Device for preparing and purifying absolute ethyl alcohol

The device addresses calcium hydroxide hardening issues by enabling easy replacement and maintenance of calcium oxide and solid impurity filtration, ensuring continuous anhydrous ethanol production with high quality.

CN222195998UActive Publication Date: 2024-12-20SHANGHAI GAOYUN CHEM CO LTD
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Patent Information

Application Number
CN202420845256.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-23
Publication Date
2024-12-20
Estimated Expiration
2034-04-23

AI Technical Summary

Technical Problem

Calcium hydroxide hardening in dehumidification tanks during anhydrous ethanol production leads to inefficient maintenance, requiring complete shutdown and affecting work efficiency.

Method used

A device with a movable blocking plate and filter assembly that allows for easy replacement and maintenance of calcium oxide, and a filter component for solid impurity removal, ensuring continuous operation and product quality.

Benefits of technology

Facilitates easy replacement and maintenance of calcium oxide, maintains continuous operation, and ensures high-quality anhydrous ethanol production by effectively filtering out solid impurities.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an absolute ethyl alcohol preparation purification device which comprises a stable bottom plate, the top of the stable bottom plate is fixedly connected with a protective cover, the top of one side of the inner wall of the protective cover is fixedly connected with an ethyl alcohol storage box, and the bottom of the ethyl alcohol storage box is communicated with a purification assembly used for removing moisture. The purification assembly comprises a guide pipe communicated with the ethanol storage box, the bottom end of the guide pipe is communicated with an operation cylinder, a feed hopper is arranged at the top of the operation cylinder, and calcium oxide is arranged in the operation cylinder. According to the absolute ethyl alcohol preparation and purification device, the operation cylinder is blocked by the blocking plate, when calcium oxide needs to be replaced, the calcium oxide in the operation cylinder can be completely released by directly rotating the screw rod and pulling the moving sleeve and the blocking plate outwards, and even if internal particles are hardened and semi-hard, the operation cylinder is not damaged. And after the blocking plate is moved away, workers can conveniently clear and draw out the residual calcium oxide in the operation cylinder.
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Description

Technical Field

[0001] The utility model relates to the technical field of ethanol preparation, in particular to a device for preparing and purifying anhydrous ethanol. Background Art

[0002] Anhydrous ethanol refers to a higher purity ethanol aqueous solution, which is a mixture of ethanol and water.

[0003] The utility model with announcement number CN213348076U discloses a dehumidification device in the process of preparing anhydrous ethanol, comprising a dehumidification tower, a heating pipe is fixedly installed at the upper end of the inner cavity of the dehumidification tower, a connecting plate is fixedly installed at the upper end of the inner cavity of the dehumidification tower and below the heating pipe, and quicklime is placed on the top of the connecting plate; through the arrangement of the dehumidification tower, the heating pipe, the connecting plate, quicklime, the fan, the condenser, the fixing plate, the anhydrous copper sulfate, the first filter membrane and the second filter membrane, the dehumidification effect can be effectively improved, not only the anhydrous ethanol can be brought to a perfect state, but also its quality is improved.

[0004] The main component of quicklime is calcium oxide, which is a solid particle. After absorbing water, it forms calcium hydroxide, which is very easy to harden. It is not easy for the solenoid valve to release and remove it directly. A single dehumidifier tank needs to be completely shut down for maintenance, which directly affects work efficiency. Utility Model Content

[0005] In view of the deficiencies in the prior art, the utility model provides a device for preparing and purifying anhydrous ethanol, which solves the problems that calcium hydroxide is formed after absorbing water, which is very easy to harden and cannot be directly released and removed by the solenoid valve, and a single dehumidification tank needs to be completely shut down for maintenance, which directly affects work efficiency.

[0006] To achieve the above objectives, the utility model is implemented through the following technical solutions: an anhydrous ethanol preparation and purification device, comprising a stable bottom plate, a protective cover is fixedly connected to the top of the stable bottom plate, an ethanol storage box is fixedly connected to the top of one side of the inner wall of the protective cover, the bottom of the ethanol storage box is connected to a purification component for removing moisture, the purification component comprises a guide pipe connected to the ethanol storage box, the bottom end of the guide pipe is connected to an operating cylinder, a feed hopper is arranged on the top of the operating cylinder, calcium oxide is arranged inside the operating cylinder, an operating rod is fixedly connected to one side of the surface of the operating cylinder, one end of the operating rod is fixedly connected to a limiting plate, a movable sleeve is movably connected to the surface of the operating rod, a blocking plate is fixedly connected to one side of the bottom of the movable sleeve, a screw rod passes through the surface of the movable sleeve, an output pipe is connected to the bottom of the inner wall of the operating cylinder, a filter plug is arranged inside the output pipe, and a filter component for filtering solid impurities is connected to the bottom of the purification component.

[0007] Preferably, the filtration component comprises a filtration box connected to the purification component, and the front of the filtration box is hinged with a sealing cover.

[0008] Preferably, inclined plates are provided on both sides of the inner wall of the filter box, and the surfaces of the inclined plates are polished and smooth.

[0009] Preferably, a positioning head is fixedly connected to one side of the inclined plate surface, and reinforcing ribs are provided on the surface of the positioning head.

[0010] Preferably, the inner wall of the filter box is movably connected with a filter plate, and a metal frame is provided at the edge of the filter plate.

[0011] Preferably, a handle is fixedly connected to one side of the surface of the filter plate, and anti-slip particles are provided on the surface of the handle.

[0012] Beneficial Effects

[0013] The utility model provides a device for preparing and purifying anhydrous ethanol. Compared with the prior art, it has the following beneficial effects:

[0014] (1) The anhydrous ethanol preparation and purification device is connected to a purification component for removing moisture through the bottom of the ethanol storage box. The purification component includes a guide tube connected to the ethanol storage box, the bottom end of the guide tube is connected to an operating cylinder, the top of the operating cylinder is provided with a feed hopper, and calcium oxide is provided inside the operating cylinder. An operating rod is fixedly connected to one side of the surface of the operating cylinder, one end of the operating rod is fixedly connected to a limit plate, a movable sleeve is movably connected to the surface of the operating rod, a plugging plate is fixedly connected to one side of the bottom of the movable sleeve, a screw rod penetrates the surface of the movable sleeve, an output pipe is connected to the bottom of the inner wall of the operating cylinder, and a filter plug is provided inside the output pipe. The operating cylinder is blocked by using the plugging plate. When the calcium oxide needs to be replaced, the screw rod is directly rotated to pull the movable sleeve and the plugging plate outward to release all the calcium oxide in the operating cylinder. Even if the internal particles are compacted and semi-hard, it is convenient for the staff to clean the residual calcium oxide in the operating cylinder after the plugging plate is removed. At the same time, multiple groups of operating cylinders are arranged in parallel. Even if any operating cylinder is maintained, the normal operation of other operating cylinders can be guaranteed.

[0015] (2) The anhydrous ethanol preparation and purification device comprises a filter box connected to the purification component through a filter assembly, a front hinged sealing cover of the filter box, inclined plates are arranged on both sides of the inner wall of the filter box, the surface of the inclined plate is polished and smooth, a positioning head is fixedly connected to one side of the surface of the inclined plate, and reinforcing ribs are arranged on the surface of the positioning head, a filter plate is movably connected to the inner wall of the filter box, a metal frame is arranged at the edge of the filter plate, a handle is fixedly connected to one side of the surface of the filter plate, and anti-slip particles are arranged on the surface of the handle. Through the arrangement of the filter assembly, the device can filter out the leaked solid particles in the anhydrous ethanol through the filter plate, completely filter out the calcium oxide and its production by-products, and prevent them from entering the final product and affecting the product quality. In addition, during maintenance, the filter plate can be removed and replaced as a whole by simply pulling up the handle, which is convenient for operation. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 It is a three-dimensional schematic diagram of the utility model;

[0017] Figure 2 It is a front view of the utility model;

[0018] Figure 3 For this utility model Figure 2 A partial enlarged view of the middle A;

[0019] Figure 4 It is a side view of the movable sleeve structure of the utility model;

[0020] Figure 5 It is a schematic diagram of the filter assembly structure of the utility model.

[0021] In the figure: 1. stable bottom plate; 2. protective cover; 3. ethanol storage box; 4. purification component; 41. guide tube; 42. operating cylinder; 43. feed hopper; 44. calcium oxide; 45. operating rod; 46. limit plate; 47. movable sleeve; 48. blocking plate; 49. screw rod; 410. output pipe; 5. filter component; 51. filter box; 52. inclined plate; 53. positioning head; 54. filter plate; 55. handle. DETAILED DESCRIPTION

[0022] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0023] See also Figure 1-5 , the utility model provides two technical solutions:

[0024] Embodiment 1, a device for preparing and purifying anhydrous ethanol, comprising a stable bottom plate 1, a protective cover 2 is fixedly connected to the top of the stable bottom plate 1, an ethanol storage box 3 is fixedly connected to the top of one side of the inner wall of the protective cover 2, the bottom of the ethanol storage box 3 is connected to a purification component 4 for removing moisture, the purification component 4 comprises a guide tube 41 connected to the ethanol storage box 3, the bottom end of the guide tube 41 is connected to an operating cylinder 42, a feed hopper 43 is arranged on the top of the operating cylinder 42, calcium oxide 44 is arranged inside the operating cylinder 42, an operating rod 45 is fixedly connected to one side of the surface of the operating cylinder 42, one end of the operating rod 45 is fixedly connected to a limiting plate 46, a movable sleeve 47 is movably connected to the surface of the operating rod 45, a blocking plate 48 is fixedly connected to one side of the bottom of the movable sleeve 47, and a surface of the movable sleeve 47 is penetrated by The screw rod 49 and the bottom of the inner wall of the operating cylinder 42 are connected with an output pipe 410, and a filter plug is arranged inside the output pipe 410. Micropores are arranged inside the filter plug to prevent the calcium oxide 44 from falling directly. The bottom of the purification component 4 is connected with a filter component 5 for filtering out solid impurities. The operating cylinder 42 is blocked by a blocking plate 48. When the calcium oxide needs to be replaced, the screw rod 49 is directly rotated to pull the movable sleeve 47 and the blocking plate 48 outward to release all the calcium oxide 44 in the operating cylinder 42. Even if the internal particles are compacted and semi-hard, it is convenient for the staff to clean out the residual calcium oxide 44 in the operating cylinder 42 after the blocking plate 48 is removed. At the same time, multiple groups of operating cylinders 42 are arranged in parallel. Even if any operating cylinder 42 is maintained, the normal operation of other operating cylinders 42 can be guaranteed.

[0025] Embodiment 2 mainly differs from Embodiment 1 in that: an anhydrous ethanol preparation and purification device, the filter assembly 5 comprises a filter box 51 connected to the purification assembly 4, the front of the filter box 51 is hinged with a sealing cover, both sides of the inner wall of the filter box 51 are provided with inclined plates 52, the surface of the inclined plate 52 is polished and smooth, one side of the surface of the inclined plate 52 is fixedly connected with a positioning head 53, the surface of the positioning head 53 is provided with reinforcing ribs, the inner wall of the filter box 51 is movably connected with a filter plate 54, the edge of the filter plate 54 is provided with a metal frame, one side of the surface of the filter plate 54 is fixedly connected with a handle 55, the surface of the handle 55 is provided with anti-slip particles, through the setting of the filter assembly 5, the device can filter out the leaked solid particles in the anhydrous ethanol through the filter plate 54, completely filter out the calcium oxide and its production by-products, and prevent them from entering the final product and affecting the product quality, and during maintenance, only the handle 55 needs to be pulled up to remove the filter plate 54 as a whole and replace it, which is convenient for operation.

[0026] Each guide pipe 41 and output pipe 410 is provided with an electric control valve inside, and the bottom of the filter assembly 5 is connected to the ethanol receiving device.

[0027] Meanwhile, the contents not described in detail in this specification belong to the prior art known to those skilled in the art.

[0028] During operation, calcium oxide 44 is added to the operating cylinder 42 through the feed hopper 43, and a sufficient amount of anhydrous ethanol is received in the ethanol storage box 3. The electrically controlled valve in the guide pipe 41 is opened, and the anhydrous ethanol enters the operating cylinder 42. Water is combined and absorbed by the calcium oxide 44, and then the ethanol flows directly downward and enters the filter box 51 through the output pipe 410. After the ethanol is filtered by the filter plate 54, the solid particles contained therein are filtered out. When a large amount of calcium oxide 44 in the operating cylinder 42 is hardened, which directly affects the water absorption effect, the blocking plate 48 is rotated to separate the screw rod 49 from the operating rod 45 and the movable sleeve 47, and the movable sleeve 47 is moved on the surface of the operating rod 45. The movable sleeve 47 moves the position of the limit plate 46. At the same time, the blocking plate 48 is separated from the operating cylinder 42, and the calcium oxide 44 is directly released from the bottom of the operating cylinder 42. If necessary, the staff can clean out the calcium oxide 44 from the operating cylinder 42, and then restore it, and continue the above operation. When the device operation is completed, the device is restored.

[0029] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.

[0030] Although the embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. An anhydrous ethanol preparation and purification device, comprising a stable bottom plate (1), characterized in that: The top of the stable bottom plate (1) is fixedly connected to a protective cover (2), the top of one side of the inner wall of the protective cover (2) is fixedly connected to an ethanol storage box (3), the bottom of the ethanol storage box (3) is connected to a purification component (4) for removing moisture, the purification component (4) comprises a guide tube (41) connected to the ethanol storage box (3), the bottom end of the guide tube (41) is connected to an operating cylinder (42), the top of the operating cylinder (42) is provided with a feed hopper (43), the interior of the operating cylinder (42) is provided with calcium oxide (44), the surface of the operating cylinder (42) An operating rod (45) is fixedly connected to one side of the surface, one end of the operating rod (45) is fixedly connected to a limiting plate (46), a movable sleeve (47) is movably connected to the surface of the operating rod (45), a blocking plate (48) is fixedly connected to one side of the bottom of the movable sleeve (47), a screw rod (49) penetrates the surface of the movable sleeve (47), an output pipe (410) is connected to the bottom of the inner wall of the operating cylinder (42), a filter plug is arranged inside the output pipe (410), and a filter assembly (5) for filtering out solid impurities is connected to the bottom of the purification assembly (4).

2. The device for preparing and purifying anhydrous ethanol according to claim 1, characterized in that: The filter assembly (5) comprises a filter box (51) connected to the purification assembly (4), and the front side of the filter box (51) is hinged with a sealing cover.

3. The device for preparing and purifying anhydrous ethanol according to claim 2, characterized in that: Inclined plates (52) are provided on both sides of the inner wall of the filter box (51), and the surfaces of the inclined plates (52) are polished and smooth.

4. The device for preparing and purifying anhydrous ethanol according to claim 3, characterized in that: A positioning head (53) is fixedly connected to one side of the surface of the inclined plate (52), and a reinforcing rib is arranged on the surface of the positioning head (53).

5. The device for preparing and purifying anhydrous ethanol according to claim 2, characterized in that: The inner wall of the filter box (51) is movably connected to a filter plate (54), and a metal frame is provided at the edge of the filter plate (54).

6. The device for preparing and purifying anhydrous ethanol according to claim 5, characterized in that: A handle (55) is fixedly connected to one side of the surface of the filter plate (54), and anti-slip particles are arranged on the surface of the handle (55).

Citation Information

Cited By

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