Multi-station material transfer mechanism

By designing a multi-station material transfer mechanism, the orderly material transfer between the CNC machine tool and the conveying line is achieved by using sensors and drive motors, the problem of difficult transit in the existing technology is solved, and efficient material transfer and low failure rate are achieved .

CN222180969UActive Publication Date: 2024-12-17福建省威诺数控有限公司
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Patent Information

Application Number
CN202420061904.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-01-10
Publication Date
2024-12-17
Estimated Expiration
2034-01-10

AI Technical Summary

Technical Problem

The prior art is difficult to realize the orderly material shutdown and transport between CNC machine tools and conveying lines, making it difficult to transfer.

Method used

A multi-station material transfer mechanism is designed, including frames, movable moving parts, hoisting parts, sensors and racks. The orderly transfer of materials is achieved through sensor sensing the material position and driving motor, using gears and The meshing transmission of the rack and the sliding fit of the limit shaft ensure accurate parking and transfer of materials between various workstations.

Benefits of technology

The orderly transport of materials discharged from CNC machine tools between various workstations is achieved, and the difficulty of transit caused by the time difference between the discharge and conveying lines of CNC machine tools is overcome, which greatly reduces the failure rate and is simple in mechanical structure.

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Abstract

The utility model relates to the technical field of material transfer, in particular to a multi-station material transfer mechanism which comprises a machine frame and n material stopping stations sequentially arranged on the machine frame in the X direction, the X direction is the transfer direction, a moving piece capable of moving in the X direction is arranged on the machine frame, a jacking piece is connected to the moving piece, and the n material stopping stations are arranged on the machine frame. Each stopping station is provided with a first sensor used for sensing materials, and the rack is provided with a second sensor used for sensing the position of the moving piece. Only two driving parts, namely the moving part and the jacking part, are needed, so that materials discharged from the numerical control machine tool can be orderly transferred among the stations, and the materials machined from the numerical control machine tool and the materials fed to a conveying line are transferred, stopped and transferred; the problem of high transfer difficulty caused by the time difference between the discharging of the numerical control machine tool and the feeding of the conveying line can be solved, and the device has the advantages of simple mechanical structure and low failure rate.
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Description

Technical Field

[0001] The utility model relates to the technical field of material transfer, in particular to a multi-station material transfer mechanism. Background Art

[0002] A Chinese patent with publication number CN114455277A discloses a device and method for delivering materials of different lengths from multiple stations into a finished product area. Only one conveyor line is needed to deliver materials of different lengths from multiple stations into the finished product area. In the above patent scheme, each station corresponds to a CNC machine tool. Since the time point for delivering materials from each station into the finished product area depends on the material already carried on the conveyor line, it is difficult to achieve transfer and transportation between each CNC machine tool and the conveyor line through a simple conveyor belt. However, after a material is processed by the CNC machine tool, it is necessary to stop the material in an orderly manner so as to facilitate its transfer to the conveyor line without interference.

[0003] Therefore, there is an urgent need for a multi-station material transfer mechanism that can achieve orderly material stopping and transfer between each CNC machine tool and the conveyor line through a simple mechanical structure. Utility Model Content

[0004] The technical problem to be solved by the utility model is: a multi-station material transfer mechanism is urgently needed, which can realize orderly material stopping and transfer between each CNC machine tool and the conveyor line through a simple mechanical structure.

[0005] In order to solve the above technical problems, the technical solution adopted by the utility model is:

[0006] A multi-station material transfer mechanism comprises a frame, and n material stop stations are sequentially arranged on the frame along the X direction, wherein the X direction is the transfer direction, the frame is provided with a moving part that can move along the X direction, the moving part is connected with a lifting part, each material stop station is provided with a first sensor for sensing the material, and the frame is provided with a second sensor for sensing the position of the moving part.

[0007] Furthermore, in the above-mentioned multi-station material transfer mechanism, the frame is provided with a rack arranged along the X direction, the moving part is provided with a driving motor, the driving motor is transmission-connected with a gear, and the gear is meshed with the rack.

[0008] Furthermore, in the above-mentioned multi-station material transfer mechanism, the frame is provided with a limit shaft arranged along the X direction, and the moving part is provided with a sleeve that slidably cooperates with the limit shaft.

[0009] Furthermore, in the above-mentioned multi-station material transfer mechanism, a material stopping platform is symmetrically arranged on both sides of the limit axis, and a first arc-shaped limit groove is respectively provided on the material stopping platform for the position of each material stopping station, and the first sensor is a first proximity switch, and the first proximity switch is arranged in the first arc-shaped limit groove.

[0010] Furthermore, in the above-mentioned multi-station material transfer mechanism, the second sensor is a second proximity switch respectively arranged at each material stopping station, and the moving part is provided with a block for proximity sensing with the second proximity switch.

[0011] Furthermore, in the above-mentioned multi-station material transfer mechanism, the jacking part includes a jacking cylinder and a material supporting seat, the cylinder body of the jacking cylinder is connected to the moving part, the material supporting seat is connected to the upper end of the jacking cylinder piston rod, and the jacking seat is provided with a second arc-shaped limit groove.

[0012] The beneficial effect of the utility model is that in the multi-station material transfer mechanism involved in the utility model, only two active components, namely the moving parts and the lifting parts, are needed to realize the orderly transfer of materials discharged from the CNC machine tool between the various stations, and realize the transfer stop and transfer of materials processed by the CNC machine tool and their loading to the conveyor line, which can overcome the problem of great transfer difficulty caused by the time difference between the discharge of the CNC machine tool and the loading of the conveyor line, and has the advantages of simple mechanical structure and low failure rate. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] Figure 1 This is a structural schematic diagram of a multi-station material transfer mechanism according to a specific implementation mode of the utility model;

[0014] Figure 2 This is a structural schematic diagram of a multi-station material transfer mechanism according to a specific implementation mode of the utility model;

[0015] Figure 3 for Figure 2 A magnified view of part A;

[0016] Figure 4 It is an X-axis view of a multi-station material transfer mechanism according to a specific implementation mode of the utility model;

[0017] Figure 5 for Figure 4 BB cross-section diagram;

[0018] Description of labels:

[0019] 1. Frame; 11. First sensor; 12. Second sensor; 13. Rack; 14. Limiting shaft;

[0020] 2. Material stopping station; 21. First arc-shaped limiting groove;

[0021] 3. Moving parts; 31. Gear; 32. Stopper;

[0022] 4. Lifting member; 41. Lifting cylinder; 42. Supporting seat; 421. Second arc-shaped limiting groove;

[0023] 5. Materials. DETAILED DESCRIPTION

[0024] In order to explain the technical content, achieved objectives and effects of the present invention in detail, the following is an explanation in conjunction with the implementation modes and the accompanying drawings.

[0025] Please refer to Figures 1 to 5 The specific embodiment of the utility model relates to a multi-station material 5 transfer mechanism, which is used for transfer between a conveyor line and a CNC machine tool. The transfer mechanism includes a frame 1, n material stopping stations 2 arranged on the frame 1 in sequence along the X direction, the X direction being the transfer direction, the frame 1 is provided with a moving part 3 movable along the X direction, the moving part 3 is connected with a lifting part 4, each material stopping station 2 is provided with a first sensor 11 for sensing the material 5, and the frame 1 is provided with a second sensor 12 for sensing the position of the moving part 3;

[0026] The method for transferring material 5 by multiplexing includes the following steps:

[0027] S1: Control the lifting member 4 to descend and separate from the material 5; sequentially obtain the sensing signals of the first sensors 11 in the reverse direction of the X direction; when the sensing signal of one of the first sensors 11 is obtained for the first time that there is no material 5, the position of the material stopping station 2 is recorded as the first position; continue to sequentially obtain the sensing signals of the first sensors 11 in the reverse direction of the X direction; when the sensing signal of one of the first sensors 11 is obtained for the first time that there is material 5, the position of the material stopping station 2 is recorded as the second position;

[0028] S2: obtaining the current position of the moving member 3 through the second sensor 12, controlling the moving member 3 to move to the second position, controlling the lifting member 4 to rise, and lifting the material 5 parked at the second position;

[0029] S3: Control the moving member 3 to move to the first position;

[0030] Repeat the above steps S1-S3.

[0031] The above steps are explained below in conjunction with a specific embodiment: take n as 5 as an example, that is, the first stop station 2, the second stop station 2, the third stop station 2, the fourth stop station 2 and the fifth stop station 2 are arranged in sequence on the frame 1 along the X direction, the first stop station 2 is a loading station, and the fifth stop station 2 is an unloading station. In a simulated case, there are materials 5 on the first stop station 2, the fourth stop station 2 and the fifth stop station 2, while there are no materials 5 on the second stop station 2 and the third stop station 2. At this time, it is first obtained that there is no material 5 on the third stop station 2, and then it is obtained that there is material 5 on the first stop station 2, and then it is obtained that there is material 5 on the first stop station 2. At this time, the position of the moving part 3 is obtained by the second sensor 12, and the moving part 3 is controlled to move to the first stop station 2, and the material 5 on the first stop station 2 is lifted up and transferred to the third stop station 2.

[0032] The above implementation mode is suitable for application in the scenario of combining with the Chinese patent with publication number CN114455277A, which discloses a device and method for delivering materials 5 of different lengths from multiple stations to the finished product area, that is, it is applied to the temporary stop and transfer of materials 5 between each processing station and the conveyor line. For example, after the CNC machine tool at one of the processing stations processes a material 5, it is first transferred to the above-mentioned first material stop station 2 by an industrial robot, and then through the above-mentioned method of the utility model, the moving part 3 is used to transfer the material 5 to a position close to the fifth material stop station 2 in turn. When the material 5 is transferred to the fifth material stop station 2, the corresponding judgment of the Chinese patent with publication number CN114455277A, which discloses a device and method for delivering materials 5 of different lengths from multiple stations to the finished product area, will be performed. When it is judged that there is currently a vacant position on the conveyor line, the material 5 at the fifth material stop station 2 is transferred to the conveyor line by the industrial robot.

[0033] As a preferred embodiment, the frame 1 is provided with a rack 13 arranged along the X direction, the moving member 3 is provided with a driving motor, the driving motor is transmission-connected with a gear 31, and the gear 31 is meshed with the rack 13;

[0034] In the transport method, in S2: controlling the moving member 3 to move to the second position specifically controls the driving motor to drive the gear 31 to rotate, and the moving member 3 moves to the second position through the meshing of the gear 31 and the rack 13;

[0035] In S3 , controlling the moving member 3 to move to the first position specifically involves controlling the driving motor to drive the gear 31 to rotate, and the moving member 3 is moved to the first position through the meshing of the gear 31 and the rack 13 .

[0036] As a preferred implementation, the frame 1 is provided with a limiting shaft 14 arranged along the X direction, and the moving member 3 is provided with a sleeve that is slidably matched with the limiting shaft 14 .

[0037] As a preferred embodiment, a material stopping platform is symmetrically arranged on both sides of the limit shaft 14, and a first arc-shaped limit groove 21 is respectively provided on the material stopping platform for the position of each material stopping station 2, and the first sensor 11 is a first proximity switch, and the first proximity switch is arranged in the first arc-shaped limit groove 21.

[0038] In the above implementation, since the material 5 is a cylindrical shaft-like part, during the transfer of the material 5, the material 5 can be limited by the first arc-shaped limit groove 21, and the first proximity switch can be used to identify whether there is material 5 parked at the current material stop station 2.

[0039] As a preferred embodiment, the second sensor 12 is a second proximity switch respectively arranged at each material stopping station 2, and the moving member 3 is provided with a stopper 32 for proximity sensing with the second proximity switch.

[0040] In the above implementation, since the moving part 3 is accurately parked at the corresponding material stopping station 2 after the last transfer, the current position information of the moving part 3 can be obtained through the signal that the second proximity switch at the position of the corresponding material stopping station 2 is blocked by the block 32, so that the next movement can be performed according to the steps.

[0041] As a preferred embodiment, the jacking member 4 includes a jacking cylinder 41 and a supporting seat 42, the cylinder body of the jacking cylinder 41 is connected to the moving member 3, the supporting seat 42 is connected to the upper end of the piston rod of the jacking cylinder 41, and the jacking seat is provided with a second arc-shaped limiting groove 421.

[0042] In the above embodiment, when transferring material 5, the material supporting seat 42 is first controlled to move downward, so as to avoid interference between the moving part 3 and the material 5 on each material stopping station 2 when moving. When moving to the target station where the material 5 needs to be transferred, the lifting cylinder 41 is controlled to lift up, so that the second arc-shaped limit groove 421 of the material supporting seat 42 limits and supports the material 5 on the material stopping station 2, so that the material 5 is separated from the first arc-shaped limit groove 21 on the material stopping station 2, and then the moving part 3 is controlled to move, so that the transfer of material 5 between the material stopping stations 2 can be realized.

[0043] The above description is only an embodiment of the present invention, and does not limit the patent scope of the present invention. Any equivalent transformations made using the contents of the specification and drawings of the present invention, or directly or indirectly applied in the relevant technical field, are also included in the patent protection scope of the present invention.

Claims

1. A multi-station material transfer mechanism, characterized in that: The machine comprises a frame, and n material stopping stations are sequentially arranged on the frame along the X direction, wherein the X direction is the transfer direction, and a moving part which can move along the X direction is arranged on the frame, and a lifting part is connected to the moving part, and a first sensor for sensing the material is arranged on each material stopping station, and a second sensor for sensing the position of the moving part is arranged on the frame.

2. The multi-station material transfer mechanism according to claim 1, characterized in that: The frame is provided with a rack arranged along the X direction, the moving part is provided with a driving motor, the driving motor is transmission-connected with a gear, and the gear is meshed with the rack.

3. The multi-station material transfer mechanism according to claim 1, characterized in that: The frame is provided with a limiting shaft arranged along the X direction, and the moving member is provided with a shaft sleeve which is slidably matched with the limiting shaft.

4. The multi-station material transfer mechanism according to claim 3, characterized in that: The material stopping platforms are symmetrically arranged on both sides of the limiting axis, and the material stopping platforms are respectively provided with a first arc-shaped limiting groove for the position of each material stopping station, and the first sensor is a first proximity switch, and the first proximity switch is arranged in the first arc-shaped limiting groove.

5. The multi-station material transfer mechanism according to claim 1, characterized in that: The second sensor is a second proximity switch respectively arranged at each material stopping station, and the moving part is provided with a stopper for proximity sensing with the second proximity switch.

6. The multi-station material transfer mechanism according to claim 1, characterized in that: The jacking member comprises a jacking oil cylinder and a supporting seat, the cylinder body of the jacking oil cylinder is connected to the moving member, the supporting seat is connected to the upper end of the piston rod of the jacking oil cylinder, and the jacking member is provided with a second arc-shaped limiting groove.

Citation Information

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