Non-stop roll changing device and die-cutting machine
By setting cutting parts, patch rollers and support on the die-cutting machine, no shutdown is achieved, and the problem of cumbersome replacement of rolls in the existing technology is solved, and the production efficiency and simplicity of operation are improved.
Patent Information
- Application Number
- CN202420070929.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-01-11
- Publication Date
- 2024-12-17
- Estimated Expiration
- 2034-01-11
AI Technical Summary
The existing die-cutter needs to shut down and replace the roll after the roll is loaded, and the replacement process is cumbersome, which affects production efficiency and continuity.
A non-stop roll change device is designed, including cutting parts, patch rollers and support members. The coil is cut through the cutting parts, and the patch rollers slide to paste tape to bond the joints of new and old coils, and the support is guided and prevented from rolling. Drop, achieving no shutdown.
It realizes that coil material replacement can be completed without shutdown when the equipment is working, simplifying operation and improving production efficiency and continuity.
Smart Images

Figure CN222181337U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of roll changing devices, in particular to a non-stop roll changing device and a die-cutting machine. Background Art
[0002] The die-cutting machine is one of the most efficient equipment in die-cutting equipment. The die-cutting machine needs to load the coils when working, and the coils need to be replaced after a roll of coils is loaded to continue production. However, the existing loading device needs to stop the equipment and replace the coils after a roll of coils is loaded. After the new coil is placed on the corresponding loading roller, the staff needs to manually align the joints of the two coils, which takes a long time and cannot be replaced without stopping the machine, resulting in poor production continuity. This affects production efficiency, and the coils need to be wound frequently when replaced, which is cumbersome to operate. Utility Model Content
[0003] The utility model provides a non-stop roll changing device and a die-cutting machine, which solves the problem in the related art that the equipment needs to be stopped for material loading and roll changing, and the operation is complicated.
[0004] The technical solution of the utility model is as follows:
[0005] A non-stop roll changing device, comprising
[0006] main body;
[0007] A cutting member, the cutting member is arranged on the main body, and the cutting member is used to cut the overlapping coils A and B;
[0008] A material pasting roller, which is slidably arranged on the main body, and is used to stick the adhesive tape on the joint of the coil A and the coil B after sliding, and the cutting piece and the material pasting roller are arranged in sequence on the main body;
[0009] A support member is arranged on the main body, the support member is located at the lower side of the cutting member and the material pasting roller, the support member is used to guide the coil, and there is a gap between the support member and the cutting member and the material pasting roller, and the gap is used for the coil to pass through.
[0010] As a further technical solution, it also includes
[0011] A discharge shaft, the discharge shaft being arranged on the main body;
[0012] A conveying roller is rotatably arranged relative to the main body, the conveying roller is located on one side of the cutting piece, and the conveying roller, the cutting piece and the attaching roller are arranged in sequence.
[0013] As a further technical solution, it also includes
[0014] A screw, the screw being rotatably disposed on the main body;
[0015] A guide member, wherein the guide member is arranged on the main body;
[0016] A sliding seat, the sliding seat is lifted and lowered on the guide member, the sliding seat is threadedly connected to the screw rod, and the conveying roller and the cutting member are arranged on the sliding seat;
[0017] A first driving member, wherein the first driving member is disposed on the main body and is used for driving the screw to rotate.
[0018] As a further technical solution, the support member includes
[0019] A plurality of rollers are provided, the plurality of rollers are rotatably arranged on the main body, and the plurality of rollers are respectively located below corresponding positions of the conveying roller and the cutting member;
[0020] A support plate is arranged on the main body, the support plate is located below the material attaching roller, and one end of the support plate abuts against the roller.
[0021] As a further technical solution, the cutting piece includes
[0022] A rotating roller, the rotating roller is rotatably arranged on the sliding seat;
[0023] A cutting blade is arranged on the side wall of the rotating roller.
[0024] As a further technical solution, the invention also includes a traction pressing piece, wherein the traction pressing piece includes
[0025] A mounting seat, the mounting seat is arranged on the main body, and the mounting seat is located at a side of the material attaching roller away from the cutting member;
[0026] A lifting seat, the lifting seat is slidably arranged on the mounting seat;
[0027] A first telescopic member, the first telescopic member is used to drive the lifting seat to slide;
[0028] A passive roller, the passive roller being rotatably arranged on the lifting seat;
[0029] An active pressing roller, the active pressing roller is rotatably arranged on the mounting seat, and the supporting plate abuts against the active pressing roller;
[0030] A second driving member, wherein the second driving member is disposed on the mounting seat, and the second driving member is used for driving the active pressure roller to rotate.
[0031] As a further technical solution, there are multiple sticking rollers, and the sticking rollers are arranged on the upper and lower sides of the support plate. The support plate has a notch near the lower sticking roller, and the lower sticking roller is used to slide and drive the tape to contact the joint of roll A and roll B through the notch.
[0032] As a further technical solution, it also includes
[0033] There are multiple tape material shafts, and the multiple tape material shafts are rotatably arranged on the main body. The tape material shafts are located on the upper and lower sides of the multiple attachment rollers, and the tape material shafts are used to tension the tape together with the attachment rollers.
[0034] As a further technical solution, it also includes
[0035] A tensioning roller, wherein the tensioning roller has a plurality of tensioning rollers, the plurality of tensioning rollers are arranged on the main body, and the tensioning rollers are used to tension the coiled material;
[0036] A receiving roller is rotatably arranged on the main body, and is used for tensioning the coiled material together with the tensioning roller and the unwinding shaft.
[0037] A die-cutting machine uses the above-mentioned non-stop roll changing device.
[0038] The working principle and beneficial effects of the utility model are:
[0039] In the utility model, in order to solve the problem in the related art that the equipment needs to be stopped for loading and changing rolls, and the operation is cumbersome, a cutting piece, a material pasting roller and a support piece are arranged on the main body for changing rolls without stopping the machine when the roll needs to be replaced. There is a gap between the cutting piece and the material pasting roller and the support piece for the roll to pass through. After the cutting piece cuts the roll, the roll A and the roll B are still conveyed forward, and the cut material head is taken away. When the joint of the roll A and the roll B passes through the material pasting roller, the material pasting roller slides close to the joint of the roll A and the roll B and sticks the joint of the roll A and the roll B together with tape. When changing rolls, the equipment does not need to be stopped, and the roll changing operation can be completed in the working state. The roll changing process does not affect the normal production of the equipment, and the operation is convenient and fast.
[0040] The working principle of the utility model is that the loading coil is coil A, and the prefabricated coil waiting for loading is coil B. Coil A and coil B pass through the gap between the cutting part and the supporting part together. When the die-cutting machine needs to change the roll, coil A and coil B are conveyed at the same time. The conveying speed of the conveying roller is kept the same as the working speed of the die-cutting machine. Coil A and coil B are conveyed at the same time. The cutting part cuts the coil A and coil B below the cutting part. After cutting, the coil A located on the right side of the cutting part and the coil B located on the left side of the cutting part are docked together and kept conveyed synchronously. The remaining material heads of coil A and coil B are taken away. When the conveying coil A and coil B pass under the pasting roller, the pasting roller slides toward the joint of coil A and coil B, and the tape on the pasting roller sticks coil A and coil B together to complete the roll changing work. The supporting part can prevent the coil from falling during the roll changing process, and play a supporting and guiding role. The entire roll changing process does not require the equipment to stop, the die-cutting machine can continue production normally, and the operation is simple and convenient. BRIEF DESCRIPTION OF THE DRAWINGS
[0041] The utility model is further described in detail below in conjunction with the accompanying drawings and specific implementation methods.
[0042] Figure 1 It is a schematic diagram of the structure of the utility model;
[0043] Figure 2 This is a schematic diagram of the structure of the utility model from another angle;
[0044] Figure 3 This is a schematic diagram of the coil direction of the utility model;
[0045] Figure 4 This is a schematic diagram of the structure of the cutting piece of the utility model;
[0046] In the figure: 1. main body, 2. unwinding shaft, 3. conveying roller, 4. cutting member, 5. pasting roller, 6. supporting member, 7. screw, 8. guide member, 9. sliding seat, 10. first driving member, 11. supporting plate, 12. supporting roller, 13. rotating roller, 14. cutting blade, 15. traction pressing member, 16. mounting seat, 17. lifting seat, 18. first telescopic member, 19. passive roller, 20. active pressing roller, 21. second driving member, 22. notch, 23. tape material shaft, 24. tensioning roller, 25. receiving roller. DETAILED DESCRIPTION
[0047] The following will be combined with the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0048] like Figure 1~Figure 4 As shown, this embodiment proposes
[0049] A non-stop roll changing device comprises a main body 1; a cutting member 4 is arranged on the main body 1, and the cutting member 4 is used to cut the overlapping rolls A and B; a sticking roller 5 is slidably arranged on the main body 1, and the sticking roller 5 is used to stick an adhesive tape on the joint of the rolls A and B after sliding, and the cutting member 4 and the sticking roller 5 are arranged in sequence on the main body 1; a supporting member 6 is arranged on the main body 1, and the supporting member 6 is located at the lower side of the cutting member 4 and the sticking roller 5, and the supporting member 6 is used to guide the roll, and there is a gap between the supporting member 6 and the cutting member 4 and the sticking roller 5, and the gap is used for the roll to pass through.
[0050] In this embodiment, in order to solve the problem in the related art that the equipment needs to be stopped for loading and changing rolls, and the operation is cumbersome, a cutting piece 4, a material pasting roller 5 and a support member 6 are provided on the main body 1 for changing rolls without stopping the machine when the roll needs to be replaced. There is a gap between the cutting piece 4 and the material pasting roller 5 and the support member 6 for the roll to pass through. After the cutting piece 4 cuts the roll, the roll A and the roll B are still conveyed forward, and the cut material head is taken away. When the joint of the roll A and the roll B passes through the material pasting roller 5, the material pasting roller 5 slides close to the joint of the roll A and the roll B and sticks the joint of the roll A and the roll B together with tape. When changing rolls, the equipment does not need to be stopped, and the roll changing operation can be completed in the working state. The roll changing process does not affect the normal production of the equipment, and the operation is convenient and fast.
[0051] Specifically, the loading coil is coil A, and the prefabricated coil waiting to be loaded is coil B. Coil A and coil B pass through the gap between the cutting member 4 and the supporting member 6 together. When the die-cutting machine needs to change the roll, coil A and coil B are conveyed at the same time. The conveying speed of the conveying roller is kept the same as the working speed of the die-cutting machine. Coil A and coil B are conveyed at the same time. The cutting member 4 cuts the coil A and coil B below the cutting member 4. After cutting, the coil A located on the right side of the cutting member 4 and the coil B located on the left side of the cutting member 4 are docked together and conveyed synchronously. The remaining material heads of coil A and coil B are taken away. When the conveying coil A and coil B pass under the pasting roller 5, the pasting roller 5 slides toward the joint of coil A and coil B, and the tape on the pasting roller 5 sticks coil A and coil B together to complete the roll change. The supporting member 6 can prevent the coil from falling during the roll change process, and play a supporting and guiding role. The entire roll changing process does not require the equipment to stop, the die-cutting machine can continue production normally, and the operation is simple and convenient.
[0052] Furthermore, it also includes a discharge shaft 2, which is arranged on the main body 1; a conveying roller 3 is rotatably arranged relative to the main body 1, and the conveying roller 3 is located on one side of the cutting piece 4, and the conveying roller 3, the cutting piece 4 and the pasting roller 5 are arranged in sequence.
[0053] In this embodiment, by setting a discharge shaft 2 on the main body 1, it is convenient to discharge the coils A and B. By setting a conveying roller 3 above the support member 6, it is convenient to convey the coils A and B synchronously after cutting. Among them, the coil A located on the right side of the cutting member 4 can be conveyed forward by the die-cutting machine, and the coil B located on the left side of the cutting member 4 is conveyed synchronously with the conveying roller 3 and the coil A, so that the joint position of the coil A and the coil B reaches the bottom of the material attachment roller 5 at the same time. The rest of the coils can be directly taken away. After a roll change is completed, the staff can put the coil on the idle discharge shaft 2 when the equipment is working, and pass the starting position of the coil through the bottom of the conveying roller 3 and the cutting member 4 to facilitate the next roll change.
[0054] Furthermore, it also includes a screw 7, which is rotatably arranged on the main body 1; a guide member 8 is arranged on the main body 1; a sliding seat 9 is lifted and lowered on the guide member 8, the sliding seat 9 is threadedly connected to the screw 7, and the conveying roller 3 and the cutting member 4 are arranged on the sliding seat 9; a first driving member 10 is arranged on the main body 1, and the first driving member 10 is used to drive the screw 7 to rotate.
[0055] In this embodiment, in order to facilitate the completion of a roll change, when the staff pre-fabricates the roll on the unwinding shaft 2, the roll passes through the gap between the conveying roller 3 and the cutting member 4 and the support member 6, and the conveying roller 3 and the cutting member 4 are set on the sliding seat 9, and the screw 7 is driven to rotate by the first driving member 10. Since the sliding seat 9 is sleeved on the screw 7, under the guidance of the guide member 8, the sliding seat 9 can be raised and lowered relative to the main body 1, and the size of the gap between the conveying roller 3 and the cutting member 4 and the support member 6 can be changed during the lifting and lowering of the sliding seat 9. After the sliding seat 9 is raised, the gap becomes larger, which is convenient for the staff to pass the pre-fabricated roll through the gap. After the height of the sliding seat 9 is lowered, the gap becomes smaller, which is convenient for conveying the roll when changing the roll.
[0056] Furthermore, the support member 6 includes a plurality of rollers 12, which are rotatably arranged on the main body 1 and are respectively located below the corresponding positions of the conveying roller 3 and the cutting member 4; a support plate 11 is arranged on the main body 1, and is located below the material attaching roller 5, and one end of the support plate 11 is in contact with the roller 12.
[0057] In this embodiment, the support member 6 is composed of a roller 12 and a support plate 11. The roller 12 is located below the conveying roller 3 and the cutting member 4. Since the roller 12 is rotatably arranged, the roller 12 can rotate relative to the main body 1 during the conveying process of the conveying roller 3, and the conveying effect is better. When the cutting member 4 rotates and cuts, the roller 12 can also rotate relative to the main body 1 to avoid scratches on the surface of the support member 6 during cutting, which affects the flatness of the lower surface of the coil.
[0058] The support member 6 can also be directly composed of a support plate 11, which is located at the lower side of the conveying roller 3, the cutting member 4 and the material-attaching roller 5. While playing a supporting role to prevent the coil from falling, the support plate 11 has a simple structure and is more convenient to install.
[0059] Furthermore, the cutting member 4 comprises a rotating roller 13 , which is rotatably disposed on the sliding seat 9 ; and a cutting blade 14 is disposed on a side wall of the rotating roller 13 .
[0060] In this embodiment, the cutting member 4 includes a rotating roller 13 and a cutting blade 14. When the rotating roller 13 rotates, the cutting blade 14 rotates together with the rotating roller 13. When the cutting blade 14 contacts the coil, the coil can be cut. Since the cutting blade 14 has a certain height, during the process of the cutting blade 14 resetting after cutting, the rotating roller 13 will not contact the surface of the coil, and will not cause damage to the surface of the coil. Only the cutting blade 14 can cut the coil, which is easy to control.
[0061] Furthermore, it also includes a traction and pressing member 15, which includes a mounting seat 16, which is arranged on the main body 1, and the mounting seat 16 is located on the side of the material roller 5 away from the cutting member 4; the lifting seat 17 is slidably arranged on the mounting seat 16; the first telescopic member 18 is used to drive the lifting seat 17 to slide; the passive roller 19 is rotatably arranged on the lifting seat 17; the active pressure roller 20 is rotatably arranged on the mounting seat 16, and the support plate 11 is in contact with the active pressure roller 20; the second driving member 21 is arranged on the mounting seat 16, and the second driving member 21 is used to drive the active pressure roller 20 to rotate.
[0062] In this embodiment, the traction and pressing member 15 is located at the end of the material pasting roller 5 away from the cutting member 4, and can assist in conveying the cut coil. At the same time, when the joint of the coil passes through the traction and pressing member 15, the tape can be more firmly attached to the joint of the coil under the action of the traction and pressing member 15, so that the coil after the roll change can still be stably conveyed without breaking. The lifting seat 17 is slidably set on the mounting seat 16, and the lifting seat 17 can be driven to slide by the first telescopic member 18, so that the passive roller 19 is close to the active pressure roller 20, and the second driving member 21 drives the active pressure roller 20 to rotate, so as to press and convey the joints of the pasted coils. When the material is normally loaded after the pressing is completed, the first telescopic member 18 drives the lifting seat 17 to rise, and the distance between the passive roller 19 and the active pressure roller 20 becomes larger, which does not affect the normal loading.
[0063] Furthermore, there are multiple pasting rollers 5, and pasting rollers 5 are arranged on the upper and lower sides of the support plate 11. The support plate 11 has a notch 22 near the lower pasting roller 5. The lower pasting roller 5 is used to drive the tape to contact the joint of the rolls A and B through the notch 22 after sliding.
[0064] In this embodiment, a plurality of material pasting rollers 5 are respectively located on the upper side and the lower side of the support plate 11, and the support plate 11 has a notch 22 for the material pasting rollers 5 to pass through. The material pasting rollers 5 located on the upper side can drive the adhesive tape to adhere to the upper surface of the coil joint, and the material pasting rollers 5 located on the lower side can drive the adhesive tape to adhere to the lower surface of the coil joint after passing through the notch 22, so that the connection of the coil joint is more secure.
[0065] Furthermore, it also includes a tape material shaft 23, which has multiple tape material shafts 23. The multiple tape material shafts 23 are rotatably arranged on the main body 1. The tape material shafts 23 are located on the upper and lower sides of the multiple application rollers 5. The tape material shafts 23 are used to tension the tape together with the application rollers 5.
[0066] In this embodiment, the tape material shaft 23 and the material sticking roller 5 tension the tape together. The tape has the materials distributed at intervals. The material sticking roller 5 sticks the materials to the joints of the coiled material after sliding.
[0067] Furthermore, it also includes a tensioning roller 24, which has multiple tensioning rollers 24. The multiple tensioning rollers 24 are arranged on the main body 1, and the tensioning roller 24 is used to tension the coiled material; a receiving roller 25 is rotatably arranged on the main body 1, and the receiving roller 25 is used to tension the coiled material together with the tensioning roller 24 and the unwinding shaft 2.
[0068] In this embodiment, the prefabricated coil on the unwinding shaft 2 passes through the gap below the conveying roller 3 and the cutting member 4 and is connected to the receiving roller 25. After the roll change is completed, the receiving roller 25 can take up the head of the coil. The tensioning roller 24 can tension the coil to facilitate the conveyance of the coil when changing the roll.
[0069] A die-cutting machine uses the above-mentioned non-stop roll changing device.
[0070] In the present embodiment, a die-cutting machine using the above-mentioned non-stop roll changing device is provided. The die-cutting machine does not need to be stopped when changing rolls and can change rolls during the production process. The operation is simple and convenient, and the production efficiency is higher.
[0071] The above are only preferred embodiments of the present invention and are not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
Claims
1. A roll changing device without stopping the machine, characterized in that: Used to connect coil A and coil B by adhesive tape, including Subject (1); A cutting piece (4), the cutting piece (4) being arranged on the main body (1), and the cutting piece (4) being used to cut the overlapping coils A and B; a material pasting roller (5), the material pasting roller (5) being slidably arranged on the main body (1), the material pasting roller (5) being used to paste the adhesive tape on the joint between the coil A and the coil B after sliding, the cutting piece (4) and the material pasting roller (5) being arranged in sequence on the main body (1); A support member (6), the support member (6) being arranged on the main body (1), the support member (6) being located at the lower side of the cutting member (4) and the material attaching roller (5), the support member (6) being used to guide the coil, and a gap being provided between the support member (6) and the cutting member (4) and the material attaching roller (5), the gap being used to allow the coil to pass through.
2. The non-stop roll changing device according to claim 1 is characterized in that: Also includes A discharge shaft (2), wherein the discharge shaft (2) is arranged on the main body (1); A conveying roller (3), the conveying roller (3) being rotatably arranged relative to the main body (1), the conveying roller (3) being located on one side of the cutting piece (4), and the conveying roller (3), the cutting piece (4) and the attaching roller (5) being arranged in sequence.
3. The non-stop roll changing device according to claim 2 is characterized in that: Also includes a screw rod (7), the screw rod (7) being rotatably disposed on the main body (1); A guide member (8), wherein the guide member (8) is arranged on the main body (1); a sliding seat (9), the sliding seat (9) being arranged on the guide member (8) in a lifting manner, the sliding seat (9) being threadedly connected to the screw rod (7), and the conveying roller (3) and the cutting member (4) being arranged on the sliding seat (9); A first driving member (10), wherein the first driving member (10) is arranged on the main body (1), and the first driving member (10) is used to drive the screw rod (7) to rotate.
4. The non-stop roll changing device according to claim 2 is characterized in that: The support member (6) comprises A plurality of rollers (12), wherein the plurality of rollers (12) are rotatably arranged on the main body (1), and the plurality of rollers (12) are respectively located below corresponding positions of the conveying roller (3) and the cutting member (4); A support plate (11), the support plate (11) being arranged on the main body (1), the support plate (11) being located below the material attaching roller (5), and one end of the support plate (11) being in contact with the support roller (12).
5. The non-stop roll changing device according to claim 3 is characterized in that: The cutting element (4) comprises a rotating roller (13), the rotating roller (13) being rotatably disposed on the sliding seat (9); A cutting blade (14), wherein the cutting blade (14) is arranged on a side wall of the rotating roller (13).
6. The non-stop roll changing device according to claim 4 is characterized in that: It also includes a traction pressing piece (15), wherein the traction pressing piece (15) includes A mounting seat (16), the mounting seat (16) being arranged on the main body (1), the mounting seat (16) being located on a side of the material attaching roller (5) away from the cutting member (4); A lifting seat (17), the lifting seat (17) being slidably disposed on the mounting seat (16); A first telescopic member (18), the first telescopic member (18) being used to drive the lifting seat (17) to slide; A passive roller (19), the passive roller (19) being rotatably disposed on the lifting seat (17); an active pressure roller (20), the active pressure roller (20) being rotatably disposed on the mounting seat (16), the support plate (11) being in contact with the active pressure roller (20); A second driving member (21), the second driving member (21) being arranged on the mounting seat (16), and the second driving member (21) being used for driving the active pressure roller (20) to rotate.
7. The non-stop roll changing device according to claim 4, characterized in that: There are a plurality of the pasting rollers (5), and the pasting rollers (5) are arranged on the upper side and the lower side of the support plate (11). The support plate (11) has a notch (22) near the pasting roller (5) on the lower side, and the pasting roller (5) on the lower side is used to slide through the notch (22) to drive the adhesive tape to contact the joint of the coil A and the coil B.
8. The non-stop roll changing device according to claim 7 is characterized in that: Also includes A plurality of tape material shafts (23) are provided, the plurality of tape material shafts (23) being rotatably arranged on the main body (1), the tape material shafts (23) being located on the upper side and the lower side of the plurality of attachment rollers (5), and the tape material shafts (23) being used to tension the tape together with the attachment rollers (5).
9. The non-stop roll changing device according to claim 2, characterized in that: Also includes A tensioning roller (24), wherein a plurality of the tensioning rollers (24) are provided on the main body (1), and the tensioning rollers (24) are used to tension the coiled material; A receiving roller (25), the receiving roller (25) being rotatably arranged on the main body (1), the receiving roller (25) being used to tension the coiled material together with the tensioning roller (24) and the unwinding shaft (2).
10. A die-cutting machine, characterized in that: Use the non-stop roll changing device according to claim 1 according to any one of claims 1 to 9.
