Bar cutting device

By designing a support frame, sealing cutting mechanism and waste chip collection mechanism in the rod cutting device, the problem of waste chip splashing in the prior art is solved, and the centralized collection of waste chips and the improvement of production efficiency is achieved.

CN222307537UActive Publication Date: 2025-01-07HPTEC CHINA LTD
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Patent Information

Application Number
CN202421065566.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-16
Publication Date
2025-01-07
Estimated Expiration
2034-05-16

AI Technical Summary

Technical Problem

During the cutting process of the existing bar material cutting device, some waste chips cannot be effectively blocked and collected, resulting in waste chip splashing problems, increasing the work intensity and difficulty of cleaning for workers.

Method used

A rod cutting device including a support frame, a sealed cutting mechanism and a waste chip collection mechanism is designed. By setting cutting tools and through holes in the cutting box, the material lead pipe is collected and introduced to ensure that the waste chips are concentratedly collected in the cutting box. , use arc grooves and scrapers to prevent waste chips from splashing, and realize the function of sealing the cutting box by driving the motor and bidirectional threaded rod.

Benefits of technology

Effectively prevent waste chips from splashing, reduce the time for operators to remove and collect waste chips, and improve production efficiency and cutting accuracy.

✦ Generated by Eureka AI based on patent content.

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  • Figure CN222307537U_ABST
    Figure CN222307537U_ABST
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Abstract

The utility model discloses a bar cutting device which comprises a supporting frame, a sealing cutting mechanism and a waste chip collecting mechanism, the supporting frame comprises an upper transverse plate, a lower transverse plate and a vertical plate, the upper transverse plate and the lower transverse plate are oppositely arranged up and down, and the vertical plate is arranged between the upper transverse plate and the lower transverse plate. The sealing cutting mechanism comprises a cutting box arranged on the vertical plate and a cutting tool arranged in the cutting box, and a through hole matched with the bar in diameter is formed in the cutting box in the horizontal direction. The waste chip collecting mechanism comprises a waste chip collecting assembly arranged on the lower transverse plate and a material guiding pipe enabling the waste chip collecting assembly to communicate with the cutting box. The cutting tool is arranged in the cutting box, and the through hole used for clamping the bar is formed in the cutting box, so that sweeps generated in the cutting process are collected in the cutting box, and the sweeps are prevented from splashing out of the cutting box; and by arranging the waste chip collecting mechanism communicating with the cutting box, centralized collection of waste chips is facilitated, the time for operators to remove and collect the waste chips is shortened, and the production efficiency is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of cutting equipment, in particular to a bar material cutting device. Background Art

[0002] With the development of modern mechanical processing industry, the requirements for cutting quality and precision are constantly increasing, and the requirements for improving production efficiency, reducing production costs, and having highly intelligent automatic cutting functions are also increasing.

[0003] Chinese patent authorization announcement number CN219170284U discloses "a steel bar cutting waste collection device", which includes a positioning base plate, a feed opening opened on the positioning base plate, and a collection box slidably arranged below the positioning base plate and arranged corresponding to the feed opening; a cutting machine and a baffle are arranged above the positioning base plate, and dustproof cloths are installed on both sides of the baffle; the waste collection device cooperates with the collection box, baffle, dustproof cloth and feed opening to block the waste chips generated during cutting and prevent the waste chips from splashing outside the processing machine area, so as to collect the waste chips and reduce the work intensity of the workers to a certain extent. However, during use, since the dustproof cloth cannot fit tightly on the outer peripheral surface of the bar material, metal debris is easy to splash out along the contact part between the dustproof cloth and the bar material, and the waste chips cannot be completely stopped, and there is still the problem of some waste chips splashing out. Summary of the invention

[0004] In order to overcome the above defects, the utility model provides a bar cutting device to solve the problem of some waste chips splashing out during the existing bar cutting process, and completely block and collect the waste chips generated during cutting.

[0005] The utility model adopts a technical solution to solve the technical problem: to provide a bar cutting device, comprising:

[0006] The support frame comprises an upper horizontal plate and a lower horizontal plate which are arranged opposite to each other vertically, and a vertical plate which is arranged between the upper horizontal plate and the lower horizontal plate in the vertical direction;

[0007] A sealed cutting mechanism, comprising a cutting box arranged on the vertical plate, and a cutting tool arranged in the cutting box, wherein the cutting box is provided with a through hole matching the diameter of the bar material in the horizontal direction, so that the bar material passes through the cutting box along its axial direction, and waste chips generated during the cutting process are collected in the cutting box;

[0008] The waste collecting mechanism comprises a waste collecting assembly arranged on the lower transverse plate and a material guide pipe connecting the waste collecting assembly with the cutting box.

[0009] As a further improvement of the utility model, the cutting box includes an upper box body and a lower box body, and the upper box body and the lower box body are movably connected to the vertical plate on one side close to the vertical plate through a two-way threaded rod, and the upper horizontal plate is provided with a driving motor for driving the two-way threaded rod to rotate, so that the upper box body and the lower box body are relatively close to form the cutting box, and the cutting tool is arranged in the upper box body.

[0010] As a further improvement of the utility model, a slide groove is provided on the vertical plate in the vertical direction, the bidirectional threaded rod is rotatably arranged in the slide groove, and the upper end thereof passes through the upper horizontal plate and is drivingly connected to the output shaft of the driving motor;

[0011] The upper box body and the lower box body are respectively provided with sliding blocks matching the sliding grooves, and the two sliding blocks are respectively provided with internal threads matching the upper end threads and the lower end threads of the bidirectional threaded rod.

[0012] As a further improvement of the present invention, arc grooves are respectively provided on the two side walls of the upper box body and the lower box body along the axial direction of the bar material, so that the upper box body and the lower box body are relatively close to form a cutting box with the through hole.

[0013] As a further improvement of the utility model, arc-shaped support members are respectively provided on the outer surfaces of the two side walls of the lower box body, one end of the two arc-shaped support members is respectively arranged close to the corresponding arc-shaped groove, and the other end extends outward toward the two axial ends of the rod.

[0014] As a further improvement of the present invention, scrapers are provided on the inner side surfaces of the two side walls of the cutting box around the through hole, and the scrapers are made of rubber material.

[0015] As a further improvement of the utility model, the inner side of the bottom of the lower box body is in a V-shaped funnel structure, and the bottom of the V-shaped funnel structure is provided with a discharge port connected to the inlet end of the material guide pipe.

[0016] As a further improvement of the present invention, two limit plates are further provided at the bottom of the cutting box, and the two limit plates are arranged opposite to each other and at intervals on the outer side of the bottom of the lower box body.

[0017] As a further improvement of the present invention, the waste chip collection assembly includes a collection box arranged on the lower horizontal plate, and a storage box placed in the collection box and movably connected to the collection box, and the outlet end of the material guide tube passes through the top of the collection box and is connected to the storage box.

[0018] The beneficial effects of the utility model are as follows: by arranging the cutting tool in the cutting box and by arranging a through hole for clamping the rod material on the cutting box, the waste chips generated during the cutting process are collected in the cutting box to prevent the waste chips from splashing out of the cutting box; by arranging a waste chip collection mechanism connected to the cutting box, the centralized collection of waste chips is facilitated, the time for operators to clear and collect waste chips is reduced, and the production efficiency is improved. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 It is a schematic diagram of the structure of the utility model;

[0020] Figure 2 This is a schematic diagram of the structure of the cutting box of the utility model when it is opened;

[0021] Figure 3 This is a schematic diagram of the structure of the cutting box of the utility model from another perspective;

[0022] Figure 4 This is a schematic diagram of the structure of the cutting tool of the utility model.

[0023] Combined with the accompanying drawings, the following description is given:

[0024] 1. Support frame; 11. Upper horizontal plate; 12. Lower horizontal plate; 13. Vertical plate; 131. Slide groove; 2. Sealed cutting mechanism; 21. Cutting box; 211. Upper box body; 212. Lower box body; 2121. Arc-shaped support member; 2122. Discharge port; 213. Sliding block; 214. Arc-shaped groove; 22. Cutting tool; 23. Through hole; 24. Bidirectional threaded rod; 25. Driving motor; 26. Scraper; 27. Limiting plate; 3. Waste collecting mechanism; 31. Waste collecting assembly; 311. Collection box; 312. Storage box; 32. Material guide tube; 4. Electronic control unit; 5. Base. DETAILED DESCRIPTION

[0025] A preferred embodiment of the present utility model is described in detail below in conjunction with the accompanying drawings.

[0026] See also Figures 1 to 4 The utility model provides a rod cutting device, which includes a support frame 1, a sealed cutting mechanism 2 and a waste chip collecting mechanism 3 arranged on the support frame 1. The sealed cutting mechanism 2 ensures that the part of the rod to be cut is located in a sealed environment. The waste chip collecting mechanism 3 is connected to the sealed cutting mechanism 2, which ensures that the waste chips generated during cutting will not splash outside the sealed cutting mechanism 2 while ensuring that the waste chips are collected in a centralized manner.

[0027] Specifically, the support frame 1 is a "]"-shaped structure, including two upper horizontal plates 11 and a lower horizontal plate 12 arranged opposite to each other in the upper and lower directions, and a vertical plate 13 arranged between the upper horizontal plate 11 and the lower horizontal plate 12 in the vertical direction. In order to ensure that the support frame 1 remains balanced, the support frame 1 is fixedly arranged on the base 5 through the lower horizontal plate 12; the sealed cutting mechanism 2 is arranged on the side of the vertical plate 13 facing the opening, and includes a cutting box 21 arranged on the vertical plate 13, and a cutting tool 22 arranged in the cutting box 21. A through hole 23 matching the diameter of the rod material is provided on the cutting box 21 in the horizontal direction, so that the rod material passes through the cutting box 21 along its axial direction, and the waste chips generated during the cutting process fall to the bottom of the cutting box 21; the waste chip collection mechanism 3 includes a waste chip collection assembly 31 arranged on the lower horizontal plate 12, and a material guide pipe 32 connecting the waste chip collection assembly 31 with the cutting box 21, so that the waste chips generated during cutting are guided from the cutting box 21 to the waste chip collection assembly 31 through the material guide pipe 32.

[0028] Furthermore, the cutting box 21 includes an upper box body 211 and a lower box body 212. The upper box body 211 and the lower box body 212 are movably connected to the vertical plate 13 on one side thereof close to the vertical plate 13 through a bidirectional threaded rod 24. A driving motor 25 for driving the bidirectional threaded rod 24 to rotate is provided on the upper horizontal plate 11, so that the upper box body 211 and the lower box body 212 are relatively close to form a cutting box 21 with a sealed space, and the cutting tool 22 is arranged in the upper box body 211. Among them, the cutting tool 22 is a saw blade, which is mounted on the output shaft of the saw blade motor. The saw blade motor is fixedly connected to the inner upper wall surface of the upper box body 211, so that the cutting tool 22 is rotatably arranged in the upper box body 211. The saw blade motor drives the saw blade to rotate and can move up and down to cut the bar material to be cut, which is an existing conventional setting, and this application will not elaborate on it.

[0029] Furthermore, a slide groove 131 is opened on the vertical plate 13 in the vertical direction, and the bidirectional threaded rod 24 is rotatably arranged in the slide groove 131, and its upper end passes through the upper horizontal plate 11 and is connected to the output shaft of the driving motor 25; the upper box body 211 and the lower box body 212 are respectively provided with sliders 213 matching the slide groove 131, and the two sliders 213 are respectively provided with internal threads matching the upper end thread and the lower end thread of the bidirectional threaded rod 24. It can be understood that the bidirectional threaded rod 24 has an upper thread section and a lower thread section, wherein the upper box body 211 is connected to the upper thread section through the internal thread on the slider 213, and the lower box body 212 is connected to the lower thread section through the internal thread on the slider 213. When the driving motor 25 drives the bidirectional threaded rod 24 to rotate, the two sliders 213 thereon are driven to move relatively close or relatively far away at the same time, thereby driving the upper box body 211 and the lower box body 212 to be relatively close to form a sealed cutting box 21 or relatively far away to place the bar to be cut on the lower box body 212 and supported by the arc grooves 214 on both sides. In addition, the upper box body 211 and the lower box body 212 are slidably matched in the slide groove 131 through the slider 213, so that the upper box body 211 and the lower box body 212 can maintain stable movement in the vertical direction and ensure the sealing formed by the cutting box 21. In addition, by arranging the upper box body 211 and the lower box body 212 to move relatively synchronously, the time for opening the cutting box 21 or forming a sealed space is shortened, thereby improving the cutting efficiency of the bar material.

[0030] Furthermore, arc grooves 214 are respectively provided on the two side walls of the upper box body 211 and the lower box body 212 along the axial direction of the bar material, so that the upper box body 211 and the lower box body 212 are relatively close to form a cutting box 21 with a through hole 23; arc support members 2121 are also respectively provided on the outer side surfaces of the two side walls of the lower box body 212. That is, arc grooves 214 are respectively recessed on the end surfaces of the relatively close side walls of the upper box body 211 and the lower box body 212. When the two end surfaces of the upper box body 211 and the lower box body 212 are relatively abutted, the two arc grooves 214 on the opposite side are spliced ​​to form a positioning hole matching the diameter of the bar material, and the two positioning holes are coaxially arranged to form a through hole 23 for horizontally arranging the bar material, and the part of the bar material extending outside the two sides of the cutting box 21 is supported by the arc support members 2121, so as to ensure that the bar material remains stable when being cut.

[0031] Furthermore, scrapers 26 are provided on the inner side surfaces of the two side walls of the cutting box 21 around the through hole 23, and the scrapers 26 are made of rubber material. That is, the scrapers 26 are arranged around the inner side of the through hole 23 of the cutting box 21, so that after the bar material is cut, when the operator pulls the bar material out of the cutting box from the two sides of the cutting box, the scrapers 26 can scrape off the waste chips adsorbed on the outer peripheral surface of the bar material and make it fall into the cutting box 21. At the same time, the scrapers 26 ensure the sealing of the cutting box 21 to prevent the waste chips from splashing out of the cutting box 21 through the through hole.

[0032] Furthermore, the inner side of the bottom of the lower box 212 is in a V-shaped funnel structure, and a discharge port 2122 connected to the inlet end of the guide tube 32 is provided at the bottom of the V-shaped funnel structure. The guide tube 32 is a telescopic tube that can be freely extended and retracted with the movement of the lower box 212. In addition, two limit plates 27 are arranged at intervals on the lower side surface of the bottom of the lower box 212 to prevent the lower box 212 from interfering with the waste collection assembly 31 when moving downward, and also to prevent the guide tube 32 and the waste collection assembly 31 from being squeezed.

[0033] Furthermore, the waste scrap collection assembly 31 includes a collection box 311 disposed on the lower horizontal plate 12, and a storage box 312 placed in the collection box 311 and movably connected to the collection box 311. The outlet end of the guide tube 32 passes through the top of the collection box 311 and is connected to the storage box 312. The storage box 312 and the collection box 311 are in a pull-out manner, and the collected waste scraps can be dumped by pulling out the storage box 312.

[0034] In the above structure, define Figure 2 This is the initial state of the device. The action process is as follows:

[0035] First, the operator places the bar to be cut on the lower box 212 so that the lower circumference of both ends of the bar is supported by the arc groove 214, and the electric control unit 4 controls the drive motor 25 to be energized to drive the bidirectional threaded rod 24 to rotate, and the upper box 211 and the lower box 212 are relatively close to form the cutting box 21, and at the same time, the arc groove 214 of the upper box 211 presses against the upper circumference of the bar to clamp and fix the bar, and the drive motor 25 is powered off;

[0036] Next, the electronic control unit 4 controls the cutting tool 22 to move downward and rotate to cut the bar material portion in the cutting box 21, and the waste chips generated during the cutting process are introduced into the discharge port 2122 from the bottom of the V-shaped funnel structure of the lower box 212, and are guided into the storage box 312 through the guide pipe 32;

[0037] Finally, the electronic control unit 4 controls the cutting tool 22 to reset, and the operator pulls the bar material out of the cutting box 21 from both ends of the cutting box 21, and the synchronous scraper 26 scrapes off the waste chips adsorbed on the bar material. Then the electronic control unit 4 controls the driving motor 25 to energize to drive the bidirectional threaded rod 24 to rotate, driving the upper box body 211 and the lower box body 212 to move away from each other and return to the initial state;

[0038] Repeat the above steps to complete the cutting of the bar.

[0039] In summary, the bar cutting device provided by the utility model arranges the cutting tool in the cutting box and provides a through hole on the cutting box for clamping the bar material, so that the waste chips generated during the cutting process are collected in the cutting box to prevent the waste chips from splashing out of the cutting box; by providing a waste chip collection mechanism connected to the cutting box, the centralized collection of waste chips is facilitated, the time for operators to clear and collect waste chips is reduced, and production efficiency is improved.

[0040] In the above description, many specific details are described to facilitate a full understanding of the present invention. However, the above description is only a preferred embodiment of the present invention. The present invention can be implemented in many other ways different from those described herein, so the present invention is not limited by the specific implementation disclosed above. At the same time, any person familiar with the technical field can make many possible changes and modifications to the technical solution of the present invention by using the methods and technical contents disclosed above without departing from the scope of the technical solution of the present invention, or modify it into an equivalent embodiment of equivalent changes. Any simple modification, equivalent change and modification made to the above embodiments based on the technical essence of the present invention without departing from the content of the technical solution of the present invention still falls within the scope of protection of the technical solution of the present invention.

Claims

1. A bar cutting device, characterized in that: include: A support frame (1) comprising an upper horizontal plate (11) and a lower horizontal plate (12) disposed opposite to each other vertically, and a vertical plate (13) disposed between the upper horizontal plate (11) and the lower horizontal plate (12) in a vertical direction; A sealed cutting mechanism (2) comprising a cutting box (21) arranged on the vertical plate (13) and a cutting tool (22) arranged in the cutting box (21); a through hole (23) matching the diameter of the bar material is arranged in the horizontal direction on the cutting box (21) so that the bar material can pass through the cutting box (21) along its axial direction, and waste chips generated during the cutting process are collected in the cutting box (21); The waste chip collection mechanism (3) comprises a waste chip collection assembly (31) arranged on the lower transverse plate (12), and a material guide pipe (32) connecting the waste chip collection assembly (31) with the cutting box (21).

2. The bar cutting device according to claim 1, characterized in that: The cutting box (21) comprises an upper box body (211) and a lower box body (212); the upper box body (211) and the lower box body (212) are movably connected to the vertical plate (13) on one side thereof close to the vertical plate (13) via a bidirectional threaded rod (24); a driving motor (25) for driving the bidirectional threaded rod (24) to rotate is provided on the upper horizontal plate (11), so that the upper box body (211) and the lower box body (212) are relatively close to form the cutting box (21); and the cutting tool (22) is arranged in the upper box body (211).

3. The bar cutting device according to claim 2, characterized in that: A slide groove (131) is provided on the vertical plate (13) in the vertical direction, and the bidirectional threaded rod (24) is rotatably arranged in the slide groove (131), and the upper end thereof passes through the upper horizontal plate (11) and is drivingly connected to the output shaft of the driving motor (25); The upper box body (211) and the lower box body (212) are respectively provided with a sliding block (213) matching the sliding groove (131), and the two sliding blocks (213) are respectively provided with an internal thread matching the upper end thread and the lower end thread of the bidirectional threaded rod (24).

4. The bar cutting device according to claim 2, characterized in that: The upper box body (211) and the lower box body (212) are respectively provided with arc grooves (214) on both side walls along the axial direction of the bar material, so that the upper box body (211) and the lower box body (212) are relatively close to form a cutting box (21) with the through hole (23).

5. The bar cutting device according to claim 4, characterized in that: Arc-shaped support members (2121) are respectively provided on the outer surfaces of the two side walls of the lower box body (212), and one end of the two arc-shaped support members (2121) is respectively arranged close to the corresponding arc-shaped groove (214), and the other end extends outwards toward the two axial ends of the rod.

6. The bar cutting device according to claim 2, characterized in that: Scrapers (26) are provided on the inner side surfaces of the two side walls of the cutting box (21) around the through hole (23), and the scrapers (26) are made of rubber material.

7. The bar cutting device according to claim 2, characterized in that: The inner side of the bottom of the lower box body (212) is in a V-shaped funnel structure, and the bottom of the V-shaped funnel structure is provided with a material outlet (2122) connected to the inlet end of the material guide pipe (32).

8. The bar cutting device according to claim 7, characterized in that: The bottom of the cutting box (21) is also provided with two limiting plates (27), and the two limiting plates (27) are arranged opposite to each other and at intervals on the outer side surface of the bottom of the lower box body (212).

9. The bar cutting device according to claim 7, characterized in that: The waste scrap collection assembly (31) comprises a collection box (311) arranged on the lower horizontal plate (12), and a storage box (312) placed in the collection box (311) and movably connected to the collection box (311); the outlet end of the material guide tube (32) passes through the top of the collection box (311) and is connected to the storage box (312).

Citation Information

Patent Citations

  • Steel bar cutting waste collecting device

    CN219170284U