Flat material feeding mechanism

By designing a flat material feeding mechanism and using the servo motor to drive and clamp feeding mechanism, efficient loading of the labeling machine is achieved, solving the problems of slow loading speed and large product damage in the existing technology, and improving production efficiency and Equipment production volume.

CN222180126UInactive Publication Date: 2024-12-17SHANGHAI LEBAL PACKAGING MASCH CO LTD
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202421009023.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-10
Publication Date
2024-12-17
Estimated Expiration
Not applicable · inactive patent

AI Technical Summary

Technical Problem

There are two major problems with the loading method of existing labeling machines: manual loading speed is slow and labor is large, mechanical loading speed is generally less than 100PCS/min and is prone to damage the product.

Method used

A flat material feeding mechanism is designed, including a frame, feed conveyor belt, clamping feeding mechanism and servo motor. The clamping feeding mechanism is achieved through servo drive and photoelectric detector to achieve efficient and stable material loading. The clamping feeding mechanism adopts upper and lower clamping. Driven by conveyor belt and servo motor, combined with the connecting arm and gear box to achieve synchronous action, adapting to different material specifications.

Benefits of technology

It realizes efficient, stable and orderly loading of irregular materials, replaces manual operations, significantly improves production speed and equipment production, reduces factory staff, and supplies the feed speed up to 0-150 PCS/min.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN222180126U_ABST
    Figure CN222180126U_ABST
Patent Text Reader

Abstract

The utility model discloses a flat material feeding mechanism which comprises a machine frame, a feeding conveying belt is installed on one side of the upper end of the machine frame, a first servo motor providing power for the feeding conveying belt is installed on the machine frame, a clamping feeding mechanism is installed on the other side of the upper end of the machine frame, and the feeding end of the clamping feeding mechanism is adjacent to the discharging end of the feeding conveying belt. A photoelectric detector is installed at the discharging end of the clamping and feeding mechanism, the clamping and feeding mechanism comprises a portal frame installed on the rack, an upper clamping conveying belt and a lower clamping conveying belt are installed in the portal frame, and a second servo motor providing power for the clamping and feeding mechanism is installed on the rack. Irregular materials are efficiently, stably and orderly placed in a mold through the mechanism, the feeding function of the labeling machine is completed, manual feeding is replaced with the mechanism, and the production speed is effectively increased.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model relates to the technical field of material feeding, in particular to a flat material feeding mechanism. Background Art

[0002] After continuous production, the materials enter the labeling machine for labeling. There is a mold in the labeling machine, and the materials are labeled in the mold. There are currently two ways to load the labeling machine. The first way is that the operator manually places the materials in the mold, which is slow and labor-intensive. The second way uses a cylinder to push the materials into the mold, which causes great damage to the product and the speed is generally less than 100 PCS / min.

[0003] Therefore, in order to correct the above-mentioned defects, we propose a flat material feeding mechanism. Utility Model Content

[0004] The utility model solves the technical problem and provides a flat material feeding mechanism.

[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a flat material feeding mechanism, comprising a frame, a feeding conveyor belt is installed on one side of the upper end of the frame, a servo motor 1 for providing power to the feeding conveyor belt is installed on the frame, a clamping feeding mechanism is installed on the other side of the upper end of the frame, the feeding end of the clamping feeding mechanism is adjacent to the discharging end of the feeding conveyor belt, a photoelectric detector is installed at the discharging end of the clamping feeding mechanism, the clamping feeding mechanism comprises a gantry installed on the frame, an upper clamping conveyor belt and a lower clamping conveyor belt are installed in the gantry, and a servo motor 2 for providing power to the clamping feeding mechanism is installed on the frame.

[0006] Furthermore, the feeding conveyor belt is horizontal and the clamping feeding mechanism is inclined.

[0007] Furthermore, a threaded rod is threadedly connected to the upper end of the gantry from top to bottom, an adjustment handle is fixed to the top of the threaded rod, the bottom of the threaded rod is connected to the skeleton of the upper clamping conveyor belt through a bearing, the skeleton of the upper clamping conveyor belt is slidably connected to the gantry, and the skeleton of the lower clamping conveyor belt is fixedly connected to the gantry.

[0008] Furthermore, the servo motors are provided in two numbers, which are respectively connected to the main shafts of the upper clamping conveyor belt and the lower clamping conveyor belt.

[0009] Furthermore, the servo motor 2 is arranged to have a connecting arm on the outside of a frame, the connecting arm is used for the upper clamping conveyor belt and the lower clamping conveyor belt to share a servo motor 2, the connecting arm includes a gear box 1 and a gear box 2, an output shaft is installed in the gear box 1 through a bearing, an input shaft is installed in the gear box 2 through a bearing, the main shaft of the upper clamping conveyor belt is connected to the output shaft, the main shaft of the lower clamping conveyor belt is connected to one end of the input shaft, a driven shaft is installed in the gear box 1 through a bearing, a gear 2 is sleeved on the driven shaft, and the other end of the input shaft extends from the gear box 2 The transmission shaft is connected to the driving shaft of the servo motor 2, and a transfer shaft is installed between the gear box 1 and the gear box 2 through a bearing. The transfer shaft is a two-section type, and the two sections are connected by a universal joint. One end of the transfer shaft in the gear box 2 is sleeved with sprocket 1, and one section of the input shaft in the gear box 2 is sleeved with sprocket 2, and the sprocket 1 and the sprocket 2 are linked by chain 1. One end of the transfer shaft in the gear box 1 is sleeved with gear 1, and gear 1 is meshed with gear 2. The driven shaft is also sleeved with sprocket 3, and the output shaft is sleeved with sprocket 4, and the sprocket 3 and the sprocket 4 are linked by chain 2.

[0010] Compared with the prior art, the beneficial effect of the utility model is that the device places irregular materials into the mold efficiently, stably and orderly through the mechanism, completes the feeding function of the labeling machine, replaces manual feeding with the mechanism, and effectively improves the production speed. BRIEF DESCRIPTION OF THE DRAWINGS

[0011] Figure 1 It is a schematic diagram of the three-dimensional structure of the utility model;

[0012] Figure 2 This is a schematic diagram of the main structure of the utility model;

[0013] Figure 3 This is a side view of the structure of the utility model;

[0014] Figure 4 This is a schematic diagram of the connecting arm structure of the utility model;

[0015] Figure 5 It is a schematic diagram of the structure of the central rotating shaft of the central connecting arm of the utility model.

[0016] Numbers in the figure:

[0017] 1. Feed conveyor belt; 2. Servo motor one; 3. Upper clamping conveyor belt; 4. Lower clamping conveyor belt; 5. Connecting arm; 6. Frame; 7. Photoelectric detector; 8. Adjustment handle; 9. Servo motor two; 10. Threaded rod; 51. Gear box one; 52. Gear box two; 53. Input shaft; 54. Sprocket two; 55. Transfer shaft; 56. Sprocket one; 57. Gear one; 58. Gear two; 59. Output shaft; 510. Sprocket four; 511. Universal joint. DETAILED DESCRIPTION

[0018] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0019] The utility model provides a technical solution:

[0020] See also Figure 1-5 A flat material feeding mechanism mainly includes a frame 6, a feeding conveyor belt 1 is installed on one side of the upper end of the frame 6, a servo motor 2 for providing power to the feeding conveyor belt 1 is installed on the frame 6, a clamping feeding mechanism is installed on the other side of the upper end of the frame 6, the feeding end of the clamping feeding mechanism is adjacent to the discharging end of the feeding conveyor belt 1, a photoelectric detector 7 is installed at the discharging end of the clamping feeding mechanism, the clamping feeding mechanism includes a gantry installed on the frame 6, an upper clamping conveyor belt 3 and a lower clamping conveyor belt 4 are installed in the gantry, a servo motor 9 for providing power to the clamping feeding mechanism is installed on the frame 6, in the continuous production process of the whole line, through the software program control, The speed difference of the product through the feed conveyor belt 1 quickly pulls the product apart to a suitable distance and feeds it into the clamping and feeding mechanism. The photoelectric detector 7 detects whether the material is in place, and the clamping and feeding mechanism reaches the pre-feeding state. When the photoelectric detection of the workstation on the labeling conveyor line reaches the workstation, the servo action of the clamping and feeding mechanism is controlled by the PLC to complete the feeding action, and the feeding is repeated continuously to complete the feeding work in the production process. This method can fully meet the production needs, reduce the labor of production personnel, increase the production volume of the entire line equipment, production speed, and reduce factory personnel. The entire mechanism adopts servo drive, feeding speed 0-150PCS / min; power supply specification AC220 V, 50HZ; mechanism power 0.8KW; material characteristics: flat material.

[0021] In the above, the feed conveyor belt 1 is horizontal, and the clamping and feeding mechanism is inclined. The delivery of the clamping and feeding mechanism depends on whether the upper clamping conveyor belt 3 and the lower clamping conveyor belt 4 are stopped. In order to adapt to the specifications of different materials, the distance between the upper clamping conveyor belt 3 and the lower clamping conveyor belt 4 can be adjusted. Specifically, a threaded rod 10 is threadedly connected from top to bottom at the upper end of the gantry, and an adjusting handle 8 is fixed on the top of the threaded rod 10. The bottom of the threaded rod 10 is connected to the skeleton of the upper clamping conveyor belt 3 through a bearing. The skeleton of the upper clamping conveyor belt 3 is slidably connected to the gantry, and the skeleton of the lower clamping conveyor belt 4 is fixedly connected to the gantry. By rotating the adjusting handle 8 to drive the threaded rod 10, the upper clamping conveyor belt 3 can be driven to move up and down, thereby controlling the distance between the upper clamping conveyor belt 3 and the lower clamping conveyor belt 4.

[0022] There are two ways to set the power of the upper clamping conveyor belt 3 and the lower clamping conveyor belt 4, as follows:

[0023] Embodiment 1

[0024] The upper clamping conveyor belt 3 and the lower clamping conveyor belt 4 are each connected to a servo motor 9; Embodiment 2

[0025] The upper clamping conveyor belt 3 and the lower clamping conveyor belt 4 use a servo motor 29, and cooperate with a connecting arm 5 to make the upper clamping conveyor belt 3 and the lower clamping conveyor belt 4 rotate synchronously. Specifically, the servo motor 29 drives the input shaft 53 to rotate. The input shaft 53 drives the lower clamping conveyor belt 4 to drive, and also drives the external sprocket 2 54 to rotate. The sprocket 2 54 drives the sprocket 1 56 to rotate through the chain 1, and the sprocket 1 56 drives the transfer shaft 55 to rotate. The transfer shaft 55 drives the gear 2 58 to rotate through the gear 1 57. At this time, the direction of the gear 2 58 changes, which is opposite to the direction of the input shaft 53. The gear 2 58 drives the driven shaft to rotate. The driven shaft drives the output shaft 59 to rotate through the sprocket 3 and the sprocket 4 510, and the output shaft 59 drives the upper clamping conveyor belt 3 to drive.

[0026] The central rotating shaft 55 is of two sections, and the two sections are connected by a universal joint 511 , so as to adapt to the up and down movement of the upper clamping conveyor belt 3 .

[0027] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A flat material feeding mechanism, comprising a frame (6), characterized in that: A feeding conveyor belt (1) is installed on one side of the upper end of the frame (6), a servo motor (2) for providing power to the feeding conveyor belt (1) is installed on the frame (6), a clamping and feeding mechanism is installed on the other side of the upper end of the frame (6), the feeding end of the clamping and feeding mechanism is adjacent to the discharging end of the feeding conveyor belt (1), a photoelectric detector (7) is installed at the discharging end of the clamping and feeding mechanism, the clamping and feeding mechanism comprises a gantry mounted on the frame (6), an upper clamping conveyor belt (3) and a lower clamping conveyor belt (4) are installed in the gantry, and a servo motor (9) for providing power to the clamping and feeding mechanism is installed on the frame (6).

2. The flat material feeding mechanism according to claim 1, characterized in that: The feeding conveyor belt (1) is in a horizontal state, and the clamping and feeding mechanism is in an inclined state.

3. The flat material feeding mechanism according to claim 1, characterized in that: The upper end of the gantry is threadedly connected with a threaded rod (10) from top to bottom, an adjusting handle (8) is fixed to the top of the threaded rod (10), the bottom of the threaded rod (10) is connected to the frame of the upper clamping conveyor belt (3) through a bearing, the frame of the upper clamping conveyor belt (3) is slidably connected to the gantry, and the frame of the lower clamping conveyor belt (4) is fixedly connected to the gantry.

4. The flat material feeding mechanism according to any one of claims 1 to 3, characterized in that: The servo motors 2 (9) are arranged in two numbers and are respectively connected to the main shafts of the upper clamping conveyor belt (3) and the lower clamping conveyor belt (4).

5. A flat material feeding mechanism according to any one of claims 1 to 3, characterized in that: The servo motor 2 (9) is arranged as a frame (6) on the outside of which a connecting arm (5) is provided. The connecting arm (5) is used for the upper clamping conveyor belt (3) and the lower clamping conveyor belt (4) to share the same servo motor 2 (9). The connecting arm (5) comprises a gear box 1 (51) and a gear box 2 (52). An output shaft (59) is installed in the gear box 1 (51) through a bearing. An input shaft (53) is installed in the gear box 2 (52) through a bearing. The main shaft of the upper clamping conveyor belt (3) is connected to the output shaft (59). The main shaft of the lower clamping conveyor belt (4) is connected to one end of the input shaft (53). A driven shaft is installed in the gear box 1 (51) through a bearing. A gear 2 (58) is sleeved on the driven shaft. The other end of the input shaft (53) extends from the gear box 2 (52) and is connected to the servo motor 2 (9). The drive shaft of the gear box (51) and the gear box (52) are connected, a rotating shaft (55) is installed between the gear box (51) and the gear box (52) through a bearing, the rotating shaft (55) is a two-section type, and the two sections are connected through a universal joint (511), one end of the rotating shaft (55) in the gear box (52) is sleeved with a sprocket (56), a section of the input shaft (53) in the gear box (52) is sleeved with a sprocket (54), the sprocket (56) and the sprocket (54) are linked by a chain (1), one end of the rotating shaft (55) in the gear box (51) is sleeved with a gear (57), the gear (57) is meshed with the gear (58), the driven shaft is also sleeved with a sprocket (3), the output shaft (59) is sleeved with a sprocket (4) (510), the sprocket (3) and the sprocket (4) (510) are linked by a chain (2).