Belt conveyor roller shaft assembling auxiliary device

Abstract

The utility model provides an auxiliary device for assembling a roller shaft of a belt conveyor, which comprises a bearing seat, a supporting seat and a belt conveyor, and is characterized in that the bearing seat is used for bearing the roller shaft; the adjusting seat supports the bearing seat, the adjusting seat comprises an adjusting rod, and the adjusting rod is movably arranged relative to the adjusting seat; the lifting seat supports the bearing seat, the lifting seat comprises a telescopic rod, and the telescopic rod is telescopically arranged relative to the lifting seat; one end of the bearing seat is connected with the adjusting rod, the other end of the bearing seat is connected with the telescopic rod, and when the adjusting rod moves, the end, connected with the adjusting rod, of the bearing seat is driven to move; when the telescopic rod stretches out and draws back, the end, connected with the telescopic rod, of the bearing base is driven to move, and therefore the included angle between the bearing base and the horizontal plane is adjusted. The auxiliary device for assembling the roller shaft of the belt conveyor solves the technical problem that in the prior art, when the roller shaft and the roller skin are assembled and penetrate through the shaft, operation is difficult.

Description

Technical Field

[0001] The utility model relates to the technical field of belt conveyor roller assembly, in particular to a belt conveyor roller shaft assembly auxiliary device. Background Art

[0002] The roller is one of the important components of the belt conveyor. It allows the belt to run smoothly and helps the material to be smoothly transmitted to the destination. It can also control the material transmission speed by adjusting the rotation speed of the roller. The roller of the belt conveyor usually includes a roller skin and a roller shaft. During the production and manufacturing process of the roller, when the roller shaft and the roller skin are assembled and the shaft is inserted, the shaft head at the center of the hanging shaft cannot leak out of the roller skin. The lifting rope needs to be inserted into the roller skin and the shaft head needs to be put on the roller skin for a second lifting to completely insert the shaft into the roller skin. This operation process can easily cause the shaft to collide and scratch, thus affecting the production quality. There will also be safety hazards during the assembly process of personnel, so it is necessary to be very careful during the assembly process, and the assembly process is time-consuming and labor-intensive.

[0003] Therefore, the prior art needs to be further developed. Utility Model Content

[0004] The purpose of the utility model is to overcome the above technical deficiencies and provide a belt conveyor roller shaft assembly auxiliary device to solve the technical problem of the difficulty in operating the roller shaft when assembling and threading the roller shaft with the drum skin in the related technology.

[0005] In order to achieve the above technical objectives, the utility model adopts the following technical solutions: a belt conveyor roller shaft assembly auxiliary device is provided, including: a bearing seat, the bearing seat is used to bear the roller shaft; an adjusting seat, the adjusting seat supports the bearing seat, the adjusting seat includes an adjusting rod, and the adjusting rod is movably arranged relative to the adjusting seat; a lifting seat, the lifting seat supports the bearing seat, the lifting seat includes a telescopic rod, and the telescopic rod is telescopically arranged relative to the lifting seat; one end of the bearing seat is connected to the adjusting rod, and the other end of the bearing seat is connected to the telescopic rod, when the adjusting rod moves, it drives the end of the bearing seat connected to the adjusting rod to move; when the telescopic rod is extended and retracted, it drives the end of the bearing seat connected to the telescopic rod to move, thereby adjusting the angle between the bearing seat and the horizontal plane.

[0006] Furthermore, there are two adjustment seats, which are respectively arranged on both sides of the bearing seat, and two adjustment rods are respectively connected to the two sides of the bearing seat.

[0007] Furthermore, the bearing seat includes a bearing plate, a first connecting plate and a second connecting plate, two ends of the bearing plate are respectively connected to the first connecting plate and the second connecting plate, two adjusting rods are respectively connected to the first connecting plate and the second connecting plate, and the telescopic rod is connected to the bearing plate.

[0008] Furthermore, the bearing plate includes a first bearing plate and a second bearing plate, the first bearing plate is connected to the first connecting plate, the second bearing plate is connected to the second connecting plate, there is an angle between the first bearing plate and the second bearing plate, and the telescopic rods are connected to the first bearing plate and the second bearing plate.

[0009] Furthermore, the adjustment rod includes a vertical rod and a horizontal rod, and the adjustment seat also includes a base and a first nut. The vertical rod passes through the base and is connected to the horizontal rod. The vertical rod is provided with a thread. The first nut is threadedly connected to the vertical rod. The height of the vertical rod is adjusted by rotating the first nut; each horizontal rod is respectively connected to the first connecting plate and the second connecting plate.

[0010] Furthermore, the cross bar passes through the vertical bar, and is provided with threads. The adjustment seat also includes a second nut, which is threadedly connected to the cross bar. The connection length between the cross bar and the first connecting plate and the second connecting plate can be adjusted by rotating the second nut.

[0011] Furthermore, the lifting seat also includes a hydraulic cylinder, and the telescopic rod is telescopically arranged in the hydraulic cylinder.

[0012] Furthermore, it also includes a fixing assembly, which includes a first fixing plate, a surrounding plate and a second fixing plate, the first fixing plate, the surrounding plate and the second fixing plate are connected in sequence, the second fixing plate and the second connecting plate are detachably connected, and the first fixing plate and the first connecting plate are hinged so that the fixing assembly can be rotatably arranged relative to the bearing seat; the first fixing plate, the surrounding plate, the second fixing plate, the second connecting plate, the bearing plate and the first connecting plate form a accommodating cavity for accommodating the roller shaft.

[0013] Furthermore, the enclosure includes a first enclosure and a second enclosure, the first enclosure is connected to the first fixed plate, the second enclosure is connected to the second fixed plate, and an angle is formed between the first enclosure and the second enclosure.

[0014] Furthermore, there are multiple fixing components, and the fixing components are arranged at intervals.

[0015] Beneficial effects:

[0016] 1. The utility model provides an auxiliary device for assembling the roller shaft of a belt conveyor. A threaded rod is used to adjust the height from the ground at one end of the bearing seat, and a hydraulic rod is used to adjust the height at the other end, so as to adjust the height from the ground and the angle with the horizontal plane of the roller shaft placed on the bearing seat, so as to facilitate the installation of the roller sleeve on the roller shaft, thereby saving time, labor, efficiency and convenience in the assembly process.

[0017] 2. In the belt conveyor roller shaft assembly auxiliary device of the utility model, the roller shaft is placed on a bearing plate with a V-shaped structure, so that the roller shaft is not easy to slide and is more stable.

[0018] 3. The utility model provides a belt conveyor roller shaft assembly auxiliary device. The fixing components can not only strengthen the stability of the roller shaft on the bearing plate, but also allow different numbers of fixing components to be selected according to the length of the roller shaft, which is flexible and efficient to use. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 It is a structural schematic diagram of a belt conveyor roller shaft assembly auxiliary device adopted in an embodiment of the utility model from one perspective;

[0020] Figure 2 It is a structural schematic diagram of another perspective of the belt conveyor roller shaft assembly auxiliary device used in the embodiment of the utility model;

[0021] Figure 3 It is a structural schematic diagram of an adjusting rod of a belt conveyor roller shaft assembly auxiliary device adopted in the first embodiment of the utility model;

[0022] Figure 4 It is a structural schematic diagram of an adjusting rod of a belt conveyor roller shaft assembly auxiliary device adopted in a second embodiment of the utility model;

[0023] Figure 5 It is a structural schematic diagram of a fixing assembly of a belt conveyor roller shaft assembly auxiliary device used in an embodiment of the utility model;

[0024] Figure 6 It is a usage status diagram of the belt conveyor roller shaft assembly auxiliary device adopted in the embodiment of the utility model.

[0025] The above drawings include the following reference numerals:

[0026] 1. Bearing seat; 11. Bearing plate; 111. First bearing plate; 112. Second bearing plate; 12. First connecting plate; 13. Second connecting plate; 2. Adjusting seat; 21. Adjusting rod; 211. Vertical rod; 212. Horizontal rod; 22. Base; 23. First nut; 24. Second nut; 3. Lifting seat; 31. Telescopic rod; 32. Hydraulic cylinder; 4. Fixing assembly; 41. First fixing plate; 42. Enclosure; 421. First enclosure; 422. Second enclosure; 43. Second fixing plate; 5. Accommodating chamber; 6. Drum shaft; 7. Drum skin. DETAILED DESCRIPTION

[0027] In order to enable those skilled in the art to better understand the solution of the present application, the technical solution in the embodiments of the present application will be clearly and completely described below in conjunction with the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, not all of the embodiments. Based on the embodiments in the present application, all other embodiments obtained by ordinary technicians in this field without creative work should fall within the scope of protection of the present application.

[0028] According to the embodiment of the utility model, a belt conveyor roller shaft assembly auxiliary device is provided. Figures 1 to 6 , including: a bearing seat 1, the bearing seat 1 is used to bear the roller shaft 6; an adjusting seat 2, the adjusting seat 2 supports the bearing seat 1, the adjusting seat 2 includes an adjusting rod 21, the adjusting rod 21 is movably arranged relative to the adjusting seat 2; a lifting seat 3, the lifting seat 3 supports the bearing seat 1, the lifting seat 3 includes a telescopic rod 31, the telescopic rod 31 is telescopically arranged relative to the lifting seat 3; one end of the bearing seat 1 is connected to the adjusting rod 21, and the other end of the bearing seat 1 is connected to the telescopic rod 31. When the adjusting rod 21 moves, the end of the bearing seat 1 connected to the adjusting rod 21 is driven to move; when the telescopic rod 31 is extended or retracted, the end of the bearing seat 1 connected to the telescopic rod 31 is driven to move, thereby adjusting the angle between the bearing seat 1 and the horizontal plane. The bearing seat 1 is placed horizontally, one end of the bearing seat 1 is supported and fixed by the adjusting seat 2, and the other end is supported and fixed by the lifting seat 3. The moving adjusting rod 21 drives one end of the bearing seat 1 to move, and the extension of the telescopic rod 31 drives the other end of the bearing seat 1 to move. By moving one of the telescopic rod 31 or the adjusting rod 21, the angle between the bearing seat 1 and the horizontal plane will be changed; by moving the telescopic rod 31 and the adjusting rod 21 at the same time, the height of the bearing seat 1 from the horizontal plane will be changed. By setting the adjusting seat 2 and the lifting seat 3 to support the two ends of the bearing seat 1, the adjusting rod 21 and the telescopic rod 31 are movably arranged, which can not only adjust the angle between the bearing seat 1 and the horizontal plane, but also adjust the height between the bearing seat 1 and the horizontal plane. When the horizontal direction of the drum shaft 6 does not meet the requirements, the adjusting rod 21 and the telescopic rod 31 are used to make fine adjustments to make it more precise. The assembly process of the drum shaft and the drum skin saves time, labor, efficiency and convenience. The belt conveyor drum shaft assembly auxiliary device of this embodiment solves the technical problem of the difficulty in operating the drum shaft when assembling the drum skin through the shaft in the related art.

[0029] See also Figure 2 In the belt conveyor roller shaft assembly auxiliary device of this embodiment, there are two adjustment seats 2, which are respectively arranged on both sides of the bearing seat 1, and two adjustment rods 21 are respectively connected to both sides of the bearing seat 1. The two adjustment seats 2 are arranged on both sides of the bearing seat 1, and two adjustment rods 21 are used to simultaneously adjust one end of the bearing seat 1 to ensure the stability of the bearing seat 1.

[0030] See also Figure 1 and Figure 2 In the belt conveyor roller shaft assembly auxiliary device of this embodiment, the bearing seat 1 includes a bearing plate 11, a first connecting plate 12 and a second connecting plate 13, two ends of the bearing plate 11 are respectively connected to the first connecting plate 12 and the second connecting plate 13, two adjusting rods 21 are respectively connected to the first connecting plate 12 and the second connecting plate 13, and a telescopic rod 31 is connected to the bearing plate 11. The two adjusting rods 21 and one telescopic rod 31 connect three parts of the bearing seat 1 to strengthen the firmness of the bearing seat 1.

[0031] See also Figure 3 In the belt conveyor roller shaft assembly auxiliary device of this embodiment, the bearing plate 11 includes a first bearing plate 111 and a second bearing plate 112, the first bearing plate 111 is connected to the first connecting plate 12, the second bearing plate 112 is connected to the second connecting plate 13, there is an angle between the first bearing plate 111 and the second bearing plate 112, and the telescopic rod 31 is connected to the first bearing plate 111 and the second bearing plate 112. The roller shaft 6 is placed on the bearing plate 11 with a V-shaped structure, so that the roller shaft 6 is not easy to slide and is more stable.

[0032] See also Figure 3 , the belt conveyor roller shaft assembly auxiliary device of this embodiment, the adjustment rod 21 includes a vertical rod 211 and a horizontal rod 212, the adjustment seat 2 also includes a base 22 and a first nut 23, the vertical rod 211 passes through the base 22 and is connected to the horizontal rod 212, the vertical rod 211 is provided with a thread, the first nut 23 is threadedly connected to the vertical rod 211, and the height of the vertical rod 211 is adjusted by rotating the first nut 23; each horizontal rod 212 is connected to the first connecting plate 12 and the second connecting plate 13 respectively. The two horizontal rods 212 are respectively connected to the first connecting plate 12 and the second connecting plate 13, so that the bearing seat 1 is clamped in the middle of the two adjustment seats 2. The vertical rod 211 passes through the base 22 and is connected to the horizontal rod 212. After the first nut 23 is rotated and the vertical rod 211 is adjusted to a suitable position, the first nut 23 is clamped on the base 22, so as to fix and support the adjustment rod 21.

[0033] See also Figure 4 In the belt conveyor roller shaft assembly auxiliary device of this embodiment, the cross bar 212 is arranged through the vertical bar 211, and the cross bar 212 is provided with threads. The adjustment seat 2 also includes a second nut 24, and the second nut 24 is threadedly connected with the cross bar 212. The connection length between the cross bar 212 and the first connecting plate 12 and the second connecting plate 13 can be adjusted by rotating the second nut 24. The cross bar 212 is also provided with threads, and the cross bar 212 passes through the vertical bar 211 and is vertically connected to the vertical bar 211. When the length of the first connecting plate 12 and the second connecting plate 13 is large, the second nut 24 is rotated to adjust the connection length between the cross bar 212 and the first connecting plate 12 and the second connecting plate 13, thereby increasing the contact surface and improving the firmness of the connection.

[0034] See also Figure 1 and Figure 2 In the belt conveyor roller shaft assembly auxiliary device of this embodiment, the lifting seat 3 also includes a hydraulic cylinder 32, and the telescopic rod 31 is telescopically arranged in the hydraulic cylinder 32.

[0035] See also Figure 1 and Figure 5The belt conveyor roller shaft assembly auxiliary device of this embodiment also includes a fixing component 4, which includes a first fixing plate 41, a surrounding plate 42 and a second fixing plate 43. The first fixing plate 41, the surrounding plate 42 and the second fixing plate 43 are connected in sequence, and the second fixing plate 43 is detachably connected to the second connecting plate 13. The first fixing plate 41 is hinged to the first connecting plate 12 so that the fixing component 4 is rotatably arranged relative to the bearing seat 1; the first fixing plate 41, the surrounding plate 42, the second fixing plate 43, the second connecting plate 13, the bearing plate 11 and the first connecting plate 12 form an accommodating cavity 5 for accommodating the roller shaft 6, the connection between the second fixing plate 43 and the second connecting plate 13 is disconnected, and the fixing component 4 is rotated so that the first fixing plate 41 rotates around the first connecting plate 12, thereby opening the accommodating cavity 5. After the roller shaft 6 is placed on the bearing plate 11, the fixing component 4 is rotated in the opposite direction so that the second fixing plate 43 is connected to the second connecting plate 13, thereby fixing the roller shaft 6 in the accommodating cavity 5.

[0036] See also Figure 3 , Figure 4 and Figure 5 In the belt conveyor roller shaft assembly auxiliary device of this embodiment, the enclosure 42 includes a first enclosure 421 and a second enclosure 422. The first enclosure 421 is connected to the first fixing plate 41, and the second enclosure 422 is connected to the second fixing plate 43. There is an angle between the first enclosure 421 and the second enclosure 422. The enclosure 42 and the bearing plate 11 are both designed to be V-shaped structures, and the roller shaft 6 is wrapped in the accommodating cavity 5.

[0037] See also Figure 1 and Figure 6 In the belt conveyor roller shaft assembly auxiliary device of this embodiment, there are multiple fixing components 4, and each fixing component 4 is arranged at intervals. The fixing components 4 are detachably connected to the bearing seat 1, so that the number of fixing components 4 can be changed according to the length of the roller shaft 6 during use, which is convenient and flexible and improves efficiency.

[0038] See also Figure 6, the belt conveyor roller shaft assembly auxiliary device of this embodiment, in order to make the assembly of the roller shaft 6 more convenient and quick, an assembly tool is made, which is mainly composed of four parts: a bearing seat 1, an adjustment seat 2, a lifting seat 3 and a fixed component 4. The total length of the tool is about 1000mm, the height is about 900mm, and the width is about 5700mm. It is fixed on a bottom plate of 3000mm and 1600mm wide, which can meet the assembly of Φ630mm-Φ1600mm roller shafts, and the maximum shaft diameter size that can be placed can reach Φ280mm. When in use, the roller shaft is fixed on the bearing seat 1, and the height position of the bearing seat 1 is adjusted to a suitable height by the joint action of the adjusting rod 21 and the telescopic rod 31. When the telescopic rod 31 and the adjusting rod 21 are used alone to adjust the horizontal angle, the fixed side is adjusted and fixed by the first nut 23 and the vertical rod 211 to maintain stable balance. Then fix one end of the drum shaft 6 with the fixing assembly 4, and use the lever principle to make the rest of the drum shaft 6 suspended in the air, lift the drum skin 7 and pass it through the shaft smoothly, and complete the assembly of the drum shaft 6 and the drum skin 7.

[0039] It should be noted that the terms "first", "second", etc. in the specification and claims of the present application and the above-mentioned drawings are used to distinguish similar objects, and are not necessarily used to describe a specific order or sequence. It should be understood that the data used in this way can be interchangeable where appropriate, so that the embodiments of the present application described herein can be implemented in an order other than those illustrated or described herein. In addition, the terms "including" and "having" and any of their variations are intended to cover non-exclusive inclusions, for example, a process, method, system, product or device comprising a series of steps or units is not necessarily limited to those steps or units clearly listed, but may include other steps or units that are not clearly listed or inherent to these processes, methods, products or devices.

[0040] Optionally, the specific examples in this embodiment may refer to the examples described in the above embodiments, and this embodiment will not be described in detail here.

[0041] The serial numbers of the above-mentioned embodiments of the present application are for description only and do not represent the advantages or disadvantages of the embodiments.

[0042] In the above embodiments of the present application, the description of each embodiment has its own emphasis. For parts that are not described in detail in a certain embodiment, please refer to the relevant description of other embodiments.

[0043] The above is only a preferred implementation of the present application. It should be pointed out that for ordinary technicians in this technical field, several improvements and modifications can be made without departing from the principles of the present application. These improvements and modifications should also be regarded as the scope of protection of the present application.

Claims

1. A belt conveyor roller shaft assembly auxiliary device, characterized in that: include: A bearing seat (1), wherein the bearing seat (1) is used to bear the drum shaft (6); An adjustment seat (2), the adjustment seat (2) supporting the bearing seat (1), the adjustment seat (2) comprising an adjustment rod (21), the adjustment rod (21) being movably arranged relative to the adjustment seat (2); A lifting seat (3), the lifting seat (3) supports the bearing seat (1), the lifting seat (3) comprises a telescopic rod (31), and the telescopic rod (31) is telescopically arranged relative to the lifting seat (3); One end of the bearing seat (1) is connected to the adjusting rod (21), and the other end of the bearing seat (1) is connected to the telescopic rod (31). When the adjusting rod (21) moves, the end of the bearing seat (1) connected to the adjusting rod (21) is driven to move; when the telescopic rod (31) is extended or retracted, the end of the bearing seat (1) connected to the telescopic rod (31) is driven to move, thereby adjusting the angle between the bearing seat (1) and the horizontal plane.

2. The belt conveyor roller shaft assembly auxiliary device according to claim 1, characterized in that: There are two adjustment seats (2), and the two adjustment seats (2) are respectively arranged on both sides of the bearing seat (1), and the two adjustment rods (21) are respectively connected to the two sides of the bearing seat (1).

3. The belt conveyor roller shaft assembly auxiliary device according to claim 2, characterized in that: The bearing seat (1) comprises a bearing plate (11), a first connecting plate (12) and a second connecting plate (13); two ends of the bearing plate (11) are respectively connected to the first connecting plate (12) and the second connecting plate (13); the two adjusting rods (21) are respectively connected to the first connecting plate (12) and the second connecting plate (13); and the telescopic rod (31) is connected to the bearing plate (11).

4. The belt conveyor roller shaft assembly auxiliary device according to claim 3, characterized in that: The bearing plate (11) comprises a first bearing plate (111) and a second bearing plate (112); the first bearing plate (111) is connected to the first connecting plate (12); the second bearing plate (112) is connected to the second connecting plate (13); an angle is formed between the first bearing plate (111) and the second bearing plate (112); and the telescopic rods (31) are connected to the first bearing plate (111) and the second bearing plate (112).

5. The belt conveyor roller shaft assembly auxiliary device according to claim 4, characterized in that: The adjusting rod (21) comprises a vertical rod (211) and a horizontal rod (212); the adjusting seat (2) further comprises a base (22) and a first nut (23); the vertical rod (211) passes through the base (22) and is connected to the horizontal rod (212); the vertical rod (211) is provided with a thread; the first nut (23) is threadedly connected to the vertical rod (211); the height of the vertical rod (211) is adjusted by rotating the first nut (23); and each of the horizontal rods (212) is respectively connected to the first connecting plate (12) and the second connecting plate (13).

6. The belt conveyor roller shaft assembly auxiliary device according to claim 5, characterized in that: The cross bar (212) is arranged to pass through the vertical bar (211), and the cross bar (212) is provided with a thread. The adjustment seat (2) also includes a second nut (24), and the second nut (24) is threadedly connected to the cross bar (212). The connection length between the cross bar (212) and the first connecting plate (12) and the second connecting plate (13) can be adjusted by rotating the second nut (24).

7. The belt conveyor roller shaft assembly auxiliary device according to claim 5, characterized in that: The lifting seat (3) further comprises a hydraulic cylinder (32), and the telescopic rod (31) is telescopically arranged in the hydraulic cylinder (32).

8. The belt conveyor roller shaft assembly auxiliary device according to claim 3, characterized in that: The invention also comprises a fixing assembly (4), wherein the fixing assembly (4) comprises a first fixing plate (41), a surrounding plate (42) and a second fixing plate (43), wherein the first fixing plate (41), the surrounding plate (42) and the second fixing plate (43) are connected in sequence, the second fixing plate (43) is detachably connected to the second connecting plate (13), and the first fixing plate (41) is hinged to the first connecting plate (12), so that the fixing assembly (4) is rotatably arranged relative to the bearing seat (1); The first fixing plate (41), the surrounding plate (42), the second fixing plate (43), the second connecting plate (13), the bearing plate (11) and the first connecting plate (12) form a receiving cavity (5) for receiving the roller shaft (6).

9. The belt conveyor roller shaft assembly auxiliary device according to claim 8, characterized in that: The enclosure (42) comprises a first enclosure (421) and a second enclosure (422), wherein the first enclosure (421) is connected to the first fixed plate (41), and the second enclosure (422) is connected to the second fixed plate (43), and an angle is formed between the first enclosure (421) and the second enclosure (422).

10. The belt conveyor roller shaft assembly auxiliary device according to claim 9, characterized in that: There are a plurality of fixing components (4), and each of the fixing components (4) is arranged at intervals.

Images