises an electric cylinder (6), a driven roller (3), an axle suspension frame (4), an active roller (5) and a second motor (16); the output end of the electric cylinder (6) is connected to one group of the axle suspension frames (4); the two groups of the axle suspension frames (4) are symmetrically arranged on both sides of the leveling bracket (2); the outer side of the axle suspension frames (4) is connected to the active roller (5); the outer side of the other group of the axle suspension frames (4) is connected to the driven roller (3); and the outer side of the axle suspension frames (4) is connected to the second motor (16).

3. The aluminum coil processing and leveling machine according to claim 2, characterized in that: The second motor (16) is connected to one side of the active roller (5) via a shaft suspension frame (4) arranged on one side.

4. The aluminum coil processing and leveling machine according to claim 1, characterized in that: The transposition mechanism (17) comprises a storage roller (8), a side positioning disk (9), a transposition disk (10), a side support plate (11), a motor (12) and a positioning shaft (13); the storage roller (8) is symmetrically distributed on both sides of the side positioning disk (9); a side positioning disk (9) is symmetrically distributed on one side of the transposition disk (10); a positioning shaft (13) is connected through the outer side of the side positioning disk (9); a storage roller (8) is connected through one side of the positioning shaft (13); a side shaft of the transposition disk (10) is connected to the side support plate (11); a side of the side support plate (11) is connected to the motor (12); and an output end of the motor (12) is connected to the transposition disk (10).

5. The aluminum coil processing and leveling machine according to claim 4, characterized in that: The positioning shaft (13) is connected to the inner end of the storage roller (8) via rolling bearings (14) symmetrically distributed on both sides.

6. The aluminum coil processing and leveling machine according to claim 2, characterized in that: The leveling bracket (2) is connected to two sides of one group of shaft suspension brackets (4) via guide slide grooves (15) arranged on both sides.

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