Device for improving separation capacity of alkylated material

By mixing the stirring rod and stirring leaves driven by a servo motor in the alkylated material separation device, and combining the distillation tower and temperature detection and regulation, the problem of uneven separation effect is solved and the separation efficiency is improved.

CN222182176UActive Publication Date: 2024-12-17ZHUHAI ZHONGGUAN PETROCHEMICAL LTD
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Patent Information

Application Number
CN202420882678.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-26
Publication Date
2024-12-17
Estimated Expiration
2034-04-26

AI Technical Summary

Technical Problem

The existing alkylated material separation device fails to effectively handle the mixing of alkylated materials during the separation process, resulting in uneven separation effects and affecting the use effect.

Method used

A device including a workbench, a U-shaped support bar, an L-shaped plate, a servo motor, a stirring rod and a stirring blade is designed, and the alkylated materials in the cylinder tank are mixed by driving the stirring rod and a stirring blade. It is also separated by a material pump, hose and distillation tower, combining temperature detection and regulation to optimize the separation process.

Benefits of technology

The uniform mixing and separation of alkylated materials is achieved, the problem of inconsistent separation effects is avoided, and the separation efficiency is improved through temperature regulation.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of alkylation separation, and discloses a device for improving the separation capacity of alkylated materials, which comprises a working table, U-shaped supporting strips are fixedly connected to the right side of the top end of the working table, an L-shaped plate is fixedly connected to the top end of the right side of the U-shaped supporting strip on the right side, and a servo motor is fixedly connected to the inner side of the L-shaped plate. The top ends of the adjacent U-shaped supporting strips are fixedly connected with cylinder tanks, the output ends of the servo motors penetrate through the corresponding cylinder tanks and are fixedly connected with stirring rods, the outer walls of the stirring rods are fixedly connected with stirring blades, and the middle of the right side of the top end of the workbench is fixedly connected with a storage box. According to the alkylation separation device disclosed by the utility model, through the mutual matching of the feeding hole, the column tank, the L-shaped plate, the servo motor, the stirring rod, the stirring blades and the column tank, the situation of inconsistency during alkylation separation is avoided, so that the separation effects are the same.
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Description

Technical Field

[0001] The utility model relates to the technical field of alkylation separation, in particular to a device for improving the separation capacity of alkylation materials. Background Art

[0002] The device that usually improves the separation capacity of alkylation materials is a distillation tower using structured packing. This device increases the relative surface area, improves the heat mass transfer efficiency and fractionation efficiency by introducing structured packing into the tower, thereby achieving better material separation capacity. At the same time, the device used to introduce the mixed material into the distillation tower usually includes a feed pipe, nozzle or distributor. The design of the feed device affects the distribution and transfer process of the material in the tower.

[0003] After searching, the Chinese patent announcement number is: CN212770584U, which discloses an alkylation product separation system, including a debutanizer, a heavy component removal tower, a butane separation tower, a gas phase compressor, an intermediate heat exchanger of the debutanizer and a bottom heat exchanger of the butane separation tower. After the alkylation product enters the debutanizer, part of isobutane is extracted from the top, and the normal isobutane mixture extracted from the side enters the butane separation tower for further separation to obtain high-purity normal butane and isobutane. The bottom material enters the heavy component removal tower for further separation to obtain high-quality alkylate oil. The heavy component removal tower can also separate the externally extracted alkylation heavy component to obtain different fractions of solvent oil. The gas phase compressor and the bottom heat exchanger of the butane separation tower recover the heat of the high-temperature gas phase isobutane at the top of the butane separation tower, and the intermediate heat exchanger of the debutanizer recovers the heat of the high-temperature gas phase alkylate oil at the top of the heavy component removal tower. By adopting the utility model, the full coupling utilization of heat can be effectively realized, the energy consumption of the separation system can be reduced, and the quality and stability of the separated alkylate oil can be improved. However, the above structure does not take into account that when the alkylate is separated, the alkylate cannot be mixed well, resulting in that the separated alkylate is prone to unevenness, which affects the use effect. Summary of the invention

[0004] In order to make up for the above shortcomings, the utility model provides a device for improving the separation capacity of alkylation materials, aiming to improve the problem that the prior art does not take into account the fact that when separating the alkylation, the alkylation is not mixed well, resulting in the separated alkylation being prone to unevenness, affecting the use effect.

[0005] In order to achieve the above-mentioned purpose, the utility model adopts the following technical scheme: a device for improving the separation capacity of alkylation materials, comprising a workbench, a U-shaped support bar is fixedly connected to the right side of the top of the workbench, an L-shaped plate is fixedly connected to the right top of the right U-shaped support bar, a servo motor is fixedly connected to the inner side of the L-shaped plate, and a column tank is fixedly connected to the top of the adjacent U-shaped support bars. The output end of the servo motor passes through the corresponding column tank and is fixedly connected to a stirring rod, and the outer wall of the stirring rod is fixedly connected to a stirring blade. A storage box is fixedly connected to the middle right side of the top of the workbench, a top plate is clamped on the inner top of the storage box, and a separation mechanism is arranged on the front side of the storage box.

[0006] As a further description of the above technical solution:

[0007] The front left end of the storage box is connected to a material pump, the output end of the material pump is connected to a hose, the other end of the hose is connected to a distillation tower, the bottom end of the distillation tower is fixedly connected to the left side of the top of the workbench, a placement tank is fixedly connected to the upper middle part of the inner side of the distillation tower, a detection head is fixedly connected to the top left of the outer wall of the distillation tower, a temperature detector is fixedly connected to the left side of the detection head, a display is fixedly connected to the front side of the top of the distillation tower, and the outer wall of the hose is connected to a valve.

[0008] As a further description of the above technical solution:

[0009] A hollow bar is fixedly connected to the front side of the outer wall of the distillation tower, a baffle is clamped on the inner front side of the hollow bar, and a handle 2 is fixedly connected to the right end of the front side of the baffle.

[0010] As a further description of the above technical solution:

[0011] The top right side of the distillation tower is connected with a gas outlet, and the rear side of the outer wall of the distillation tower is connected with a discharge pipe.

[0012] As a further description of the above technical solution:

[0013] The top end of the outer wall of the cylindrical tank is connected with a feed inlet.

[0014] As a further description of the above technical solution:

[0015] A handle is fixedly connected to the middle of the top end of the top plate, and a storage battery is fixedly connected to the middle of the left side of the top end of the workbench.

[0016] As a further description of the above technical solution:

[0017] A controller is fixedly connected to the front end of the top right side of the workbench, and the controller is electrically connected to the servo motor, the temperature detector, the battery and the valve respectively.

[0018] As a further description of the above technical solution:

[0019] The four corners of the bottom end of the workbench are all fixedly connected with supporting legs.

[0020] The utility model has the following beneficial effects:

[0021] 1. In the utility model, the feed port, the column tank, the L-shaped plate, the servo motor, the stirring rod, the stirring blade and the column tank cooperate with each other, thereby avoiding the inconsistency when separating the alkylation, so that the separation effect is the same.

[0022] 2. In the utility model, by the cooperation of the storage box, the material pump, the hose, the placement tank, the distillation tower, the detection head, the temperature detector, the distillation tower, the display and the air outlet, it is possible to effectively control the temperature and optimize the separation process. By adjusting these parameters, the distribution coefficient of the material can be changed, thereby improving the separation efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0023] Figure 1 A front perspective view of a workbench of a device for improving the separation capacity of alkylation materials proposed by the utility model;

[0024] Figure 2 This is a structural exploded diagram of a distillation tower for a device for improving the separation capacity of alkylation materials proposed in the utility model;

[0025] Figure 3 This is a disassembled display diagram of a column tank of a device for improving the separation capacity of alkylation materials proposed by the utility model.

[0026] Legend:

[0027] 1. Workbench; 2. Separation mechanism; 201. Valve; 202. Feed pump; 203. Distillation tower; 204. Display; 205. Detection head; 206. Temperature detector; 207. Placement tank; 208. Hose; 3. Support legs; 4. Storage box; 5. Top plate; 6. Controller; 7. Column tank; 8. Handle 1; 9. Stirring rod; 10. Air outlet; 11. Battery; 12. Hollow bar; 13. Handle 2; 14. Baffle; 15. Discharge pipe; 16. Feed inlet; 17. Servo motor; 18. L-shaped plate; 19. U-shaped support bar; 20. Stirring blade. DETAILED DESCRIPTION

[0028] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0029] Please see attached Figure 1 and attached Figure 3 The utility model provides an embodiment: a device for improving the separation capacity of alkylation materials, comprising a workbench 1, a U-shaped support bar 19 is fixedly connected to the right side of the top of the workbench 1, an L-shaped plate 18 is fixedly connected to the right top of the right U-shaped support bar 19, a servo motor 17 is fixedly connected to the inner side of the L-shaped plate 18, a column tank 7 is fixedly connected to the top of the adjacent U-shaped support bar 19, an output end of the servo motor 17 penetrates the corresponding column tank 7 and is fixedly connected to a stirring rod 9, and a stirring blade 20 is fixedly connected to the outer wall of the stirring rod 9, a storage box 4 is fixedly connected to the middle of the right side of the top of the workbench 1, a top plate 5 is clamped on the inner top of the storage box 4, a separation mechanism 2 is arranged on the front side of the storage box 4, a gas outlet 10 is connected to the right top of the distillation tower 203, and a discharge pipe 15 is connected to the rear side of the outer wall of the distillation tower 203;

[0030] Specifically, the U-shaped support bar 19 on the right side is fixedly connected to an L-shaped plate 18 at its top right side. The design of this L-shaped plate 18 allows a servo motor 17 to be firmly connected to its inner side, thereby providing power for the entire mechanism. The function of this column tank 7 may be to store or process certain substances. At the same time, the output end of the servo motor 17 passes through the corresponding column tank 7, and a stirring rod 9 is fixedly connected at the penetration position. The existence of this stirring rod 9 is obviously for stirring operation inside the column tank 7. The design of these stirring blades 20 is to improve the stirring efficiency and ensure that the substances in the column tank 7 can be fully mixed.

[0031] Please see attached Figure 1 - Attachment Figure 2The left front end of the storage box 4 is connected to a material pump 202, the output end of the material pump 202 is connected to a hose 208, the other end of the hose 208 is connected to a distillation tower 203, the bottom end of the distillation tower 203 is fixedly connected to the left top of the workbench 1, a placement tank 207 is fixedly connected to the middle and upper inner part of the distillation tower 203, a detection head 205 is fixedly connected to the top left of the outer wall of the distillation tower 203, a temperature detector 206 is fixedly connected to the left side of the detection head 205, a display 204 is fixedly connected to the front side of the top of the distillation tower 203, a valve 201 is connected to the outer wall of the hose 208, a hollow bar 12 is fixedly connected to the front side of the outer wall of the distillation tower 203, a baffle 14 is engaged with the inner front side of the hollow bar 12, and a handle 13 is fixedly connected to the right front end of the baffle 14;

[0032] Specifically, the material pump 202 plays a key role in transporting materials to other parts of the system. The output end of the material pump 202 is connected to a hose 208. Inside the distillation tower 203, a placement tank 207 is fastened in the upper middle position. The placement tank 207 is used to store materials to be processed or being processed. The display 204 is used to show the operator various parameters in the distillation process, such as temperature and pressure, to make the operation more intuitive and convenient.

[0033] Please see attached Figure 1 - Attachment Figure 3 The top of the outer wall of the column tank 7 is connected with a feed port 16, the middle of the top of the top plate 5 is fixedly connected with a handle 8, the middle of the left side of the top of the workbench 1 is fixedly connected with a battery 11, the front end of the top right of the workbench 1 is fixedly connected with a controller 6, the controller 6 is electrically connected to the servo motor 17, the temperature detector 206, the battery 11 and the valve 201 respectively, and the four corners of the bottom end of the workbench 1 are fixedly connected with legs 3;

[0034] Specifically, the cylindrical tank 7 is a key component, which is designed to contain and process materials. A feed port 16 is designed at the top of the outer wall of the cylindrical tank 7. The existence of this feed port 16 is to facilitate the smooth introduction of the material to be processed into the tank. The top plate 5 plays an important role. The middle part of the top of the top plate 5 is designed to be fixedly connected with a handle 8. The workbench 1 is the basic support platform of the entire equipment, and its middle part on the left side of the top is designed to be fixedly connected with a battery 11. The function of the battery 11 is to provide the necessary power support for the equipment.

[0035] Working principle: when the alkylation needs to be separated, the alkylation to be separated is first placed into the column tank 7 through the feed port 16, and then the servo motor 17 fixedly connected to the L-shaped plate 18 is started, and the stirring rod 9 and the stirring blade 20 are driven, so that the alkylation inside the column tank 7 can be effectively mixed, thereby avoiding the inconsistency when separating the alkylation, so that the separation effect is the same, and then the mixed alkylation is placed in the storage box 4, and then the material pump 202 is turned on to transport the material to the placement tank 207 through the hose 208 to cooperate with the distillation tower 203 for effective separation. At this time, the temperature inside the distillation tower 203 is displayed on the display 204 through the detection head 205 and the temperature detector 206 for observation and regulation. When the temperature is too high, the gas outlet 10 is opened to disperse the gas and cool down, so as to effectively control the temperature inside the distillation tower 203, so that the temperature can be effectively regulated, the separation process can be optimized, and by adjusting these parameters, the distribution coefficient of the material can be changed, thereby improving the separation efficiency.

[0036] Finally, it should be noted that the above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. A device for improving the separation capacity of alkylation materials, comprising a workbench (1), characterized in that: The top right side of the workbench (1) is fixedly connected to a U-shaped support bar (19), the top right side of the right side of the U-shaped support bar (19) is fixedly connected to an L-shaped plate (18), the inner side of the L-shaped plate (18) is fixedly connected to a servo motor (17), the tops of adjacent U-shaped support bars (19) are fixedly connected to columnar tanks (7), the output end of the servo motor (17) passes through the corresponding columnar tank (7) and is fixedly connected to a stirring rod (9), the outer wall of the stirring rod (9) is fixedly connected to a stirring blade (20), the middle part of the top right side of the workbench (1) is fixedly connected to a storage box (4), the inner top of the storage box (4) is engaged with a top plate (5), and the front side of the storage box (4) is provided with a separation mechanism (2).

2. The device for improving the separation capacity of alkylation materials according to claim 1, characterized in that: The left front end of the storage box (4) is connected to a material pump (202), the output end of the material pump (202) is connected to a hose (208), the other end of the hose (208) is connected to a distillation tower (203), the bottom end of the distillation tower (203) is fixedly connected to the left side of the top end of the workbench (1), a placement tank (207) is fixedly connected to the middle and upper part of the inner side of the distillation tower (203), a detection head (205) is fixedly connected to the top left end of the outer wall of the distillation tower (203), a temperature detector (206) is fixedly connected to the left side of the detection head (205), a display (204) is fixedly connected to the front side of the top end of the distillation tower (203), and the outer wall of the hose (208) is connected to a valve (201).

3. The device for improving the separation capacity of alkylation materials according to claim 2, characterized in that: A hollow bar (12) is fixedly connected to the front side of the outer wall of the distillation tower (203), a baffle (14) is engaged with the inner front side of the hollow bar (12), and a handle (13) is fixedly connected to the front right end of the baffle (14).

4. The device for improving the separation capacity of alkylation materials according to claim 3, characterized in that: The top right side of the distillation tower (203) is connected to a gas outlet (10), and the rear side of the outer wall of the distillation tower (203) is connected to a discharge pipe (15).

5. The device for improving the separation capacity of alkylation materials according to claim 1, characterized in that: The top end of the outer wall of the cylindrical tank (7) is connected to a feed inlet (16).

6. The device for improving the separation capacity of alkylation materials according to claim 1, characterized in that: A handle 1 (8) is fixedly connected to the middle of the top end of the top plate (5), and a storage battery (11) is fixedly connected to the middle of the left side of the top end of the workbench (1).

7. The device for improving the separation capacity of alkylation materials according to claim 1, characterized in that: A controller (6) is fixedly connected to the front right side of the top of the workbench (1), and the controller (6) is electrically connected to the servo motor (17), the temperature detector (206), the battery (11) and the valve (201) respectively.

8. The device for improving the separation capacity of alkylation materials according to claim 1, characterized in that: The four corners at the bottom of the workbench (1) are all fixedly connected with supporting legs (3).